Microwave oven-compatible paper cup and method of manufacturing the paper cup

专利摘要:
The present invention provides a microwave-compatible paper cup in which contents such as beverages or ready-to-eat foods are placed in a paper cup, and when pressed and cooked in a microwave oven, no pressing occurs in the threaded portion. The paper cup has a torso 11 having a cylindrical shape, a top curl portion 12 which bends the upper end side of the torso portion, and a torso-folding portion 13 which has folded the lower end of the torso inside. The bottom member 2 which has the member 1, the bottom surface part 20, and the bending part 22 which bent the outer peripheral edge of this bottom surface part is provided. The bent portion 22 is sandwiched between the trunk portion 11 and the folding portion 13 so that the trunk member 1 and the bottom member 2 are joined to each other. The bottom surface part 20 is formed in concave shape downward.
公开号:KR20030070053A
申请号:KR10-2003-7007591
申请日:2001-12-14
公开日:2003-08-27
发明作者:노자키다쓰야；엔도겐이치；모리사코다케시；고사카도모히로
申请人:다이니폰 인사츠 가부시키가이샤；
IPC主号:

专利说明:

Microwave oven-compatible paper cup and manufacturing method {MICROWAVE OVEN-COMPATIBLE PAPER CUP AND METHOD OF MANUFACTURING THE PAPER CUP}
[2] Background Art Conventionally, paper cups have been widely used as containers for hot drinks or instant food sold in vending machines and the like. Paper cups containing drinks or side dishes are also directly cooked by heating in a microwave oven. As shown in FIG. 51, the general paper cup P is provided with the trunk | drum base material 1 and the bottom member 2. As shown in FIG. The trunk member 1 mainly forms the trunk portion 11. The upper end of the trunk member 1 is curled outward to form a top curl portion 12, and the lower end is folded inward to be folded to form a folded part 13. On the other hand, the bottom member 2 mainly forms the bottom surface portion 21. The outer peripheral edge portion of the bottom member 2 is bent downward at approximately right angles to form a bent portion 22. The trunk member 1 and the bottom member 2 mutually heat-compress by inserting the bent portion 22 of the bottom member 2 at the folded portion 13 of the trunk member 1 and the lower end of the trunk portion 11. Are bonded. The portion where the bent portion 22 of the bottom member 2 is sandwiched and joined is called the threaded portion Z. The bottom surface portion 21 becomes the raised bottom by the threaded groove Z.
[3] In the case where the contents are put into a general paper cup P and heated and cooked in a microwave oven, there is a case in which a press is made on the thread hooves Z at the bottom of the paper cup. The cause is considered as follows. Cellulose from pulp, a paper material, basically absorbs microwaves from microwave ovens. Accordingly, the amount of heat generated increases in the threaded portion Z where the paper thickness overlaps and the paper thickness is increased. On the other hand, the surface area of the threaded portion Z does not change even if the paper thickness increases. For this reason, the amount of heat released is constant even if the paper thickness increases. Therefore, the generated heat accumulates, the temperature rises, and the pressing occurs. However, if the contents of the paper cup (1) is present, it is difficult to press. It is thought that it is because heat accumulated in the paper is lost to the contents. That is, the normal paper cup P has a threaded portion Z as a joining portion of the body member 1 and the bottom member 2, as shown in Fig. 51, and this threaded portion Z is the front and rear sides. Microwaves are irradiated from both sides of the substrate and do not come into contact with the contents and are likely to accumulate. For this reason, it is thought that a press is easy to generate | occur | produce in a threaded part.
[4] On the other hand, as a cup which has heat insulation, what uses a synthetic resin which has foamability, especially foamed polystyrene resin as a raw material is used. The paper cup is formed in the entire circumference of the paper cup, such as corrugated paper, the inner and outer two-layer structure, the insulating space is formed between the layers, and both sides of the paper laminated with a polyethylene resin layer Foamed polyethylene resin layers on the surface of paper cups using materials are known as heat insulating containers.
[5] The cup made of expanded polystyrene resin is produced by molding a resin to which a blowing agent is added, and thus is excellent in thermal insulation. However, a cup made of expanded styrene resin is difficult to dispose of as a waste after use, and there is a problem in terms of environmental response and hygiene. In addition, the surface smoothness is low, there is also a disadvantage such as poor print aptitude.
[6] A paper cup having a paper pole made of corrugated form or the like around its entire circumference, or a paper cup having a two-layer structure of an inner cup and an outer cup is excellent in terms of heat insulation and environmental response. However, there is a problem that the material and manufacturing cost are high.
[7] In this way, a paper cup which has heat insulation, has low manufacturing cost, and which is not pressed in the threaded portion when used in a microwave oven, has never existed.
[1] The present invention relates to a paper cup for use in a microwave oven.
[45] BRIEF DESCRIPTION OF THE DRAWINGS It is a fragmentary sectional view which shows the microwave oven compatible paper cup which concerns on 1st Embodiment of this invention.
[46] It is sectional drawing which shows the shape of the bottom member of the paper range correspondence paper cup which concerns on 1st Embodiment.
[47] 3 is a developed view showing a trunk member blank and a bottom member blank of the microwave oven-compatible paper cup according to the first embodiment.
[48] It is a figure explaining the method of manufacturing the microwave oven correspondence paper cup which concerns on 1st Embodiment.
[49] FIG. 5 is a view for explaining another method of manufacturing a microwave-compatible paper cup according to the first embodiment. FIG.
[50] FIG. 6 is a partial cross-sectional view of the first paper cup before deformation produced by the microwave oven-compatible paper cup manufacturing method according to the first embodiment. FIG.
[51] FIG. 7 is a partial cross-sectional view of a second paper cup before deformation produced by the microwave oven-compatible paper cup manufacturing method according to the first embodiment. FIG.
[52] FIG. 8 is a cross-sectional view of the microwave-compatible paper cup manufactured by deforming the paper cup of FIG. 7.
[53] FIG. 9 is a partial cross-sectional view of a third paper cup before deformation produced by the microwave oven-compatible paper cup manufacturing method according to the first embodiment. FIG.
[54] 10 is a cross-sectional view of the microwave cup corresponding to the paper cup manufactured by changing the paper cup of FIG. 9.
[55] It is a figure which shows the process of shape | molding with the paper cup molding machine of the microwave oven correspondence paper cup manufacturing method which concerns on 1st Embodiment.
[56] It is a figure which shows the method of deforming the bottom member of the microwave oven corresponding paper cup manufacturing method by 1st Embodiment.
[57] It is a developed view which shows the trunk | drum member and bottom member of the microwave oven correspondence paper cup manufactured by the microwave oven correspondence paper cup manufacturing method of 1st Embodiment.
[58] It is a figure which shows the method of manufacturing the bottom member of the microwave oven correspondence paper cup manufacturing method of 1st Embodiment.
[59] 15 is a cross-sectional view of the bottom member before inversion and a partial cross-sectional view of the microwave-compatible paper cup before inversion in the case of producing the bottom member in another embodiment.
[60] It is a figure which shows the method of manufacturing the bottom member before inversion by the microwave oven compatible paper cup manufacturing method of 1st Embodiment.
[61] It is a figure which shows the method of manufacturing the microwave oven correspondence paper cup before inversion by the microwave oven correspondence paper cup manufacturing method of 1st Embodiment.
[62] It is a figure which shows the method of manufacturing the microwave oven correspondence paper cup after the inversion by the microwave oven correspondence paper cup by the microwave oven correspondence paper cup manufacturing method of 1st Embodiment.
[63] It is a schematic sectional drawing which shows the material structure of the trunk | drum member and the bottom member of the heat insulation microwave oven correspondence paper cup which concerns on 2nd Embodiment of this invention.
[64] It is a schematic sectional drawing which made a cutting cross section a part which shows the microwave oven compatible paper cup which concerns on 2nd Embodiment.
[65] It is a figure explaining the other method of manufacturing the microwave oven correspondence paper cup which concerns on 2nd Embodiment.
[66] FIG. 22 is a view for explaining another method of manufacturing the microwave oven-compatible paper cup according to the second embodiment. FIG.
[67] Fig. 23 is a partially cut sectional view showing a microwave oven-compatible paper cup according to a third embodiment.
[68] It is sectional drawing which shows the shape of the bottom member of the microwave oven correspondence paper cup which concerns on 3rd Embodiment.
[69] It is a figure explaining the method of manufacturing the microwave oven correspondence paper cup of 3rd Embodiment.
[70] It is a partial cutting cross section which shows the heat insulation microwave correspondence paper cup which concerns on 4th Embodiment of this invention.
[71] It is a partial sectional drawing which shows the bottom member shape of the heat insulating microwave correspondence paper cup which concerns on 4th Embodiment.
[72] It is a partial sectional drawing which shows the heat insulation cover shape of the heat insulation microwave correspondence paper cup which concerns on 4th Embodiment.
[73] It is a figure explaining the method of attaching a heat insulation cover to the paper cup main body of the heat insulation microwave correspondence paper cup which concerns on 4th Embodiment.
[74] It is a figure explaining the further method of attaching a heat insulation cover to the paper cup main body of the heat insulation microwave correspondence paper cup which concerns on 4th Embodiment.
[75] It is a partial cutting cross section which shows the Example of the heat insulation microwave oven correspondence paper cup which concerns on 4th Embodiment.
[76] Fig. 32 is a partially cut sectional view showing another example of the heat insulating microwave oven-compatible paper cup according to the fourth embodiment.
[77] 33 is a partially cut cross-sectional view showing still another example of the heat insulating microwave oven-compatible paper cup according to the fourth embodiment.
[78] Fig. 34 is a partially cut sectional view showing still another example of the heat insulating microwave oven-compatible paper cup according to the fourth embodiment.
[79] 35 is a partially cut cross-sectional view showing still another example of the heat-insulated microwave-compatible paper cup according to the fourth embodiment.
[80] It is a partial cutting cross section which shows the heat insulation microwave correspondence paper cup which concerns on 5th Embodiment of this invention.
[81] FIG. 37 is a partial cross-sectional view showing the bottom member shape of the thermally insulated microwave oven-compatible paper cup according to the fifth embodiment. FIG.
[82] It is a figure explaining the method of attaching a heat insulation member to the paper cup main body of the heat insulation microwave correspondence paper cup which concerns on 5th Embodiment.
[83] Fig. 39 is a partially cut cross-sectional view showing an example of the thermally insulated microwave oven-compatible paper cup according to the fifth embodiment.
[84] 40 is a partially cut cross-sectional view showing another example of the heat insulating microwave oven-compatible paper cup according to the fifth embodiment.
[85] Fig. 41 is a partially cut sectional view showing still another example of the heat insulating microwave oven-compatible paper cup according to the fifth embodiment.
[86] Fig. 42 is a partially cut sectional view showing still another example of the heat insulating microwave oven-compatible paper cup according to the fifth embodiment.
[87] Fig. 43 is a partially cut sectional view showing still another example of the heat insulating microwave oven-compatible paper cup according to the fifth embodiment.
[88] Fig. 44 is a partially cut sectional view showing a microwave oven-compatible paper cup according to a sixth embodiment of the present invention.
[89] It is sectional drawing which shows the shape of the bottom member of the microwave oven correspondence paper cup which concerns on 6th Embodiment.
[90] 46 is a schematic cross-sectional view showing a step of manufacturing a microwave oven-compatible paper cup according to a sixth embodiment.
[91] It is a figure which shows the process of manufacturing the microwave oven correspondence paper cup which concerns on 6th Embodiment.
[92] 48 is a partial cut sectional view showing a state in which a heat insulation cover is wound around a microwave-compatible paper cup according to a sixth embodiment.
[93] It is a partial sectional drawing which shows the example of the trunk | drum part in the state which wound the heat insulation cover to the microwave oven compatible paper cup which concerns on 6th Embodiment.
[94] 50 is a partial cross-sectional view showing another example of the microwave oven-compatible paper cup according to the first embodiment.
[95] Fig. 51 is a partial sectional view showing a conventional paper cup.
[8] A first object of the present invention is to provide a microwave-compatible paper cup which does not cause pressing in a threaded portion when the contents of a beverage or an instant food are put into a paper cup and cooked by heating in a microwave oven, and a manufacturing method thereof.
[9] A second object of the present invention is a heat-insulating paper cup having a foam layer having a sufficient heat-insulating effect, which is a heat-insulating microwave oven that does not cause pressing when the heat is cooked in a microwave by putting contents such as a drink or instant food in the cup. Is to provide a paper cup.
[10] A third object of the present invention is to respond to a microwave oven having heat insulation on a bottom surface which does not generate pressure and does not cool the contents after heating when putting the contents of a beverage or instant food into a paper cup in a microwave oven. Is to provide a paper cup.
[11] A fourth object of the present invention is to provide a heat-insulating paper cup having a heat-insulating cover attached to the body, and when the contents of a beverage or instant food, etc. are put into the heat-insulating paper cup and heated and cooked in a microwave oven, it does not cause pressing in the threaded portion. It is to provide an insulated microwave-compatible paper cup.
[12] A fifth object of the present invention is a paper cup with heat insulation, and when a content such as a beverage or instant food is put into a microwave oven and cooked by heating, the contents are hard to be cooked even when placed on a flat surface after heating without causing pressing in the threaded portion. It is an object of the present invention to provide a thermally insulated microwave-compatible paper cup capable of holding the face by hand.
[13] The first microwave-compatible paper cup of the present invention has a cylindrical body portion, a top curl portion which bends the upper end side of the body portion, and a folding portion for folding the lower end of the body portion back inwards. A paper cup having a trunk member and a bottom member having a bottom surface portion and a bent portion bent the outer peripheral edge portion of the bottom surface portion, wherein the bent portion is sandwiched between the body portion and the folded portion, the paper cup bonded to each other, the bottom A paper cup for a microwave oven, characterized in that the surface portion is formed in a concave shape downward. The bottom surface portion comprises a lower surface portion and a wall surface portion, and a curved surface portion is formed between the lower surface portion and the wall surface portion.
[14] According to the present invention, since the bottom shape of the paper cup is concave downward, it is possible to prepare a microwave-compatible paper cup which does not cause pressing when the contents of beverages or instant foods are put into the paper cup and heated and cooked in a microwave oven. You can get it.
[15] In the method of manufacturing a first microwave-compatible paper cup of the present invention, the body member is wound around the barrel to form a body portion, the upper end portion of the body portion is bent to form a top curl portion, and the bending portion formed by bending the outer peripheral edge portion of the bottom member. The front end is disposed to face toward the lower end of the body portion, and the folding and bending portion is folded back and the bent portion is inserted in the body portion, and the body member and the bottom member are joined to each other to form a paper cup. And a bottom face part forming step of pressing a inner surface side of the bottom member of the paper cup to form a concave bottom face portion downward.
[16] In addition, the second microwave-compatible paper cup of the present invention winds up the body member in a cylindrical shape to form a body portion, bends the upper end side of the body portion to form a top curl portion, and at the end of the bent portion formed by bending the outer peripheral edge portion of the bottom member. The bottom member of the paper cup disposed so as to face the lower end of the body part, the folded part being folded back from the lower part of the body part and the bent part inserted in the body part, and the body member and the bottom member joined to each other. And the bottom surface portion are formed in a concave shape with the inner surface side downward.
[17] According to these manufacturing methods and microwave-compatible paper cups, the bottom member shape of the paper cup can be formed into a shape that is concave downward, and when the contents such as drinks or instant food are put into the paper cup and heated and cooked in a microwave oven, It is possible to obtain a microwave-compatible paper cup that does not cause depression.
[18] In the manufacturing method of this invention, in the said paper cup forming process, the width | variety of the said folding part may be 2 mm or more, but may be 3/4 or less of the width | variety of the said bending part. The width for adhering the body portion and the bent portion may be 2 mm or more from the tip of the bent portion, but may be 3/4 or less of the width of the bent portion.
