Coating With Improved Hiding, Compositions Prepared Therewith, and Processes for the Preparation The

专利摘要:
PURPOSE: Provided is a coating containing opacifying pigment particles and a polymer matrix, wherein the opacifying pigment particles have a light scattering coefficient with a linear or quasi-linear relationship to the volume concentration of the particles. CONSTITUTION: The dry coating comprises: (a) pigment particles having an average particle diameter of up to 1 micron, a surface, and an index of refraction of at least 1.8; and (b) a polymer matrix for at least partially containing the pigment particles, wherein the pigment particles in the coating has a light scattering coefficient, S, described by the equation: S=AV(1-BVeff), wherein V is the pigment volume concentration of the pigment particles and is in the range of 5 to 40; Veff is the effective pigment volume concentration of said pigment particles; A is a constant with a value greater than 0; and B is a constant with a value in the range of from 0 to 0.15.
公开号:KR20020097013A
申请号:KR1020020034464
申请日:2002-06-20
公开日:2002-12-31
发明作者:바르드만제임스키이츠；브라운워드토마스
申请人:롬 앤드 하스 캄파니；
IPC主号:

专利说明:

Coating With Improved Concealability, Compositions Made Thereof, and Methods for Making the Same
[2] The present invention generally relates to coatings comprising opaque pigment particles and a polymer matrix. More specifically, the present invention relates to a coating agent in which the opaque pigment particles have a light scattering coefficient that satisfies a linear or quasi-linear relationship with respect to the volume concentration of the particles. The invention further relates to a coating agent wherein the opaque pigment particles are composite particles, which are inorganic-organic particles comprising opaque pigment particles having at least one polymer particle attached thereto. Moreover, the present invention relates to a method of making composite particles and a method of making a coating composition comprising the composite particles.
[3] Opacifying pigments provide whiteness and opacity or "hiding" to opaque coatings such as paints. These pigments are present in all coatings designed to provide an opaque coating and concealment cover on the undersurface or substrate surface to which the coating is applied. Opaque pigments are not present in coatings that are designed to be clear or transparent. Opaque pigments are present in opaque coatings, in particular paints. In paints, opaque pigments exist regardless of whether the paint is white or colored. Opaque pigments of all paints are distinguished from certain pigments which exhibit colors, also known as tinting agents or colorants, which are additionally present in the colored paints. Providing a specific color or tint to a non-white paint is a particular pigment that exhibits color.
[4] Opaque coatings and paints preferably have a high opacity performance so that the coating or paint can completely conceal the bottom surface, even the bottom surface of highly contrasting color, with minimal use of the coating or paint. It is desirable to completely cover the bottom surface with a single application of a coating or paint to the smallest possible thickness.
[5] Levels of concealment for defined levels of opaque pigments in order to achieve the theoretical maximum concealment (hiding) performance for a particular opaque pigment, while minimizing the amount of opaque pigment actually used for opaque coatings and paint manufacturers. There has been a need for a combination of opaque coatings and paints that maximizes the desired opacity.
[6] The opaque capacity or hiding power of an opaque coating or paint is a measure of the ability of the coating to conceal the surface to which the coating is applied. Opaque performance is a function of the position between opaque pigment particles in a dry applied coating. The opacity performance of the coating is maximum when the light scattering performance of the opacity pigment is maximum. Maximum light scattering efficiency occurs when the opaque pigment particles have a particular diameter and the light scattering performance of each particle is at a location that is not hindered by the light scattering performance of its neighboring particles. This condition can occur if the coating contains an opaque pigment at a sufficiently low level so that each opaque pigment particle is isolated from each other. However, coatings containing such low levels of opaque pigments do not provide sufficient whiteness and hiding at typical dry coating thicknesses. Higher levels of opaque pigments are typically required to achieve the desired level of hiding and whiteness. At this higher level, the opaque pigment particles are statistically distributed, whereby at least some of the opaque pigment particles are located approximately close to each other and light scattering efficiency due to crowding of the opaque pigment particles. ) Is reduced.
[7] Increased hiding efficiency is obtained by reducing the density of opaque pigment particles and minimizing cluster formation of opaque pigment particles. One method is to use polymer particles with selective chemical groups that promote the adsorption of opaque pigment particles.
[8] For example, US Pat. No. 5,385,960 discloses an aqueous product of composite particles, wherein composite particles each comprising a plurality of selected polymeric latex particles are adsorbed onto titanium dioxide opaque pigment particles. The selected polymer latex particles have a dihydrogen phosphate functional group, which promotes the adsorption of the selected polymer latex particles to the titanium dioxide particle surface.
[9] While these composite particles provide improved hiding, there is still a need for coatings with increased hiding effect provided by opaque pigment particles and, in particular, the maximum limit predicted by or close to light scattering theory.
