Thermosetting resin composition for covering material of photo-device

专利摘要:
The present invention is a thermosetting resin composition in which a polycarboxylic acid anhydride compound is added to a conventional epoxy group-containing resin, which is a base substrate while satisfying adhesion to the substrate, surface hardness, transparency, heat resistance, UV resistance, chemical resistance, water resistance, and the like. Since the level difference of the filter can be flattened, it is very suitable as a material for forming a protective film for an optical device.
公开号:KR20030020498A
申请号:KR1020010052464
申请日:2001-08-29
公开日:2003-03-10
发明作者:김진환；박종민；윤경근
申请人:주식회사 코오롱；
IPC主号:

专利说明:

Thermosetting resin composition for covering material of photo-device
[1] BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermosetting resin composition useful as a protective film forming material for an optical device, and more particularly, to a thermosetting resin composition suitable for forming a protective film provided to prevent alteration of a substrate generated during a manufacturing process of an optical device such as a liquid crystal display device. It is about.
[2] Optical devices such as liquid crystal display devices are subjected to harsh processing such as being immersed by organic solvents, acids, alkaline solutions, etc. during the manufacturing process, or subjected to localized high temperature heating on the surface by sputtering when forming wiring electrode layers. . Therefore, in order to prevent the deterioration at the time of manufacture, these elements may provide a protective film in the surface.
[3] This protective film withstands various treatments as described above, and has excellent adhesion to the substrate or lower layer, high smoothness, surface hardness, and transparency, and excellent heat resistance and light resistance without alteration such as coloring, yellowing, and whitening over the long term. What is excellent in chemical-resistance, such as alkali resistance, water resistance, etc. is calculated | required.
[4] On the other hand, when applying such a protective film to the color filter of a color liquid crystal display element, it is preferable that the base board can smooth the level difference of a general color filter.
[5] That is, as the protective film, a material capable of satisfying the above characteristics and flattening the level difference on the surface of the color filter serving as the base substrate is required.
[6] As a technique related to such a protective film, it has been proposed in Japanese Unexamined Patent Publication Nos. 2000-103937, 2000-119472 and 2000-143772.
[7] Epoxy resins are mainly used as a material applied to such a protective film. In the case of general-purpose epoxy resins, epoxy resins having a chemical structure that can withstand high temperatures should be used because of poor heat resistance.
[8] SUMMARY OF THE INVENTION An object of the present invention is to provide a protective film for an optical device capable of satisfying the conventionally required properties such as adhesion, surface hardness, transparency, heat resistance, light resistance, chemical resistance, water resistance, etc., and at the same time flattening the level of the color filter as a base substrate. It is providing the thermosetting resin composition which is very suitable as a forming material.
[9] Thermosetting resin composition of the present invention for achieving the above object is a olefin unsaturated compound other than a-1) unsaturated carboxylic acid or a-2) unsaturated carboxylic acid anhydride, a-3) a-1), a-2) It comprises a copolymer of, characterized in that it is made by adding one or two or more compounds selected from polyhydric carboxylic anhydride represented by the following formula (1) or (2).
[10]
[11]
[12] Wherein A is selected from the following compounds:
[13]
[14] The present invention will be described in more detail as follows.
[15] 1) Copolymer A
[16] In the present invention, a-1) unsaturated carboxylic acid or unsaturated carboxylic anhydride (hereinafter referred to as compound a-1), a-2) epoxy group-containing unsaturated compound (hereinafter referred to as compound a-2), a-3) said a- And copolymers of olefinically unsaturated compounds (hereinafter referred to as compound a-3) other than 1) and a-2). Let this copolymer be copolymer A.