[19] In the second microwave-compatible paper cup, the width of the folded portion may be 2 mm or more, but may be 3/4 or less of the width of the curved portion, or the bonding portion for bonding the curved portion, the body portion, and the folded portion. May be 2 mm or more from the tip of the bend, but may be 3/4 or less of the width of the bend.
[20] A method for producing a second microwave-compatible paper cup of the present invention is to press the bottom member to form a concave bottom surface portion, a bottom member forming step of forming a convex portion at an outer peripheral edge portion of the bottom surface portion, and to wind the body member through a tubular shape. In the process of forming the trunk and bending the upper end of the trunk to form a top curl, the distal end of the bottom member bent is disposed toward the lower end of the trunk, and the lower end of the trunk is folded back. And a paper cup forming step of inserting the bent portion and joining the body member and the bottom member together to form a paper cup.
[21] According to this manufacturing method, the shape of the bottom surface portion of the paper cup can be deformed into a concave shape, and when the contents such as a drink or instant food are put into the paper cup and heated and cooked in a microwave oven, it does not cause pressing in the threaded portion. You can get a paper cup.
[22] The method of manufacturing the third microwave-compatible paper cup of the present invention is a bottom before inversion, in which a bottom portion before pressing the bottom member blank to invert upward convex shape and a peripheral portion at the outer circumferential edge portion of the bottom surface portion before inverting are formed. In the member forming step and the step of forming the trunk by winding the trunk member in a tubular shape and bending the upper end of the trunk, the front end of the junction of the bottom member before the inversion is moved to the lower end of the trunk. A paper cup forming step of forming a paper cup by folding the lower end side of the body portion back, bending the joint portion, and joining the body member and the bottom member before the inversion to each other, and the bottom surface portion before the inversion. Inverted downward to form a concave bottom surface portion downward Shut member is provided with a molding process.
[23] According to this manufacturing method, the bottom shape of the paper cup can be easily deformed into a concave shape, and when the contents, such as a drink or instant food, are put into the paper cup and heated and cooked in a microwave oven, the electrons do not cause pressing in the threaded portion. Range-compatible paper cups can be obtained.
[24] The third microwave-compatible paper cup of the present invention includes a body member having a tubular body portion, a top curl portion bent at the upper end side of the body portion, a folding portion folded back by folding the lower end of the body portion inwardly, and a bottom surface portion; And a bottom member having a bent portion bent at the outer edge portion of the bottom surface portion, wherein the bent portion is sandwiched between the body portion and the folded portion to form a concave shape of the bottom surface portion of the paper cup bonded to each other. As the paper cup, at least an outer surface side is provided with a foam layer of a thermoplastic resin, a substrate layer mainly composed of paper, and a thermoplastic resin layer.
[25] According to this microwave-compatible paper cup, a heat-insulating paper cup having a sufficient thermal insulation effect, an anti-slip effect, and a uniquely designed texture, wherein the bottom shape of the paper cup is deformed downward into a concave shape, When the contents, such as a drink or instant food, are put into a paper cup, and it heats and cooks in a microwave oven, the paper cup corresponding to the heat insulation microwave oven which does not generate | occur | produce presses in a threaded part can be obtained.
[26] In the third microwave oven-compatible paper cup of the present invention, the trunk member may have the foam layer. The bottom member may have the foam layer. The trunk member and the bottom member may also have the foam layer.
[27] The fourth microwave-compatible paper cup of the present invention includes a body member having a tubular body portion, a top curl portion bent the upper end portion of the body portion, a folding portion folded back by folding the lower end portion of the body portion inside, a bottom surface portion, A bottom member having a bent portion bent at the outer edge portion of the bottom surface portion, wherein the bottom portion of the paper cup joined between the body portion and the folded portion and joined to each other is formed in a concave shape downward; In addition, the heat insulating member is bonded to the outer surface of the bottom surface portion is formed.
[28] According to this microwave-compatible paper cup, when the bottom shape of the paper cup is concave downward, and the heat insulating member is adhered to the outer surface of the bottom surface, the contents of a beverage or instant food, etc. are put into the paper cup and heated and cooked in a microwave oven. It is possible to obtain a microwave-compatible paper cup having heat insulation on a bottom surface portion where contents are hard to cool when placed on a lower surface after heating without causing pressing in the threaded portion.
[29] In the fourth microwave-compatible paper cup of the present invention, the heat insulating member may be corrugated cardboard or embossed paper.
[30] The fifth microwave oven-compatible paper cup of the present invention includes a body member having a tubular body portion, a top curl portion which bends an upper end portion of the body portion, a folding portion folded back by folding the lower end portion of the body portion inside, a bottom surface portion, A bottom member having a bent portion bent at the outer edge portion of the bottom surface portion, wherein the bent portion is sandwiched between the body portion and the folded portion, and an insulating cover is mounted on the outer circumference of the body portion of the paper cup body bonded to each other; The bottom surface portion is formed in a concave shape downward.
[31] According to this microwave-compatible paper cup, a heat-insulating paper cup having a heat insulating cover attached to a body portion, and since the bottom shape of the paper cup, which is a main body, is formed in a concave shape downward, the contents of beverages or ready-to-eat foods in the heat-insulating paper cups. In the microwave oven, when heated and cooked in a microwave, a heat-resistant microwave oven-compatible paper cup can be obtained which does not cause pressing in the threaded portion.
[32] In the 5th microwave oven cup of this invention, the upper cover part curl part inside or the cover upper bend part may be formed in the upper end part of the said heat insulation cover. The lower cover part to the inside of the heat insulation cover may be formed, or the lower cover part to the inside may be formed.
[33] In addition, the upper cover part curl part inside, or the inner cover part bent part may be formed in the upper end part of the said heat insulation cover, and the lower cover part curl part inwardly or the inner cover part bend part may be formed in the lower end part.
[34] Further, the heat insulating cover may have a shape having a wide flat portion projecting outwardly between the longitudinal grooves formed at predetermined intervals and the longitudinal grooves.
[35] The insulating cover may be formed of corrugated paper, corrugated paper, or embossed paper processed into corrugations.
[36] The sixth microwave-compatible paper cup of the present invention includes a body member having a tubular body portion, a top curl portion bent the upper end portion of the body portion, a folding portion folded back by folding the lower end portion of the body portion inside, a bottom surface portion, A bottom member having a bent portion bent at the outer edge portion of the bottom surface portion, wherein the bent portion is sandwiched between the body portion and the folded portion, and an insulating cover is mounted on the outer circumference of the body portion of the paper cup body bonded to each other; The bottom surface portion is formed in a concave shape downward, and the heat insulating member is bonded to the outer surface of the bottom surface portion.
[37] According to this microwave-compatible paper cup, a paper cup having a heat insulating cover attached to a body part, and since the bottom shape of the paper cup which is a main body is formed in a concave shape downward, the contents of drinks, instant foods, etc. are contained in this heat insulating paper cup. When cooking by heating in a microwave oven, by heating the insulation to the bottom surface without pressing the threaded portion, the heat retention properties of the contents hard to cool even if placed on a flat surface after heating, and can hold the bottom surface by hand Insulated microwave-compatible paper cups can be obtained.
[38] In the sixth microwave oven-compatible paper cup of the present invention, the heat insulating member may be corrugated cardboard or embossed.
[39] The upper cover part curl part inside, or the inner cover part bend part may be formed in the upper end part of the said heat insulation cover, and the lower cover part curl part inward, or the inner cover part bend part may be formed in the lower end part of the said heat insulation cover.
[40] The cover upper curl portion or the cover upper curved portion may be formed at an upper end portion of the heat insulating cover, and the cover lower curl portion or the lower cover curved portion may be formed at a lower end portion of the heat insulating cover.
[41] The heat insulating cover may have a shape having a wide flat portion projecting outwardly between the longitudinal grooves formed at predetermined intervals and the longitudinal grooves.
[42] The heat insulation cover may be formed of corrugated paper, corrugated paper, or embossed paper processed into corrugations.
[43] A seventh microwave oven-compatible paper cup of the present invention includes a torso member having a tubular body portion, a top curl portion bent the upper end side of the torso portion, and a folding portion for folding a lower end portion of the torso portion inwardly, and a bottom surface portion; And a bottom member having a bent portion bent at the outer edge portion of the bottom surface portion, the paper cup bonded to each other in a threaded portion in which the bent portion is inserted between the body portion and the folded portion, wherein the bottom surface portion is concave downward. It is formed in a shape, and the thread hooves are formed to fall inward.
[44] According to this microwave-compatible paper cup, the bottom shape of the paper cup is concave downward, and the inner surface of the paper cup is pushed inward to bring it close to the bottom surface, whereby contents such as beverages or instant foods are put into the paper cup and heated and cooked in a microwave oven. In this case, it is possible to obtain a microwave-compatible paper cup which does not cause pressing in the threaded portion.
[96] EMBODIMENT OF THE INVENTION Below, this invention is demonstrated in detail, referring drawings. In the accompanying drawings, the same reference numerals are given to the same sites in the different drawings.
[97] [First Embodiment]
[98] 1 is a partial cross-sectional view of a microwave oven-compatible paper cup according to a first embodiment of the present invention. The microwave-compatible paper cup A is provided with the trunk | drum member 1 and the bottom member 2, as shown to Fig.1 (a). The trunk member 1 folds the trunk portion 11, the top curl portion 12 formed by curling the upper end of the trunk portion 11 outward, and the lower end of the trunk portion 11 inward. The formed folding part 13 is provided. On the other hand, the bottom member 2 is provided with a bottom surface portion 21U deformed in a concave shape downward from the inner surface, and a bent portion 22 formed by bending the outer peripheral edge portion of the bottom surface portion 21U at approximately right angles downward. have. The trunk member 1 and the bottom member 2 are joined together by heating and pressing the bent portion 22 of the bottom member 2 at the lower end of the trunk portion 11 and the trunk portion 11 of the trunk member 1. It is joined.
[99] As shown in FIG. 1B, the bottom surface portion 21U of the bottom member 2 has a U shape that is deformed downward into a concave shape when viewed from the inner surface. As shown in FIG.1 (c), the bottom surface part 21U has the preferable tray shape which consists of 21 Ua of lower surface parts and 21 Ub of wall surfaces. In addition, it is preferable that the lower surface portion 21Ua be in a planar shape, and the wall surface portion 21Ub is brought close to the folded portion 13 of the trunk member 1. The curved surface portion R is preferably formed between the lower surface portion 21Ua and the wall surface portion 21Ub. The curved portion R preferably has a radius of curvature of 3 to 10 mm, more preferably 5 to 8 mm. If the radius of curvature is less than 3mm, pinholes may occur, which may cause leakage. On the other hand, when the radius of curvature exceeds 100 mm, the press becomes easy to generate | occur | produce in the threaded-up part Z.
[100] The maximum depth d of the bottom surface portion 21U is preferably 70% or more of the width of the folded portion 13 from the upper end of the folded portion 13 of the trunk member 1. By setting it as 70% or more, irradiation of the microwave from the back of the threaded part Z can be effectively interrupted in a microwave oven, and generation | occurrence | production of the press of the threaded part Z can be fully prevented. In the case of less than 70%, there is a fear that the threaded portion Z is pressed.
[101] The distance x (see Fig. 2) between the lower end surface X formed by the lower end of the trunk portion 11 and the lower surface portion 21Ua is preferably in the range of less than 8 mm upward and less than 2 mm downward, more preferably. Preferably it is a range of 0-3 mm upwards. As shown in Fig. 2 (a), when the distance x is extended beyond 8 mm upwards, there is a fear that the effect of shielding the microwaves from the rear of the threaded portion Z is lowered. On the other hand, as shown in FIG.2 (b), when distance x expands beyond 2 mm below, there exists a possibility that the microwave compatible paper cup may lose its stability.
[102] Next, a method for producing a microwave-compatible paper cup A will be described.
[103] The microwave-compatible paper cup A is made of a body blank 10 and a bottom blank 20 as shown in FIG. The manufacturing method can be roughly divided into two methods.
[104] In one method, as shown in Fig. 4A, first, a paper cup a having the same shape as a general paper cup is produced. The manufacture of the paper cup a before the deformation of the bottom member 2 can be carried out in the same way as a general paper cup with a paper cup molding machine. In general, the body blank 10 is punched out in a pre-process. The bottom blank 20 is punched out on a paper cup forming machine. The bottom surface portion 21 is formed with a U-shaped bottom surface portion 21U by deforming the bottom surface portion 21 into a concave shape downward as shown in Fig. 4B in the following step. do.
[105] In another method, the trunk member 1a and the bottom member 2b are previously manufactured in different processes, as shown in Fig. 5A. Then, in the following step, the bent portion of the bottom member 2b is a bottom member 2b having a cylindrical member 1a shaped in a cylindrical shape and a U-shaped bottom surface portion 21U, as shown in Fig. 5B. (22) is snapped together at the lower end of the folded portion 13 and the trunk portion 11 of the trunk member 1a.
[106] The manufacturing method shown in FIG. 4 can be further divided into several aspects according to the paper cup state before deformation. Hereinafter, each aspect is demonstrated with FIGS. 6-10.
[107] 6 is a partial cross-sectional view of the first paper cup a before the bottom member is deformed. The paper cup a before deformation has a trunk member 1 and a bottom member 2 similarly to a general paper cup. The trunk member 1 mainly forms the trunk portion 11. The upper end of the trunk member 1 is curled outward to form a top curl portion 12, and the lower end of the trunk member 1 is folded back to the inner side and the folded portion 13 is formed. On the other hand, the bottom member 2 mainly forms the bottom surface portion 21. The outer circumferential edge portion of the bottom member 2 is bent at approximately right angles downward to form a bent portion 22. The trunk member is inserted by bending the bent portion 22 of the bottom member 2 at the lower end of the trunk portion 11 and the folded portion 13 of the trunk member 1, and thermally crimped by bonding the joints S and S. (1) and the bottom member 2 are joined to each other. By deforming the bottom member 2 of the paper cup a as shown in Fig. 4B, a paper cup a as shown in Figs. 1 and 2 is obtained.
[108] 7 is a partial cross-sectional view of the second paper cup b before the bottom member is deformed. The paper cup b has a width m of the folded portion 13 defining the joints S and S of the trunk member 1 and the bottom member 2 of 2 mm or more, and the bottom member 2 of the bottom member 2. The point is set to 3/4 or less of the width n of the bend portion 22. By making the width of the folded portion 13 of the trunk member 1 less than or equal to 3/4 of the width of the bent portion 22 of the bottom member 2, the bottom member 2 can be easily deformed into a concave shape. Can be.
[109] When the width | variety of the bending part 13 is made into less than 2 mm, the thread width which joins the trunk member 1 and the bottom member 2 is too narrow, and there exists a possibility that the joint strength may fall and the contents may leak. Therefore, it is preferable that the width | variety of the folding part 13 shall be 2 mm or more. And in order to ensure the width | variety of the bending part 13 by 2 mm or more, the width | variety of the bending part 22 needs to be set to 4/3 times at least 2 mm.
[110] 8 is a cross-sectional view of the microwave-compatible paper cup B made of the paper cup b. In the microwave-compatible paper cup B, the bottom surface portion 21 of the microwave-compatible paper cup b before deformation is deformed concave downward from the inner surface side to form a U-shaped bottom surface portion 21U. At this time, the width m of the folded portion 13 is narrowed to 3/4 or less of the width n of the curved portion 22, so that the portion not overlapping with the folded portion 13 of the curved portion 22 is obtained. Can be folded down. Accordingly, the U-shaped bottom surface portion 21U can be easily formed. The bottom surface portion 21U having a U shape is preferably a tray shape including a lower surface portion 21Ua and a wall surface portion 21Ub. It is preferable to make the lower surface part 21Ua into a planar shape, and to make the wall surface part 21Ub adjoin to the threaded-up part Z. FIG.
