• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    An apparatus for forming a cylindrical body consisting of a dough crust and a filling into a spherical body consisting of a dough crust and a filling, comprising at least three slidable members adapted to slide on each other so as to constrict the cylindrical body. Each of the members has tapered portions (2 and 2 min ), with slopes (7) comprising a steep gradient portion (4) and a gentle gradient portion (6), to minimize the area of contact between the cylindrical body and the members to bring the dough to the portion at which the body is to be cut and to minimize the likelihood of the dough adhering to the members.
    公开号:SU1723995A3
    申请号:SU874202631
    申请日:1987-05-25
    公开日:1992-03-30
    发明作者:Тасиро Ясунори
    申请人:Реон Аутоматик Машинери Ко, Лтд (Фирма)；
    IPC主号:
    专利说明:

    The invention relates to the manufacture of dough products (dough shells) and a filling by squeezing a continuously supplied cylindrical body consisting of a dough shell and a filling, without opening or leaking the filling.
    A device is known in which the porous sash closes and opens its polygonal opening for cutting an extruded product consisting of a filling and a coating material. The iris target consists of a plurality of petal elements arranged around the circumference, which open and close the opening by force applied in radial directions. The petal elements overlap each other, forming an opening, as a result of which the thickness of each petal element is necessarily limited and the opening cannot be completely closed. In addition, since the hole is necessarily described by sharp edges made on the inner ends of the thin lobed elements, it is assumed that when a sharp blade is cut, the lobed elements penetrate into the product, with the result that the filling is easily opened. In addition, the possible jamming of the product between the petal elements.
    Closest to the present invention is a device for forming a spherical body consisting of a dough crust and a filling. In this device, a cylindrical body is continuously fed into the opening of a molding assembly consisting of at least three sliding elements. These elements are assembled with the possibility of sliding relative to each other and move inward and outward, closing and opening the hole, as a result of which a spherical body is formed. As shown in FIG. 19, two inwardly sliding surfaces (103, 105) of each sliding element (101) form an edge (102) between themselves and a wedge-shaped part (102) located near the edge, tapering in the direction of the edge. Thanks to this construction, a continuously supplied cylindrical body can be cut without opening the filling, with the dough crust being brought to the area where the cylindrical body is cut. In this device, the wedge-shaped parts (102) of elements (101) have slopes (107) with a constant negative gradient. Therefore, if the test crust consists of a relatively sticky material, such elements create relatively wider contact areas with the cylindrical body than is
    necessary, which leads to the possibility of sticking dough to the elements. In addition, such a wide contact area can take an excessive amount of test.
    crust to the point where the dough is cut off, which leads to the formation of a spherical body with a dough crust of unequal thickness, or part of the dough crust can protrude from the body.
    Therefore, when cutting a continuously supplied material produces a spherical body consisting of a crust and a filling, a device is required in which the opening is closed.
    5 completely, neither the filling nor the crust can adhere to the cutter or between the elements that make up the cutter, and the filling is closed with a crust of uniform thickness.
    0 The purpose of the invention is to increase the efficiency of the process.
    A device for forming a spherical body consisting of a dough crust and a filling contains a node containing
    5 at least three circumferentially mounted elements slidable one relative to the other to form an aperture bounded by said elements; adaptation for continuous supply of a cylindrical body, consisting of a dough sheath and filling, to and through the hole; a device for moving all these elements inward and outward
    5 in the direction perpendicular to the longitudinal axis of the cylindrical body to close and open the opening, each of the elements having two sliding surfaces adjacent one to
    0 different and forming between themselves an edge and perpendicular upper and lower planes, while the upper and lower planes have slopes inclined towards the edge, the slope surface is vertical and the plane of each element is concave and bounded by arcs, the curvature of which decreases towards the edge ,
    Attached to the cylindrical body
    0 force from at least three directions, at least three sliding elements that form a circular, inward-facing cutter with an internal opening through which a cylindrical body can pass. The sliding surface of a single element, in contact with the surface of the cylindrical body passing through the hole, and the sliding elements gradually compress the cylindrical body and cut it.