[17] Copolymer A used in the present invention contains 5 to 40% by weight, preferably 10 to 30% by weight of structural units derived from compound a-1. If the copolymer having less than 5% by weight of the structural unit tends to have low heat resistance, chemical resistance and surface hardness, and the copolymer having a content of more than 40% by weight is reduced in storage stability. Specific examples of the compound a-1 include monocarboxylic acids such as acrylic acid, methacrylic acid and crotonic acid; Dicarboxylic acids such as maleic acid, fumaric acid, straconic acid, mesaconic acid and itaconic acid; And anhydrides of these dicarboxylic acids. Of these, acrylic acid, methacrylic acid, maleic anhydride and the like are preferably used in view of copolymerization reactivity, heat resistance and easy availability. These compounds a-1 can be used individually or in combination.
[18] In addition, copolymer A of the present invention contains 10 to 70% by weight, preferably 20 to 60% by weight of structural units derived from compound a-2. The copolymer of which the structural unit is less than 10% by weight tends to lower the heat resistance and surface hardness of the protective film obtained, and when it exceeds 70% by weight, the storage safety of the copolymer tends to be lowered.
[19] Specific examples of the compound a-2 include glycidyl acrylate, glycidyl methacrylate, glycidyl α-ethyl acrylate, glycidyl α-n-propyl acrylate, glycidyl α-n-butyl acrylate, acrylic acid -3,4-epoxy butyl, methacrylic acid-3,4-epoxy butyl, acrylic acid-6,7-epoxy heptyl, methacrylic acid-6,7-epoxy heptyl, α-ethyl acrylic acid-6,7-epoxy heptyl , o-vinyl benzyl glycidyl ether, m-vinyl benzyl glycidyl ether, p-vinyl benzyl glycidyl ether and the like are preferably used in view of increasing the copolymerization reactivity and the heat resistance and hardness of the resulting protective film. These compounds a-2 can be used alone or in combination.
[20] On the other hand, Copolymer A contains 10 to 70% by weight, preferably 20 to 50% by weight of structural units derived from compound a-3. When this structural unit is less than 10 weight%, the storage stability of copolymer A tends to fall, and when it exceeds 70 weight%, the heat resistance and surface hardness of copolymer A tend to fall. Specific examples of the compound a-3 include methacrylic acid alkyl esters such as methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, sec-butyl methacrylate and t-butyl methacrylate; Acrylic acid alkyl esters such as methyl acrylate and isopropyl acrylate; Methacrylic acid cycloalkyl esters such as cyclohexyl methacrylate, 2-methyl cyclohexyl methacrylate, dicyclopentenyl methacrylate, dicyclopentenyloxyethyl methacrylate and isoboroyl methacrylate; Acrylic acid cycloalkyl esters such as cyclohexyl acrylate, 2-methyl cyclohexyl acrylate, dicyclopentenyl acrylate, dicyclopentenyloxyethyl acrylate and isobononyl acrylate; Methacrylic acid aryl esters such as phenyl methacrylate and benzyl methacrylate; Acrylic acid aryl esters such as phenyl acrylate and benzyl acrylate; Dicarboxylic acid diesters such as diethyl maleate, diethyl fmarate and diethyl itaconic acid; Hydroxyalkyl esters such as 2-hydroxy ethyl methacrylate and 2-hydroxy propyl methacrylate; And styrene, o-methyl styrene, m-methyl styrene, p-methyl styrene, vinyl toluene, p-methoxy styrene, acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, acrylamide, methacrylamide, Vinyl acetate, 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, and the like. Dual styrene, t-butyl methacrylate, dicyclopentenyl methacrylate, p-methoxy styrene, 2-methyl cyclohexyl acrylate, 1,3-butadiene and the like are preferred in view of copolymerization reactivity and heat resistance. These compounds a-3 can be used alone or in combination.
[21] Copolymer A obtained from the above compounds a-1, a-2 and a-3 has a carboxyl group or a carboxylic anhydride group and an epoxy group, and can be easily cured by heating without using a special curing agent.
[22] As a solvent which can be used for the synthesis | combination of copolymer A, Alcohol, such as methyl alcohol and ethyl alcohol; Ethers such as tetrahydrofuran; Glycol ethers such as ethylene glycol monomethyl ether and ethylene glycol ethyl ether; Ethylene glycol alkyl ether acetates such as methyl cellosolve acetate and ethyl cellosolve acetate; Diethylene glycols such as diethylene glycol monomethyl ether, diethylene glycol ethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether and diethylene glycol ethyl methyl ether; Propylene glycol alkyl ethers such as propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol propyl ether and propylene glycol butyl ether; Propylene glycol alkyl ether acetates such as propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, propylene glycol propyl ether acetate and propylene glycol butyl ether acetate; Propylene glycol alkyl ether propionates such as propylene glycol methyl ether propionate, propylene glycol ethyl ether propionate, propylene glycol propyl ether propionate and propylene glycol butyl ether propionate; Aromatic hydrocarbons such as toluene and xylene; Ketones such as methyl ethyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, and