专利摘要:
The invention relates to the textile industry and allows an increase in the degree and rate of shrinkage of twisted yarn. The twisted yarn is made of water-insoluble fibers with a degree of swelling in water of 10-250 cm / g, which are selected from the group including carboxymethylated, methylated, sulphated () 1st cotton and acrylic fibers containing 0.7-3.4 mmol / g ССОХ -groups, where X is Li, K, Na or NH. A strand can be made single or from several single strands, or additionally have strands whose weight is one third of the weight of the twisted yarn. The strand is complete with a twist factor of 2.5-6.0 and can be used to make absorbents. 4 il. 2 tab. WITH SAE sd sd Sl: 00 cm
公开号:SU1355133A3
申请号:SU823534852
申请日:1982-12-17
公开日:1987-11-23
发明作者:Ито Осаму;Ямасаки Харумаса;Минаката Ицуо;Нисизава Казунори
申请人:Као Корпорейшн (Фирма);
IPC主号:
专利说明:

eleven
The invention relates to the production of twisted yarn from water-soluble swellable fibers.
The aim of the invention is to increase the degree and rate of twisted yarn shrinkage.
FIG. 1 shows the twisted yarn in FIG. 2 - the same, after being wetted with water in FIG. 3 - product, in the manufacture of which yarn is twisted, cross section; in fig. 4 shows plots of the degree of swelling of yarn on the content of carboxyl groups at different degrees of cross-linking of fibers.
The twisted yarn 1 is made of the same or of several single y-lines 2, each of which is made of water-insoluble fibers with a swelling stitch in water equal to 10-250 cm / g. The yarn twist is 2.5-6.0. The twisted yarn may additionally have yarns whose weight is one-third the weight of the twisted yarn. Non-swelling cotton, artificial or synthetic yarns can be used as such threads.
As water swellable J3OKOH, fibers selected from the group of: carboxymethylated, methylated, sulphated cotton and acrylic fibers containing 0.7-3.4 mmol / g of СООХ groups can be used to form twisted yarn, where - X - Li, K, Na or NH.
The degree of swelling in water is visible swelling from water and is determined as follows.
A dry sample weighing 0.2-0.5 g, obtained by separating the yarn into individual fibers, is placed in a measuring cylinder with an inner diameter of 10 mm. A cylindrical weight with a diameter of about 9 mm and a mass of 10 g is placed into the cylinder on the fibers. Then 25-50 cm of pure water is poured into the cylinder and its temperature is maintained. After 48 hours, the rise of the bottom surface of the weight as a result of the swelling of the fibers is measured, and thus the degree of its swelling in the water is determined.
To obtain fibers with a specified degree of swelling, it is necessary to introduce into the acrylic fibers not less than 0.7 mmol / g of carboxyl groups in the form of salts of СООХ groups, where X is Li,
0
five
0
five
, 51

0
five
0
332
K, Na or NH. With a decrease in the number of carboxyl groups, the shrinkage of the fibers from the absorption of water is reduced. As the value of 3.4 mmol / g is exceeded, the hydrolyzed acrylic yarn with carboxyl groups is dissolved in water.
Hydrolyzed acrylic yarn with hydroxyl groups introduced into it can be obtained by hydrolyzing acrylic yarn with an acrylonitrile base using mineral acid or alkali. When using mineral acid, contacting the sat of the ponifikat with an alkali after hydrolysis is carried out in order to convert the carboxyl groups ultimately into salt. In this case, salts with a cation selected from the group consisting of Li, K, Na and NH are preferred. When producing twisted yarn, it is preferable to first introduce the carboxyl group into a single yarn, and then twist it, but it is possible to introduce it into the yarn carboxyl groups after twisting it.
Hydrolyzed acrylic yarn with carboxyl groups is characterized by the degree of cross-linking in the fibers /, which characterizes the content of carboxyl groups in the form of salts.
With respect to the degree of swelling (V cm / g) containing 5 mmol / g of the carboxyl group in the form of sodium salt, the degree of cross-linking of the cross-linked structure in this reaction system is determined as follows.
Cross Link Degree:
55
With the degree of crosslinking of class 1, hydrolyzed acrylic yarn has a low shrinkage during water absorption due to the fact that even with an increase in the content of carboxyl groups in the form of salts, the degree of swelling does not increase. With a degree of cross-links below the class
The 7 strands are soluble in water due to the low degree of crosslinking. It was found that in hydrolyzed acrylic yarn with a degree of cross-linking from class 3 to class 6. characterized by an increased content of carboxyl groups in the form of salts, in which the degree of swelling in water reaches at least 300 cm, the yarn has a noticeable tendency to dissolve in water. Therefore, the degree of swelling in the water of twisted yarn with cross-links, which has a shrinkage from the absorption of water, is chosen in the range of 10-250 cm, mainly 80-200 cm.
A fiber cross-linked fiber structure is preliminarily formed in acrylic filament, and then hydrolyzed or it is possible to perform these operations simultaneously.
The chemical formation of the crosslinked structure is carried out by treating the crosslinkable acrylic fibers with hydroxylamine or a diamine, such as hydrazine or ethylenediamine.
