Automatic analyzing, monitoring and control system of temperature, moisture and oxygen in aerobic co
专利摘要:
The present invention relates to an apparatus for continuously measuring and monitoring the temperature, water content, oxygen (O2) in an aerobic composting tank continuously and controlling the blower volume of the blower and the stirring frequency of the fermentation stirrer. The present invention is to continuously monitor the composting state while automatically measuring the temperature, moisture content, oxygen concentration, which is an influence factor of the process of composting high-concentration organic wastes aerobic, automatically and continuously the conventional manual one-time measurement method It is possible to make measurements, monitor the measured data in real time, control the blowers and agitators necessary for the operation of the facility, and install web cameras to monitor specific operating conditions when necessary. Real-time monitoring of composting facility operating equipment using the Internet is possible in the central control room and remote areas. As described above, the present invention enables continuous measurement of temperature and water content in the operation of aerobic composting tanks, thereby enabling the establishment of an appropriate operating mode according to changes in environmental conditions and the human body such as odors and corrosive gases generated in composting tanks. The exposure of the driver can be minimized from harmful environmental conditions. In addition, real-time monitoring of driving data enables immediate response to changes in fermentation conditions in aerobic composting tanks, and the application of web-based remote monitoring systems enables the inspection of driving conditions using the Internet from outside areas. Coping can proceed effectively. On the other hand, in addition to the monitoring of the operation state is configured to enable automatic control of the operating equipment such as blowers and fermentation stirrer can greatly contribute to the reduction of manpower required for the operation of the facility and operating costs such as power costs are reduced. 公开号:KR20030073954A 申请号:KR1020020013747 申请日:2002-03-14 公开日:2003-09-19 发明作者:곽무영;양정하 申请人:주식회사 드림바이오스; IPC主号:
专利说明:
Automatic analysis, monitoring and control system of temperature, moisture and oxygen in aerobic composting basin in aerobic composting tank [14] The present invention can automatically continuously measure the temperature, moisture content and oxygen in the aerobic composting tank which ferments high concentration organic waste in aerobic state to produce compost, and can monitor the measured data in real time and automatically control the driving equipment based on this. The present invention relates to a continuous automatic monitoring and control system. [15] Recycling methods of food waste mainly used in Korea include aerobic composting, sewage sludge treatment, dry and wet feed, among which are used for stabilization of organic wastes such as livestock manure as well as silk food waste. Aerobic composting is the most widely used method. [16] The aerobic composting method is a method of decomposing and stabilizing organic substances contained in organic waste by using microorganisms. An important factor is control of proper water content in the pretreatment stage, sufficient air supply and adequate agitation in the fermentation stage. . [17] Most of the aerobic composting facilities applied in Korea are failing to control water due to excessive air supply and rely mainly on empirical operation technology due to agitation of one or two times a day. Because of the very primitive level of measurement equipment for important factors such as water, moisture content, and oxygen, and the measurement method is one-off, it is difficult to continuously measure it, and thus its utility value is not fully exhibited. [18] In the case of existing aerobic composting facilities, samples were collected from composting tanks and analyzed in order to measure temperature and moisture content in the composting tanks. For sampling purposes, the risk of direct exposure to odors and harmful gases from composting tanks cannot be ruled out. In addition, in order to measure moisture content and oxygen concentration, expensive equipment is required, and even if the equipment is equipped, it is necessary to secure a professional manpower to operate the equipment. As a result of adoption, most installations will only be able to intermittently analyze or even not analyze only when necessary. [19] Unlike water treatment, aerobic composting, which has recently been in the limelight, requires additional processing and management to interpret the measured data. In addition, it is recognized that it is almost impossible to monitor remotely from the control room. As a result, they have not been able to effectively utilize the data secured, and have accumulated little or no data necessary for the operation secured over the years. Therefore, most facilities have to operate their facilities based on short experiences, and many fail. [20] On the other hand, in order to reflect the aerobic fermenter operation using the measured data, it is necessary to set some environmental factors, among which the most easy to control the air flow rate and the number of stirring times. Until now, these factors were passively controlled based on experience. Failure to control the airflow and agitation frequency may result in the production of waste, as organic material is not fully decomposed and thus loses its value as compost. Therefore, the accumulation of necessary data