[111] 9 is a partial cross-sectional view of the third paper cup c before the bottom member is deformed. In this paper cup (c), in the joining of the trunk member (1) and the bottom member (2), the folding portion (13) and the trunk portion (11) of the trunk member (1), and the bent portion of the bottom member (2) 22) Instead of thermally bonding both surfaces over the entire surface, as shown in the partial enlarged cross-sectional view of FIG. 9 (b), the bent portion 22 of the bottom member 2 is folded back of the trunk member 1 ( 13) and the body portion 11, and the lower portion of the folded portion 13 and the body portion 11 of the body member 1 on both sides of the lower portion of the bent portion 22 of the bottom member 2 (o) The body member 1 and the bottom member 2 are bonded to each other by heat-bonding at the joints S and S of the parts o and o).
[112] The microwave-compatible paper cup (c) is a joint (S, S) between the lower portion of the folded portion 13 of the trunk member 1 and the both sides of the trunk portion 11 and the lower portion of the curved portion 22 of the bottom member 2. Is characterized by having a width o and o of 2 mm or more and 3/4 or less of the width n of the bent portion 22 of the bottom member 2. By making the widths o and o of the joints S and S less than or equal to 3/4 of the width n of the bent portion 22 of the bottom member 2, the bottom member 2 is easily deformed into a concave shape. can do. The reason why the widths o and o of the bonding portions S and S are 2 mm or more is the same as that of the example of the second paper cup b.
[113] 10 is a cross-sectional view of the microwave cup corresponding to the paper cup manufactured by the paper cup (c). In the microwave-compatible paper cup C, the bottom surface portion 21 of the microwave-compatible paper cup c before deformation is concave downwardly from the inner surface side to form a U-shaped bottom surface portion 21U. At this time, in the bent part 22 of the bottom member 2, since the upper part is in an unbonded state with the trunk part 11 and the folding part 13 of the trunk member 1, the bottom surface part 21 is concave. When deforming in shape, the unbonded portion of the bent portion 22 is also deformed to form a U-shaped bottom surface portion 21U. Therefore, the machining which deform | transforms into concave shape can be performed easily.
[114] In the paper cups B and C made of the paper cups b and c, the distance x between the lower surface portion 21Ua and the lower surface X formed by the lower end of the body portion 11 (Fig. 2). Reference) is preferably set in the same manner as in the example of FIG. 2.
[115] Next, the method of manufacturing the microwave-compatible paper cup of the present invention will be described in more detail. In each of the embodiments shown in FIGS. 6 to 10 described above, in the paper cup before the bottom member 2 is deformed downward into a concave shape, the joint portion of the trunk member 1 and the bottom member 2 or the trunk member ( The setting of the width | variety of the folding | folding part 13 of 1) is more than. However, each aspect is basically the same manufacturing method from the point which comprises the paper cup forming process and the bottom surface part forming process.
[116] First, by using the body blank 10 and the bottom blank 20 as shown in Fig. 3, these blanks 10 and 20 are molded into the same shape as a general paper cup by a paper cup molding machine. In general, as the body blank 10, one punched in the previous step in advance is used, and the bottom blank 20 is punched out on a paper cup molding machine.
[117] A paper cup forming process for producing a paper cup using the body member blank 10 and the bottom member blank 20 will be described. FIG. 11 is a view showing an example of a paper cup molding machine for molding the paper cups a, b, and c before deformation. The molding machine 100 is the same as a molding machine for molding a general paper cup, and is provided with three parts: a sub-array forming part A, a bottom curl part (silhouette part) forming part B, and a top curl forming part C. The molding process by the paper cup molding machine 100 is demonstrated in detail. The trunk member blank 10 sent from the feeder is preheated by the warm air 101 to be attached to the tubular shape, and is sent to the former molding part A in a state where the surface resin is melted. In the former molding part A, the blank 10 is wound by being attracted to the former 102, and the heat seal of the former paper is performed. Substituted paper heat-sealed in a cylindrical shape is sent to the bottom curl forming part (B). In the bottom curl shaping | molding part B, the punched bottom member blank 20 is suction-fastened at the position of the mold 110 first. Next, at the position of the mold 111, a squadron paper is inserted. Subsequently, at the positions of the mold 112, the mold 113, and the mold 114, the portion of the body member 1 and the bottom blank 20 bonded to each other is preheated with warm air to be at the position of the mold 115. The lower end of the trunk member is crimped while being folded back inside. Thus, the trunk member 1 and the bottom member 2 are integrated. The intermediate product molded into this cup shape is sent to and received from the top curl forming unit C. In the top curl molding part C, an intermediate product is fitted into the mold of the die 120. Lubricating oil is applied, and the upper end of the trunk member 1 is curled outward at the positions of the mold 121, the mold 122, and the mold 123 to form the top curl portion 12. Finally, the molded article is discharged from the mold 124 to complete the paper cup.
[118] Next, the raised bottom and flat bottom surface portion 21 is deformed into a concave shape and shaped into a U shape. In this bottom surface forming step, as shown in Fig. 12A, after the paper cup is fitted to the mandrel 201 having the convex portion 201a in the upper surface portion, the head having the concave portion 202a in the lower surface portion ( The bottom surface portion 21 is shaped into a U shape by 202. As a method for facilitating the molding process, there is a method of heating the bottom member 2 in advance, a method of heating the head 202, or a method of ultrasonically vibrating the head 202. In addition, as shown in FIG. 12 (b), the bottom surface portion 21 may be molded by strongly pressing the rotating roller 203 while rotating the mandrel 202.
[119] On the other hand, as shown in FIG. 13, the bottom member 2 which has 21U deformed previously concave downward shape, the bottom member 2 provided with the curved part 22 by which the outer periphery edge part was bent at substantially right angle below, and a trunk member When (1) is produced in different processes and both are joined in a subsequent process, the bottom member 2 can be produced as follows. That is, before joining the trunk member 1 and the bottom member 2, a bottom member molding step is formed, and in the bottom member molding step, a mold including an upper mold 211 and a lower mold 212 as shown in FIG. The bottom member 2 is shape | molded by the press working using 210. The bottom part blank 20 of planar shape is shape | molded by the bottom member 2 by this process. This step may be performed in direct connection with the supply part of the bottom member blank of the bottom curl forming part B of the paper cup forming machine described above. Or you may supply the bottom member 2 previously shape | molded outside the paper cup molding machine from the supply part of the bottom member blank of the bottom curl molding part B of the paper cup molding machine mentioned above.
[120] When the bottom member 2 is manufactured at another process, the paper cup A can also be manufactured by the aspect shown to FIGS. 15-18. In the manufacturing method of this aspect, first, the bottom member 2 'before inversion as shown to Fig.15 (a) is produced. The bottom member 2 'before inversion is provided with a bottom surface portion 21U' before inversion, which is deformed into a convex shape upward, and a joining portion 22 that is substantially perpendicular to the outer peripheral edge portion. The shape of the bottom surface portion 21U 'before the inversion is a semicircular arc shape in which the top surface is a planar shape. In addition, as shown in Fig. 15B, the maximum height h of the bottom surface portion 21U 'before inversion is " 2 x z + 2 > when the width of the inner side of the threaded portion Z is z. h> 2 × z-8 ".
[121] The molding process of the bottom member 2 'before inversion is formed before joining the trunk member 1 and the bottom member 2' before inversion. In the molding step, the bottom member 2 'before being reversed can be formed by press working using a mold 220 composed of the upper mold 221 and the lower mold 222 as shown in FIG. By this processing, the bottom member 2 'before being inverted to the planar bottom member blank 20 is molded. This step may be performed in direct connection with the bottom member blank 20 supply portion of the bottom curl forming portion B of the paper cup molding machine described above. Or you may supply the bottom member 2 'before the inversion after shaping | molding performed previously outside the paper cup forming machine from the bottom member blank 20 supply part of the bottom curl shaping | molding part B of the paper cup forming machine mentioned above.
[122] Next, as shown in FIG. 17, below the trunk member 1 or as shown in FIG. 17, the inverted bottom member 2 ′ preformed from above is fitted into the trunk member 1. Then, the joint 22 of the bottom member 2 'before the inversion is fitted at the lower end of the trunk portion 11 and the trunk portion 11 of the trunk member 1 and heat-compressed to thereby the trunk member 1 and the trunk portion 1. The bottom member 2 'before inversion is joined. Thereby, the microwave-compatible paper cup A 'before inversion is manufactured.
[123] Subsequently, as shown in FIG. 18, 21U 'of the bottom surface part before inverting convex shape upwards is reversed downward, and the recessed bottom surface part 21U is formed downward. Thereby, the microwave-compatible paper cup A is manufactured.
[124] The material used for the trunk member 1 and the bottom member 2 of the microwave-compatible paper cup A of the present invention is made of paper as the main strength material, and a thermoplastic resin is used as the innermost layer. It is based on the layout.
[125] As a paper used as a main strength material, it is preferable to use a cup base material with good paper cup forming ability. The basis weight of the paper as a material is not particularly limited, but is preferably in the range of 15 to 300 g / m 2, from the molding aptitude to the paper cup.
[126] The thermoplastic resin used for the innermost layer has a function of protecting the contents, in particular, a liquid which does not leak even if a liquid substance is put into it, and also the joining of the trunk portion by the heat seal, and of the trunk member 1 and the bottom member 2. It needs to have a function to enable adhesion. Specifically, polyethylene, polypropylene, polyester, nylon, ethylene vinyl alcohol, ethylene-vinyl acetate copolymer, etc. are mentioned. As thickness, the range of 15-60 micrometers is preferable. These thermoplastic resins are formed in the innermost layer by extrusion processing or laminating processing.
[127] For example, as a structure of a specific material, it is a paper layer / polyethylene resin layer, polyethylene resin layer / paper layer / polyethylene resin layer, foamed polyethylene resin layer / paper layer / polyethylene resin layer, paper layer / polypropylene resin layer from the surface side , Polypropylene resin layer / paper layer / polypropylene resin layer, paper layer / polyester resin layer, polyester resin layer / paper layer / polyester resin layer, paper layer / nylon resin layer, nylon resin layer / paper layer / nylon Layer, paper layer / ethylene vinyl alcohol layer, ethylene vinyl alcohol layer / paper layer / ethylene vinyl alcohol layer, and the like.
[128] In particular, the material of the bottom member 2 is easy to deform when deformed into a concave-convex shape, and it is necessary to select a configuration in which cracks and pinholes do not occur when deforming. From such a viewpoint, the structure which has a polyester resin layer and a nylon resin layer is preferable as a material of the bottom member 2.
[129] The microwave-compatible paper cup of this embodiment is effective as a container for instant food which warms instant noodles, side dishes, etc., or as a container for beverages which warms coffee, black tea, soup, and the like.
[130] Second Embodiment
[131] Next, the microwave oven compatible paper cup according to the second embodiment of the present invention will be described. This paper cup is to foam a trunk member and a bottom member in order to provide heat insulation. The structure of the paper cup before foaming a raw material is the same as that of the paper cup A in 1st Embodiment mentioned above. However, the material configurations of the trunk member and the bottom member are different.
[132] That is, the material structure in the state before foaming of the trunk member 1 or the bottom member 2 in this embodiment is basically a surface thermoplastic number from the surface side, as shown to FIG. 19 (a). It consists of the base layer 5, the paper layer 3 as a base material layer, and the back surface thermoplastic resin layer 6. As shown in FIG. And after foaming, as shown in FIG.19 (b), it becomes the foam layer 5a, the paper layer 3 as a rim layer, and the back surface thermoplastic resin layer 6 from the surface side. The printing layer 4 can be formed in the surface side of the paper layer 3. The printing layer 4 is covered with the surface thermoplastic resin layer 5. The printing layer 4 can also be formed on the surface of the surface thermoplastic resin layer 5. An aluminum foil layer or the like may be formed between the paper layer 3 and the back thermoplastic resin layer 6 in order to increase barrier properties and the like.
[133] As for the basis weight of the paper layer 3 used as a base material layer, the range of 100-400 g / m <2> is preferable at the time of manufacture of a paper cup. The water content of the paper layer 3 is preferably in the range of 3 to 10%, more preferably in the range of 5 to 8%. Water in the paper is evaporated, and the foamed layer 5a is formed by foaming the surface thermoplastic resin layer 5 with the force of the vapor pressure.
[134] The printing layer 4 is formed on the surface of the paper layer 3 or the surface of the surface thermoplastic resin layer 5. The printing layer 4 may be partially printed with colored ink, and may be printed entirely with colored ink. The position of printing, the size of the printing area, the method of printing, the ink used, etc. can select a conventionally well-known technique suitably, and can use.
[135] The thermoplastic resins used for the front thermoplastic resin layer 5 and the back thermoplastic resin layer 6 are polyethylene resin, polypropylene resin, polyester resin, polyvinyl chloride resin, polystyrene resin and the like. As a method of laminating | stacking this thermoplastic resin on both the outer and back surfaces of the paper layer 3, the extrusion coating method which heat-melts and apply | coats resin, the lamination method which adhere | attaches what became a film, etc. are mentioned. As for the thickness of the surface thermoplastic resin layer 5 before foaming, the range of 15-50 micrometers is preferable. Even if it is too thick, it is difficult to foam even if it is too thin. In addition, the thickness of the back surface thermoplastic resin layer 6 is not specifically limited. However, in order to foam only the surface thermoplastic resin layer 5 without foaming the back surface thermoplastic resin layer 6, it is necessary to prevent evaporation of water vapor from the back surface. As such a method, the surface thermoplastic resin layer 5 as a method of forming a layer, such as aluminum foil, between the paper layer 3 and the back surface thermoplastic resin layer 6, or the thermoplastic resin of the back surface thermoplastic resin layer 6 There is a method of using a thermoplastic resin having a softening point higher than that of the thermoplastic resin. As such a thermoplastic resin, a high density polyethylene resin, polypropylene, polyester, nylon, ethylene vinyl alcohol, ethylene-vinyl acetate copolymer, etc. are mentioned, for example. The thickness of the thermoplastic resin layer is preferably in the range of 15 to 60 µm. The thermoplastic resin layer 6 is formed by extrusion processing or laminating these thermoplastic resins. The thermoplastic resin used for the rear thermoplastic resin layer 6 has a function of protecting the contents, in particular, a liquid which does not leak even if a liquid substance is put into it. In addition, adhesion of the body member 1 by the heat seal, and the body member 1 and the bottom It is necessary to have a function which enables the adhesion of the member 2.
[136] In particular, the material of the bottom member 2 is easy to deform when the bottom surface portion 21 is deformed into a concave shape, and it is necessary to select a configuration such that cracks or pinholes do not occur during deformation, and thus the polyester resin layer The structure which has a nylon resin layer is preferable.
[137] Fig. 20 shows a heat insulating microwave compatible paper cup D in which the foamed layer 5a is formed by foaming the surface thermoplastic resin layer 5 of the heat insulating microwave compatible paper cup A made using the material having the above configuration. Drawing. In the heat-insulating microwave-compatible paper cup D, both parts of the trunk member 1 and the bottom member 2 were made into the foam layer 5a, but the foam layer 5a was the trunk member 1 only or the bottom member 2. ) May be formed only.
[138] Next, the method to manufacture the heat insulation microwave correspondence paper cup D of this embodiment is demonstrated.
[139] First, the heat insulating microwave correspondence paper cup before foaming the surface thermoplastic resin layer 5 is produced. This heat insulating microwave-compatible paper cup A is made of a body blank 10 and a bottom blank 20 as shown in FIG. However, the blanks 10 and 20 are formed by punching a laminate in which the surface thermoplastic resin layer 5 is laminated on the outer side of the printed paper layer 3 and the thermoplastic resin layer 6 is laminated on the rear side. It is obtained by punching. The manufacturing method of the paper cups from the blanks 10 and 20 has the two methods described with reference to FIGS. 4 and 5 described above.
[140] By heating the thermally insulated microwave-compatible paper cup A before foaming formed by the method of FIG. 4 or FIG. 5, the moisture in the paper is evaporated, the vapor pressure and thermal expansion of the air are applied, and the foam structure is applied to the surface thermoplastic resin layer 5. Is produced to form the foam layer 5a. Thereby, the heat insulating microwave correspondence paper cup D which has the foam layer 5a on the surface can be manufactured.