methyl isoamyl ketone; And methyl acetate, ethyl acetate, propyl acetate, butyl acetate, ethyl 2-hydroxy propionate, methyl 2-hydroxy-2-methyl propionate, ethyl 2-hydroxy-2-methyl propionate, methyl hydroxy acetate, hydroxy acetate Ethyl, hydroxy butyl acetate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, 3-hydroxy propionate methyl, 3-hydroxy ethyl propionate, 3-hydroxy propionic acid propyl, 3-hydroxy butyl propionate, 2-hydroxy Methyl oxy-3-methyl butyrate, methyl methoxy acetate, methoxy ethyl acetate, methoxy propyl acetate, methoxy butyl acetate, ethoxy methyl acetate, ethoxy ethyl acetate, ethoxy propyl acetate, ethoxy butyl acetate, pro Methyl Foxpoxy, Ethyl Propoxy, Propyl Propoxy, Butyl Propoxy, Butoxy Methyl, Butoxy Ethyl, Butoxy Ethyl, Butoxy Propyl Acetate, Butyl Propoxy, Butoxy Methyl , Butoxy ethyl acetate, propyl butoxy acetate, butyl butoxy acetate, methyl 2-methoxy propionate, ethyl 2-methoxy propionate, propyl 2-methoxy propionic acid, butyl 2-methoxy propionate, methyl 2-ethoxy propionate Ethyl 2-ethoxy propionate, propyl 2-ethoxy propionate, butyl 2-ethoxy propionate, methyl 2-butoxy propionate, ethyl 2-butoxy propionate, propyl 2-butoxy propionate, butyl 2-butoxy propionate, 3-methoxy methyl propionate, 3-methoxy ethyl propionate, 3-methoxy propionic acid propyl, 3-methoxy propionic acid butyl, 3-ethoxy propionic acid methyl, 3-ethoxy propionic acid, 3-ethoxy propionic acid propyl, 3 Butyl ethoxy propionate, 3-propoxy methyl propionate, 3-propoxy ethyl propionate, 3-propoxy propionic acid propyl, 3-propoxy propionic acid butyl, 3-butoxy propion Methyl, can be mentioned a 3-butoxy-ethyl, 3-butoxy-propionic acid propyl esters such as 3-butoxy-propionic acid butyl.
[23] In addition, as a polymerization initiator which can be used for the synthesis | combination of copolymer A, as long as it is generally known as a radical polymerization initiator, any can be used. For example, 2,2'-azobis isobutyronitrile, 2,2'-azobis- (2,4-dimethylvaleronitrile), 2,2'-azobis- (4-methoxy-2 Azo compounds, such as (4-dimethylvaleronitrile); Organic peroxides such as benzoyl peroxide, t-butyl peroxy pibarate, 1,1'-bis- (t-butyl peroxy) cyclohexane; And hydrogen peroxide. When using a peroxide as a radical polymerization initiator, you may use as a redox initiator by using a peroxide together with a reducing agent.
[24] (2) Curable Compound B
[25] In the present invention, the compound represented by Formula 1 or 2 (curable compound B) acts as a curing agent for the copolymer A.
[26] The content is 1-100 weight part with respect to 100 weight part of said copolymers A, Preferably it is 10-50 weight part. If the content is less than 1 part by weight with respect to 100 parts by weight of copolymer A, it is difficult to obtain a protective film having a sufficiently high crosslink density, and the various resistances of the protective film may be lowered. And when curable compound B exceeds 100 weight part with respect to 100 weight part of copolymers A, a large amount of unreacted curable compound B tends to remain in the film | membrane of the protective film obtained, As a result, a property of a protective film becomes unstable or adhesiveness falls. Easy to be
[27] (3) Other
[28] The thermosetting resin composition of the present invention may contain a polymerizable compound having an ethylenically unsaturated bond (hereinafter referred to as polymerizable compound C) and a thermal radical polymerization initiator in addition to the copolymer A and the curable compound B as described above.
[29] As the polymerizable compound C, a monofunctional, bifunctional or trifunctional or higher methacrylate is preferable from the viewpoint of good polymerizability and improved heat resistance and surface hardness of the resulting protective film.
[30] Examples of monofunctional methacrylates include 2-hydroxy ethyl methacrylate, carbitol methacrylate, isobornyl methacrylate, 3-methoxy butyl methacrylate, 2-methacryloyl oxy ethyl 2-hydroxy Propyl phthalate, and the like.
[31] As bifunctional methacrylate, ethylene glycol methacrylate, 1,6-hexanediol methacrylate, 1,9-nonanediol methacrylate, propylene glycol methacrylate, tetraethylene glycol methacrylate, bisphenoxy Ethyl alcohol fluorene diacrylate, etc. are mentioned.
[32] Trifunctional or more than trifunctional methacrylates include trishydroxyethyl isocyanurate trimethacrylate, trimethylpropane trimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, and dipentaeryth. Lithol hexamethacrylate etc. are mentioned.
[33] These monofunctional, bifunctional or trifunctional or higher methacrylates may be used alone or in combination.