    Since the force is applied to the cylindrical body along sliding elements displaced in a direction tangential to the circumference of the cylindrical body, the latter does not experience the centripetal force and the dough sheath adjacent to the sliding surfaces is forced to flow to the part in which it must be cut off due to the friction force between the sliding surfaces and the surface of the test shell. In addition, since the contact area of the sliding surfaces with the cylindrical body decreases as it is compressed, there is no force acting on the cutter that would cause its penetration into the body.
    The surface of the slope of the lower plane of each element can be made concave and bounded by arcs, the curvature of which decreases towards the edge. The curvature of the arcs in the area adjacent to the edge may change more smoothly, and in the area adjacent to the upper plane, more dramatically.
    As a result, the contact area is minimized, but not to such an extent as to prevent the sliding surfaces from applying a force large enough to move the dough to the center of the hole. Portions of the sliding surfaces that come into contact with the cylinder body bring the dough to the center of the hole where the dough is to be cut. Thereby, the filling is easily split in the axial direction of the cylindrical body, and the dough completely covers the filling. This is due to differences in the rheological properties of the dough shell and the filling. At the beginning of the process of cutting the sliding surface, those that do not have wedge-shaped parts, as well as wedge-shaped parts, are in contact with the cylindrical body and the contact area is maximum so that a sufficient force is applied to the cylindrical body to move the dough in the direction of movement of the sliding surfaces, and therefore to the area where the dough is cut and to separate the filling.
    The area of the sliding surfaces in contact with the body is rapidly reduced due to the steep inclination of the wedge-shaped part. Since the sliding elements become very thin near the edges, when the opening narrows, the cylindrical body is surrounded by relatively thin parts of the sliding element. By this time, the hole is filled only with a test shell. Then, the sliding elements crash into the body as they move inwards — towards the opening of the opening, the sliding elements begin to decrease their thickness after sufficient amount of dough is supplied to the area where the body is cut.
    filling area.
    Then, the sliding members decrease their thickness rapidly, resulting in the total surface area in contact with the body during the cutting operation,
    0 is greatly reduced and additional dough cannot be fed into this area, therefore, sticking of the dough to the element and excessive accumulation of dough in the area where the cylindrical body is cut is eliminated, which leads to the formation of a spherical body with a uniform thickness of the dough.
    FIG. 1 shows one of the sliding elements, a general view; in fig. 2-4
    0 a node, which consists of a plurality of sliding elements, and their relative positions before, during and after the cycle of their sliding movements, is a plan view; in fig. 5 through 7 are sections corresponding to FIG. 2-4,
    5 which illustrates the process of compressing a cylindrical body with the surfaces of sliding elements; in fig. 8 — stage of the process of cutting a cylindrical body with wedge-shaped blades; in fig. 9 is a plan view according to the invention; in fig. 10 - the same, front view; in fig. 11 - the same, side view; in fig. 12 is a perspective view of a sliding member; in fig. 13 and 14 — node movements,
    5 composed of four sliding elements, each of which is a rectangular parallelepiped having a wedge-shaped part; in fig. 15 and
    16- movements of the assembly consisting of 0 three sliding elements, each of which is a parallelepiped, having a wedge-shaped part; in fig.
    17 and 18, the movements of the assembly consisting of three pairs of sliding elements, each of
    5 which has a wedge-shaped part, where each pair is made differently from other pairs; in fig. 19 is a perspective view of a sliding element of the assembly.
    FIG. Figure 1 shows the sliding element 1 of the torch assembly. Element 1 is a hexagon with two oppositely located trapezoidal surfaces that form the upper and lower planes 2. The lateral surfaces make up the first and second adjacent inner surfaces 3 and 4 of the slip. The third side surface is the outer surface 5 of the slip. All of these sliding surfaces are vertical. The two inner surfaces 3 and 4 of the slide adjoin one another with the formation of an edge 6. The region adjacent to the edge 6 forms a wedge-shaped part 7.
    The upper and lower planes 2 have slopes 8 inclined towards the edges. The surface of the slope of the upper edge is concave and bounded by arcs 9, the curvature of which decreases towards the edge.