[141] As a heating method of the paper cup (a) before foaming, hot air, infrared rays, far infrared rays, microwaves, high frequency, etc. can be used. There exists a method of standing still and heating, or the method of heating, conveying by a conveyor. The heating temperature is preferably in the range of 100 to 200 ° C., and the heating time is preferably in the range of 10 seconds to 5 minutes.
[142] And the manufacturing method of the heat insulation microwave correspondence paper cup D of this embodiment is the heat insulation microwave correspondence paper cup A before foaming as the bottom face part 21U, making the bottom face part 21 of a paper cup into concave shape as mentioned above. ) Is molded, and is foamed in the following step to produce a thermally insulated microwave-compatible paper cup (D). As shown in Fig. 21, foamed in advance in the shape of a general paper cup, the bottom surface portion 21 is deformed into a concave shape in the following step, and a heat insulating microwave-compatible paper cup A as the U-shaped bottom surface portion 21U. There is also a method of preparing.
[143] Or as shown in FIG. 22, the foamed trunk member 1a previously shape | molded by the cylindrical shape, and the foamed bottom member 2b which has 21 U of U-shaped bottom surface parts are processed by another process. In the next step, the bent portion 22 of the bottom member 2b is sandwiched between the folded portion 13 of the trunk member 1a and the lower end of the trunk portion 11 and bonded to each other to form a heat insulating microwave compatible paper cup ( You may manufacture D).
[144] As a use of the heat insulating microwave correspondence paper cup of this embodiment, there exists a container for beverages used for warming, such as coffee, tea, and soup, or the container for instant foods, such as instant noodles and side dishes.
[145] [Third Embodiment]
[146] Next, a microwave oven-compatible paper cup according to a third embodiment of the present invention will be described. As shown to Fig.23 (a), the microwave-compatible paper cup E of this embodiment is equipped with the trunk member 1, the bottom member 2, and the heat insulation member 7. As shown in FIG. The structure of the trunk | drum member 1 and the bottom member 2 is the same as that of the paper cup A of 1st Embodiment. The heat insulation member 7 which consists of a material which has heat insulation is adhere | attached on the outer surface of 21 U of bottom surface parts of the bottom member 2.
[147] Also in this embodiment, as shown in FIG. 23 (b), the bottom surface portion 21U has a U shape that is deformed into a concave shape downward from the inner surface. The bottom surface portion 21U is preferably a tray shape consisting of a lower surface portion 21Ua and a wall surface portion 21Ub as shown in Fig. 23C, and the lower surface portion 21Ua has a planar shape and a wall surface portion. It is preferable to bring 21 Ub close to the folding part 13 of the trunk member 1. By making lower surface part Ua into planar shape, the heat insulation member 7 becomes easy to adhere | attach. The maximum depth d of the bottom surface portion 21U is the same as in the first embodiment.
[148] The distance x (see FIG. 24) between the bottom surface X formed by the lower end of the trunk portion 11 and the surface (lower surface) of the heat insulating member 7 is the distance shown in FIG. 2 of the first embodiment ( It is preferable to set in the same range as x).
[149] The heat insulating member 7 is bonded to the outer surface of the bottom surface portion 21U of the bottom surface portion 21U of the bottom member 2. The heat insulating member 7 does not necessarily need to be adhered to the entire surface of the lower surface portion 21Ua. The heat insulating member 7 may be partially bonded to the lower surface portion 21U. The shape of the heat insulating member 7 may be circular, polygonal, molded, or the like, and is not particularly limited. By attaching the heat insulating member 7 to the lower surface portion 21Ua, even when the paper cup E is placed on the surface of a table or the like in a state where hot contents are placed in the microwave-compatible paper cup E, the heat insulating member 7 can be removed. Even contacting the surface prevents the conduction of heat, making the contents difficult to cool. In addition, since the heat of the contents is not felt, the microwave-compatible paper cup E can be held by touching the heat insulating member 7 by hand.
[150] The material used for the trunk member 1 and the bottom member 2 of the microwave oven compatible paper cup E is the same as that of the paper cup A of the first embodiment.
[151] As a material used for the heat insulating member 7, what is necessary is just a sheet-like material which has heat insulation, For example, corrugated cardboard, a foam sheet, foamed processing paper, an air cap sheet, an embossed processing paper, etc. are mentioned. have. Among them, corrugated paper and embossed paper are preferred from the viewpoints of heat insulation effect, workability, environmental response, and the like.
[152] There are kinds of corrugated cardboard, such as A stage, B stage, E stage, and F stage, but the kind of corrugated cardboard which is a material of the heat insulating member 7 is not particularly limited. Corrugated cardboard of a kind suitable for the size of the microwave-compatible paper cup E can be used. Moreover, even so-called single side corrugated board which does not have a single side liner can be used as the heat insulating member 7. You may use the end processed center in the outer surface, and use it as the heat insulating member 7. As shown in FIG. Moreover, the corrugated board processed by the wave form can also be used as the heat insulation member 7. As shown in FIG.
[153] Embossed paper is different from ordinary corrugated paper, and is embossed with liner paper by embossing the core paper to a depth of 1 to 2 mm, such as a dot shape or a lattice shape. Liner paper adheres to one or both sides. There is a heat insulation effect, and can be used as the heat insulation member 7. The center paper can be used in the range of 10 to 18Og / m 2, and the liner paper can be used in the range of 200 to 2Og / m 2.
[154] Next, a method of manufacturing a microwave-compatible paper cup E will be described.
[155] First, about the microwave oven compatible paper cup before the heat insulation member 7 is adhere | attached, it can manufacture similarly to the paper cup A of 1st Embodiment. The microwave-compatible paper cup A and the heat-insulating member 7 were separately manufactured, and as shown in FIG. 25, the heat-insulating member 7 was glued to the outer surface of the bottom surface portion 21U of the microwave-compatible paper cup A. FIG. Use to glue.
[156] As the adhesive, for example, cellulose, polyvinyl acetate, polyacrylic, polyolefin, polyester, polyamide, polyurethane, epoxy, amino resin, rubber, diene, and the like are the main components of the vehicle. Adhesives such as solvent type, emulsion type, hot melt type, and the like can be used. Although an adhesive agent is not specifically limited, It is preferable to use the adhesive of the heat resistant type which does not peel off by heat even if hot contents, such as hot water, are put.
[157] The microwave-compatible paper cup E of this embodiment is effective as a container for instant food which warms instant noodles, side dishes, etc., or as a container for beverages which warms coffee, black tea, soup, and the like.
[158] [4th Embodiment]
[159] Next, a microwave oven-compatible paper cup according to a fourth embodiment of the present invention will be described. As shown to Fig.26 (a), the microwave-compatible paper cup F of this embodiment is equipped with the paper cup main body Fa and the heat insulation cover Fb attached to the outer periphery of this paper cup main body Fa. The paper cup main body Fa has substantially the same structure as the paper cup A of 1st Embodiment, and is provided with the trunk | drum member 1 and the bottom member 2. As shown in FIG.
[160] The bottom surface portion 21U of the paper cup main body Fa has a U shape that is deformed into a concave shape downward from the inner surface side, as shown in Fig. 26B. As shown in Fig. 26 (c), the shape of the bottom surface portion 21U is preferably a tray shape consisting of a lower surface portion 21Ua and a wall surface portion 21Ub, and the lower surface portion 21Ua has a planar shape and a wall surface portion. It is preferable to bring 21 Ub close to the folding part 13 of the trunk member 1. As in each of the above-described embodiments, the maximum depth d of the bottom surface portion 21U is folded from the upper end of the folding portion 13 of the trunk member 1 and the folding portion 13 (strictly folding portion). 70% or more of the width Y of the width | variety (13) plus the thickness of the bottom member 2] is preferable. Moreover, about the distance x between the lower end surface X formed by the lower end of the trunk part 11, and the lower surface part 21Ua shown in FIG. 27, the paper cup a of 1st Embodiment shown in FIG. It may be set equal to the distance (x) of.
[161] The material used for the trunk member 1 and the bottom member 2 of the microwave oven compatible paper cup F is the same as that of the paper cup A of the first embodiment.
[162] The heat insulation cover Fb mainly consists of a cover body part 31 and is mounted on the outer circumference of the body part 11 of the paper cup body Fa. However, the heat insulation cover Fb does not need to be mounted on the outer periphery whole surface of the trunk part 11. You may attach the heat insulation cover Fb shorter than the length of the trunk part 11 up-down direction of the paper cup main body Fa to the upper part of the outer surface of the trunk part 11.
[163] The heat insulation cover Fb is formed in a shape that is in close contact with the outer surface of the body portion 11 of the paper cup main body Fa. However, as shown in FIG. 28 (a) or (b), the upper end of the cover body portion 31 of the heat insulation cover Fb is curled inward to form the curled portion 32a on the cover, or the cover body portion 31 is formed. It is good also as a shape which folded the upper end part of the back side inside, and formed the cover-shaped bend part 32b. As shown in FIG.28 (c) or (d), the lower end of the cover trunk part 31 of the heat insulation cover Fb is curled inward, and the lower cover part curl part 33a is formed, or the lower end is folded back inward. The bent portion 33b under the cover may be formed. Furthermore, the cover upper curl portion 32a or the cover upper curved portion 32b is formed at the upper end of the cover body portion 31 of the heat insulation cover Fb, and the lower cover portion 33a or the lower cover curved portion 33b is formed at the lower end thereof. It can be made into one shape. By this shape, the diameter of the curl portion 32a on the cover or the curl portion 33a on the cover, or the cover, between the trunk portion 11 of the paper cup main body Fa and the cover trunk portion 31 of the heat insulation cover Fb. Since the space | gap 35 which has the space | interval corresponding to the thickness of the upper curved part 32b or the lower curved part 33b is formed, heat insulation can be ensured over the full length of the vertical direction paper cup F for heat insulation microwave ovens. Can be.
[164] The material used for the heat insulation cover Fb has heat insulation and is a material which can be wound on the paper cup main body Fa. For example, cardboard, piece corrugated paper, corrugated paper, embossed paper or foamed paper can be used. Can be.
[165] The cardboard mainly used is a cardboard whose surface is smooth, such as a coat ball, a manila ball, and ivory, and the thickness is preferably in the range of 200 to 400 g / m 2.
[166] Although corrugated paper has a kind of A stage, B stage, E stage, F stage, etc., since the paper cup main body Fa is wound, the flexible F stage or E stage is preferable. Moreover, what is called a single-side corrugated board which does not have a single-side liner may be sufficient, and you may use the center of a single process to the outside. It is also possible to use corrugated boards that have been cut into corrugations.
[167] Unlike normal corrugated cardboard, this embossed paper is bonded to liner paper by embossing 1 to 2 mm deep, such as a dotted or lattice, in the center. Liner paper can be adhered to one or both sides. The center paper can be used in the range of 100 to 18Og / m 2, and the liner paper can be used in the range of 20 to 2Og / m 2. Moreover, it has a heat insulating effect similar to a corrugated cardboard, and can improve designability by printing a picture etc. on the liner paper of a surface.
[168] Next, the method to manufacture the heat insulation microwave correspondence paper cup F of this embodiment is demonstrated.
[169] First, although the paper cup main body Fa is produced, this paper cup main body Fa is manufactured from the trunk member blank 10 and the bottom member blank 20 as shown in FIG. As a manufacturing method of the paper cup main body Fa to the blanks 10 and 20, you may use the manufacturing method in any one of FIG. 4 or FIG. 5 regarding the paper cup A demonstrated by 1st Embodiment.
[170] The heat insulation cover Fb is attached to the outer periphery of the produced paper cup main body Fa. As the mounting method, the cylindrical heat insulation cover Fb corresponding to the paper cup main body Fa is formed previously, and as shown in FIG. 29, the cylindrical heat insulation cover Fb is attached to the trunk part of the paper cup main body Fa. There is a method of fitting into (11). Alternatively, as shown in FIG. 30, a method of adhering and attaching both edges of the heat insulation cover blank 30 to the paper cup main body Fa while the heat insulation cover blank 30 of the heat insulation cover Fb is rolled up may be employed. The trunk | drum 11 and the heat insulation cover Fb of the paper cup main body Fa may be partially adhere | attached (attached). The bonding may be performed at one place of the upper end or the lower end of the heat insulating cover Fb, or may be performed at a plurality of places such as the upper end and the lower end. Adhesion of the paper cup main body Fa and the heat insulation cover Fb can be performed using a hot melt adhesive or an emulsion type adhesive.
[171] The heat-insulated microwave-compatible paper cup F of this invention is effective as a container for instant foods which warms instant noodles, side dishes, etc., or a container for drinks which warms coffee, tea, soup, etc.
[172] 31 to 35 show examples of the microwave oven-compatible paper cups F of the fourth embodiment. These are mentioned later.
[173] [Fifth Embodiment]
[174] Next, a microwave oven-compatible paper cup according to a fifth embodiment of the present invention will be described. As shown in Fig. 36 (a), the microwave-compatible paper cup G of the present embodiment includes a paper cup main body Ga, a heat insulating cover Gb attached to the outer circumference of the paper cup main body Ga, and a paper cup main body Ga. The heat insulating member Gc adhering to the bottom face part of the bottom face) is provided. The paper cup main body Ga has the structure substantially the same as the paper cup A of 1st Embodiment, and is provided with the trunk | drum member 1 and the bottom member 2. As shown in FIG. The heat insulating member Gc is substantially the same as the paper cup E heat insulating member 7 of 3rd Embodiment shown in FIG. 23, and is comprised from the material which has heat insulation. The heat insulating member Gc is adhered to the outer surface of the bottom surface portion 21U of the bottom member 2.
[175] Also in this embodiment, as shown in FIG. 36 (b), the bottom surface portion 21U has a U shape that is deformed in a concave shape downward from the inner surface. Preferably, as shown to FIG. 36 (c), it is a tray shape which consists of a lower surface part 21Ua and the wall surface part 21Ub, The lower surface part 21Ua is made into a planar shape, and the wall surface part 21Ub is a trunk member. It is preferable to bring it back to the folding part 13 of (1). The maximum depth d of the bottom surface portion 21U is the same as in the fourth embodiment.
[176] The distance x (see FIG. 37) between the surface of the heat insulating member Gc and the lower end surface X formed by the lower end of the trunk portion 11 is equal to the distance x shown in FIG. 2 of the first embodiment. It is preferable to set to the same range.
[177] The material used for the trunk member 1 and the bottom member 2 of the microwave oven compatible paper cup G is the same as the paper cup A of the first embodiment. Moreover, what is necessary is just to comprise the heat insulation cover Gb similarly to the heat insulation cover Fb in the paper cup F of 4th Embodiment. The shape of the heat insulation cover Gb can be made into the same various shape as the heat insulation cover Fb shown to FIG. 28 (a)-(d). The material used for the heat insulation cover Gb is also the same as that of the heat insulation cover Fb of 4th Embodiment.
[178] In addition, about the shape and size of the heat insulating member Gc, it is the same as the paper cup E heat insulating member 7 of 3rd Embodiment shown in FIG. The working effect of the heat insulating member Gc is also the same as that of 3rd Embodiment, and the content becomes difficult to dish, and it becomes possible to contact the heat insulating member Gc by hand, and to hold the microwave compatible paper cup G. As shown in FIG. As a material used for heat insulation member Gc, what is necessary is just a sheet-like material which has heat insulation, and similarly to the material of heat insulation cover Gb, for example, cardboard, corrugated cardboard, embossed processed paper, foamed processed paper, etc. can be used. Can be. In addition to these, foam sheets, air cap sheets, plates, ceramic plates, glass plates and the like can also be used. Especially, corrugated cardboard and embossed processed paper are preferable at the point of heat insulation effect, workability, environmental correspondence, etc.
[179] The method of manufacturing the heat insulation microwave correspondence paper cup G of this embodiment is as follows. First, the paper cup main body Ga may be manufactured similarly to the paper cup A of 1st Embodiment. In addition, about the heat insulation cover Gb, it is good to manufacture similarly to the paper cup F heat insulation cover Fb of 4th Embodiment, and just to join with paper cup main body Ga.
[180] 38, the heat insulation member Gc produced by the other process is adhere | attached on the outer surface of the bottom surface part 21U of the paper cup main body Ga in which the heat insulation cover Gb was attached using the adhesive agent.
[181] As the adhesive, for example, cellulose, polyvinyl acetate, polyacrylic, polyolefin, polyester, polyamide, polyurethane, epoxy, amino resin, rubber, diene, and the like are the main components of the vehicle. Adhesives such as solvent type, emulsion type, hot melt type, and the like can be used. Although an adhesive is not specifically limited, It is preferable to use the adhesive of the heat resistant type which does not peel off by heat even if hot contents, such as hot water, are put.
