![]() Exchangeable ultrasonic welding module for welding longitudinal reinforcing folds in packaging film
专利摘要:
This invention relates to an exchangeable ultrasonic welding module for welding longitudinal reinforcing folds in packaging film inside packaging machine and to a method of its use. An exchangeable ultrasonic welding module contains an ultrasonic transducer assembly ( 4) with a horn (5) and an anvil (7). The module contains a member (1) provided with a guideway (8) in a mating guideway (18) on the frame (10) of a filling tube (14). A locking element (11) secures the member (1) and the frame (10) in a fixed position relative to each other. The member (1) is provided with an element (2) for linear motion of a sliding carriage (3) and an adjustable stop (6) for restricting the carriage movement (3). The ultrasonic transducer assembly (4) is firmly affixed to the carriage (3), whereas the anvil (7) is affixed to the member (1). The frame (10) may contain an adjustable stop (9) for locking the member (1) in a defined position as the member is inserted into the mating guideway (18). The module is replaced using the following steps: -removing a first filling tube (14) with modules (13) from the packaging machine, -unlocking the locking elements (11) and sliding out the modules (13) from the mating guideway (18) on the first filling tube (14), -sliding the modules (13) all the way into the mating guideway (18) on a second filling tube (14), - placing the second filling tube (14) with modules (13) into the packaging machine. 公开号:NL2020874A 申请号:NL2020874 申请日:2018-05-03 公开日:2018-11-09 发明作者:Šmíd František;Zajíc Miloslav;Jiroušek Roman 申请人:Velteko S R O; IPC主号:
专利说明:
EXCHANGEABLE ULTRASONIC WELDING MODULE FOR WELDING LONGITUDINAL REINFORCING FOLDS IN PACKAGING FILM INSIDE PACKAGING MACHINE AND METHOD OF ITS USE Technical Field This invention relates to an exchangeable ultrasonic welding module for welding longitudinal reinforcing folds in packaging film inside packaging machine and to a method of its use. The invention belongs to a technical field involving machines, appliances or equipment for packaging products or commodities. The invention can be used with both vertical and horizontal form-fill-seal flat film packaging machines. Background Art Where products or commodities are packaged in tubular-shape sachets using packaging machines, a requirement often arises for reinforcing such sachets with longitudinal folds. Sachets with such folds effectively retain their shape. These sachets generally contain two, three or four longitudinal reinforcing folds. In packaging machines, longitudinal reinforcing folds, arc shaped using forming elements and welded by means of electrically-heated welding modules or ultrasonic welding modules or various types. An advantage of ultrasonic welding modules over electrically-sealed devices is their small size. Due to their use in a form-fill-seal flat film packaging machine does not increase the machine's total installation height or the drop height of tire product or commodity, which might otherwise pose a greater risk of damage to the product or commodity. Another advantage is that they are easy to arrange around the filling tube, which allow filling tubes with optimum cross-sections to be used, and thus eliminate problems with products or commodities clogging in the filling tube. Disadvantages of ultrasonic welding devices include their higher price, the need for precise relative adjustment of welding tools, i.e. the horn and the anvil, and the need for precise positioning of said ultrasonic welding modules with respect to the filling tube and the forming elements. The solution according to this invention eliminates these disadvantages to a considerable extent. Disclosure of Invention The essence of the invention is the design of an exchangeable ultrasonic welding module for welding longitudinal reinforcing folds in a packaging film inside a packaging machine. In particular, it relates to the design solution for said modules disposed around the filling tube and to the method of their use or, more specifically, the method of their exchange. The exchangeable ultrasonic welding module contains a standard ultrasonic transducer assembly with a horn. The horn is oriented opposite to an amil and the path of the film to well-done passes between them. In this arrangement, the horn can be adjusted with repeatable precision with respect to the anvil, and therefore can operate