and know-how in the operation of aerobic composting facilities is important above all, and it is possible to optimize the composting facilities only when the facility is operated based on this. [21] Therefore, in the present invention, in the facility for composting various high-concentration organic wastes including food waste aerobics continuously by automatically measuring and monitoring the temperature, moisture content and oxygen concentration in the composting tank by controlling the air supply blower and fermentation stirrer based on this Its purpose is to provide a system that can be integratedly managed from the monitoring stage to the control stage. [22] An object of the present invention is to provide a module and a communication system which can continuously measure automatically in the data measurement step, thereby protecting the driver from harmful gases and enabling efficient data acquisition. In the monitoring phase, the received data is sorted and processed by factor, and the graphic processing is performed in a state necessary for operation.In addition, the web monitoring function is applied to accelerate the operation of the facility. By making it possible, the response to emergencies can be made more quickly and effectively. [23] In the present invention, it is possible to automatically control the air volume and the number of stirring using the data measured above, which can not only reduce the manpower and power costs required for the operation of aerobic composting facilities, but also changes the environmental conditions in the composting tank. It is aimed to maintain optimum fermentation state by appropriate response operation according to [24] The present invention for achieving the above object is a continuous automatic measurement and monitoring of temperature, water content, oxygen in the aerobic composting tank characterized in that the support module is installed in the fermentation stirrer installed in the aerobic composting tank to attach the measurement module By providing a control device. [1] 1 is a perspective view showing an example of the present invention [2] 2 is a perspective view showing a measurement module according to the present invention [3] 3 is a data flow diagram for monitoring and control according to the present invention. [4] <Description of the symbols for the main parts of the drawings> [5] (1): aerobic compost tank (2): rail [6] (3): fermentation stirrer (4): escalator type stirrer [7] (5): support (6): measuring module [8] (7): Data collector (8): Wireless transmitter [9] (9): sensor module (10): first drive motor [10] (11): screw 12: second drive motor [11] (13): drive plate 14: moisture content sensor [12] 15: temperature sensor 16: oxygen sensor [13] 20. Central control room [25] Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. [26] 1 is a perspective view showing an example of the present invention, [27] 2 is a perspective view of a measuring module according to the present invention; [28] 3 is a data flow diagram for monitoring and control in accordance with the present invention. [29] As shown in FIG. 1, the present invention provides a rail (2) installed on the wall surface of an aerobic composting tank (1) for composting high-concentration organic waste such as food waste, and installed on the rail (2). The fermentation stirrer (3), the escalator stirrer (4) which is installed in the lower portion of the fermentation stirrer (3), and the support (5) is installed in the fermentation stirrer (3) is fastened to the support (5) A measurement module 6, a data collector 7 installed on the fermentation stirrer 3 and converting the measured data into an appropriate signal system, and a wireless transmitter 8 to be installed in the data collector 7. And a central control room 20 which processes the data transmitted and received by the radio transmitter 8 and performs graphic processing and control for each measurement factor. [30] The fermentation stirrer 3 performs a role of evenly agitating the compost in the aerobic composting tank 1 using an escalator stirrer 4 while moving on the rail 2 installed on the wall of the aerobic composting tank 1. Done. [31] In addition, by installing the support (5) to the fermentation stirrer (3) to fix the measurement module (6), the temperature in the aerobic composting tank (1) using the measurement module (6) installed on the support (5) , It is configured to measure the moisture content and oxygen concentration (O 2 ), and at this time, the fermentation stirrer (3) is to move along the rail (2), so that the measurement module (6) can also move together, which causes each factor Continuous measurement is possible. [32] The measurement items are measured by the moisture content sensor 14, the temperature sensor 15, and the oxygen sensor 16 mounted in the measurement module 6, and the moisture content, temperature, and oxygen concentration. After conversion to the appropriate signal system through the wireless transmitter 8 is transmitted to the central control room 20, as shown in the accompanying drawings shown in FIG. [33] The central control room 20 converts the received signal and outputs it in a graphic form for monitoring, and also sets the upper and lower limits of the received signal so that the fermentation stirrer 3 and the blower control device (not shown). In conjunction with, the optimum control according to the fermentation state is possible. [34] Therefore, limit the measured data value to reduce the blower operation quantity at low temperature, low moisture content or high oxygen concentration, and increase the blower operation quantity at high temperature, high