[10] Theoretical concealment efficiency refers to the maximum level of concealment that can be obtained from a constant concentration of pigment particles and is characterized by the linear relationship between the scattering coefficient and the pigment concentration for the coating.
[11] Titanium dioxide (TiO 2) is the most common opaque pigment used in opaque coatings and paints today. Accordingly, the present invention describes the maximum opacity performance of titanium dioxide, which occurs when the particles are located at a distance distance similar to some of the particle diameters at an optimum particle diameter of about 200 to 280 nm. However, the scope of the present invention is not limited to titanium dioxide as an opaque pigment.
[12] Titanium dioxide is an opaque pigment chosen by most coating manufacturers, in particular paint manufacturers, to provide whiteness and opacity or "masking" to the final dried coating. Typically, however, titanium dioxide is the most expensive raw material for coating formulation. Because of this, a number of techniques are known for minimizing the amount of TiO2 while maximizing the level of concealment provided by using a certain amount of TiO2, which leads to (1) titanium dioxide having an optimal average particle size and light scattering particle size distribution. Use of; And (2) using well dispersed titanium dioxide.
[13] The present invention provides an opaque coating having a theoretical concealment efficiency or a concealment value close to it. These coatings are characterized as having opaque pigment particles having a light scattering coefficient that satisfies linear relationships or quasi-linear relationships with respect to pigment volume concentration. An advantage of the coatings according to the invention is that in order to conceal to the desired level, these coatings contain low levels of pigment and / or are applied at lower coating weights than coatings conventionally known in the art. The use of the coating according to the invention allows for increased levels of concealment to be achieved.
[1] 1 is a graph showing the light scattering coefficient according to the type of pigment, the coordinate of S as a function of the pigment volume concentration, V.
[14] In the first aspect of the present invention,
[15] Pigment particles having an average particle diameter of up to 1 micron, a surface and a refractive index of at least 1.8; And
[16] A polymer matrix at least partially containing the forcing particles;
[17] Including;
[18] The pigment particles are provided with opaque coatings having a light scattering coefficient, S, represented by the following formula.
[19]
[20] Provided that V is a pigment volume concentration of the pigment particles, and is in the range of 5 to 40;
[21] V _eff is the effective pigment volume concentration of the pigment particles;
[22] A is a constant greater than zero;
[23] B is a constant that is a value in the range of 0 to 0.15.
[24] In the second aspect of the present invention,
[25] A pigment particle and a plurality of polymer particles, each polymer particle having at least one reacted complementary functional group that forms a covalent bond with the pigment particle,
[26] Composite particles are provided.
[27] In a third aspect of the invention,
[28] Pigment particles, a plurality of first polymer particles; And a plurality of second reaction coupling agents, wherein each reaction coupling agent is covalently bonded to the corresponding one of the pigment particles and the plurality of first polymer particles,
[29] Composite particles are provided.
[30] In the fourth aspect of the present invention,
[31] A pigment particle, a plurality of first polymer particles, and a plurality of second reaction coupling agents, each reaction coupling agent covalently bonded to a corresponding one of the pigment particles and the plurality of first polymer particles; And
[32] bookbinder;
[33] There is provided a coating composition comprising a.
[34] In the fifth aspect of the present invention,
[35] There is provided a method for producing a composite particle comprising a pigment particle and a plurality of first polymer particles attached to the pigment particle,
[36] This involves mixing the pigment particle with a plurality of second coupling agent molecules, wherein each molecule of the coupling agent reacts with the first functional group and the complementary functional group to react with the pigment particle to form a first covalent bond. Has a second functional group to form a bond;
[37] At least a portion of the first functional groups of the pigment particles and the plurality of second coupling agent molecules are reacted or reacted to have a plurality of third coupling agent molecules covalently bound to the reacted first functional group. Forming modified pigment particles;
[38] Mixing the modified pigment particles and a plurality of first polymer particles each having complementary functional groups; And
[39] The second functional group of the plurality of third coupling agent molecules and the complementary functional group of the plurality of first polymer particles are shared such that at least one of the plurality of first polymer particles is covalently bonded to one of the plurality of third coupling agent molecules. Reacting or reacting to form a bond to form a composite particle;
[40] It includes.
[41] The second, third, fourth and fifth aspects of the present invention relate to covalently bonded composite particles, coating compositions comprising covalently bonded composite particles, and methods of making the covalently bonded composite particles, respectively.
[42] In a sixth aspect of the invention,
[43] Polymer particles containing a polymerization unit of a phosphorus acid monomer and having a first phosphorous acid group; And an aqueous medium, wherein the aqueous polymer dispersion is substantially free of a water soluble polymer having a second phosphite group.