[34] Such polymerizable compound C may be contained in an amount of 50 to 150 parts by weight, preferably 80 to 120 parts by weight, based on 100 parts by weight of copolymer A. When the content of the polymerizable compound C is less than 50 parts by weight with respect to 100 parts by weight of the copolymer A, the flattening property of the protective film obtained is not good, and when it exceeds 150 parts by weight, the adhesion of the protective film obtained tends to be lowered.
[35] On the other hand, as the thermal radical polymerization initiator, 2,2'-azobis isobutyronitrile, 2,2 '- bis- (2,4-dimethylvaleronitrile), 2,2'-azobis- (4 Azo compounds such as -methoxy-2,4-dimethylvaleronitrile) and 1,1'-azobis-1-cyclohexylnitrile; Organic peroxides such as benzoyl peroxide, t-butyl peroxide, 1,1'-bis- (t-butyl peroxy) cyclohexane, and the like.
[36] The thermal radical polymerization initiator may be contained in an amount of 1 to 20 parts by weight, preferably 3 to 15 parts by weight, based on 100 parts by weight of copolymer A. When the content of the thermal radical polymerization initiator is less than 1 part by weight, the heat resistance and flattening property of the protective film tend to be lowered, and when it exceeds 20 parts by weight, various resistances of the protective film tend to be lowered.
[37] The thermosetting resin composition of this invention is manufactured by uniformly mixing each component of copolymer A, curable compound B, or polymeric compound C, and a thermal radical polymerization initiator as mentioned above. Usually, the thermosetting resin composition of the present invention is dissolved in a suitable solvent and used in solution. That is, copolymer A, curable compound B, polymerizable compound C, thermal radical polymerization initiator, and other additives are mixed at a predetermined ratio to prepare a thermosetting resin composition in solution. The composition of the present invention must include copolymer A and curable compound B.
[38] As a solvent which can be used for preparation of a thermosetting resin composition, each component of copolymer A, the curable compound B, the polymeric compound C, and a thermal radical polymerization initiator can be melt | dissolved uniformly, and what does not react with any component can be used. Can be. Specifically, Alcohol, such as methyl alcohol and ethyl alcohol; Ethers such as tetrahydrofuran; Glycol ethers such as ethylene glycol monomethyl ether and ethylene glycol ethyl ether; Ethylene glycol alkyl ether acetates such as methyl cellosolve acetate and ethyl cellosolve acetate; Diethylene glycols such as diethylene glycol monomethyl ether, diethylene glycol ethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether and diethylene glycol ethyl methyl ether; Propylene glycol alkyl ethers such as propylene glycol methyl ether, propylene glycol ethyl ether, propylene glycol propyl ether and propylene glycol butyl ether; Propylene glycol alkyl ether acetates such as propylene glycol methyl ether acetate, propylene glycol ethyl ether acetate, propylene glycol propyl ether acetate and propylene glycol butyl ether acetate; Propylene glycol alkyl ether propionates such as propylene glycol methyl ether propionate, propylene glycol ethyl ether propionate, propylene glycol propyl ether propionate and propylene glycol butyl ether propionate; Aromatic hydrocarbons such as toluene and xylene; Ketones such as methyl ethyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, and methyl isoamyl ketone; And methyl acetate, ethyl acetate, propyl acetate, butyl acetate, ethyl 2-hydroxy propionate, methyl 2-hydroxy-2-methyl propionate, ethyl 2-hydroxy-2-methyl propionate, methyl hydroxy acetate, hydroxy acetate Ethyl, hydroxy butyl acetate, methyl lactate, ethyl lactate, propyl lactate, butyl lactate, 3-hydroxy propionate methyl, 3-hydroxy ethyl propionate, 3-hydroxy propionic acid propyl, 3-hydroxy butyl propionate, 2-hydroxy Methyl oxy-3-methyl butyrate, methyl methoxy acetate, methoxy ethyl acetate, methoxy propyl acetate, methoxy butyl acetate, ethoxy methyl acetate, ethoxy ethyl acetate, ethoxy propyl acetate, ethoxy butyl acetate, pro Methyl Foxpoxy, Ethyl Propoxy, Propyl Propoxy, Butyl Propoxy, Butoxy Methyl, Butoxy Ethyl, Butoxy Ethyl, Butoxy Propyl Acetate, Butyl Propoxy, Butoxy Methyl , Butoxy ethyl acetate, propyl butoxy acetate, butyl butoxy acetate, methyl 2-methoxy propionate, ethyl 2-methoxy propionate, propyl 2-methoxy propionic acid, butyl 2-methoxy propionate, methyl 2-ethoxy propionate Ethyl 2-ethoxy propionate, propyl 2-ethoxy propionate, butyl 2-ethoxy propionate, methyl 2-butoxy propionate, ethyl 2-butoxy propionate, propyl 2-butoxy propionate, butyl 2-butoxy propionate, 3-methoxy methyl propionate, 3-methoxy ethyl propionate, 3-methoxy propionic acid propyl, 3-methoxy propionic acid butyl, 3-ethoxy propionic acid methyl, 3-ethoxy propionic acid, 3-ethoxy propionic acid propyl, 3 Butyl ethoxy propionate, 3-propoxy methyl propionate, 3-propoxy ethyl propionate, 3-propoxy propionic acid propyl, 3-propoxy propionic acid butyl, 3-butoxy propion Methyl, can be mentioned a 3-butoxy-ethyl, 3-butoxy-propionic acid propyl esters such as 3-butoxy-propionic acid butyl. Among these solvents, glycol ethers, ethylene glycol alkyl ether acetates, esters, and diethylene glycol ethers are preferable in view of solubility, reactivity with each component, and convenience of coating film formation.