trouble-free. The module also contains a member provided with a guideway for guiding a sliding motion along one axis within the mating guide provided on the filling tube frame. One particular embodiment of the mating guideway involves a shaped groove with one end open to allow the member's guidewav or an analogous shape to slide in and out. The guidewav or the member is inserted all the way into the mating guidewav. The member and / or the frame contain a locking element which secures the member and the frame in a fixed position relative to each other. The locking element may take the form of a screw or a clamping joint. The member is further provided with an element for linear motion of a sliding carriage and with an adjustable stop which restricts the movement of the carriage or, more specifically, defines its end position. The element for linear motion of the carriage may include, in particular, a pneumatic cylinder, a servo drive with a threaded rod, or a similar device. A less advantageous but functional solution involves a hand-operated device, e.g., a hand-operated threaded rod. The ultrasonic transducer assembly is firmly affixed to the carriage, whereas the anvil is affixed to the frame. Utilities are supplied to the module via a combined connector with a cable. The linear motion of the carriage with the ultrasonic transducer assembly with respect to the anvil is particularly desirable for repair tasks or for introducing new film. Thanks to the principle of ultrasonic welding, the module is not hot and there is no risk of undesirable damage to the film, thus it is not necessary to open the module after the end of welding. Preferably, the frame contains an adjustable stop to secure the member in a defined position as the member is inserted in the mating guideway. This is important for achieving a correct position of the module with respect to that filling tube. If no adjustable stop is provided, the end of the mating guide can determine the position of the inserted member. However, this is only possible when the contact surfaces of the guidewav and its mating guidewav (more specifically, the member and the frame) have been produced to great precision. Such arrangement allows the exchangeable ultrasonic welding module to be adjusted with repeatable precision with respect to the filling tube and to the forming elements, and therefore allow its use with multiple filling tubes for producing various formats or sachets by the user. The specific arrangement of exchangeable ultrasonic welding modules around the filling tube and their number depends on the desired shape of the transverse cross-section of the sachet, on the transverse cross-section of the filling tube, and is outside the scope of this invention. The designs described above enable costly ultrasonic welding modules to be employed using a newr and effective method according to the invention. This invention relates to a method of use of this exchangeable ultrasonic notification module or, more specifically, to a method of exchanging it between different filling tubes. The number of filling tubes is not limited. The procedure comprises the following steps: - removing a complete first filling tube, which is fitted with forming elements and exchangeable ultrasonic welding modules, from a packaging machine, - unlocking the locking elements and sliding out the exchangeable ultrasonic welding modules from the mating guide on the frame of the first filling tube, - sliding the exchangeable ultrasonic w elding modules all the way into the mating guide on a second filling tube, - placing the second filling tube, which is fitted w ith forming elements and exchangeable ultrasonic welding modules, into the packaging machine. The stop in the mating guide way on the filling tube frame may preferably take the form of an adjustable stop. Letter Description of Drawings An exemplary embodiment of the proposed invention is described with reference to the drawings shown in FIG. 1 - Design of exchangeable ultrasonic welding module with top view through the frame (top view): FIG. 2 - Position of the module in the filling tube frame (side view); FIG. 3 - Detailed view or FIG. 2 showing design or right exchangeable ultrasonic notification module with part of the frame (side view); Best Mode for Carrying Out tire Invention An exemplary embodiment of an exchangeable ultrasonic notification module 13 and its setting in a frame 10 or a filling tube 14 contains a member 1. Firmly