• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    A method of injecting viscous fluid into bread or confectionery is provided. Viscous fluid (2) is drawn by a piston (14) from a hopper (3) through a 3-port valve (1) into the chamber of a first piston cylinder (13), and after changing the position of the valve the viscous fluid is extruded through a tube (9) and a receiprocally movable nozzle (11) into a product (10) while the nozzle is being retracted. The relation between the time of retraction of the injection nozzle from bread or confectionery and the stroke and time of extrusion of the piston (14) is adjusted so that the position, amount, and length of the viscous fluid charged in the product can be freely varied.
    公开号:SU1762738A3
    申请号:SU853995995
    申请日:1985-12-30
    公开日:1992-09-15
    发明作者:Хаяси Торахико；Аоки Сигеру
    申请人:Реон Аутоматик Машинери Ко., Лтд (Фирма)；
    IPC主号:
    专利说明:

    The invention relates to the food industry, in particular to the confectionery industry, and relates to a device for introducing a viscous liquid, a fluid, for example, jam or cream, into bread or confectionery.
    A device for introducing a viscous filler, such as chocolate cream, into a slit made on the upper surface of a bread is known. This device contains a rotary valve, a blower designed to push the filler through the rotary valve into the cylinder, in which the filler is extruded through the rotary valve into the filler outlet and the flap for opening and closing the filler outlet. Although this device allows the introduction of a predetermined amount of viscous filler into the slit in the bread, it contains a supercharger and damper, in addition to the rotary valve and cylinder, forming a complex, expensive mechanism. Moreover, there is no nozzle in this device through which the viscous filler is introduced into the bread.
    The closest analogue to the problem to be solved and the achieved positive effect is a technical solution that describes an injection device for introducing a viscous liquid into a bread or confectionery product containing a hopper with filling, the first cylinder with a piston installed to perform reciprocating movement under drive action, injection nozzle, installed with the possibility of reciprocating movement
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    under the action of an additional drive, a valve mechanism for connecting the channel from the hopper to the first cylinder and the cavity of the first cylinder with an injection nozzle, a control device for supplying a first synchronizing signal to activate the valve mechanism, a second synchronizing signal to actuate the main actuator and the third synchronizing signal for actuation of the auxiliary drive.
    The disadvantage of this device is the inability to use in the preparation of bread or confectionery stuffing of various consistency and its introduction into products of any configuration, as well as the inability to control the amount of introduction of the filling.
    The aim of the invention is to provide the insertion of a filling of various consistency into products of any configuration and an increase in the accuracy of controlling the amount of filling introduced.
    In order to achieve this goal, in a known injection device for introducing a viscous liquid into bread or a confectionery product containing a hopper with a filler, the first cylinder is a piston installed to perform reciprocating movement under the action of a drive, an injection nozzle mounted to perform reciprocating movement under the action of an additional drive, a valve mechanism for connecting the channel from the hopper to the first cylinder and the cavity of the first cylinder to control unit for supplying the first synchronizing signal to activate the valve mechanism, the second synchronizing signal for activating the main drive and the third synchronizing signal for activating the auxiliary drive, the main and auxiliary actuators contain control means, the first of which is intended to adjustment of a given length, and the second to adjust the same movement of the injection nozzle, and the control device contains t computation unit for setting the travel speed to a predetermined length and the return speed of the injection nozzle, and speed control means for feeding a signal to the main drive in the forward movement of the piston.
    Figure 1 - shows a side view with a vertical section of the injection device; Fig. 2 is a diagram explaining the operation of introducing a liquid; FIGS. 3 and 4 are illustrations of the bread and the filler introduced into it on a product support.