[39] Moreover, it is also possible to use a high boiling point solvent together with the said solvent. High boiling point solvents that can be used together include N-methyl formamide, N, N-dimethyl formamide, N-methyl acetamide, N, N-dimethyl acetamide, N-methyl pyrrolidone, dimethyl sulfoxide and benzyl ethyl ether. Etc. can be mentioned.
[40] In addition, the thermosetting resin composition of this invention may contain other components of that excepting the above as needed in the range which does not impair the objective of this invention.
[41] Here, as another component, surfactant for improving applicability | paintability is mentioned. Examples of the surfactant include fluorine and silicone-based surfactants, and examples thereof include FC-129, FC-170C, and FC-430 of 3M. Such surfactant can be used in an amount of 5 parts by weight or less, more preferably 2 parts by weight or less, based on 100 parts by weight of copolymer A. When the amount of the surfactant exceeds 5 parts by weight, bubbles are likely to occur during application.
[42] Moreover, in order to improve the adhesiveness with gas, an adhesion | attachment adjuvant can be used. As the adhesion aid, a functional silane coupling agent is preferably used. For example, trimethoxy silyl benzoic acid, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, vinyltrimethoxysilane, γ-isocyanate Propyl triethoxysilane, (gamma)-glycidoxy propyl trimethoxysilane, etc. are mentioned. Such adhesion aid may be used in an amount of 20 parts by weight or less, preferably 10 parts by weight or less, based on 100 parts by weight of copolymer A. When the amount of the adhesion aid exceeds 20 parts by weight, the heat resistance tends to be lowered.
[43] The composition solution prepared as described above is used after filtration using a Millipore filter having a pore diameter of about 0.2 to 0.5 µm.
[44] The target protective film can be obtained by apply | coating the thermosetting resin composition of this invention to a base substrate, and processing it for 20 to 80 minutes at 160-260 degreeC in oven.
[45] Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited by the Examples.
[46] Example 1
[47] 5 parts by weight of 2,2'-azobis isobutyronitrile was dissolved in 200 parts by weight of diethylene glycol dimethyl ether in a reaction vessel equipped with a cooling tube and a stirrer. Subsequently, 20 parts by weight of styrene, 30 parts by weight of methacrylic acid, 40 parts by weight of glycidyl methacrylate, and 10 parts by weight of dicyclopentenyloxyethyl methacrylate were added thereto, and after stirring with nitrogen, the stirring was started gently. The temperature of the solution was raised to 80 ° C. and maintained at this temperature for 4 hours to obtain a polymer solution containing a copolymer (hereinafter referred to as copolymer A-1). Solid content concentration of the obtained polymer solution was 33 weight%.
[48] 100 weight part (solid content) of obtained copolymer A-1, 30 weight part of benzophenone tetracarboxylic dianhydride as curable compound B, 80 weight part of trimethylpropane trimethacrylates as polymeric compound C, a thermal radical polymerization initiator 5 parts by weight of benzoyl peroxide as an agent and 0.1 parts by weight of FC-170C (3M) as a surfactant were dissolved in diethylene glycol dimethyl ether and N-methyl pyrrolidone to give a solid content of 25% by weight. Then, it filtered by the Millipore filter of 0.45 micrometer of pore diameters, and prepared the thermosetting resin composition solution (henceforth S-1).
[49] Example 2
[50] 5 parts by weight of 2,2'-azobis isobutyronitrile was dissolved in 200 parts by weight of diethylene glycol dimethyl ether in a reaction vessel equipped with a cooling tube and a stirrer. Subsequently, 20 parts by weight of styrene, 30 parts by weight of methacrylic acid, 40 parts by weight of glycidyl methacrylate, and 10 parts by weight of dicyclopentenyloxyethyl methacrylate were added thereto, followed by nitrogen substitution, followed by gentle stirring. The temperature of the solution was raised to 80 ° C. and maintained at this temperature for 4 hours to obtain a polymer solution containing copolymer A-1.
