Shaft with groove and its manufacturing method
专利摘要:
In a grooved drum with a working drum surface of metal consisting of a cylindrical inner drum on which at least one ribbon is helically wound, turn by turn, the radially outer boundary of which forms the working drum surface, the ribbon also forming axially extending circumferential grooves, a wire, radially spaced from the working drum circumference is wound between the turns of the ribbon to hold them at an axial spacing. 公开号:SU725544A1 申请号:SU2571352 申请日:1978-01-13 公开日:1980-03-30 发明作者:Кюстерс Эдуард;Аппенцеллер Валентин 申请人:Кюстерс Эдуард;Аппенцеллер Валентин; IPC主号:
专利说明:
(54) SHAFT WITH GUTTER AND METHOD OF ITS MANUFACTURE one The invention relates to the manufacture of rolls with grooves and can be used, for example, in the paper industry in the manufacture of aggregates for the dewatering of paper webs. The shafts with grooves used in these units have a diameter of up to 1 m, and a length of up to 10 m. The working surface of such shafts is made of stainless steel, and therefore cutting through the grooves presents great difficulties. Famous shaft with a groove, made in the form of a cylindrical shaft fixed on its surface along a helix with a given step of at least one strip 1. A known method of manufacturing a shaft with a groove, in which at least one strip is wound onto a cylindrical shaft along a helical line with a predetermined pitch 1. However, the design of the known shaft and the method of its manufacture do not provide sufficient accuracy and strength properties of the product. In order to increase manufacturing accuracy and strength properties, a known shaft with a groove is equipped with at least one a rod placed at a given distance from the surface of the cylindrical shaft between the turns of the strip and fixing the distance between them. The strip, Iawita on a cylindrical shaft, provided with longitudinal grooves, made with. both its sides in accordance with the number of bars and their placement, while the diameter of the bars is greater than the sum of the depths of these grooves by the step size between the turns of the strip. The coils of the band are tightly connected to the net. For the same purpose, in a known method of manufacturing a shaft with a groove between the turns of a strip, at the same time as winding it, at least one bar is wound at a predetermined distance from the surface of the shaft, fixing the distance between the turns of the strip and connected to the strip. Before winding on the surface of the strips, grooves are made in accordance with the number and placement of the rods. The coils of the strip are welded with rods. The coils of the strip are welded to the rods by spot welding with a certain pitch. The coils of the band are soldered with rods. The coils of the strip are glued to the rods. FIG. 1 shows a shaft, a general view; in fig. 2 - embodiments of the shaft; in fig. 3 — apparatus for manufacturing a shaft with a groove; in fig. 4 is a view along arrow A in FIG. 3 The shaft with the groove is made in the form of a cylindrical shaft 1 with pins 2 and 3 at the ends (Fig. 1). On the shaft 1, several lanes 4 are screwed along a helical line. The screw winding 5 passes over the entire surface of the shaft 1 and is fastened at the ends with end plates 6. The strip 4 forms grooves 7 passing along a helical line. The strips 4 have a rectangular cross-section, are wound around the shaft 1 on the edge and the inner short sides of the cross section are adjacent to the outer surface of the shaft 1, and the opposite side of these strips forms the outer working surface 8 of the shaft. The individual turns of the strips 4 with their side surfaces 9 and 10, which are opposite to each other, do not directly adjoin each other, and are fixed at a certain axial distance with the help of the rod 11. The rods 11 are spaced from the working surface 8 of the shaft for a certain radial distance h corresponding to the depth of the annular grooves 7. Thus, the outer zones of the side surfaces 9 and 10 of yolos 4 form the sides of the annular groove 7, and the rod I forms the bottom 12 of the groove. In the first embodiment (Fig. 2a), the rod And has a circular section and is located in the grooves 13 of the strips 4 provided on the side surfaces 9 and 10 of the strips 4 opposite to each other in the axial direction, pa of the same height: those, t. e. opposite each other. The bar And passes in the grooves in the same direction as the strip 4 between the turns of the latter. Below the bar I, i.e., between the latter and the outer surface of the shaft 1, on the strip 4 there are also passing in the longitudinal direction, located at the same height on both side surfaces 9 and 10 of the groove 14, in which between