    Injection device for injection
    the viscous liquid in the bread or pastry consists of a hopper 1 with a filling, the first cylinder 2 with a piston 3 installed so that
    0 reciprocating movement under the action of the actuator 4, the injection nozzle 5. installed with the possibility of combining reciprocating movement under the action of an additional actuator 6, valve mechanism 7 for connecting the channel 8 from the hopper 1 with the first cylinder 2 and cavity 9 of the first cylinder 2 with an injector nozzle 5, a control device 10 for supplying a first clock signal for activating the valve mechanism 7, a control device 11 for applying a second clock signal for neither the main drive 4 and the third 5 of its synchronizing signal for activating the auxiliary drive 6. The main and auxiliary drives 4 and b contain control means 12, the first of which is intended to regulate a given length, and the second 13 to control a similar movement injection nozzle 5. The control device 10 contains a computing unit 14 for setting the speed of advancement to a predetermined length and the speed of return of the injection nozzle 5, and the speed control means 15 to feed the main actuator 4 signal on the step motion of the piston 3.
    0 Control devices 10 and 11. pre
    air pressure to oil pressure, shut-off valves 16 and 17, as well as actuators 4 and 6, which are connected to the third piston cylinder 18, are used
    5 to ensure stable movement of the piston 3. The piston rod 19 is connected at one end to the piston 20 of the third cylinder 18, and at the other end pivotally to the piston rod 2 of the first piston 3. Turn off the magnetic end
    Whether the 22 is mounted on the third cylinder 18a and the piston 20 is provided with a magnetic ring 23. Therefore, when, for example, the pore 20 moves, when it reaches the position near the switches 22, the last
    5 is fixed by a magnetic ring 23 and is transmitted to a software controller 24. Since controller 24 is electrically connected to shut-off valves 16, 17 and actuators 4 and 6 for transmitting a given signal to a single signal, the distance between
    The piston 20, that is, the movement of the piston 3 can be adjusted by means of actuators 4 and 6, having hydraulic control to the third piston cylinder 18.
    Further, the actuators 4 and 6 regulate the speed of the piston 20 of the third piston cylinder 18 and change it by adjusting the power of the hydraulic actuator.
    Positions d. On the other hand, signals are shown that are transmitted from the controller 24 to the gate valves 16, 17, as well as to the actuators 4 and 6, respectively.
    The combination of the control devices 10 and 11 of the shut-off valves 16, 17 of the third cylinder 18, the piston 20, the piston rods 19 and 21, the limit switches 22 of the magnetic type and the magnetic ring 23 are hereinafter fully designated as the first control system M.
    The nozzle 5 is attached to a rail 25, which can move in the direction of insertion of the nozzle 5 into the article 26.
    The rail 25 is connected at one end to the piston rod 27, which is reciprocated in the second cylinder 28 by means of separate pneumo-hydraulic converters 29, 30, check valves 31, 32, and power devices 33, 34. The progress of the rail 25 is determined by the rotary encoder a device 35, which rotates from a gear 36 engaged with the rail 25. A combination of the rail 25, pneumatic hydraulic converters 29, 30, the second cylinder 28 with the piston 27, the rod 36, the shut-off valves 31. 32, the power devices 33, 34, the second cylinder 28 with piston 27, rod p The 27 and the gears 36 of the rotary encoder 35 are hereinafter indicated entirely as the second control system.
    The immersion depth of the nozzle 5 into the product 26 is set by the valve positions that the operator enters into the counter 37 mounted on the control panel. When the pulses from the coding rotator 35, which show the progress of the rail 25 during the insertion operation, reach a predetermined value, the counter 37 transmits a signal f to the operation controller 24. According to the signal f, the controller 24 directs the signal to operate the shut-off valves 31, 32 to stop the insertion and to obtain a predetermined depth of insertion of the nozzle 5.
    The speed of insertion of the nozzle 5 into the product 26 can be adjusted by power devices 33, 34, which operate in accordance with commands from the programmable controller 24.
    The extrusion speed of the piston 3 can be controlled by actuators 4 and 6, which act in response to a signal from the programmable controller 5 24, thus it regulates the time of insertion and removal of nozzle 5, as well as the time of extrusion.
    The amount of filler that is introduced into article 26 can be preliminarily
    10 is set by adjusting the positions of the limit switches 22, namely, these positions correspond to the upper dead point and the lower dead point of the piston 20, respectively.