[44] In a seventh aspect of the invention,
[45] A composite particle dispersion is provided comprising a composite particle and an aqueous medium,
[46] Each of the composite particles contains a polymer unit of pigment particles having a surface and a phosphorous acid monomer and comprises a plurality of polymer particles having a first phosphorous acid group,
[47] At this time, the plurality of polymer particles are adsorbed on the pigment particle surface;
[48] The composite particle dispersion has a second phosphite group and is substantially free of a water soluble polymer having a molecular weight of at least 40,000.
[49] The aqueous polymer dispersion of the sixth aspect is suitable for the preparation of the composite particle composition of the seventh aspect.
[50] In the eighth aspect of the present invention,
[51] A method for forming the composite particle composition according to the seventh aspect of the present invention is provided. The method comprises preparing an aqueous composition comprising pigment particles and polymer particles having a first phosphite group; And
[52] Allowing the polymer particles to adsorb to the pigment particle surface to form the composite particles;
[53] Wherein the polymer particles contain polymerized units of phosphorous acid monomers;
[54] The aqueous composition has a second phosphite group and is substantially free of a water soluble polymer having a molecular weight of at least 40,000.
[55] In the ninth aspect of the present invention,
[56] A coating is provided comprising composite particles, each composite particle comprising: pigment particles having a surface; And a plurality of polymer particles having a polymerization unit of a phosphorous acid monomer and a first phosphorous acid group, wherein the plurality of polymer particles are adsorbed onto the surface of the pigment particles;
[57] The composite particles are formed by mixing the pigment particles and the plurality of polymer particles in an aqueous medium; Wherein the aqueous medium has a second phosphite group and is substantially free of a water soluble polymer having a molecular weight of at least 40,000.
[58] The sixth and seventh aspects of the present invention are directed to compositions having an aqueous medium that is substantially free of a water soluble polymer having a second phosphite group. An eighth aspect of the present invention relates to a method for producing a composition of the seventh aspect according to the present invention. A ninth aspect relates to a coating prepared from the composition according to the seventh aspect.
[59] In the tenth aspect of the present invention,
[60] A method for producing an aqueous dispersion comprising polymer particles containing a polymerization unit of phosphorous acid monomer is provided,
[61] Adding phosphite monomer to the aqueous reaction medium; And
[62] Polymerizing the phosphite monomer at a pH of less than 2 to form an aqueous dispersion of the polymer particles;
[63] It includes.
[64] In an eleventh aspect of the present invention, there is provided an aqueous dispersion comprising polymer particles containing a polymerization unit of a phosphorous acid monomer; In this case, the polymer particles are prepared by polymerizing the phosphorous acid monomer in an aqueous reaction medium having a pH of less than 2.
[65] In the twelfth aspect of the present invention,
[66] Pigment particles having a surface; And composite particles containing a plurality of polymer particles containing phosphorous acid monomer units polymerized in an aqueous medium having a pH of less than 2, wherein the plurality of polymer particles are adsorbed onto the surface of the pigment particles.
[67] EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.
[68] 1 is a diagram showing the light volume scattering coefficient according to the type of pigment, the coordinate of S as a function of the pigment volume concentration, V, the pigment volume concentration of the coating agent having a light scattering coefficient and the B value of 0, 0.1, 0.15, 0.17 and 0.23 Indicates a relationship.
[69] As used herein, the term "(meth) acrylate" refers to acrylates or methacrylates, and the term "(meth) acryl" refers to acrylics or methacrylates.
[70] As used herein, "glass transition temperature" or "Tg" means a temperature at or above which the glassy polymer undergoes segmental motion of the polymer chain. The glass transition temperature of the polymer is calculated by the following Fox equation: Bulletin of the American Physical Society 1, 3 pate 123 (1956):
[71]
[72] For the copolymer, w ₁ and w ₂ are the weight fractions of the two co-monomers and Tg ₍₁₎ and Tg ₍₂₎ are the glass transition temperatures of the two corresponding homopolymers, expressed in Kelvin. In the case of polymers comprising three or more monomers an additional term (w _n / Tg _(n) ) is added. In addition, the Tg on the polymer is calculated from the glass transition temperature of a suitable homopolymer, for example found in the "Polymer Handbook" (J. Brandrup and EHImmergut, Interscience Publishers). The reported Tg value is calculated according to the Fox spinning equation.
[73] As used herein, the term “covalent bond” refers to a bond between two atoms formed by sharing at least one electron pair and is a bond formed by adsorption including ionic bonds, hydrogen bonds, chemical adsorption and physical adsorption, van der Waals Excludes bonds formed by bonds and bonds by dispersing forces.
[74] As used herein, the term "phosphorus acid group" refers to a phosphorus oxo acid or phosphorus acid salt having a POH moiety that the hydrogen atom is ionizable. In salt or basic form, the phosphate group has a metal ion or an ammonium ion to replace at least one acid proton.