adjacent turns of the strip 4 is located the other bar 15. By the bar 15, the lane 4 receives the dpaw in two places having some radial distance, and therefore the lane cannot tilt around an axis that runs perpendicular to the plane of the drawing. In the second embodiment (Fig. 26), the rod 15 is wound directly on the outer surface of the shaft 1 between the turns of the strip 4. In this embodiment, the groove 14 is not required. In the third embodiment (Fig. 2c), bars 11 and 15 are provided, which have a round, and approximately square cross-section. Grooves 13 and 14 on both side .i fe "sr-4 a the surfaces of the strip 4 in this case have a corresponding section shape. The advantage of this type of cross-section bars is that the location of the bars p of such grooves in the radial direction is more stable than in the grooves of circular cross-section. In the fourth embodiment (Fig. 2d) there is provided only one bar 11, made also in the form of a strip of rectangular cross section and wound on an edge along the outer surface of shaft 1 between the turns of strip 4. The shorter side of the section of the bar I determines the axial distance between the coils of the strip, while the longer side of the same section, i.e., the width of the twist and the AND, determine the depth of the groove. Shaft 1 is rotated on a machine or similar device in the direction of arrow 16 (FIG. 3). The strip is first fed in the form of a raw rectangular profile strip 17 and then GEO goes two technological positions 18, which affect strip 17 from various sides. Each technological position contains a support for the strip 17 in the form of a guide ram 19 through which the strip 17 passes. This strip to the guide bar 19 two guide rollers 20 are pressed, which are mounted at the ends of the guide bar. Between the guide rollers 20, a milling cutter 21 consisting of two one above the other milling cutter 22. The disk mills 22 in the passing lane 17 cut two overlapping grooves 13 and 14 arranged above one another. Instead of disk mills, you can use n other profiling tools, such as cutter. The profiling process can also be carried out separately from the winding process, and the profiled material can be used for orientation. After cutting the grooves 13 and 14 out of the strip 17, the strip 4 is produced in accordance with the first embodiment design (Fig. 2a). After exiting the second technical position 18 (Fig. 3 and 4), lane 4 passes directional roller 23, slowing down to distance; equal distances) between ayaykami 13 and 14, and ai their high & th ringCYTHS grooves 24, with which the rod And and the rod 15th iNaYaEybvremenno (Fig. 4). At the same time, bars 41 and 15, paicno-laid between the threads of the strip 4, provide the necessary distance between the individual turns. To obtain a tight winding in the axial directions and to create a good contact adjacent to each other in the axial direction of the surfaces of the strip 4 or the rods 11 and 15, clamping rollers 24-27 are provided, of which the pressure roller 24 is located near the point of incident of the strip 4 on the shaft 1, then while the pinch rollers 25-27 are distributed around the perimeter of the first. The strip 4 is deformed during winding on the rib, but this does not cause difficulties, since it is very tight and it is guided by pressure rollers 25-27. The dimensions of the strip 4 depend on the dimensions of the annular groove 7 and on the spacers between the grooves. The strip may have, for example, a height of 10-12 mm and a thickness of 2-4 mm. Preferably, corrosion-resistant steel is used as the material for the strip 4 and the bars 11 and 15. FIG. 3 also shows the head of the welding machine 28, which in the exemplary embodiment is represented as a head for spot welding and performs spot welding with a predetermined clamp. The welded points 29 connect the individual turns of the strip 4 to the rods 11 and 15. The rods can also be connected to strips by continuous welding, soldering or gluing.
权利要求:
Claims (9) [1] 1. A shaft with a groove, made in the form of a cylindrical shaft with a helical line fixed on its surface with a given step fio of at least one strip, characterized in that, in order to improve its manufacturing accuracy and strength properties, it is equipped with at least one a rod placed at a predetermined distance from the surface of the cylindrical shaft between the turns of the strip and fixing the distance between them. [2] 2. A shaft with a groove under item 1, characterized in that the strip is wound on a cylindrical shaft, provided with longitudinal grooves made on both sides in accordance with the number of bars 18 and their placement, while the diameter of the bars is greater than the sum of the depths of these grooves