[51] 100 weight part of obtained copolymer A-1 (solid content), 30 weight part of pyromellitic dianhydrides as curable compound B, 100 weight part of trishydroxyethyl isocyanurate trimethacrylates as a polymeric compound C, a thermal radical 5 parts by weight of 1,1'-azobis-1-cyclohexylnitrile as a polymerization initiator, 10 parts by weight of γ-glycidoxypropyltrimethoxysilane as an adhesion aid, and 0.1 parts by weight of FC-170C (3M) as a surfactant The solution was dissolved in diethylene glycol dimethyl ether and N-methyl pyrrolidone to give a solid concentration of 25% by weight. Then, it filtered by the Millipore filter of 0.45 micrometer of pore diameters, and prepared the thermosetting resin composition solution (henceforth S-2).
[52] Example 3
[53] 5 parts by weight of 2,2'-azobis isobutyronitrile was dissolved in 200 parts by weight of diethylene glycol dimethyl ether in a reaction vessel equipped with a cooling tube and a stirrer. Subsequently, 20 parts by weight of styrene, 30 parts by weight of methacrylic acid, 40 parts by weight of glycidyl methacrylate, and 10 parts by weight of dicyclopentenyloxyethyl methacrylate were added thereto, followed by nitrogen substitution, followed by gentle stirring. The temperature of the solution was raised to 80 ° C. and maintained at this temperature for 4 hours to obtain a polymer solution containing copolymer A-1. Solid content concentration of the obtained polymer solution was 33 weight%.
[54] 100 weight part (solid content) of obtained copolymer A-1, 20 weight part of ethylene glycol bis-anhydro trimellitates as curable compound B, 100 weight part of trimethyl propane trimethacrylates as polymeric compound C, as a thermal radical polymerization initiator 5 parts by weight of benzoyl peroxide and 0.1 parts by weight of FC-170C (3M) as a surfactant were mixed and dissolved in diethylene glycol dimethyl ether and N-methyl pyrrolidone to give a solid content of 25% by weight. Then, it filtered by the Millipore filter of 0.45 micrometer of pore diameters, and prepared the thermosetting resin composition solution (henceforth S-3).
[55] Example 4
[56] 5 parts by weight of 2,2'-azobis isobutyronitrile was dissolved in 200 parts by weight of diethylene glycol dimethyl ether in a reaction vessel equipped with a cooling tube and a stirrer. Subsequently, 20 parts by weight of styrene, 30 parts by weight of methacrylic acid, 40 parts by weight of glycidyl methacrylate, and 10 parts by weight of dicyclopentenyloxyethyl methacrylate were added thereto, followed by nitrogen replacement, followed by gentle stirring. The temperature of the solution was raised to 80 ° C. and maintained at this temperature for 4 hours to obtain a polymer solution containing copolymer A-1. Solid content concentration of the obtained polymer was 33 weight%.
[57] 100 weight part (solid content) of the obtained copolymer A-1, 20 weight part of biphenyl tetracarboxylic dianhydrides as curable compound B, 100 weight part of pentaerythritol tetramethacrylates as a polymeric compound C, a thermal radical 5 parts by weight of 1,1'-azobis-1-cyclohexylnitrile as a polymerization initiator, 10 parts by weight of γ-glycidoxypropyltrimethoxysilane as an adhesion aid, and 0.1 parts by weight of FC-170C (3M) as a surfactant The solution was dissolved in diethylene glycol dimethyl ether and N-methyl pyrrolidone to give a solid concentration of 25% by weight. Then, it filtered by the Millipore filter of 0.45 micrometers of pore diameters, and the thermosetting resin composition solution (S-4) was prepared.
[58] Example 5
[59] 5 parts by weight of 2,2'-azobis isobutyronitrile was dissolved in 200 parts by weight of diethylene glycol dimethyl ether in a reaction vessel equipped with a cooling tube and a stirrer. Subsequently, 20 parts by weight of styrene, 30 parts by weight of methacrylic acid, 40 parts by weight of glycidyl methacrylate, and 10 parts by weight of dicyclopentenyloxyethyl methacrylate were added thereto, followed by nitrogen substitution, followed by gentle stirring. The temperature of the solution was raised to 80 ° C. and maintained at this temperature for 4 hours to obtain a polymer solution containing copolymer A-1. Solid content concentration of the obtained polymer solution was 33 weight%.
[60] 100 weight part (solid content) of the obtained copolymer A-1, 50 weight part of ethylene glycol bis-anhydro trimellitates as curable compound B, and 0.1 weight part of FC-170C (3M) as a surfactant were mixed, and it mixed with diethylene glycol dimethyl ether. After dissolving in N-methyl pyrrolidone, the solid content concentration was 25% by weight. Then, it filtered by the Millipore filter of 0.45 micrometer of pore diameters, and prepared the thermosetting resin composition solution (henceforth S-5).
[61] Comparative Example 1
[62] A thermosetting resin composition solution was prepared in the same manner as in Example 1, except that the curable compound B was not used.