During the physical formation of a cross-linked structure, the yarn is baked at 200-300 ° C or electron-irradiated with a dose of more than 100 Mrad followed by hydrolysis of the cross-linked yarn with a mineral acid or alkali. With such hydrolization, the system is processed with a formalin-mineral acid system or a polyhydric alcohol-anhydride mineral acid system. Alkaline treatment of acrylic yarn containing 5-10 wt.% Of copolymer vinyl halide is possible, which allows hydrolysis of the nitrile groups and the formation of a cross-linking structure in one operation.
As alkaline substances, aqueous solutions of hydrogen carbonate hydroxide or lithium carbonate, sodium or potassium hydroxide are used in hydrolysis. As mineral acids, solutions of relatively high concentrations of sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, etc. are preferred. In the case of using mineral acid, it is necessary after hydrolysis of the yarn.

five
O o 5
0 g
five
33-
convert to lithium, sodium, potassium or ammonia salt.
When performing twisted yarn from several single yarns, their twists are equal, but the directions of twists may be opposite.
The spinning yarn, when absorbed by water due to swelling, unwinds and forms loops 3 (Fig. 2), between which recesses are created in which water is retained. This property of the yarn allows it to be used in woven diapers. When moisture gets on the diaper, the yarn is twisted, swollen, shrinks, forms a loop, and folds form on the fabric as a result of which it retains moisture. This yarn can be used in the manufacture of physiological nonwoven or paper napkins.
Twisted yarn is made as follows.
Example 1. Carboxymethylated cotton yarn has a carboxymethyl plating degree of 0.29, a swelling ratio of 56 cm / g, a structure — 3 strands, 33.8 numbers with S-twist, Z-twisted, a twist factor of 3.0.
Example 2. Methylated cotton yarn has a degree of esterification of 0.26, a degree of swelling of 12 cm / g, structure - thread 33.8 numbers with Z-twist, a twist factor of 2.5.
Example 3. A strand of sulfated cotton has a degree of esterification of 0.20, a degree of swelling of 48 cm / g, a structure - a thread of 16.9 numbers with S-twist, Z-twisted twist, a twist factor of 4.0.
Example 4. A yarn from cationized cotton has a degree of cationization of 0.25, a degree of swelling of 11 cm / g; structure - 2 threads 33.8 numbers with S-twist twisted Z-twist and twist factor 3.0.
Example 5. The strand of sulfated cotton has a degree of esterification of 0.20 j; a degree of swelling of 48 cm / g; a structure — 3 strands; 16.9 numbers with S-twist are twisted: Z-Kpy; T-which (one yarn is cotton); a twist factor of 4.5.
Example 6. Carboxymethylated cotton yarn has a carboxymethylation degree of 0.17i
513551
the degree of swelling is 18, the structure - 3 threads 33.8 numbers with S-twist are twisted with Z-twist (one of the threads is cotton); a twist factor of 3.0.
Example 7 (comparative). Methylated cotton yarn has an esterification degree of 0.21; degree of swelling 7 cm / g; structure - thread 33.8 numbers with Z-twist; a twist factor of 4.0.
ten
Example 8 (comparative), A yarn from sulphonated cotton has an esterification degree of 0.20 degree of swelling 48, the structure is a thread of 16.9 numbers with S-twist of a twist-to Z-twist, a twist factor
2.0.
Example 9 (comparative). The yield of carboxymethylated cotton has a degree of carboxymethylation of 0.17, a degree of swelling of 18 cm / g, the structure - 3 strands 33.8 numbers with S-twist twisted with Z
0

0
25
336
twist (two cotton threads), a twist factor of 3.0,
4 g of twisted yarn in accordance with examples 1-9 is mixed with 26 g of cotton pulp (FIG. 3).
This mixture 4 is placed between non-woven material 5 with a density of 20 g / m, obtained by hot melting of a mixture containing A5% polyester fibers, and a base sheet 6 made of polyethylene with a density of 25 g / m. Artificial urine is poured onto the absorbent thus formed through an opening 1 cm in diameter in the vessel located on the surface of the absorbent. The absorption time of 105 cm of urine is measured by an absorbent, and a load of 40 g / cm is applied to an area of 100 cm around the point of absorption. The urine leaking from the absorbent is absorbed by the filter paper, the amount of which is referred to as return. The absorption of water is determined by this time of absorption and return.
Test data are given in table. one ,
 Table 1
7
The hydrolysis of acrylic yarn is performed as follows. Example 1. Carboxyl content (sodium salt) 0.7 mmol / g, structure - 3 strands 17 numbers with S-twist Z twist, twist factor 2.5.
PRI mme R 2. Carboxyl content (sodium salt) 1.9 mmol / g, structure - 3 strands 17 numbers with S-twist Z-twisted, twist factor 3.5.
Example 3. The content of carboxyl (sodium salt) is 3.4 mmol / g, the structure is a 17-thread with an S-twist, twisted with a Z-twist, the twist factor is 5.0.