[182] The adhesion of the heat insulating member Gc to the bottom surface portion 21U may be adhered to the outer surface of the bottom surface portion 21U of the paper cup body Ga before the heat insulation cover Gb is attached to the paper cup body Ga.
[183] The heat-insulated microwave-compatible paper cup G of this embodiment is effective as a container for instant foods which warms instant noodles, side dishes, etc., or a container for drinks which warms coffee, tea, soup, etc.
[184] 39-43 shows the Example of the microwave oven compatible paper cup G of 5th Embodiment. These are mentioned later.
[185] [Sixth Embodiment]
[186] Next, a microwave oven-compatible paper cup according to a sixth embodiment of the present invention will be described. As shown in Fig. 44 (a), the microwave-compatible paper cup H includes a trunk member 1 and a bottom member 2. Although the structure of the trunk member 1 and the bottom member 2 is the same as that of 1st Embodiment, the paper cup H of this embodiment is characterized by the thread heel part Z falling inward. The shape of the bottom surface portion 21U shown in FIG. 44B, the radius of curvature of the curved surface portion R shown in FIG. 44C, and the maximum depth d of the bottom surface portion 21U are the paper cups of the first embodiment, respectively. (A) Same as the corresponding part. The distance x between the lower end surface X formed by the lower end of the trunk portion 11 and the lower surface portion 21Ua shown in FIG. 45 is also the same as the paper cup A of the first embodiment.
[187] In addition, in the microwave-compatible paper cup H of this embodiment, the threaded-up part Z is pushed inward and is approaching 21 Ub of the horizontal surface part of 21 U of bottom surface parts. It is preferable to set the maximum distance v between the inner surface of the threaded portion Z and the outer surface of the horizontal surface portion 21Ub of the bottom surface portion 21U to 3 mm or less. If this distance exceeds 3 mm, there is a high possibility that the pressing occurs in the threaded portion Z.
[188] Next, the method of manufacturing the microwave oven compatible paper cup H of this embodiment is demonstrated.
[189] This microwave-compatible paper cup H is made of a trunk member blank 10 and a bottom member blank 20 as shown in FIG. First, as shown in FIG. 46 (a), the bottom surface portion 21U of the bottom member 2 is moved downward by any one of the two methods described with reference to FIGS. 4 and 5 with respect to the first embodiment. A microwave-compatible paper cup A deformed into a concave shape is produced. Next, as shown in Fig. 46 (b), the threaded hoof portion Z of the manufactured paper cup A is rolled inward to manufacture the microwave-compatible paper cup H of the present embodiment.
[190] As an example of the method of turning this thread heel part Z inwardly, it can carry out by the method as shown in FIG. In this method, the paper cup A is rotated about its axis, and the pressing die 40 having a conical outer circumferential surface is pressed strongly from the outside with respect to the thread hoof Z to push the yarn hoof Z inward. It is to knock down.
[191] The material used for the trunk member 1 and the bottom member 2 of the microwave oven compatible paper cup H of this embodiment is the same as the example of the paper cup A of 1st Embodiment.
[192] When the microwave-compatible paper cup H of the above-mentioned structure is used in a microwave oven, since the contents are heated, it is difficult to hold by hand directly, and the microwave-compatible paper cup excellent in heat insulation is needed. Therefore, in order to provide heat insulation, it can also be set as the microwave oven correspondence paper cup HA as shown in FIG. 48 of the form which rolled up the heat insulation cover Hb to the outer periphery of the trunk | drum of the microwave oven correspondence paper cup H mentioned above. .
[193] As a shape of the heat insulation cover Hb, as shown in FIG. 49 (a) or (b), in addition to the shape attached to the outer surface of the trunk portion 11 of the microwave-compatible paper cup H as described above, The cover trunk portion 31 upper end of the heat insulation cover Hb may be curled inward to form a cover-shaped curl portion 32a, or the upper end portion may be folded inward to be bent to form a cover-shaped curved portion 32b. . As shown in Fig. 49 (c) or (d), the lower end of the cover body portion 31 of the heat insulation cover Hb is curled inward to form the lower cover part 33a, or the lower end is turned inward. It is good also as a shape which folded and formed the bent part 33b under cover. In addition, the cover upper curl portion 32a or the cover upper curved portion 32b is formed at the upper end of the cover body portion 31 of the heat insulating cover Hb, and the lower cover portion 33a or the lower cover curved portion 33b is formed at the lower end thereof. It can be made into one shape. By setting it as this shape, the diameter of the cover upper curl part 32a or the lower cover curl part 33a between the trunk | drum 11 of the microwave oven compatible paper cup H, and the cover trunk | drum 31 of the heat insulation cover Hb, Alternatively, since the air gap 35 having an interval corresponding to the thickness of the curved upper portion 32b or the lower curved portion 33b of the cover is formed, heat insulation can be ensured over the entire length of the microwave-compatible paper cup HA in the vertical direction. .
[194] In addition, the material used for the heat insulation cover Hb is a material which has heat insulation similarly to the material of the heat insulation cover Fb or Gb of 4th or 5th embodiment mentioned above, For example, cardboard, a knitted cardboard, Corrugated cardboard, embossed processed paper, foamed processed paper and the like can be used.
[195] In addition, the structure of a foamed processing paper is based on the structure called a thermoplastic resin layer / paper layer / thermoplastic resin layer which foams. Specifically, a laminate of a mixed resin layer structure of a low density polyethylene resin layer / coated paper / low density polyethylene resin and a high density polyethylene resin to be foamed is used. In the case of being rolled into the microwave-compatible paper cup H, the foamed resin layer may be the surface, or the resin layer which does not foam may be the surface.
[196] The use of the microwave-compatible paper cup of the present invention is effective as a container for instant foods for warming instant ramen, side dishes, or a container for drinks for warming coffee, black tea, soup, and the like.
[197] Example
[198] Next, an Example is given and this invention is demonstrated further more concretely.
[199] [First Embodiment]
[200] ㆍ 1 of the first embodiment
[201] As the material of the trunk member 1, a constituent material of cup paper 28Og / m 2 / low density polyethylene resin 25 µm is used from the surface, and as the material of the bottom member 2, the cup paper 255g / m 2 / low density polyethylene resin 25 µm is used. Component material was used. First, the trunk blank 10 shown in FIG. 3 was punched out, and this trunk blank 10 was wound around the mandrel to form a cylindrical trunk member 1. Next, in the process as shown in FIG. 11, the bottom blank 20 is inserted from below the trunk member 1, the adhesive part is heated by hot air, and the lower end of the trunk member 1 is folded back inside. The folding part 13 was formed again. Subsequently, the upper end of the trunk member 1 was curled outward to form the top curl portion 12. By forming the U-shaped bottom surface portion 21U by deforming the bottom surface portion 21 of the produced paper cup a downward in a concave shape in the following step, the microwave-compatible paper cup A corresponding to FIG. Manufactured. Further, the radius of curvature of the curved surface portion R between the lower surface portion 21Ua and the wall surface portion 21Ub is 6 mm, and the distance between the lower surface X formed by the lower end of the trunk portion 11 and the lower surface portion 21Ua ( A microwave-compatible paper cup A 'as shown in Fig. 50 having a U-shaped bottom surface portion 21U having x) of 1 mm was also produced.
[202] 2 of the first embodiment
[203] The paper cup (b) shown in FIG. 7 was shape | molded by the same procedure using the same material as 1 of 1st Example. In the molded paper cup b, the width m of the folded portion 13 of the trunk member 1 is 5 mm, and the width n of the bent portion 22 of the bottom member 2 is 10 mm. The width of the folded portion 13 was set to 1/2 of the width of the bent portion 22. Moreover, the bottom member 2 was deformed in the concave shape by the method shown in FIG. 12, and the microwave-compatible paper cup B (FIG. 8) provided with the U-shaped bottom surface part 21U was manufactured. Since the width m of the bent part 13 becomes 3/4 or less of the width n of the bend part 22, the bottom member 2 was easily deformed into concave shape.
[204] 3 of the first embodiment
[205] The paper cup (c) shown in FIG. 9 was shape | molded in the same procedure using the same material as 1 of 1st Example. In the molded paper cup (c), the bent portion 22 of the bottom member 2 was sandwiched between the folded portion 13 and the trunk portion 11 of the trunk member 1. On both sides of the lower part of the bend part 22 of 10 mm width, the lower part of the trunk | drum 13 of the trunk member 1 and the trunk part 11 were joined by heat-bonding at the 6 mm width part from the lower end of the bend part 22. In addition, the bottom member 2 was deformed into a concave shape by the method shown in Fig. 12 to prepare a microwave-compatible paper cup C (Fig. 10) having a U-shaped bottom surface portion 21U. In the bent part 22 of the bottom member 2, since the upper part 4mm is unbonded with the trunk part 11 and the folding part 13 of the trunk member 1, this unbonded part also deform | transforms and U The bottom surface portion 21U was shaped like a child, and the bottom member 2 could be easily deformed into a concave shape.
[206] 4 of the first embodiment
[207] Using the same material as in Example 1, the paper cup A shown in Fig. 1 was produced by the following procedure. First, the bottom member blank 20 as shown in FIG. 3 was punched out, and the bottom member 2 as shown in FIG. 13 was shape | molded by the press work using the metal mold 210 as shown in FIG. Similarly, the trunk member blank 10 was punched out, and this trunk member blank 10 was wound around a mandrel to form a cylindrical trunk member 1. Next, in the process as shown in FIG. 12, the bottom member 2 previously formed from the bottom of the trunk member 1 is sandwiched, and the adhesive part is heated by hot air, and the lower end of the trunk member 1 is turned inward. It was made into folding part 13 by folding. Subsequently, the upper end of the trunk member 1 was curled outward to form the top curl portion 12 to manufacture a microwave-compatible paper cup A. FIG.
[208] 5 of the first embodiment
[209] Using the same material as in Example 1, the paper cup A shown in Fig. 18 was manufactured by the following procedure. First, the bottom member blank 20 as shown in FIG. 3 is punched out and the bottom member before inverting as shown in FIG. 15 (a) by press working using a mold 220 as shown in FIG. 2 ') was molded. Similarly, the trunk member blank 10 was punched out, and this trunk member blank 10 was wound around a mandrel to form a cylindrical trunk member 1. Next, in the process as shown in FIG. 12, the bottom member 2 'before inversion | molding previously shape | molded from below the trunk member 1 is inserted, and the junction part 22 of the bottom member 2' before inversion | conversion is carried out. The bottom member 2 'before the inverted bending portion 13 of the trunk member 1 and the lower end of the trunk portion 11 and heat-compression bonding to the trunk member 1 and inverted, and the trunk member ( The top curled portion 12 was formed by curling the upper end of 1) outward to prepare a microwave-compatible paper cup A '(FIG. 18) before inversion. As shown in Fig. 18, a microwave-compatible paper cup A having 21U 'of the bottom surface portion 21U' before the inverted convex shape was inverted downward to have a concave bottom surface portion 21U downward.
[210] Second Embodiment
[211] As the material of the trunk member 1, the bottom member was formed by using a constituent material of a low density polyethylene resin layer 40 µm / printed layer / cup base 28Og / m 2 / mixed resin layer 25 µm from a low density polyethylene resin and a high density polyethylene resin from the surface. As a material of 2), the constituent material of low density polyethylene resin 30 micrometers / cup base paper 220 g / m <2> / 25 micrometers of low density polyethylene resin was used from the surface. First, the trunk member blank 10 as shown in FIG. 3 was punched out, and the trunk member blank 10 was wound around a mandrel to form a cylindrical trunk member 1. Next, in the process shown in FIG. 12, the bottom blank 20 is inserted from below the trunk member 1, the adhesive part is heated by hot air, and the lower end of the trunk member 1 is folded back inside. The folding part 13 was formed. Subsequently, the upper end of the trunk member 1 was curled outward to form the top curl portion 12. The bottom surface portion 21 of the produced paper cup was deformed downward in a concave shape in the following step, and a U-shaped bottom surface portion 21U was formed to manufacture a microwave-compatible paper cup A before foaming. In addition, the microwave-adaptive paper cup A was heated in a dryer at 120 ° C. for 3 minutes to foam the surface thermoplastic resin layer 5, and as shown in FIG. 20, an adiabatic microwave oven having a foam layer 5 a on the surface thereof. A corresponding paper cup (D) was obtained.
[212] Third Embodiment
[213] The paper cup A shown in FIG. 1 was manufactured by the same material and procedure as 1 of 1st Example. Next, using E corrugated cardboard as a material, a circular heat insulating member 7 having an area slightly smaller than the lower end circumference of the microwave-compatible paper cup A was punched out by a blanking process. This heat insulating member 7 is adhered to the outer surface of the lower surface portion 21Ua of the bottom surface portion 21U of the microwave oven compatible paper cup A by using an emulsion-type adhesive of polyacrylic resin, and the microwave oven compatible paper cup E of FIG. Made.
[214] [Example 4]
[215] ㆍ 1 of the fourth embodiment
[216] The paper cup main body Fa of FIG. 31 was produced with the same material and the same procedure as 1 of 1st Example. Next, as a material, a cylindrical heat insulating cover Fb1 corresponding to the entire outer surface of the trunk portion 11 of the paper cup main body Fa is made of corrugated paper (F longitudinal groove), and this cylindrical heat insulating cover Fb1 is provided. The paper cup main body Fa was inserted in it, and it partially bonded and fixed, and produced the heat insulation microwave correspondence paper cup F1 as shown in FIG.
[217] In the heat-insulating microwave-compatible paper cup F1 of 1 of this 4th Example, by attaching the heat insulation cover Fb1 which made the cardboard material to the trunk | drum 11 of the paper cup main body Fa, it has heat insulation and a paper cup main body Since the bottom surface portion 21U of (Fa) is concave downward, the pressurization was not caused when the contents were placed and cooked by heating in a microwave oven.
[218] 2 of the fourth embodiment
[219] The heat insulating microwave correspondence paper cup F2 of 2 of 4th Example is as shown in FIG. The cup F2 of this embodiment has the same basic configuration as the cup F1 of the first embodiment. However, the length of the vertical direction of the heat insulation cover Fb2 attached to the outer periphery of the body portion 11 of the paper cup main body Fa is shorter than the length of the vertical direction of the paper cup main body Fa, so that the body portion of the paper cup main body Fa is short. (11) They differ in that they are attached to the upper part of an outer surface.
[220] In the heat insulating microwave correspondence paper cup F2 of 2 of this 4th Example, as shown in FIG. 32, the material cost was made low by shortening the length of the heat insulation cover Fb2 in the up-down direction.
[221] 3 of the fourth embodiment
[222] The heat insulating microwave correspondence paper cup F3 of 3 of 4th Example is as shown in FIG. The cup F3 of this embodiment has the same basic configuration as the cup F1 of the first embodiment. However, the heat insulation cover Fb3 uses cardboard (coat ball 270g / m <2>) as a material, and is attached over the full length of the outer surface of the trunk part 11 of the paper cup main body Fa in the vertical direction. A cover lower curl portion 33a is formed by curling the lower end of the cover Fb3 inward, and is fixed in contact with the lower end of the trunk portion 11 of the paper cup main body a, and the inner surface of the upper end of the heat insulation cover Fb3 is fixed to the paper cup main body. (Fa) The heat insulation cover Fb3 is attached to the paper cup main body Fa by attaching in the lower position of the top curl part 12 of the torso part 11, and the outer surface and the heat insulation cover of the body part 11 of the paper cup main body Fa. A void 35 is formed between the inner surface of the cover body 31 of Fb3.
[223] In the heat insulating microwave correspondence paper cup F3 of 3 of this 4th Example, as shown in FIG. 33, between the body part 11 of the paper cup main body Fa and the cover body part 31 of the heat insulation cover Fb3. Since the space | gap 35 which has a space | interval corresponding to the diameter of the cover lower curl part 33a is formed in the lower part, it has high heat insulation property in the lower part of the thermal insulation microwave correspondence paper cup F3.
[224] 4 of the fourth embodiment
[225] The heat insulation microwave correspondence paper cup F4 of 4 of 4th Example is as shown in FIG. The cup F4 of this embodiment has the same basic configuration as the cup F1 of the first embodiment. However, the heat insulation cover Fb4 uses cardboard (coat ball 270 g / m <2>) as a material, and is attached over the entire length of the up-down direction of the outer surface of the trunk part 11 of the paper cup main body Fa. And the lower cover part 33a is formed inward at the lower end part, and the heat insulation cover Fb4 in which the upper cover part bent part 32b was formed inward at the upper end part is located in the lower position of the top curl part 12 of the paper cup main body Fa, The outer surface of the trunk portion 11 of the paper cup body Fa and the inner surface of the curved portion 32b on the cover of the upper end of the heat insulation cover Fb4 are bonded to each other, and the outer surface of the body portion 11 of the paper cup body Fa and the heat insulation cover Fb4 are bonded to each other. A gap 35 is formed between the inner surface of the cover body 31 of the cover.