affixed to the member 1. is an element 2 for linear motion of a sliding carriage 3. Firmly set on the carriage 3 is an ultrasonic welding transducer assembly 4 so that the horn 5 of the ultrasonic welding transducer assembly 4 is oriented opposite the anvil 7. The anvil 7 is affixed to the member T The movement of the carriage 3 with the ultrasonic welding transducer assembly 4 is restricted by the adjustable stop 6 of the carriage 3. The member 1 includes a guideway 8. The ultrasonic welding module 13 with guidewav 8 is inserted into the guideway's 8 mating guideway 18, which is part of the frame 10 or the filling tube 14. The exact working position of the exchangeable ultrasonic welding module 13 with respect to the filling tube 14 and forming elements 16 is determined by an adjustable stop 9 or the member _1 and secured by a locking element IT. The exchangeable ultrasonic welding module 13 is provided with a combined connector 12. An exemplary method of use of exchangeable ultrasonic welding modules 13 according to the invention comprises the following operations during exchange between filling tubes 14: - removing a complete filling tube 14 fitted with forming elements 16 and exchangeable ultrasonic welding modules 13 from a packaging machine, - unlocking the locking elements 11 and sliding out the exchangeable ultrasonic welding modules 13 from the mating guideway 18 to the guideway 8, - sliding exchangeable ultrasonic welding modules 13 all the way to the adjustable stop 9 into the mating guidewav 18 to tire guidewav 8 on the second filling tube 14, - placing the second filling tube 14 fitted with exchangeable ultrasonic welding modules 13 into the packaging machine. An exemplary embodiment is clear from Fig. 1 to FIG. 3. List of reference symbols 1 - member 2 - element for linear motion of the carriage 3 - carriage 4 - ultrasonic transducer assembly 5 - horn 6 - adjustable stop of the carriage 7 - anvil 8 - guidewav 9 - adjustable stop 10 - frame 11 - locking element 12 - combined connector 13 - exchangeable ultrasonic welding module 14 - filling tube 15 - packaging film 16 - forming element 17 - reinforcing fold 18 - mating guidewav
权利要求:
Claims (3) [1] 1/3 FIGURE 1 An interchangeable ultrasonic welding module for welding longitudinal reinforcing folds in packaging bottles within a packaging machine, which welding module comprises an ultrasonic transduction assembly (4) with a liome (5), the horn (5) being directed in the opposite direction to an anvil ( 7) and the path of the film to be welded passes therebetween, characterized in that it further comprises a member (1) having a guide (8) for guiding a sliding movement along one axis within a mating guide (18) to the conductor (8) on a frame (10) of a filling tube (14). wherein the member (1) and / or the frame (10) comprises a closing element (11) which fixes the member (1) and the frame (10) in a fixed position relative to each other, the member (1) is provided with an element (2) for linear movement of a sliding support (3) and an adjustable stop (6) for limiting the movement of the support (3), the ultrasonic transduction assembly (4) being firmly fixed on the support (3) ) and the anvil (7) is fixed on the member (1). 1. An exchangeable ultrasonic welding module for welding longitudinal reinforcing folds in packaging film inside packaging machine containing an ultrasonic transducer assembly (4) with a horn (5), where that horn (5) is oriented opposite an anvil (7) and the path of the film to be benefited passes between them featured in that it further contains a member (1) provided with a guidew ay (8) for guiding a sliding motion along one axis w ithin a mating guideway (18) to the guidew ay (8) ) on a frame (10) or a filling tube (14), where the member (1) and / or the frame (10) contains a locking element (11) which secures the member (1) and the frame (10) in a fixed position relative to each other, the member (1) is provided with an element (2) for linear motion of a sliding carriage (3) and an adjustable stop (6) to restrict the carriage (3) movement of the ultrasonic transducer assembly (4) is firmly affixed to the carriage (3) and the anvil (7) is affixed to the member (1). [2] 2/3 FIGURE 2 The exchangeable ultrasonic welding module according to claim 1, characterized in that the frame (10) comprises an adjustable stop (9) for fixing a defined position of the member (1) embedded in the mating conductor (18) to the conductor (18) 8). A