[75] Examples of phosphoric acid groups include groups formed from phosphinic acid, phosphonic acid, phosphoric acid, pyrophosphinic acid, pyrophosphoric acid, partial esters thereof and salts thereof. Include.
[76] The coating agent of the present invention has an opaque pigment contained in the polymer matrix. Optionally, the coating also contains one or more extender particles and a second pigment particle. Opaque pigments may be present as particles dispersed in a polymer matrix. The opaque pigment particles provide light scattering sites in the coating. The coating has at least one such opaque pigment, and the particles have a scattering coefficient that satisfies a first order or quasi-first order relationship to the pigment volume concentration of the pigment.
[77] Hereinafter, the terms "pigment", "pigment type", "kind of pigment particles" and "pigment particle species" as used herein refer to various examples of the main opaque pigments and the pigment particles in the coating agent of the present invention. It is used to call.
[78] The shape of the pigment particles is not critical and may be anything that provides a pigment particle scattering proton whose wavelength is in the spectral region of 750 nm to 380 nm, in particular in the visible spectral region of 700 nm to 380 nm. Suitable shapes of pigment particles include spheres, such as circles, oblate spheres, prolate spheres and irregular spheres; Cubic shapes such as cubes and rhombuses; Plate-like and irregular shapes such as flat plates, concave plates and convex plates. It is preferable that the spherical pigment particles have an average diameter of 10 nm to 1 m, preferably 100 nm to 500 nm, and more preferably 200 nm to 300 nm. Pigment particles in the non-spherical form preferably have an average diameter defined by the maximum dimension of at most 1 μm, preferably 500 nm, and more preferably at most 300 nm.
[79] Information on the average diameter of the pigment particles is typically provided by the pigment particle supplier.
[80] Pigment particles are also characterized as having a refractive index significantly greater than the refractive index of the polymer matrix. Suitable pigment particles have a refractive index of at least 1.8, preferably at least 1.9, and more preferably at least 2.0. Refractive indices for various materials are described in the CRC Handbook of Chemistry and Physics, 80 ^th Edition, DR Lide, CRC Press, Boca Raton, Florida, 1999, pages 4-139 to 4-146.
[81] Pigment particles also have a heterogeneous composition or a heterogeneous composition with two or more phases. Certain heterogeneous pigment particles have a shell structure surrounding the inner core, where one type of pigment particle forms a core and the other type forms a shell. Heterogeneous pigment particles of the core and shell include core / shell particles having a shell that completely or incompletely surrounds the core; Core / shell particles having one or more cores; Dipolar particles; And particles having multiple domains of one phase on the surface of another phase.
[82] Pigment particles, such as titanium dioxide, may have at least one coating of one or more silica, alumina and zirconia. For example, specific examples of titanium dioxide particles suitable for use in the coatings of the present invention include silica coatings and alumina coatings.
[83] Suitable kinds of pigment particles include zinc oxide, antimony, zirconia, chromium oxide, iron oxide, lead oxide, zinc sulfide, lithopone and titanium dioxide such as anatease and rutile Include form. Preferably, the pigment particles are selected from titanium dioxide and lead oxide. More preferably, the pigment particles are selected from rutile titanium dioxide and anateis titanium dioxide. Most preferably, the pigment particles are rutile titanium dioxide. Coatings comprising two different types of materials, such as rutile and anateis titanium dioxide, are believed to have two different pigments.
[84] In coatings containing two or more pigments, one pigment may have a scattering coefficient that satisfies a first order or similar first order relation with respect to the pigment volume concentration of that pigment, while the remaining pigments may be at their respective pigment volume concentrations. It does not have scattering coefficients that do not satisfy the linear (primary) or pseudo-primary (linear) relations.
[85] In addition, the coating may have a first pigment and a second pigment, and each pigment satisfies a first order or pseudo-first order equation for each pigment volume concentration.
[86] The polymer matrix of the coating according to the invention is a continuous medium comprising pigment particles. Polymer matrices are also homopolymers, copolymers, penetrating polymers and mixtures of two or more polymers or copolymers. Suitable polymer matrices include acrylic (co) polymers, vinyl acetate polymers, vinyl / acrylic copolymers, styrene / acrylic copolymers, polyurethanes, polyureas, polyepoxys, polyvinyl chloride, ethylene / vinyl acetate polymers, styrene / butadiene polymers , Polyester polymers, polyethers, and the like, and mixtures thereof. Generally, the polymer matrix provides a coating having properties such as barrier properties such as adhesion to the substrate, gloss, wear resistance and moisture resistance and / or solvent resistance.