    15 conveyor 38 to move the product
    equipped with substrates 39 for article 26, the nozzle 5 moves perpendicular to the direction of movement. In FIG. 1 position and denotes the signal from
    0 of the controller 24 to the movement engine of the conveyor 38. The holding plate 40 is located above the conveyor 38, it moves downwards, holding the product 26 when the filler is inserted into it. Sensor 41
    5- the position of the article 26, located at the feeding conveyor 38, fixes the article 26 when it is in a predetermined position in which the filler is introduced into it.
    0The ratio of working time nozzle
    5 and the piston 3 will now be described with reference to the timing diagram shown in FIG. 2.
    In FIG. 2, A denotes a time interval for advancing a nozzle 5, and B denotes a time interval for drawing in a nozzle 5. The time intervals A and B need not necessarily be the same. In one cycle includes the extension and retraction of the nozzle 5 to its original position.
    C denotes the time interval for advancing the piston 3 in order to effect the extrusion, D and E denote
    5 time intervals for suction when the piston 3 is moved. Also during the time interval D, the rotary valve mechanism 7 is in the position when the channel leading to the bunker 1 is closed.
    0 Therefore, during this period of time, the piston 3 creates a vacuum in the nozzle 5, whereby the drip of the filler is prevented from dripping from the nozzle 5 when the end of the nozzle 5 is removed from the product
    5 26. This time interval D is very small. During the time interval E, the rotary valve mechanism 7 opens the channel from the first cylinder to the bunker 1 and closes the channel leading to the nozzle 5. Therefore, the suction action of the piston 3 will fill the chamber of the first cylinder 2 with mass.
    The device works as follows.
    The amount of filler is proportional to the distance of movement of the piston 3 in the first cylinder 2. This distance can be set manually by the operator on the scoreboard, while the process controller 24 actuates the control device 10 and 11 in the first control system M, whereby the corresponding amount of filler can always enter at a specified time interval.
    As shown in FIGS. 3 and 4. The length h or g of the filler filled into the product is different. It is determined by the change in the period of time that the piston 3 moves when it is extruded during the return movement of the nozzle 5.
    The duration of the time zone C of the stroke of the piston 3 during extrusion is changed by the operator manually on the display, and the controller 24 generates and sends signals to the power devices 33. 34 so as to set the amount of filler in each cross section inside the product.
    These operations can be carried out by inputting data on predetermined time intervals for the extension and retraction of the nozzle 5 into the programmable controller 24 together with the data on the distance of the retraction.
    The filling operation is repeated automatically in accordance with the data set, as described above, but the operation is interrupted if the process of extrusion by the piston 3 for inserting the filler to a predetermined length for some reason cannot be carried out.
    Therefore, since the purpose of the limit switch 22 in the first control system M is to fix the end of the extrusion operation by the piston 3 and to transmit the corresponding signal to the controller 24, if the switch does not detect the arrival of the piston 3 even after the passage of a predetermined time interval that is entered into the controller 24. and the controller 24 does not receive this signal, it does not produce a signal to turn the valve mechanism 7 to open the channel from the hopper 1 to the chamber of the first cylinder 2. Therefore, the following operation does not .
    Since there is a feature that the extrusion of the filler is impossible when driving the nozzle 5, and this is fixed, the operation of the device is automatically interrupted. Therefore, it is easy to determine the uneven filling of the product.
    If the filler supplied to the product cannot be filled into it due to clogging of the nozzle or for any other reasons, then such a filling error
    can be easily identified. It is not necessary to do any tests with such an obstruction, and nevertheless the deviation can be easily recorded.
    FIG. 1 positions in, in, and with, with also
    shows the signals that come from
    controller 24 to shut-off valves 16,
    17, as well as to drives 4 and 6, respectively.
    权利要求:
    Claims (1)
    [1]
    Invention Formula
    An injection device for introducing a viscous liquid into a bread or pastry containing a hopper with filling, a first cylinder with a piston installed to perform reciprocating movement under the action of a drive, an injection nozzle mounted to perform reciprocating movement under the action of an additional drive valve mechanism for
    connecting the channel from the bunker to the first cylinder and the cavity of the first cylinder with an injection nozzle, a control device for supplying the first synchronizing signal to activate the valve
    the mechanism, the second synchronizing signal for operating the main drive and the third synchronizing signal for activating the auxiliary drive, distinguish it from the fact that, in order to ensure the filling of different consistency in the product of any configuration and improve the accuracy of controlling the amount of the inserted filling, and additional
    the actuators contain control means, the first of which is intended to regulate a given length, and the second - to regulate a similar movement of the injector nozzle, and the control
    0, the device contains a computing unit for setting the advance rate to a predetermined length and the return speed of the injector nozzle and speed control means for supplying to the main drive
    5 signals about the forward movement of the piston.