Example 4. The content of carboxyl (potassium salt) is 2.1 mmol / g of structure — 3 strands of 26 numbers with S-twist are twisted with Z-twist, the twisting factor is 4.0.
Example 5, Carboxyl content (NHjj salt) 2.1 mmol / g; structure - 3 threads 26 numbers with S-twist Z-twist twist, twist factor 4.0.
Example 6. The content of carboxyl (lithium salt) 2.1 mmol / g; structure - 3 threads 26 numbers with S-twist Z-twist twist factor 4.0.
Example 7. In a hydrolyzed acrylic back with formalin cross-links, the carboxyl content (sodium salt) is 6.9 mmol / g, the degree of swelling in water is 51, the degree of cross-linking is class 5, the structure is 3 strands 17 with number S -twisted twisted z-twist, twist factor of 2.5.
Example 8. In a hydrolyzed acrylic back with formalin cross-links, the carboxyl content (NH salt) is 8.5 mmol / g; degree of swelling in water 250; degree of crosslinking; class 4j structure; 3 strands; 17 numbers with S-twist; Z-twist; twist coefficient; 4.0;
Example 9. In the hydrolyzed acrylic backplate of a hydroxylamine, the carboxyl content (sodium salt) is 4.2 mmol / g, the degree of swelling in water, 12 the degree of crosslinking, class 2, the structure is 3 strands 17
551338
S-twist Z-twist numbers with a twist factor of 3.0.
Example 10. In hydrolyzed acrylic crosslinked hydroxylamine, the content of carbr-xyl (sodium salt) is 5.8 mmol / g, the degree of swelling in water is 85 cm / g ;, the degree of cross-linking is Q sas class 6, structure - 3 threads 17 numbers with S-twist are twisted Z-twist, twist factor 6.0.
Example 11. In a hydrolyzed acrylic yarn, the carboxyl content (sodium salt) is 0.7 mmol / rj structure - 3 strands 17 numbers with S-twist Z twist (one strand of unreacted acrylic fiber), twist factor M 5.0.
Example 12. In the hydrolyzed acrylic straight, the carboxyl content (sodium salt) was 1.5 mmol / g; structure - 3 threads 26 numbers; kozf-25 twisting factor 3.5 direction of twist of single yarn clockwise, twist direction of twisted yarn counterclockwise.
Example 13 (comparative). 30 Strain as in Example 1, but the carboxyl content is 0.5 mmol / g.
Example 14 (comparative). It is the same as in example 1, but the twist factor is 2.0.
Example 15 (comparative). A strand is as in Example 3, but the carboxyl content is 4.2 mmol.
Example 16 (comparative). The strands are as in Example 10, but two of the three strands are made of unreacted acrylic fiber.
Example 17 (comparative). A strand is as in Example 8, but the carboxyl content is 4.3 mmol / g, the degree of swelling in water is 5, the degree of crosslinking is class 1. Example 18. The strand is as in Example 8, but the carboxyl content is 2.5 mmol / g; degree of swelling in water; 9 degree of crosslinked class 2.
In accordance with the examples given, the force of shrinkage during water absorption and rate of shrinkage is measured. The force of shrinkage is defined as the force exerted by shrinkage of the yarn when it is wetted with water, and the displacement is defined as the ratio of the length
35
45
1355133
after shrinking to its original length.
The measurement data are shown in Table 2.
table 2
1O Continued table. 2
ig.1
FIG 2
J
.. X
P KOYOCHO
(
V Ky6 C / i / i
Fig.Z
i 2 If 5 6 7 V 9 JOOSE, fiMOl / t FIG.
To pass 7
Kpass5 6
权利要求:
Claims (1)
[1]
Claim
20 .
Twisted yarn made of water-insoluble water-swellable fibers, characterized in that, in order to increase the degree of 25 and the rate of shrinkage of twisted yarn, it is made with a twist coefficient of 2.5-6.0, and a single or several single yarns or additionally has threads, the weight of which amounts to one third of the weight of the twisted yarn, while the water-insoluble fibers of the yarn have a swelling degree in water of 10-250 cm 3 / g, and are selected from the group: carboxymethylated, methylated, sulfonated cotton and acrylic fibers, containing total 0.73.4 mmol / g of COOX groups, where X is Li, K, Na, or ΝΉ ή .
Figure 1
Figure 2
Fig.Z
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同族专利:
公开号 | 公开日
IT8224854D0|1982-12-20|
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US4524577A|1985-06-25|
DE3245580A1|1983-06-30|
AU556164B2|1986-10-23|
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GB2112035B|1985-06-12|
IT1155021B|1987-01-21|
AU9114882A|1983-06-23|
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CA1200724A|1986-02-18|
SG71586G|1987-03-27|
MY8700320A|1987-12-31|
GB2112035A|1983-07-13|
引用文献:
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JP4799999B2|2005-10-26|2011-10-26|旭化成せんい株式会社|3-layer fabric|
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法律状态:
优先权:
申请号 | 申请日 | 专利标题
JP56204696A|JPS6229531B2|1981-12-18|1981-12-18|
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