[87] The polymer matrix is formed from a binder. The binder is a polymer or pre-polymer material. The polymer may also be provided in a liquid medium such as a solution polymer, emulsion polymer or suspension polymer or in solids such as polymer powder or extrusion polymer. The binder may have reactive groups crosslinked to provide a crosslinked coating upon film formation.
[88] In addition, the polymer matrix is formed from a binder comprising a polymer having a reactor and a crosslinker reacting with the reactor of the polymer. In order that the crosslinker does not inhibit film formation, for example, polyaziridine, polyisocyanate, polycarbodiimide, polyepoxide, polyaminoplast, polyalkoxysilane, polyoxazoline, polyamine and polyvalent Conventional crosslinkers such as metal compounds are used. Typically, crosslinking agents are used at 0-25 wt% based on the dry weight of the polymer. In a first embodiment, the polymer matrix is formed from 0 to 1% by weight of the crosslinking agent based on the dry weight of the thermoplastic polymer and the thermoplastic polymer. In a second embodiment, the polymer matrix is comprised of 0.05-25% by weight of crosslinking agent, more preferably 0.1-20% by weight, and most preferably 1-10% by weight, based on the polymer having the reactor and the dry weight of the polymer. It is formed from the conjugate.
[89] Suitable polymers as binders are those which form the film at or below the conditions of application of the coating composition used to prepare the coatings of the invention. The polymer should have a glass transition temperature in the range of -60 to 80 ° C, calculated by the Fox equation. The coating composition optionally includes coalescents or plasticizers to provide an effective film formation temperature for the polymer at or below the application temperature. Optional binder levels range from 1 to 40 weight percent based on the weight of polymer solids.
[90] In addition, the binder is at least one pre-polymer material that cures to form a polymer matrix. Pre-polymer materials are materials that cure to form a polymer. The coating agent according to the invention made of a pre-polymer binder is applied to a substrate by applying a coating composition comprising pigment particles and at least one pre-polymer material as a binder to the substrate, and then polymerizing or crosslinking the at least one pre-polymer material. It is made by forming a matrix. Examples of pre-polymeric materials are ethylenically unsaturated monomers and oligomers and are two-part crosslinking systems such as compositions having isocyanate groups and alcohol groups.
[91] The coating of the present invention optionally comprises extender particles. The extender particles have a refractive index similar to that of the polymer matrix and do not significantly scatter light. Extender particles have a refractive index of less than 1.8, typically at least 1.3. Extender particles are classified into small extender particles having an average particle diameter less than or equal to twice the average particle diameter of the pigment particles and larger extender particles having an average particle diameter greater than twice the average particle diameter of the pigment particles. In coatings containing one or more kinds of pigment particles having different average particle diameters, the extender particles may be small extenders for one kind of pigment particles and large extenders for second kind of pigment particles. Suitable extender particles include calcium carbonate, calcium sulphate, barium sulphate, mica, clay, calcined clay, feldspar, nepheline, seneite, wollastonite, diatomaceous earth , Alumina silicates, non-film forming polymer particles, aluminum oxide, silica and talc. Examples of other extenders include solid bead extenders, also known in the art as solid bead pigments such as polystyrene and polyvinyl chloride beads.
[92] The coating agent of the present invention optionally comprises a second pigment particle. The second pigment particle has a refractive index less than the refractive index of the polymer matrix. Second pigment particles include pigment particles having air voids, such as polymer particles having air voids. The air gap is characterized in that the refractive index is close to 1 or 1. The air void volume is considered part of the total pigment volume of the coating and the polymer component is considered part of the extender particle volume. The refractive index of the polymer component of the second pigment particle is similar to or equal to the refractive index of the polymer matrix. Second pigment particles and porous polymer particles, including microspherical pigments such as polymer particles having one or more pores, are described in U.S. Patents 4,427,835; U.S. Patent 4,920,160; U.S. Patent 4,594,363; U.S. Patent 4,469,825; U.S. Patent 4,468,498; U.S. Patent 4,880,842; U.S. Patent 4,985,064; U.S. Patent 5,157,084; U.S. Patent 5,041,464; U.S. Patent 5,036,109; U.S. Patent 5,409,776; And US Pat. No. 5,510,422.
[93] Pigment particles, extender particles and said second pigment particles are defined herein according to their average particle diameter and refractive index as follows:
[94] Refractive indexAverage particle diameter Pigment particles1.8 or moreLess than 1 micron Small extender particles1.3 to 1.8Less than twice the average particle diameter Large extender particles1.3 to 1.8Greater than twice the average particle diameter 2nd pigment particleLess than 1.3Less than 1 micron
[95] The coating agent of the present invention comprises pigment particles in an amount of 5 to 40% by volume, preferably 6 to 30% by volume, and more preferably 8 to 25% by volume, based on the total volume of the coating. The coating agent comprises 30 to 95 volume%, preferably 35 to 90 volume%, and more preferably 40 to 85 volume% polymer matrix, based on the total volume of the coating agent. The coating agent comprises from 0 to 70 volume percent, preferably from 0 to 65 volume percent, and more preferably from 0 to 60 volume percent, based on the total volume of the coating agent. The coating agent comprises 0-20% by volume of the second pigment particles, preferably 0-17% by volume, and more preferably 0-15% by volume, based on the total volume of the coating.