[63] Comparative Example 2
[64] A thermosetting resin composition solution was prepared in the same manner as in Example 5, except that the curable compound B was not used.
[65] The thermosetting resin composition as described above was applied to a film thickness of 2 μm on a glass substrate using a spin coater, and then fired at 220 ° C. for 30 minutes in a clean oven to form a protective film on the glass substrate.
[66] After the protective film was formed, the adhesion, surface hardness, transparency, planarization, UV resistance, heat resistance, acid resistance, and alkali resistance were measured by the following methods, and the results are shown in Table 1 below.
[67] 1) Adhesiveness: According to the checkered tape method, 100 checkered patterns were formed on the protective film by a cutter knife, and the adhesion test was carried out to measure the number of peeled checkered patterns, and the adhesiveness of the protective film was evaluated according to the following criteria.
[68] ○-5 or less peeled checkerboard patterns,
[69] △-6 to 49 stripped checkerboard patterns
[70] ×-Number of peeled checkered tiles 50 or more
[71] 2) Surface hardness: According to the pencil hardness method, the surface hardness of the protective film was evaluated by the pencil hardness test method for the protective film.
[72] 3) Transparency: The transmittance of the protective film was measured at 400 to 700 nm using a spectrophotometer, and the transparency of the protective film was evaluated according to the following criteria.
[73] ○-95% minimum transmittance
[74] △-minimum transmittance exceeded 90 to 95%
[75] ×-minimum transmittance below 90%
[76] 4) Flattenability: The surface irregularities of the protective film were irradiated using an α step to measure the level difference of the substrate.
[77] 5) UV resistance: The protective film was irradiated with UV. The transmission spectrum of the protective film was measured before and after UV irradiation, and the UV resistance of the protective film was evaluated according to the following criteria.
[78] ○-within 1% of change in transmission spectrum
[79] ×-1% or more change in transmission spectrum
[80] 6) Heat resistance: The protective film was heated in a clean oven at 240 ° C. for 60 minutes, the transmission spectrum was measured before and after heating, and the heat resistance of the protective film was evaluated according to the following criteria.
[81] ○-within 1% of change in transmission spectrum
[82] ×-1% or more change in transmission spectrum
[83] 7) Acid Resistance: The glass substrate on which the protective film was formed was immersed in a 25 wt% aqueous hydrochloric acid solution for 30 minutes at 30 ° C., and then the appearance change of the protective film was observed to evaluate the acid resistance of the protective film.
[84] 8) Alkali resistance: After the glass substrate on which the protective film was formed was immersed in 10 wt% sodium hydroxide aqueous solution for 30 ° C. for 60 minutes, the change in appearance of the protective film was observed to evaluate the alkali resistance of the protective film.
[85] Example 1Example 2Example 3Example 4Example 5Comparative Example 1Comparative Example 2 Adhesion○○○○○○○ Surface hardness5H5H5H5H5H3H2H Transparency○○○○○○○ Flatness0.1 ㎛ or less0.1 ㎛ or less0.1 ㎛ or less0.1 ㎛ or less0.1 ㎛ or less0.3 ㎛ or less0.3 ㎛ or less UV resistance○○○○○×× Heat resistance○○○○○×× Acid resistanceNo changeNo changeNo changeNo changeNo changeNo changeNo change Alkali resistanceNo changeNo changeNo changeNo changeNo changeNo changeNo change
[86] From the results of Table 1, it can be seen that not only the UV resistance and heat resistance but also the planarization property are improved when the protective coating is formed by coating the composition of the embodiment of the present invention including polyhydric carboxylic anhydride. In particular, it can be seen from the results of Example 5 that equivalent physical properties can be obtained only by adding only a polyvalent carboxylic anhydride compound to copolymer A without addition of a polymerizable compound, a thermal radical polymerization initiator, an adhesion aid and the like.
[87] As described in detail above, the thermosetting resin composition to which the polyhydric carboxylic anhydride compound is added to the epoxy group-containing resin commonly used according to the present invention has adhesion to the substrate, surface hardness, transparency, heat resistance, UV resistance, chemical resistance, and water resistance. It is possible to flatten the level difference of the color filter serving as the base substrate while satisfying the light and the like, which is very suitable as a protective film forming material for an optical device.