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    类似技术:
    公开号 | 公开日 | 专利标题
    SU1762738A3|1992-09-15|Injection device for viscous liquid introduction in bread or confectionery
    US5730650A|1998-03-24|Food patty molding machine
    US5127449A|1992-07-07|Servo-controlled apparatus for filling containers
    US4771726A|1988-09-20|Apparatus for dispensing flowable materials
    AT391401B|1990-10-10|DEVICE FOR PORTIONING Dough
    US5466143A|1995-11-14|Dough sheet former with closed loop control
    EP0334537B1|1991-12-11|Bottom-up filler
    DE19713938C2|2003-04-30|Dispensing device and method for a highly viscous material with a constant flow rate
    DE19834444A1|1999-04-01|Injection machine for filling edge joints of glazing units with sealant
    US4751806A|1988-06-21|Production apparatus comprising a step-wise driven conveyor device
    US3622050A|1971-11-23|Metered compound applying nozzle
    US4469709A|1984-09-04|Method for automatically feeding first products onto second products
    EP0061995A1|1982-10-06|Sausage meat proportioning device
    US5197633A|1993-03-30|Material metering apparatus
    CA1067606A|1979-12-04|Method and apparatus for controlling an hydraulic cylinder
    ES8504046A1|1985-04-01|Dipping filling device.
    JPH05319486A|1993-12-03|Device to fill liquid in container
    US4797973A|1989-01-17|Bagging and apportioning machine for sausages and various bagged products
    US3452689A|1969-07-01|Praline and confection depositor
    EP0159681A2|1985-10-30|Multicomponent proportioning apparatus
    US4987013A|1991-01-22|Process for lining pipe
    DE102010004068B4|2021-02-25|Method and filling device for filling a cartridge with at least one material
    SU307784A1|DEVICE FOR LETTERING TEST PREPARATIONS
    SU1060165A1|1983-12-15|Apparatus for molding article from dough with filling
    US1096242A|1914-05-12|Measuring-machine for liquid chocolate and similar articles.
    同族专利:
    公开号 | 公开日
    KR890001086B1|1989-04-24|
    US4752488A|1988-06-21|
    JPS61158750A|1986-07-18|
    CN85109762A|1986-07-16|
    NZ214703A|1988-03-30|
    EP0187548A3|1989-01-11|
    DE3585917D1|1992-05-27|
    CN85205879U|1986-10-15|
    CN1011474B|1991-02-06|
    KR860004584A|1986-07-11|
    EP0187548B1|1992-04-22|
    JPS6219133B2|1987-04-27|
    AT75100T|1992-05-15|
    ES8707842A1|1987-05-16|
    AU559018B2|1987-02-19|
    EP0187548A2|1986-07-16|
    CA1249176A|1989-01-24|
    AU5174285A|1986-07-10|
    ES550591A0|1987-05-16|
    DD241189A5|1986-12-03|
    引用文献:
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    US1782596A|1926-06-01|1930-11-25|Harvey A Beilgard|Automatic food-unit-filling machine|
    US1737069A|1926-12-15|1929-11-26|Continental Baking Co|Pastry-filling machine|
    DE476013C|1927-06-11|1929-05-08|Martin Buehre|Pastry filling machine with filling compound storage container and a hollow filling needle which is provided with feed openings and moved in a cylinder|
    US3465693A|1967-08-28|1969-09-09|Ira L Lopata|Method and apparatus for filling soft-baked goods|
    US3583336A|1969-04-09|1971-06-08|Del Boy S R L Soc|Apparatus for automatically stuffing bakery products|
    US3556808A|1969-04-09|1971-01-19|Swift & Co|Meat injection method|
    JPS555711B2|1971-11-25|1980-02-08|
    US3804954A|1972-04-14|1974-04-16|Swift & Co|Method for dispensing measured quantities of liquid into a food item|