moisture content or low oxygen concentration. The fermentation stirrer 3 can be controlled to increase the number of operations. [35] As shown in FIG. 2, the measurement module 6 includes a support 5, first and second drive motors 10 and 12, and a sensor module 9. [36] More specifically, the measurement module 6 has a sensor module 9 having a moisture content sensor 14, a temperature sensor 15, and an oxygen sensor 16 fixed therein, respectively, and a lower portion of the sensor module 9. A screw 11 mounted at the end to prevent damage to the moisture content sensor 14, the temperature sensor 15 and the oxygen sensor 16 when the sensor module 9 is moved to the aerobic composting tank 1, respectively. The first drive motor 10 is attached to the sensor module 9, the gear drive plate 13 is attached to the side of the sensor module 9, and for supporting the sensor module 9 It is composed of a second drive motor 12 is installed on the support (5) to move the sensor module (9) up and down along the drive plate (13). [37] Therefore, the sensor module 9 is configured in the water content sensor 14, the temperature sensor 15, the oxygen sensor 16 is fixed to the inside of the sensor protection outer cylinder, respectively, the water content sensor 14, the temperature sensor ( 15), the oxygen sensor 16 measures the moisture content, temperature, oxygen (O 2 ) concentration in the aerobic composting tank (1) and serves to send data to the data collector (7) in the form of an electrical signal. [38] The lower end of the sensor module (9) is attached with a screw (11), which prevents damage to the sensors (14, 15, 16) when moving the sensor module (9) to the aerobic composting tank (1). The device is operated in such a way as to rotate by the first drive motor 10 attached to the upper portion of the sensor module (9). [39] In addition, the device for moving the sensor module 9 is a drive plate attached to the side of the sensor module (9) formed of a gear and a gear mounted on the second drive motor 12 installed on the support (5) ( 13) can be moved up and down at a constant speed. [40] In this case, the method of moving the sensor module 9 up and down by the second driving motor 12 may be performed by using a hydraulic module (not shown) in addition to the method of using the driving plate 13 made of a gear model. The method of moving up and down may also be applied. [41] The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims. [42] Therefore, the present invention is a system that can continuously measure the temperature, moisture content and oxygen concentration in the aerobic composting tank in the aerobic composting process to obtain a time and cost-saving effect for sampling, in the aerobic composting tank during sampling Safety can be ensured from harmful gases generated, as well as the accuracy of measured data can be secured. Based on this, the facility can be operated to optimize optimization. [43] In addition, it is possible to secure the efficiency of the monitoring function by graphic processing for each necessary factor without the separate processing of the measured data, it is also possible to reduce the human resources required.
权利要求:
Claims (2) [1" claim-type="Currently amended] A rail (2) installed on the wall of an aerobic composting tank (1) for composting high concentration organic waste such as food waste, The fermentation stirrer (3) to be installed on the rail (2), The escalator stirrer (4), which is installed below the fermentation stirrer (3), In the fermentation stirrer (3), a support (5) is installed to be fastened to the support (5), and A data collector 7 installed at the top of the fermentation stirrer 3 to convert the measured data into an appropriate signal system, and a wireless transmitter 8 to be installed at the data collector 7; Continuous automatic measurement of temperature, water content and oxygen in an aerobic composting tank characterized by comprising a central control room 20 which processes the data transmitted and received by the radio transmitter 8 and performs graphic processing and control for each measurement factor. Monitoring and control device. [2" claim-type="Currently amended] The method of claim 1, The measurement module 6 is mounted to a sensor module 9 having a moisture content sensor 14, a temperature sensor 15, and an oxygen sensor 16 fixed therein, and a lower end of the sensor module 9, respectively. A screw 11 which prevents damage to the sensors 14, 15, and 16 when the sensor module 9 is moved to the aerobic composting tank 1, and a first driving motor attached to the sensor module 9. 10, a gear-type driving plate 13 attached to the side of the sensor module 9, and an upper portion of the support 5 for supporting the sensor module 9 are installed along the driving plate 13; A continuous automatic measurement, monitoring and control of temperature, water content, and oxygen in an aerobic composting tank comprising a second drive motor 12 which moves the sensor module 9 up and down.
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同族专利:
公开号 | 公开日 KR100466439B1|2005-01-15|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
法律状态:
2002-03-14|Application filed by 주식회사 드림바이오스 2002-03-14|Priority to KR10-2002-0013747A 2003-09-19|Publication of KR20030073954A 2005-01-15|Application granted 2005-01-15|Publication of KR100466439B1
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申请号 | 申请日 | 专利标题 KR10-2002-0013747A|KR100466439B1|2002-03-14|2002-03-14|Automatic analyzing, monitoring and control system of temperature, moisture and oxygen in aerobic composting basin| 相关专利
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