[96] Pigment volume concentration (PVC) of each kind is the volume percentage occupied by the pigment particles based on the total volume of the coating. For coatings comprising one or more types of pigment particles, PVC, V _i of a single kind of pigment particles is represented by the following formula 1a:
[97]
[98] Wherein V _{p, i} is the volume of pigment particles of a single kind, and V _c is the total volume of the coating agent. The total volume of the coating is the sum of the volumes of all components of the coating including all pigment particles, second pigment particles, polymer matrix, small extender particles and large extender particles. The PVC is usually expressed without units or in percentages. For example, the PVC of the coating, in which the pigment accounts for 20% by volume of the total volume of the coating, is represented by 20 or 20%.
[99] The effective PVC of a single kind of pigment particle is the volume percentage occupied by that kind of pigment particle, based on the volume of the coating which does not contain large extender particles. The effective pigment volume concentration, V _eff , for a single kind of pigment particle is represented by the following equation 1b:
[100]
[101] Where V _le is the volume of the large extender particles.
[102] The concealment efficiency provided by the pigment in the coating is calculated by the light scattering theory using the model described by Stieg in Official Digest, 31 (408), 52 (1959). This model calculates the Kubelka-Munk light scattering coefficient, S _i , for the pigment as a function of the PVC of the pigment particles according to equation (2):
[103]
[104] Wherein, Ai and Bi are constants. Coating agents having pigment particles that provide theoretical concealment efficiency for pigment particles have a light scattering coefficient, Si, proportional to satisfy the linear relationship with respect to Vi. In Equation 2, the Bi value of the pigment providing the theoretical hiding efficiency is zero. Pigments having light scattering coefficients satisfying the pseudo-first order relationship with respect to pigment volume concentrations have Bi values in the range of 0 to 0.15, preferably 0 to 0.14 and more preferably 0 to 0.12. Scattering coefficients are typically expressed in units of reciprocal length, such as mil ⁻¹ ( ¹ mil = 25.4 microns).
[105] The B _i value for the pigment particles of the selected type in the coating agent can be determined by measuring the Y-reflectance values of at least three coating agents having a constant composition except that the PVC of the selected pigment particles is different. The light scattering coefficient for each coating is calculated from the Y-reflectance value, Y _j for the coating as
[106]
[107] Provided that C is a constant. For example, F. W. Billmeyer and R.L. See Abrams, Journal of Paint Technology, 45 (579), pages 6-23 (1973). The Bi value for the selected pigment particles can then be determined from the light scattering coefficient for the coating from Equation 4:
[108]
[109] The parameter K is a constant and includes the light scattering distribution in the coating by a source other than the selected pigment particles, such as pigment particles of another kind, second pigment particles and extender particles.
[110] For example, Y-reflectance values are measured for a series of coatings comprising titanium dioxide particles as pigment particles having PVC of 10, 15, and 20. The coating also includes an acrylic copolymer as the polymer matrix and 15 vol. Concentration of calcium carbonate as the bulk extender particles. In a series of coatings, the bulk extender particle volume remains constant at 15, while the volume of the polymer matrix is 75, 70 and 65 for coatings with PVC of 10, 15 and 20, respectively. The light scattering coefficient for the coating is calculated from the Y-reflectance value in equation (3). Ai, Bi and K values are then calculated from the light scattering coefficients according to equation (4).
[111] Coatings of the present invention optionally comprise pigment particles in the form of composite particles. Each composite particle contains one central pigment particle surrounded by a plurality of polymer particles. Polymer particles adhere to the surface of each pigment particle and minimize contact between adjacent pigment particles. Suitable composite particles include pigment particles whose surface is completely or partially surrounded by polymer particles such that the polymer particles completely surround the pigment particles to prevent contact between neighboring pigment particles.
[112] The polymer particles included in the composite particles typically have a weight average molecular weight, Mw of at least 50,000, preferably at least 250,000 and most preferably at least 500,000, as determined by gel permeation chromatography. The polymer particles may have an average particle diameter in the range of 10 nm to 1 μm, preferably in the range of 75 nm to 500 nm and more preferably in the range of 80 nm to 200 nm. However, for composite particles comprising titanium dioxide or other smaller pigment particles as pigment particles, the maximum hiding power is in the range of 40 nm to 250 nm, preferably 50 nm to 200 nm and more preferably 80 in average diameter. Typically obtained with polymer particles in the range of nm to 150 nm. The diameter of the polymer particles is measured by pseudo-elastic light scattering technology.