    The surface of the slope of the lower plane of each element is concave and bounded by arcs 9, the curvature of which decreases towards the edge. The curvature of the arcs 9 changes more smoothly in the area adjacent to the edge, and more dramatically in the area adjacent to the upper and lower plane. The height a of element 1 may be 30 mm, and the radius of the arc 9 to 15 mm. The inclination of the lower surface of the wedge-shaped part may be absent, which has a negative effect slightly, depending on the particular case, especially when there are means (Fig. 11) for receiving a spherical body in a raised position with subsequent lowering of the body in synchrony with the lowering of the indicated means. In this case, it is understood that the edge 6 will be formed near the lower surface of the sliding member, and the slope of the upper surface will be formed so that the lower point is near the lower surface.
    When a plurality of elements 1 are assembled and form a unit in the housing, as shown in FIG. 2, where the outer surface of the slide and the other surface, but not the inner surface of the slide, are in contact with the inner wall of the housing, a hole 10 is formed, surrounded by part of the inner surface of the 3 slide of each element. The elements 1 are driven with sliding in the directions indicated by the arrows by moving the pin 11 (Fig. 9) fixedly mounted on one of the elements 1.
    When the pin 11 moves the element 1, the outer surface of the slide 5 of each element slides along the inner wall of the housing 12, and the outer surfaces 5 of the slide of the other elements along the inner wall of the housing 12 are open. The inner parts of the inner surfaces 3 of the slide open 13 that constitute the hole 10.
    The opening 10 has a cross sectional area, which in the fully open state of the opening is large enough to pass the cylindrical body 14, which consists of a test shell 15 and a filling 16. As can be seen from FIG. 2-4 and 5-7 sequentially, when the outer surface 5 of the slide of each element 1 slides, the second inner surface 4
    the slide of the previous element is forced to slide along the first inner surface of the slide 3 of the subsequent element, which causes the edge 6 to move in the inward direction. These sliding movements reduce the area of the opening 10 when the cylindrical body 14 passes through the opening 10, as shown in FIGS. 2 and 5, and the elements 1 are forced to move in the direction of the arrows 5, the sliding parts of the sliding surfaces 3 open to the inside. on the cylindrical body in the direction with a circular displacement along the places of the sliding movements of the elements.
    When the elements 1 are moved to the position shown in FIG. 3, the opening 10 is closed as far as shown here and in FIG. b that leads to compression
    5 of the cylindrical body 14. When the elements 1 slide, they come into contact with the outer surface of the cylindrical body 14 against the walls 13, i.e. open inward portions of the surfaces have 3 sliding surfaces,
    0 and the greater the distance of the sliding movement of each element, the more compressed is the area of the outer surface of the cylindrical body 14, which is in contact with the walls 13. Thus, as
    5, by reducing the aperture, the area of the walls 13 in contact with the cylindrical body 14 is reduced.
    The operation of cutting elements 1 of a cylindrical body assembly is given in more detail. The cylindrical body 14 is continuously supplied from a feeder (not shown) and is passed through an opening 10 in the beginning of the cutting operation. The cylindrical body is surrounded by parts of the sliding surfaces 3 in such a way that the contact area between the cylindrical body and the sliding surfaces is the largest. Due to the presence of arcs in the wedge-shaped part 2, the height of the walls 3,
    0 surrounding the cylindrical body, decreases rapidly with the extension of the walls 3 in the direction of the arrows S, and then gradually decreases. Consequently, the area of the walls in contact with the cylindrical body decreases, first rapidly, and then gradually along the inward movement of the sliding elements. Due to the difference in the rheological properties of the test shell 15 and the filling 16, the filling is easy to make moving in the axial direction
    a cylindrical body (indicated by arrows t), while the test shell is brought to the center of the hole 10, where it must be cut off.
    In the known device (FIG. 8), in which wedge-shaped blades are used, when the blades move inward, they penetrate the filling 16, as indicated by arrows S, while increasing the area of the blades in contact with the cylindrical body. During the sliding movements of the elements, a cylindrical body is exerted by a force from the side of the walls of the sliding surfaces 3 along the points of movement of the sliding surfaces 3 in a direction tangential to the surface of the body. After cutting the body, the sliding elements of the assembly quickly return to their initial position to cut the next spherical body away from the cylindrical body.