权利要求:
Claims (4)
[1" claim-type="Currently amended] thermosetting resin comprising a copolymer of an olefinically unsaturated compound other than a-1) unsaturated carboxylic acid or a-2) unsaturated carboxylic acid anhydride, a-3) a-1) and a-2) (referred to as copolymer A) In the composition,
A thermosetting resin composition useful as a protective film-forming material for an optical device, further comprising one or two or more compounds selected from polyhydric carboxylic anhydrides represented by the following Chemical Formulas 1 or 2 herein.
Formula 1

Formula 2

Wherein A is selected from the following compounds:

[2" claim-type="Currently amended] The optical device according to claim 1, wherein the optical device comprises one or two or more compounds selected from the polyhydric carboxylic anhydrides represented by Formula 1 or 2 so as to be 1 to 100 parts by weight based on 100 parts by weight of the copolymer A. A thermosetting resin composition useful as a protective film forming material for water.
[3" claim-type="Currently amended] The thermosetting resin composition according to claim 1, further comprising a polymerizable compound having an ethylenically unsaturated bond in an amount of 50 to 150 parts by weight based on 100 parts by weight of the copolymer A.
[4" claim-type="Currently amended] The thermosetting resin composition according to any one of claims 1 to 3, further comprising 1 to 20 parts by weight of a thermal radical polymerization initiator, based on 100 parts by weight of the copolymer A.

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同族专利:

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公开号 | 公开日

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KR100423346B1|2004-03-18|

引用文献:

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公开号 | 申请日 | 公开日 | 申请人 | 专利标题

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法律状态:
2001-08-29|Application filed by 주식회사 코오롱

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2001-08-29|Priority to KR10-2001-0052464A

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2003-03-10|Publication of KR20030020498A

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2004-03-18|Application granted

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2004-03-18|Publication of KR100423346B1

优先权:

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申请号 | 申请日 | 专利标题

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KR10-2001-0052464A|KR100423346B1|2001-08-29|2001-08-29|Thermosetting resin composition for covering material of photo-device|