[113] The glass transition temperature of the polymer particles is typically in the range of -60 to 120 ° C. Preferably the polymer particles have a glass transition temperature of at least 20 ° C, more preferably at least 35 ° C and most preferably at least 50 ° C.
[114] Polymer particles are typically prepared by addition polymerization of ethylenically unsaturated monomers. The polymer particles are provided with functional groups by polymerizing ethylenically unsaturated monomers having functional groups or precursors to functional groups referred to herein as "first monomers." The first monomer is polymerized into a mixture with at least one other ethylenically unsaturated monomer, referred to herein as a "second monomer," to prepare a homopolymer having a functional group or to prepare a copolymer having a functional group. The polymer particles are also prepared by polymerizing the first monomer having precursor groups for functional groups. After polymerization of the polymer particles, the precursor groups are converted to provide functional groups. An example of a precursor group is a carboxy group which reacts with an alcohol group or aziridine which is oxidized to an aldehyde group or a carboxylic acid group to form an amine group.
[115] Suitable first monomers include monomers having strong acid groups or salts of strong acid groups such as isocyanate groups, acetoacetoxy groups, aldehyde groups, epoxide groups and phosphoric acid groups. Suitable second monomers include styrene, butadiene, α-methyl styrene, vinyl toluene, vinyl naphthalene, ethylene, propylene, vinyl acetate, vinyl versatate, vinyl chloride, vinylidene chloride, acrylonitrile, methacrylonitrile, (meth ) Acrylamides, for example methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, n -Octyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, tetradecyl (meth) acrylate, lauryl (meth) acrylate, oleyl (meth) acrylate C ₁ -C ₄₀ alkyl esters of various (meth) acrylic acids, such as palmityl (meth) acrylate and stearyl (meth) acrylate; Isobonyl (meth) acrylate, benzyl (meth) acrylate, phenyl (meth) acrylate, 2-bromoethyl (meth) acrylate, 2-phenylethyl (meth) acrylate and 1-naphthyl (meth) Other (meth) acrylates such as acrylates, alkoxyalkyl (meth) acrylates such as ethoxyethyl (meth) acrylates, ethyl maleate, dimethyl fumarate, trimethyl aconate and ethyl methyl itaconate Mono-, di-, trialkyl esters of ethylenically unsaturated di- and tricarboxylic acids and anhydrides such as; And carboxylic acids with monomers such as (meth) acrylic acid, itaconic acid, fumaric acid and maleic acid.
[116] The ethylenically unsaturated monomers also include at least one multi-ethylenically unsaturated monomer that is effective to increase the molecular weight or crosslinking of the polymer particles. Examples of multi-ethylenically unsaturated monomers include allyl (meth) acrylate, tripropylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, ethylene glycol di (meth) acrylate, 1,6-hexane Diol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, polyalkylene glycol di (meth) acrylate, diallyl phthalate, trimethylolpropane tri (meth) acrylate, divinylbenzene , Divinyltoluene, trivinylbenzene and divinyl naphthalene.
[117] Suitable polymer particles with functional groups include both polymer particles having a single polymer phase and one or more polymer phases. Polymer particles having two or more phases are, for example, core / shell particles, core sheath particles, core / shell particles having a shell phase incompletely surrounding the core, core / shell particles having a plurality of cores, It has various forms, including infiltrating reticulated particles, particles with dipole morphology in which each phase is formed but connected in lobes, and particles with multiple domains on the surface of other polymer phases. In addition, the polymer particles may be non-spherical, such as ellipsoidal or rod-shaped. Preferably, the polymer particles are spherical. Polymer particles having two or more phases may include functional groups in one or more phases such that the functional groups contact the exterior of the polymer particles.
[118] Polymer particles can be prepared by any method that provides copolymerization of ethylenically unsaturated monomers. Suitable methods include suspension polymerization or emulsion polymerization, including, for example, the methods disclosed in US Pat. No. 5,356,968 and US Pat. No. 5,264,530. The polymer particles can also be prepared by solution polymerization in a variety of ways known in the art and then by converting the solution polymer into polymer particles. The polymerization process is typically carried out in the presence of water or an organic solvent. Emulsion polymerization methods for preparing aqueous dispersions of polymer particles are well known in the polymer art and include multistage polymerization processes. Various synthetic adjuvants such as initiators, chain transfer agents and surfactants may optionally be used for the polymerization. Preferably, the polymer particles are prepared by aqueous emulsion polymerization.