by the amount of schaga between the turns of the strip. [3] 3. Shaft with gutter on PP. 1 and 2, characterized in that the turns of the strip are rigidly connected to the rod. [4] 4. Method of manufacturing a shaft with gutter on PP. 1-3, wherein it is produced on. a coil of at least one strip on a cylindrical shaft along a helical line with a predetermined pinch, characterized in that between the turns of the strip simultaneously with winding it at a predetermined distance from the surface of the shaft winds at least one bar, fixing the distance between the turns of the strip and connected to the strip. [5] 5. A method according to claim 4, characterized in that before winding on the surface of the strips, grooves are made in accordance with the number and placement of the rods. [6] 6. Method according to paragraphs. 4 and 5, characterized in that the turns of the strip are welded with rods. [7] 7. A method according to claim 6, characterized in that the turns of the strip are welded to the rods by spot welding with a certain clamp. [8] 8. Method according to paragraphs. 4 and 5, characterized in that the coils of the strip are soldered to the rods. [9] 9. Method according to paragraphs. 4 and 5, characterized in that the turns of the gloss are glued to the rods. Sources of information taken into account during the examination 1. USSR Author's Certificate No. 472717, cl. B 21C 37/26, 1972. I: 29, 1S ri M
类似技术:
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同族专利:
公开号 | 公开日 JPS53106806A|1978-09-18| FI773880A|1978-08-03| FI66446B|1984-06-29| SE415285B|1980-09-22| DE2704158C2|1986-02-20| SE7714111L|1978-08-03| CH631504A5|1982-08-13| CA1063404A|1979-10-02| BR7800551A|1978-08-29| GB1591760A|1981-06-24| SU725544A3|1980-03-30| JPS5735319B2|1982-07-28| US4149303A|1979-04-17| FI66446C|1988-11-09| DE2704158A1|1978-08-03|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 DE273304C| US425087A|1890-04-08|Picker cylinder and method of | US1181971A|1915-10-06|1916-05-02|Albert K Lovell|Screw construction.| DE338699C|1918-02-02|1921-07-04|Karlstads Mek Verkst Ab|Roller for pressing water out of wood and cellulose| US1346637A|1919-03-12|1920-07-13|Smith And Furbush Machine Comp|Garnet-cylinder| FI54953C|1974-10-09|1979-04-10|Valmet Oy|FOERFARANDE VID TILLVERKNING AV EN RAEFFLAD BELAEGGNING PAO EN VALS I EN PAPPERSMASKIN GENOM ATT LINDA ETT PROFILBAND| FI74755C|1976-06-04|1988-03-10|Valmet Oy|Grooved and / or non-grooved roll coating in paper machine.|DE3812247A1|1988-04-13|1989-10-26|Wolters Peter Fa|ROLL FOR MACHINING FIBER MATERIALS| JPH0325513U|1989-07-19|1991-03-15| US5338280A|1993-03-24|1994-08-16|Morando Jorge A|Annealing and tunnel furnace rolls| WO1996005018A1|1994-08-09|1996-02-22|Alphatech, Inc.|Heat treating, annealing and tunnel furnace rolls| US5615482A|1994-08-09|1997-04-01|Alphatech, Inc.|Method for making composite centrifugally cast furnace roll rings for furnace rolls| US5547449A|1995-03-14|1996-08-20|Krayenhagen; Dan|Flexible roll| DE19818997A1|1998-04-28|1999-12-30|Hollingsworth Gmbh|Making opening rollers for open-end spinning machines using fillet wire| US6190594B1|1999-03-01|2001-02-20|3M Innovative Properties Company|Tooling for articles with structured surfaces| US6851188B2|2001-11-02|2005-02-08|Heidelberger Druckmaschinen Ag|Method for making a low inertia roll| US6767202B2|2001-12-18|2004-07-27|3M Innovative Properties Company|Tooling with helical coils for structured surface articles| US6902389B2|2003-05-14|2005-06-07|3M Innovative Properties Company|Wire wound tooling| US20040232154A1|2003-05-19|2004-11-25|Fort James Corporation|Splash Resistant Lid With a Snap-On Baffle| DE10330966A1|2003-07-08|2005-01-27|Voith Paper Patent Gmbh|Pressing device in a press section of a machine for producing a fibrous web| DE10350767A1|2003-10-30|2005-07-07|Voith Paper Patent Gmbh|Process and assembly to water-jet trim the moving parallel edges of a wet web of paper or carton as it passes over a suction roller| US20060026835A1|2004-08-03|2006-02-09|Wood James G|Heat exchanger fins and method for fabricating fins particularly suitable for stirling engines| SE529814C2|2006-04-11|2007-11-27|Mattssonfoeretagen I Uddevalla|Wire-engraved engraving roll and method of making it| WO2008113419A1|2007-03-22|2008-09-25|Voith Patent Gmbh|Method for fastening a roller lining| TWI347924B|2008-01-18|2011-09-01|Univ Nat Taiwan| DE102009027229A1|2009-06-26|2010-12-30|Voith Patent Gmbh|Process for producing a roll and roll, in particular a paper machine roll| TWM429590U|2011-12-29|2012-05-21|Zhi-Huang Zhou|Roller structure|
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申请号 | 申请日 | 专利标题 DE2704158A|DE2704158C2|1977-02-02|1977-02-02|Press roll| 相关专利
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