    During this process, the friction between the dough sheath and the walls of the sliding surfaces 3 causes the dough to flow in the S direction, causing the filling to split in two opposite directions. Before the height of the walls decreases to a height a (hole; 7) it is filled only with a test crust, and the filling is displaced along different recess openings 10. When the opening 10 is completely closed, the cylindrical body is finally cut off, as shown in FIG. 7, and a molded body 15 is obtained.
    It should be noted that the greater the heights of the walls in contact with the test shell, the more the test shell moves to the center of the hole 10. And, conversely, the smaller the height of the walls, the more the test crust is repelled from the hole 10 in two opposite directions. Therefore, it is desirable to keep relatively high at the beginning of the wall cutting process in order to bring a sufficient amount of dough into the cutting area, and then the height quickly decreases. Before the wall height is reduced to such an extent that they can easily penetrate the dough sheath, the hole is already filled with dough, as shown in FIG. 6. When the hole is filled with dough, the walls easily cut into the body without opening the filling. Therefore, the height of the walls gradually decreases from a to a as shown in fig. 7, with the result that the orifice is completely closed and the spherical body 14 is cut off from the cylindrical body 15. Therefore, the test area in contact with the elements is minimal to prevent the filling from opening, caused by sticking the test to the elements,
    In accordance with the invention, the area of the walls in contact with the cylindrical body begins to decrease rapidly after enough dough has been introduced into the cutting area and the filling begins to separate. Such an excess of dough often creates a protrusion or thickened portion.
    0 on the spherical body in the area where the body is cut. This disadvantage is absent in the proposed device and it is possible to obtain a spherical body consisting of a filling surrounded by a test shell of uniform thickness.
    FIG. The S-11 device has a base 16, a cutting device 17, a cylindrical body feeding device 18 and a belt conveyor 19. The forming device 17 includes a frame 20, a housing 12 mounted on a frame 20 in which elements 1 are located, and a slider 21. The frame 20 is designed to slide up or down along the supporting rods.
    5 22, which are mounted on the base 16. A pin 11 is connected to the sliding surface of one of the elements through the slot in the housing, the other end of which is connected to the end of the rod 23 of the spike, the other end of the crank rod 23 is pivotally connected with a point to a point near the circle disk 24.
    The disk 24 is concentrically fixedly connected to a gear that can rotate from the sliding gear 25 held by a yoke 26 mounted on the base 16. The sliding gear 25 can be driven by the motor 27 through its own axle 28 and gear 29 and 30. When the engine 27 begins to rotate, the slider 21 periodically moves back and forth and moves the elements 1 in the housing 12.
    One end of the pin 31 is fixedly co5 with the end of the cutting device 17, and the other end of the pin 31 is pivotally connected to the end of the crank rod 32. The other end of the crank stem 32 is pivotally connected to the end of the pin 33. The other end
    0 pin 33 is fixedly connected to the disk 34 at a point near its circumference. The disk 34 is connected to the engine 35 and is driven by it in rotation, causing the crank rod 32 to move up and down, resulting in
    5, the cutting device 17 may be periodically raised and lowered in synchronization with the cutting operation. This vertical prop-forward movement is intended so that the cutting device 17 can cut continuously lowering.
    cylindrical body effectively in a predetermined position.
    The belt conveyor 19 consists of a frame 36 of the conveyor, rollers 37-39, two tension rollers 40, and a belt 41 and an engine (not shown) for driving the belt conveyor 42.
    The cylindrical body 14 is continuously supplied from the feeding device 18; is compressed by the cutting device 17 in the direction perpendicular to the axis of the cylindrical body to form the spherical body 15, which is fed to the next position by a belt conveyor 42.
    From FIG. 11 shows that one end of the conveyor belt 42 is moved up and down by means of a conveyor lifting device 43 mounted on the base 16, synchronously with the movements of the cutting device assembly 17, whereby the roller 44 swings relative to the roller 38 so as not to deform the spherical body 15, taking it at the moment when it separates from the cutting device 17.