[226] In the heat insulating microwave correspondence paper cup F 4 of 4 of 4th Example, as shown in FIG. 34, between the body part 11 of the paper cup main body Fa, and the cover body part 31 of the heat insulation cover Fb4. In the lower part, the gap 35 has a gap corresponding to the diameter of the lower cover part 33a, and an upper gap 35 is formed in the upper part with a gap corresponding to the thickness of the bent part 32b on the cover. The void 35 in the upper portion is slightly smaller than the void 35 in the lower portion, but has a high thermal insulation property over the entire length of the vertically-coated paper cup F4 for the insulated microwave oven.
[227] 5 of the fourth embodiment
[228] The heat insulation microwave correspondence paper cup F5 of 5 of 4th Example is as shown in FIG. The cup F5 of this embodiment has the same basic configuration as the cup F1 of 1 of the fourth embodiment, but the heat insulating cover Fb5 uses paperboard (coat ball 270 g / m 2) as the material, and the paper cup main body Fa Is attached over the entire length of the body 11 in the vertical direction of the outer surface. Then, the lower cover portion 33a is formed inwardly at the lower end portion, and the heat insulation cover Fb5 having the upper cover portion curl portion 32a inwardly is formed at the lower end of the top curl portion 12 of the paper cup body Fa at the upper portion. It is adhere | attached on the outer surface of the trunk | drum 11 of Fa.
[229] In the heat insulation microwave oven correspondence paper cup F5 of 5 of this 4th Example, as shown in FIG. 35, between the body part 11 of the paper cup main body Fa and the cover body part 31 of the heat insulation cover Fb5. In the lower part, there is a gap corresponding to the diameter of the curled part 33a under the cover, and in the upper part, a gap 35 having a gap corresponding to the diameter of the curled part 32a on the cover is formed. Since the space | gap 35 which has a wide space | interval is formed over the full length of the thermal insulation microwave correspondence paper cup F5 in the up-down direction, it has excellent heat insulation.
[230] [Example 5]
[231] ㆍ 1 of the fifth embodiment
[232] The paper cup main body Ga of FIG. 39 was produced by the same material and the same procedure as 1 of the 1st Example. Next, using a corrugated cardboard (F longitudinal groove) as a material, a cylindrical heat insulating cover Gb1 corresponding to the entire outer surface of the body portion 11 of the paper cup main body Ga is produced, and the cylindrical heat insulating cover Gb1 is applied to the cylindrical heat insulating cover Gb1. The paper cup main body Ga was sandwiched and partially bonded and fixed, and the heat insulating microwave correspondence paper cup G1 as shown in FIG. 39 was produced.
[233] In addition, a circular heat insulating member Gc having an area substantially the same as the lower surface portion 21Ua of the bottom surface portion 21U of the paper cup main body Ga is made of corrugated paper (E vertical groove), and the heat insulating member Gc is a paper cup. It adhere | attached on the outer surface of 21U of bottom surface parts of main body Ga using an adhesive agent.
[234] In the heat-insulating microwave oven-adaptive paper cup G1 of 1 of this 5th Example, by attaching the heat insulation cover Gb1 made of the cardboard material to the trunk | drum 11 of the paper cup main body Ga, it has heat insulation and a paper cup main body Since the bottom surface part (Ga) of 21 (Ga) is concave downward, when pressing the content by heating and cooking in a microwave oven, it did not generate | occur | produce pressure in a threaded part. In addition, by adhering the heat insulating member Gc to the outer surface of the bottom surface portion 21U of the paper cup main body Ga, the heated contents are hard to cool down, and the heat of the contents is not felt. The corresponding paper cup G1 could be grasped.
[235] 2 of the fifth embodiment
[236] The heat insulation microwave correspondence paper cup G2 of 2 of 5th Example is as shown in FIG. The paper cup G2 of this embodiment has the same basic configuration as the cup G1 of 1 of the fifth embodiment. However, the length of the up-down direction of the heat insulation cover Gb2 attached to the outer periphery of the trunk portion 11 of the paper cup body Ga is shorter than the length of the up-down direction of the paper cup body Ga, and the cover Gb2 is the paper cup. It differs in that it is attached to the upper part of the outer surface of the trunk part 11 of main body Ga.
[237] In the heat insulating microwave correspondence paper cup G2 of 2 of this 5th Example, since the length of the up-down direction of the heat insulation cover G2 was short, as shown in FIG. 40, material cost was able to be made low.
[238] 3 of the fifth embodiment
[239] The heat insulation microwave correspondence paper cup G3 of 3 of 5th Example is as shown in FIG. The paper cup G3 of this embodiment has the same basic configuration as the cup G1 of 1 of the fifth embodiment. However, the heat insulation cover Gb3 uses cardboard (coat ball 270g / m <2>) as a material, and is attached over the full length of the outer surface of the trunk part 11 of the paper cup main body Ga in the vertical direction. Then, a lower cover part 33a is formed by curling the lower end of the heat insulation cover Gb 3 inward, and the lower cover part 33a is fixed in contact with the lower end of the body part 11 of the paper cup body Ga. , The inner surface of the upper end of the heat insulation cover (Gb3) is bonded to the lower position of the top curl portion 12 of the body portion (11) of the paper cup body (Ga), so that the heat insulation cover (Gb3) is mounted on the paper cup body (Ga), and the paper cup body (Ga) An air gap 35 is formed between the outer surface of the body portion 11 of the c) and the inner surface of the cover body portion 31 of the heat insulation cover Gb3.
[240] In addition, similarly to 1 of 5th Example, the heat insulating member Gc using the corrugated cardboard (E vertical groove) was adhere | attached on the outer surface 21U of the bottom surface parts of the paper cup main body Ga using an adhesive agent.
[241] In the heat insulating microwave correspondence paper cup G3 of 3 of this 5th Example, as shown in FIG. 41, between the body part 11 of the paper cup main body Ga, and the cover body part 31 of the heat insulation cover Gb3. Since the space | gap 35 which has a space | interval corresponding to the diameter of the cover lower curl part 33a is formed in the lower part, it has a high heat insulation property in the lower part of the thermal insulation microwave correspondence paper cup G3.
[242] Moreover, since the bottom surface part 21U of the paper cup main body Ga is concave downward, when pressing the content into the microwave oven, it did not generate | occur | produce press on the thread heel. In addition, by adhering the heat insulating member Gc to the outer surface of the bottom surface portion 21U of the paper cup main body Ga, the heated contents are hard to cool down and the hotness of the contents is not felt. It was possible to grab the range-compatible paper cup G3.
[243] 4 of the fifth embodiment
[244] The heat insulation microwave correspondence paper cup G4 of 4 of 5th Example is as shown in FIG. The paper cup G4 of this embodiment has the same basic configuration as the cup G1 of the first embodiment of the fifth embodiment. However, the heat insulation cover Gb4 uses cardboard (coat ball 270g / m <2>) as a material, and is attached over the full length of the outer surface of the trunk part 11 of the paper cup main body Ga in the vertical direction. And the lower cover part 33a is formed inward at the lower end part, and the heat insulation cover Gb4 in which the upper cover part bent part 32b was formed inward at the upper end part is located in the lower position of the top curl part 12 of the paper cup main body Ga, The outer surface of the body portion 11 of the paper cup body Ga and the inner surface of the bent portion 32b on the cover of the upper end portion of the heat insulation cover Gb4 are bonded together, and the outer surface of the body portion 11 of the paper cup body Ga and the heat insulation cover Gb4. A gap 35 is formed between the inner surface of the cover body 31 of the cover.
[245] In the same manner as in Example 1, the heat insulating member Gc made of corrugated cardboard (E flue) was bonded to the outer surface of the bottom surface portion 21U of the paper cup main body Ga using an adhesive agent.
[246] In the heat insulating microwave correspondence paper cup G4 of 4 of this 5th Example, as shown in FIG. 42, between the body part 11 of the paper cup main body Ga, and the cover body part 31 of the heat insulation cover Gb4. In the lower part, the gap 35 has a gap corresponding to the diameter of the lower cover part 33a, and an upper gap 35 is formed in the upper part with a gap corresponding to the thickness of the bent part 32b on the cover. The void 35 in the upper portion is slightly smaller than the void 35 in the lower portion, but has a high thermal insulation property over the entire length of the vertically-coated paper cup G4 for adiabatic microwave oven.
[247] In addition, since the bottom surface portion 21U of the paper cup main body Ga is concave downward, there was no occurrence of pressing in the threaded portion when the contents were put and cooked in a microwave oven. In addition, by adhering the heat insulating member Gc to the outer surface of the bottom surface portion 21U of the paper cup main body Ga, the heated contents are hard to cool down, and the heat of the contents is not felt. The corresponding paper cup G4 could be grasped.
[248] 5 of the fifth embodiment
[249] The heat insulation microwave correspondence paper cup G5 of 5 of 5th Example is as shown in FIG. The shape of the paper cup main body Ga is the same as that of 1 of the fifth embodiment, but the heat insulating cover Gb5 uses cardboard (coat ball 270 g / m 2) as the material, and the outer surface of the body 11 of the paper cup main body Ga is formed. It is attached over the full length of an up-down direction. Then, the lower cover portion 33a is formed inwardly at the lower end portion, and the heat insulation cover Gb5 having the upper cover portion curl portion 32a inwardly is formed at the lower end of the top curl portion 12 of the paper cup body Ga. It is adhere | attached on the outer surface of the trunk | drum 11 of (Ga).
[250] In addition, similarly to 1 of 5th Example, the heat insulating member Gc using the corrugated cardboard (E vertical groove) was adhere | attached on the outer surface 21U of the bottom surface parts of the paper cup main body Ga using an adhesive agent.
[251] In the heat insulation microwave oven correspondence paper cup G5 of 5 of this 5th Example, as shown in FIG. 43, between the trunk part 11 of the paper cup main body Ga, and the cover trunk part 31 of the heat insulation cover Gb5. In the lower part, the gap corresponding to the diameter of the cover lower curl part 33a is formed, and in the upper part, the space | gap 35 which has the space | interval equivalent to the diameter of the cover part curl part 32a is formed, and heat insulation microwave correspondence paper cup G5 is carried out. Since the space | gap 35 which has a wide space | interval is formed over the full length of the up-down direction of, it has excellent heat insulation.
[252] In addition, since the bottom surface portion 21U of the paper cup main body Ga is concave downward, there was no occurrence of pressing in the threaded portion when the contents were put and cooked in a microwave oven. In addition, by adhering the heat insulating member Gc to the outer surface of the bottom surface portion 21U of the paper cup main body Ga, the heated contents are hard to cool down and the hotness of the contents is not felt. It was possible to grab the range-compatible paper cup G5.
[253] [Example 6]
[254] The paper cup a of FIG. 6 was produced by the same material and the same procedure as 1 of 1st Example. The bottom surface portion 21 of the produced paper cup a is concave downward in the following step, and the radius of curvature of the curved portion R is 6 mm between the lower surface portion 21Ua and the horizontal surface portion 21Ub, and the body Corresponding to the microwave oven as shown in FIG. 50, with a U-shaped bottom surface portion 21U having a distance x between the lower surface X formed by the lower end of the portion 11 and the lower surface portion 21Ua of 1 mm. A paper cup A 'was prepared. In addition, the thread hoof Z is turned inward, and as shown in FIG. 46, the thread hoof Z is brought close to the horizontal plane part 21Ub of the bottom surface part 21U, and the maximum distance therebetween becomes 2 mm. The microwave oven compatible paper cup H of this invention was manufactured.
[255] [Comparative Example]
[256] Using the same material as in the first embodiment, the shape of the body member 1, such as the outer diameter and the height of the body portion 11 of the paper cup body member 1, is the same as in the first embodiment, and the bottom of the bottom member 2 The paper cup of the comparative example was manufactured according to the conventional shape in which the surface part 21 becomes planar shape.
[257] Into the paper cups of the first to third and sixth embodiments of the present invention described above and the comparative example having the same outer dimensions as those of these examples, 200 ml of water was put in a microwave oven (manufactured by NEC Corporation, microwave oven MC-E2). Household high frequency output: 500W) to run the heating cooking. As a result, in the Example, the occurrence of pressing was not seen in any part of the paper cup. On the other hand, in the comparative example, the thread hooves slightly discolored after 2 minutes of heating cooking, and pressing occurred in the thread hooves after 5 minutes.
[258] In the second embodiment of the microwave cup for a microwave oven according to the present invention, it was difficult to feel hotness as compared with the comparative example when it was grasped by hand in a state where the contents cooked by heating were contained. When the paper cup was placed on the surface of the table or the like with the hot contents in it, in the paper cup of the third embodiment, the heat insulating member was in contact with the surface, but the contents did not cool rapidly and did not feel hot. Press to hold a microwave-compatible paper cup.
[259] As described above, according to the first microwave-compatible paper cup of the present invention, since the bottom shape of the paper cup is U-shaped, which is deformed downwardly into a concave shape, the contents of a beverage or instant food, etc. are put into the paper cup and heated in a microwave oven. When cooking, it is possible to obtain a microwave-compatible paper cup which does not cause pressing in the threaded portion.
[260] According to the manufacturing method of the first microwave-compatible paper cup of the present invention, the bottom shape of the paper cup can be deformed downward into a concave shape to form a U-shape. It is possible to obtain a microwave-compatible paper cup which does not cause pressing in the threaded portion when heated and cooked. Moreover, the bottom member is made into the width | variety of 3/4 or less of the width | variety of a bottom member bend of a trunk member, or the upper part of a bottom member bend is made to be unbonded with the trunk | drum of a trunk member, and a folded part, and a bottom member Has the effect of being easily deformed into a U shape.
[261] According to the method for producing a second microwave oven-compatible paper cup of the present invention, when the bottom shape of the paper cup is deformed downward into a concave shape, when the contents of a beverage or instant food, etc. are put into the paper cup and heated and cooked in a microwave oven, It is possible to obtain a microwave-compatible paper cup that does not cause depression.
[262] In the manufacturing method of the 3rd microwave-compatible paper cup of this invention, it is the method of first forming the bottom surface part before inversion transformed into convex shape upward, and then inverting and making it concave shape bottom surface part, By manufacturing by this manufacturing method, the paper cup in which the shape of the bottom surface part was deformed in concave shape below can be manufactured easily. Microwave oven-compatible paper cups in which the shape of the bottom portion formed in this way is concave downward are not pressed in the threaded portion when the contents of the beverage or instant food are put into the paper cup and cooked by heating in a microwave oven. Has an effect.
[263] According to the third microwave oven-compatible paper cup of the present invention, the insulating layer has a sufficient thermal insulation effect, an anti-slip effect, a design-specific texture, and a low manufacturing cost. Since it is deformed downward and is U-shaped, when the contents, such as a drink or an instant food, are put into a paper cup and heat-cooked in a microwave oven, the heat insulation microwave correspondence paper cup which does not produce a press can be obtained.
[264] According to the fourth microwave-compatible paper cup of the present invention, the bottom surface portion of the paper cup has a U-shape deformed downward into a concave shape. When the contents are put and cooked by heating in a microwave oven, a microwave-compatible paper cup having heat insulation at the bottom surface where it is difficult to cool the contents when the contents are placed on the lower surface after heating is not pressed.
[265] According to the 5th microwave-adaptive paper cup of this invention, it is a heat insulation paper cup which has a heat insulation with a heat insulation cover attached to a trunk, and since the bottom shape of the paper cup which is a main body is formed in concave shape downward, it drinks in a heat insulation paper cup. When the contents, such as an instant food, etc., are put and cooked by a microwave oven, the paper cup for heat insulation microwave oven which does not generate a press in a threaded groove part can be obtained.
[266] According to the sixth microwave oven-compatible paper cup of the present invention, a heat insulating paper cup having a heat insulating cover attached to a body portion has a bottom shape of a paper cup, which is a main body, and is formed in a concave shape downward. It is possible to obtain a heat-insulating microwave oven-compatible paper cup which does not cause pressing in the threaded portion when the contents of instant food or the like are put and cooked in a microwave oven.
[267] According to the seventh microwave-adaptive paper cup of the present invention, the paper cup is formed into a U shape in which the bottom shape of the paper cup is deformed downward into a concave shape. When the contents, such as a drink or an instant food, are put into a microwave oven, and it heats and cooks, the microwave cup corresponding to a microwave oven which does not generate | occur | produce a press can be obtained.