method for using interchangeable ultrasonic welding module according to one of the preceding claims, characterized in that the exchange between the tubes (14) comprises the steps of - removing a first complete filling tube (14) equipped with forming elements (16) and exchangeable ultrasonic welding modules (13) from the packaging machine, - unlocking the closing elements (11) and sliding the exchangeable ultrasonic welding modules (13) out of the mating conductor (18) to sew the conductor (8) onto the frame (10) of the first filling tube (14), - completely sliding (13) the exchangeable ultrasonic welding module in the mating conductor (18) to the conductor (8) of a second filling tube (14), - placing the second filling tube (14) equipped with forming elements (16) and exchangeable ultrasonic welding modules (13) in the packaging machine. The method for using an exchangeable ultrasonic welding module according to claim 3, characterized in that the plug in the mating conductor (18) to the conductor (8) on the frame (10) of the filling tube (14) is an adjustable plug (9). 2. The exchangeable ultrasonic notification module according to clause 1 featured in the frame (10) contains an adjustable stop (9) for secure a defined position of the member (1) inserted in the mating guide (18) to the guidew ay (8). 3. A method of use of the exchangeable ultrasonic wielding module according to any of the preceding clauses featured in that exchange between tubes (14) comprises the steps - removing a first complete filling tube (14) fitted with forming elements (16) and exchangeable ultrasonic notification modules (13) from the packaging machine. - unlocking the locking elements (11) and sliding out the exchangeable ultrasonic w modules (13) from the mating guide (18) to the guide (8) on the frame (10) or the first filling tube (14), - sliding the exchangeable ultrasonic w elding modules (13) all the w ay into the mating guideway (18) to the guideway (8) or a second filling tube (14), - placing the second filling tube (14) fitted w ith forming elements (16) and exchangeable ultrasonic welding modules (13) into the packaging machine. 4. The method of use of the exchangeable ultrasonic notification module according to clause 3, characterized in that the stop in the mating guide (18) to the guide (8) on the frame (10) or the filling tube (14) is an adjustable stop (9). CONCLUSIONS [3] 3/3 FIGURE 3
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同族专利:
公开号 | 公开日 CZ2017251A3|2018-11-14| CZ308525B6|2020-10-29| DE102018206859A1|2018-11-08| US20180319089A1|2018-11-08| US10343337B2|2019-07-09| NL2020874B1|2019-01-25|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 JPS59214612A|1983-05-19|1984-12-04|Brother Ind Ltd|Ultrasonic machining apparatus| FR2784051A1|1998-10-06|2000-04-07|Unisabi Sa|ULTRASONIC WELDING DEVICE| DE102009002675A1|2009-04-27|2010-10-28|Herrmann Ultraschalltechnik Gmbh & Co. Kg|Ultrasonic sealing device and method for sealing webs of material| TW267984B|1995-01-26|1996-01-11|Sanji Suzuki|Device for bonding and cutting withdrawn type synthetic resin packing material using ultrasonic vibration| US5852920A|1996-11-13|1998-12-29|Triangle Package Machinery Company|Longitudinal seam sealer for continuous motion form, fill and seal machine| FR2776616B1|1998-03-24|2001-09-07|Tetra Laval Holdings & Finance|DEVICE FOR THERMOSOLDING A TUBE OF LAMINATED PACKAGING MATERIAL FILLED WITH A FLUID FOOD PRODUCT| CZ300584B6|2005-11-04|2009-06-24|Velteko, S. R. O.|Method and apparatus for sealing the longitudinal edges of bags in a form fill and seal machine| US8376016B2|2010-10-26|2013-02-19|Rinco Ultrasonics Usa Inc.|Sonotrode and anvil energy director grids for narrow/complex ultrasonic welds of improved durability| JP2012236621A|2011-05-11|2012-12-06|Ishida Co Ltd|Form-fill-seal machine| CN202670170U|2011-05-11|2013-01-16|株式会社石田|Transverse-sealing device for packaging machine| US8591679B1|2011-12-13|2013-11-26|Rinco Ultrasonics USA, Inc.|Retrofit of a form-fill-seal machine heat station with an advanced ultrasonic welding kit| US9149980B2|2012-08-02|2015-10-06|Frito-Lay North America, Inc.|Ultrasonic sealing of packages|
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申请号 | 申请日 | 专利标题 CZ2017-251A|CZ308525B6|2017-05-04|2017-05-04|Interchangeable ultrasonic jaw for welding longitudinal reinforcing edges on packaging foil in a packaging machine and replacing it| 相关专利
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