    FIG. 12 shows one of the elements 1. This element has a slope of the wedge-shaped part. In this embodiment, the wedge-shaped part 2 includes the inclined part and the horizontal linear ends 45, whereby the contact area with the cylindrical body is first reduced rapidly and then slowly in the direction of the edge 6 to minimize the total contact area. To achieve this result, the horizontal ends 45 of the wedge-shaped part 2 can be replaced with inclined ends,
    Various other sliding members may be used in the invention, as shown in FIG. 13-16. FIG. The 13th node consists of four rectangular parallelepiped elements 1, each of which has a wedge-shaped part 2 in the corner with a slope linear in the vertical section, the surfaces 3 and 4 of the slide and the edge 6. A part of the surface 3 of the slide of each element forms the walls 13, defined hole 10, and each element slides in the direction S. When the hole 10 is closed, the position of the elements is as shown in FIG. 14.
    A node can be composed of three parallelepiped elements, as shown in FIG. 14 and 15, each of which has a wedge-shaped part 2 with a slope curved in the vertical section, surfaces 4 and 3 of the slide and edge 6. The walls formed by the surface 3 of the slide of each element form a hole 10 and each element slides in the direction S.
    When the opening 10 is closed, the position of the elements is as shown in FIG. sixteen.
    In addition, such a node may not always consist of identical polyhedra.
    As shown in FIG. 17 and 18, the node consists of three pairs of multifaceted elements 1 having various shapes. Each element has curved slopes of the surfaces 3 and 4 of the slide and the edge 6.
    Thus, each element slides in the direction S, closing the opening 10. The position of the elements when the opening 10 is closed is as shown in FIG. 18. In this embodiment, for smoothing the slip on the sliders 46 and 47, two pins are attached, connected to a pair of elements at one end. However, such an operation can also be carried out by one pin connected to one of such
    items.
    Compression of a cylindrical body is carried out when the area of the walls of the hole in contact with the surface of the cylindrical body decreases first quickly and then slowly, while moving inside the elements. Since the total surface area of the slip in contact with the cylindrical body is reduced, the likelihood of dough sticking to the elements is minimized.
    In addition, since the contact area decreases slowly after a sufficient amount of dough has been brought to the area where the cylindrical body is cut,
    There can not be an excessive amount of the test. Therefore, a spherical body with a test shell of the same thickness is formed by the device according to the invention, despite the fact that the dough crust material has a greater stickiness.
    权利要求:
    Claims (3)
    [1]
    1. An apparatus for forming a spherical body consisting of a test shell and a filling, comprising a unit comprising at least three circumferentially positioned elements installed with the possibility of sliding
    one relative to another with the formation of a central opening bounded by said i elements, a device for the continuous feeding of a cylindrical body consisting of a test shell and
    the filling, through it, and a device for moving all of these elements inward and outward in a direction perpendicular to the longitudinal axis of the cylindrical body for closing and opening the hole, each of the elements
    It has two sliding surfaces adjoining one another with the formation of an edge, and perpendicular upper and lower planes, while the upper and lower planes have slopes inclined towards the edge, characterized in that, in order to increase the efficiency of the process, the slope surface of the upper the plane of each element is concave and bounded by arcs, the curvature of which decreases towards the edge.
    [2]
    2. The device according to claim 1, wherein the surface of the slope, the lower plane of each element is concave and bounded by arcs, the curvature of which decreases towards the edge.
    [3]
    3. The device according to paragraphs. 1 and 2, that is, with the fact that the curvature of the arcs in the area adjacent to the edge changes more smoothly, and in the area adjacent to the upper plane - more dramatically.
    FIG 5
    FIG. 6
    Fig.Yu
    Fig.P
    V to
    FIG. 13
    t
    6
    L
    FIG. four
    FIG. / 3
    类似技术:
    公开号 | 公开日 | 专利标题
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    同族专利:
    公开号 | 公开日
    EP0247826B1|1990-09-19|
    EP0247826A1|1987-12-02|
    ES2017497B3|1991-02-16|
    CN87103837A|1987-12-02|
    JPS62278933A|1987-12-03|
    AU582691B2|1989-04-06|
    US4767305A|1988-08-30|
    KR900002281B1|1990-04-10|
    AU7322287A|1987-12-03|
    KR870010783A|1987-12-18|
    AT56588T|1990-10-15|
    DE3765011D1|1990-10-25|
    CN1007578B|1990-04-18|
    DD263696A5|1989-01-11|
    JPH04612B2|1992-01-08|
    CA1280035C|1991-02-12|
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    JP61120493A|JPH04612B2|1986-05-26|1986-05-26|
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