权利要求:
Claims (36)
[1" claim-type="Currently amended] A trunk member having a tubular body portion, a top curl portion which bends the upper end side of the trunk portion, and a retractable portion which bends the lower end of the trunk portion inwardly; A microwave-compatible paper cup having a bottom member and a bottom member having a bent portion bent at an outer circumferential edge portion of the bottom surface portion, wherein the bent portion is sandwiched between the body portion and the folded portion, and bonded together.
A microwave cup corresponding to the bottom surface portion is formed in a concave shape downward.
[2" claim-type="Currently amended] The method of claim 1,
And the bottom surface portion comprises a lower surface portion and a wall surface portion, and a curved surface portion is formed between the lower surface portion and the wall surface portion.
[3" claim-type="Currently amended] I wind a trunk member roundly and form a trunk part,
While bending the upper end of the trunk to form a top curl,
The front end of the bent portion formed by bending the outer edge portion of the bottom member is disposed toward the lower side of the body portion, and folded and folded by folding the lower end of the body portion and the bent portion in the body portion, the body member and A paper cup forming step of forming a paper cup by bonding the bottom members to each other;
A bottom surface forming step of pressing the inner surface side of the bottom member of the paper cup to form a concave bottom surface portion downward;
Method for producing a microwave-compatible paper cup comprising a.
[4" claim-type="Currently amended] The method of claim 3,
In the paper cup forming step, a microwave cup corresponding to the width of the bent portion is 2 mm or more but less than 3/4 of the width of the bent portion.
[5" claim-type="Currently amended] The method of claim 4, wherein
In the paper cup forming step, a battery range-compatible paper cup manufacturing method, wherein the width of bonding the body portion and the bent portion is 2 mm or more from the tip of the bent portion, but is 3/4 or less of the width of the bent portion.
[6" claim-type="Currently amended] I wind a trunk member roundly and form a trunk part,
While bending the upper end of the trunk to form a top curl,
The front end of the bent portion formed by bending the outer edge portion of the bottom member is disposed toward the lower side of the body portion, and folded and folded by folding the lower end of the body portion and the bent portion in the body portion, the body member and The microwave cup corresponding to the bottom member and the bottom surface part of the paper cup which joined the said bottom member mutually in concave shape at the inner surface side downward.
[7" claim-type="Currently amended] The method of claim 6,
The paper cup according to claim 1, wherein the folded portion has a width of 2 mm or more but less than 3/4 of a width of the bent portion.
[8" claim-type="Currently amended] The method of claim 6,
The paper cup according to claim 1, wherein the width of the bonding portion for adhering the bent portion, the body portion, and the folded portion is 2 mm or more from the tip of the bent portion, but not more than 3/4 of the width of the bent portion.
[9" claim-type="Currently amended] A bottom member forming step of pressing the bottom member to form a concave bottom surface portion and a convex portion at an outer peripheral edge portion of the bottom surface portion;
In the process of winding the trunk member in a cylindrical shape to form a trunk portion, and bending the upper end side of the trunk portion to form a top curl portion, the tip of the bottom member bent portion is disposed so as to face the lower end side of the trunk portion, The paper cup forming step of folding the lower end side to sandwich the bent portion and joining the body member and the bottom member together to form a paper cup.
Method for producing a microwave-compatible paper cup comprising a.
[10" claim-type="Currently amended] A bottom member forming step before inverting to form a joining portion at the bottom surface portion before pressing the bottom member blank to invert the convex shape upward and at the outer peripheral edge portion of the bottom surface portion before the inversion;
In the process of winding the trunk member in a cylindrical shape to form a trunk portion and bending the upper end side of the trunk portion to form a top curl portion, the distal end portion of the bottom member before the inversion is disposed so as to face the lower end side of the trunk portion, A paper cup forming step of bending the lower end side of the trunk portion to sandwich the joint portion, and joining the trunk member and the bottom member before the inversion to form a paper cup;
A bottom member molding step of inverting the bottom surface portion before the inversion downward to form a concave bottom surface portion downward;
Method for producing a microwave-compatible paper cup comprising a.
[11" claim-type="Currently amended] A body member having a cylindrical body portion, a top curl portion bent over the upper end side of the body portion, a folding portion folded back by folding the lower end of the body portion inward, a bottom surface portion, and an outer peripheral edge portion of the bottom surface portion A microwave-compatible paper cup having a bottom member having a bent portion, wherein the bent portion is sandwiched between the body portion and the folded portion, and the bottom surface portion of the paper cup joined to each other is concave.
The paper cup is a microwave-compatible paper cup including a foamed layer of a thermoplastic resin, a base material mainly containing paper, and a thermoplastic resin layer from at least an outer surface side.
[12" claim-type="Currently amended] The method of claim 11,
The microwave cup corresponding to the trunk member having the foam layer.
[13" claim-type="Currently amended] The method of claim 11,
A microwave cup corresponding to the bottom member having the foam layer.
[14" claim-type="Currently amended] The method of claim 11,
A microwave cup corresponding to the body member and the bottom member having the foam layer.
[15" claim-type="Currently amended] A trunk member having a cylindrical body portion, a top curl portion which bends the upper end portion of the trunk portion, a folding portion that is folded back by folding the lower end portion of the trunk portion inward, a bottom portion, and a bend portion that bends the outer peripheral portion of the bottom portion. And a bottom member having a bottom member having a bottom portion of the paper cup bonded to each other between the body portion and the folded portion, and formed to be concave downward, and a heat insulating member is formed on an outer surface of the bottom surface portion. Microwave-compatible paper cups formed by bonding.
[16" claim-type="Currently amended] The method of claim 15,
The microwave cup corresponding to the said heat insulation member which consists of cardboard.
[17" claim-type="Currently amended] The method of claim 15,
The microwave cup corresponding to the said heat insulation member which consists of embossed paper.
[18" claim-type="Currently amended] A trunk member having a cylindrical body portion, a top curl portion which bends the upper end portion of the trunk portion, a folding portion that is folded back by folding the lower end portion of the trunk portion inward, a bottom portion, and a bend portion that bends the outer peripheral portion of the bottom portion. And a bottom member having a bottom portion, wherein the bent portion is inserted between the body portion and the folded portion, and a heat insulation cover is mounted on an outer circumference of the body portion of the paper cup body bonded to each other, and the bottom surface portion is formed in a concave shape downward. Insulation microwave oven corresponding paper cup.
[19" claim-type="Currently amended] The method of claim 18,
The heat-resistant microwave oven corresponding paper cup is formed in the upper end part of the said heat insulation cover, the cover part curl part inward, or the cover part bend part inward.
[20" claim-type="Currently amended] The method of claim 18,
The heat-resisting microwave oven corresponding paper cup which is formed in the lower end part of the said heat insulation cover, the cover lower curl part inside, or the cover lower bend part inside.
[21" claim-type="Currently amended] The method of claim 18,
And a curled portion on the cover or a bent portion on the cover is formed at an upper end portion of the heat insulating cover, and a lower cover portion or a bent portion under the cover is formed at a lower portion of the heat insulation cover.
[22" claim-type="Currently amended] The method of claim 18,
An insulating microwave-compatible paper cup having a wide flat portion protruding outwardly between the longitudinal grooves formed at predetermined intervals and the longitudinal grooves.
[23" claim-type="Currently amended] The method of claim 18,
A heat-insulating microwave oven-compatible paper cup, wherein said heat-insulating cover is formed of corrugated paper processed into corrugations.
[24" claim-type="Currently amended] The method of claim 18,
The heat-resistant microwave oven corresponding paper cup in which the said heat insulation cover is formed of cardboard.
[25" claim-type="Currently amended] The method of claim 18,
The heat-resistant microwave oven corresponding paper cup in which the said heat insulation cover is formed by embossed paper.
[26" claim-type="Currently amended] A trunk member having a cylindrical body portion, a top curl portion which bends the upper end portion of the trunk portion, a folding portion which is folded down by bending the lower end portion of the trunk portion inward, a bottom portion, and a bend portion that bends the outer peripheral portion of the bottom portion. And a bottom member having a bottom portion, wherein the bent portion is inserted between the body portion and the folded portion, and a heat insulation cover is mounted on an outer circumference of the body portion of the paper cup body bonded to each other, and the bottom surface portion is formed in a concave shape downward. And a heat-insulating microwave oven compatible paper cup for adhering the heat-insulating member to the outer surface of the bottom surface portion.
[27" claim-type="Currently amended] The method of claim 26,
The microwave cup corresponding to the said heat insulation member which consists of cardboard.
[28" claim-type="Currently amended] The method of claim 26,
The microwave cup corresponding to the said heat insulation member which consists of embossed paper.
[29" claim-type="Currently amended] The method of claim 26,
The heat-resistant microwave oven corresponding paper cup is formed in the upper end part of the said heat insulation cover, the cover part curl part inward, or the cover part bend part inward.
[30" claim-type="Currently amended] The method of claim 26,
The heat-resisting microwave oven corresponding paper cup which is formed in the lower end part of the said heat insulation cover, the cover lower curl part inside, or the cover lower bend part inside.
[31" claim-type="Currently amended] The method of claim 26,
The upper cover of the heat insulation cover is formed on the cover, the cover portion or the bent on the cover is formed, the lower cover of the heat insulation microwave oven corresponding paper cup is formed in the lower cover portion or the cover bent portion.
[32" claim-type="Currently amended] The method of claim 26,
An insulating microwave-compatible paper cup having a wide flat portion protruding outwardly between the longitudinal grooves formed at predetermined intervals and the longitudinal grooves.
[33" claim-type="Currently amended] The method of claim 26,
The heat-resistant microwave oven corresponding paper cup of which the said heat insulation cover is formed of the corrugated processing paper processed into the corrugation.
[34" claim-type="Currently amended] The method of claim 26,
The heat-resistant microwave oven corresponding paper cup in which the said heat insulation cover is formed of cardboard.
[35" claim-type="Currently amended] The method of claim 26,
The heat-resistant microwave oven corresponding paper cup in which the said heat insulation cover is formed by embossed paper.
[36" claim-type="Currently amended] A body member having a cylindrical body portion, a top curl portion bent over the upper end side of the body portion, a folding portion folded back by folding the lower end of the body portion inward, a bottom surface portion, and an outer peripheral edge portion of the bottom surface portion A paper cup having a bottom member having a bent portion, and bonded to each other in a threaded portion in which the bent portion is sandwiched between the body portion and the folded portion,
The bottom surface portion is formed in a concave shape downward, the heat insulating microwave-compatible paper cup is formed by falling the threaded portion inward.