    GB1388806A|1973-07-21|1975-03-26|Vnii Kondi Terskoi Promy|Method of filling a flour product with a filling material andcoating the upper surface thereof with a coating material andapparatus for performing thismethod|
    JPS555711U|1978-06-28|1980-01-16|
    US4207046A|1978-12-06|1980-06-10|Ayala Caesar C|Tamale machine|JPH0144299B2|1985-03-02|1989-09-27|Rheon Automatic Machinery Co|
    NZ223566A|1987-02-23|1989-12-21|Rheon Automatic Machinery Co|Food extruder: trapped air removed|
    US4928592A|1989-05-15|1990-05-29|Continental Baking Company|Dual injection cake filler apparatus|
    US5359925A|1991-10-01|1994-11-01|Forker Joel C|Apparatus for producing an edible sandwich|
    ES2038558B1|1991-12-30|1994-02-16|Castello Y Juan S A|EDIBLE BUNNY AND PROCEDURE FOR ITS PREPARATION.|
    US5957040A|1992-08-12|1999-09-28|Feola; Anthony V.|Continuously operational high volume frozen confection dispensing machine|
    JP2945251B2|1993-10-01|1999-09-06|明治製菓株式会社|Chocolate filling equipment|
    US5453044A|1994-02-28|1995-09-26|Oscar Mayer Foods Corporation|Granular solid coolant inserter|
    US5558892A|1994-10-25|1996-09-24|Pelka; Angeles|Method and apparatus for making churros|
    ES2125761B1|1995-06-14|1999-12-01|Panrico S A|DOUBLE INJECTION DOSING INJECTION MACHINE FOR INDUSTRIAL PASTRY.|
    US5900265A|1997-05-29|1999-05-04|Rutherford; Kenneth|Apparatus and method for inserting a filling into a food product|
    US6117477A|1998-03-18|2000-09-12|Kal Kan Foods, Inc.|Multicomponent food product and methods of making and using the same|
    FR2814646B1|2000-10-03|2003-05-16|Jacques Barde|METHOD AND DEVICE FOR TOPPING ONE OR MORE SANDWICHES|
    US7134386B2|2003-10-27|2006-11-14|Frito-Lay North America, Inc.|Automatic bottom-filling injection system|
    JP4196935B2|2003-11-25|2008-12-17|味の素株式会社|Food supply device and method|
    US8335587B2|2006-05-08|2012-12-18|Anthony V. Feola|Frozen confection machine|
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    CN103843964A|2012-12-05|2014-06-11|内蒙古伊利实业集团股份有限公司|Method and device for quantitatively adding fruit flesh into freezing beverage|
    CN103109885B|2012-12-26|2015-01-21|富阳市河山食品机械有限公司|Oil-spraying sesame-scattering machine|
    CN103229791B|2013-05-09|2015-06-17|成都松川雷博机械设备有限公司|Granular stuffing filling device|
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    US10362792B1|2014-10-07|2019-07-30|Derek Roger Brand|Apparatus for stuffing confections|
    CN107529765A|2015-02-20|2018-01-02|阿里米奇股份有限公司|The apparatus and method of the bakery for the filling that production and filling make of batter dough|
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    CN105341038A|2015-10-29|2016-02-24|无锡市永亿精密铸造有限公司|Manual noodle squeezing machine|
    DE102015013975A1|2015-10-29|2017-05-04|Dirk Wolf|White sausage snack|
    CN105475403B|2016-01-28|2017-10-24|重庆雄创建筑工程技术有限公司|A kind of pie fills filling equipment|
    WO2018167173A1|2017-03-14|2018-09-20|Cubenizer Aps|Device for candy making|
    CN112640932A|2020-12-19|2021-04-13|阜南县雅豪食品有限公司|Cream filling and forming device for bread processing and using method thereof|
    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    JP59276308A|JPS6219133B2|1984-12-31|1984-12-31|
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