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同族专利:

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公开号 | 公开日

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HK1111664A1|2012-11-09|

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KR100816458B1|2008-03-26|

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WO2002047523A1|2002-06-20|

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CN1320870C|2007-06-13|

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HK1134475A1|2011-06-30|

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CN1481225A|2004-03-10|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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法律状态:
2000-12-14|Priority to JPJP-P-2000-00380110

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2000-12-14|Priority to JP2000380276A

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2000-12-14|Priority to JPJP-P-2000-00380276

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2000-12-14|Priority to JP2000380012

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2000-12-14|Priority to JPJP-P-2000-00380012

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2000-12-14|Priority to JP2000380110

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2000-12-20|Priority to JPJP-P-2000-00387762

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2000-12-20|Priority to JP2000387762A

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2000-12-28|Priority to JPJP-P-2000-00400074

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2000-12-28|Priority to JP2000400074A

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2001-01-19|Priority to JP2001012010A

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2001-01-19|Priority to JPJP-P-2001-00012010

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2001-01-19|Priority to JPJP-P-2001-00011916

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2001-01-19|Priority to JP2001011916A

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2001-04-02|Priority to JPJP-P-2001-00102823

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2001-04-02|Priority to JP2001102823A

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2001-04-02|Priority to JPJP-P-2001-00102858

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2001-04-02|Priority to JP2001102858A

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2001-04-20|Priority to JPJP-P-2001-00122188

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2001-04-20|Priority to JP2001122188A

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2001-06-20|Priority to JPJP-P-2001-00187242

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2001-06-20|Priority to JP2001187242A

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2001-12-14|Application filed by 다이니폰 인사츠 가부시키가이샤

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2001-12-14|Priority to PCT/JP2001/010988

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2003-08-27|Publication of KR20030070053A

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2008-03-26|Application granted

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2008-03-26|Publication of KR100816458B1

优先权:

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申请号 | 申请日 | 专利标题

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JPJP-P-2000-00380276|2000-12-14|

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JP2000380012|2000-12-14|

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JPJP-P-2000-00380012|2000-12-14|

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JP2000380110|2000-12-14|

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JPJP-P-2000-00380110|2000-12-14|

---

JP2000380276A|JP4659975B2|2000-12-14|2000-12-14|Manufacturing method of paper cup for microwave oven|

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JPJP-P-2000-00387762|2000-12-20|

---

JP2000387762A|JP4770018B2|2000-12-20|2000-12-20|Insulated microwave cup|

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JPJP-P-2000-00400074|2000-12-28|

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JP2000400074A|JP4770022B2|2000-12-28|2000-12-28|Microwave-compatible paper cup|

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JPJP-P-2001-00011916|2001-01-19|

---

JP2001011916A|JP4770025B2|2001-01-19|2001-01-19|Insulated microwave cup|

---

JP2001012010A|JP4770026B2|2001-01-19|2001-01-19|Insulated microwave cup|

---

JPJP-P-2001-00012010|2001-01-19|

---

JPJP-P-2001-00102858|2001-04-02|

---

JP2001102858A|JP4659999B2|2001-04-02|2001-04-02|Manufacturing method of microwave oven paper cup|

---

JPJP-P-2001-00102823|2001-04-02|

---

JP2001102823A|JP4770047B2|2000-12-14|2001-04-02|Microwave-compatible paper cup|

---

JP2001122188A|JP4580581B2|2001-04-20|2001-04-20|Microwave-compatible paper cup|

---

JPJP-P-2001-00122188|2001-04-20|

---

JP2001187242A|JP4660022B2|2000-12-14|2001-06-20|Paper cup for microwave oven and method for manufacturing the same|

---

JPJP-P-2001-00187242|2001-06-20|

---

PCT/JP2001/010988|WO2002047523A1|2000-12-14|2001-12-14|Microwave oven-compatible paper cup and method of manufacturing the paper cup|