[119] In the second and third aspects of the present invention, the composite particles have polymer particles covalently bonded directly or indirectly to the surface of the pigment particles. Such composite particles, referred to herein as "covalently bonded composite particles", have polymer particles attached directly to the pigment particles by covalent bonding between the pigment particles and the polymer particles. In addition, the polymer particles are indirectly attached to the pigment particles through a linkage having a monovalent bond with the pigment particle surface and a second covalent bond with the polymer particles.
[120] In the second aspect of the present invention, the covalent bond to the pigment particle surface is formed by reacting with a polymer particle having a functional group reactive with the pigment particle surface referred to herein as a "complementary functional group". In this respect, the complementary functional groups reacted form covalent bonds with the surface of the pigment particles. In addition, in the third aspect, the covalently bonded composite particles having a bond between the pigment particles and the polymer particles are formed. The bond is attributed to a first functional group that reacts to form a covalent bond with the pigment particle surface and a second functional group that reacts with the complementary functional group of the polymer particles to form a second covalent bond.
[121] Covalently bonded composite particles are prepared from pigment particles having a surface comprising a material selected from the group consisting of metals, metal oxides, sulfides, salts, nonmetals, nonmetal sulfides, nonmetal oxides and combinations thereof. The pigment particle surface is the negative surface of the pigment particle. In addition, the pigment particle surface is a surface treated surface, and the surface treatment provides a surface suitable for forming covalent bonds. The covalent bond is formed at the surface of an atom or pigment particle on the surface of the pigment particle, including any optional coating or surface treatment. In the presence of water, the pigment particle surface typically has hydroxy groups.
[122] Polymeric particles suitable for the production of covalently bonded composite particles also have complementary functional groups capable of forming covalent bonds with the second functional groups of the pigment particles and coupling agent. Suitable complementary functional groups include acetoacetoxy groups, 1,3-dicarbonyl groups, aldehydes, acids, amines, epoxides, isocyanates, thioranes, isothiocyanates, alcohols, carbodiimides, aziridines, halo Alkanes and halophenyls. In one embodiment, the polymer particles are polymerized units comprising: isocyanate monomers such as isocyanato ethyl methacrylate, dimethyl meta-isopropenyl benzyl isocyanate; Acetoacetoxy monomers such as acetoacetoxy ethyl (meth) acrylate; Aldehyde monomers such as acrolein and methacrolein; t-butyl aminoethyl (meth) acrylate, dimethyl aminoethyl (meth) acrylate, aminobutyl (meth) acrylate, aminoethyl (meth) acrylate; Aminopropyl (meth) acrylates; And amine monomers such as oxazolidinoethyl (meth) acrylate; Epoxy monomers such as glycidyl (meth) acrylate; (Meth) acrylic acid, itaconic acid, fumaric acid, maleic acid, β-acryloxypropionic acid, ethacrylic acid, α-chloroacrylic acid, α-vinylacrylic acid, crotonic acid, α-phenylacrylic acid, cinnamic acid, chloro Carboxylic acid monomers such as cinnamic acid and β-styrylacrylic acid; Hydroxy containing monomers such as hydroxyalkyl (meth) acrylates including 2-hydroxyethyl (meth) acrylate and 3-hydroxypropyl (meth) acrylate; Halogenated monomers such as bromopropyl (meth) acrylate; And a first monomer selected from halomethyl-styrene.
[123] Covalently bonded composite particles are formed by mixing pigment particles and polymer particles and reacting or allowing the pigment particles to react with the complementary functional groups of the polymer particles. Optionally, the reaction is carried out in the presence of a catalyst. The reacted complementary functional groups form covalent bonds with the pigment particles. Reagents can optionally be included to convert the complementary functional groups into more reactive reactors. In one embodiment, the covalently bonded composite particles are formed by mixing the dry pigment particles with an aqueous dispersion containing polymer particles.
[124] In one embodiment, the covalently bonded composite particles are formed by preparing an aqueous dispersion containing pigment particles and then mixing the aqueous pigment particle dispersion with the aqueous dispersion containing the polymer particles.
[125] Complementary functional groups that are attached to the pigment particle surface and react to form covalent bonds of the polymer particles with the composite particles are selected from aziridine, epoxide and thioran. The complementary functional groups react with atoms on the pigment particle surface, with hydroxy or sulfide groups bonded to M. The polymer particles are attached to the pigment particles by ether or thiol ether bonds. The connecting bond is represented by the following equation:
[126] -C (X ₁ ) HC (X ₂ ) HYM-
[127] Where:
[128] X ₁ is -OH, -SH, or -NH, and X ₂ is -H; or
[129] X ₂ is -OH, -SH, or -NH and X ₁ is -H;
[130] Y is O or S;
[131] M is an element in pigment particles and is selected from Ti, Al, Zr, Si, Zn, Cr, Sn, Fe, C and Pb.
[132] The group -C (X ₁ ) HC (X ₂ ) H- is a complementary reactive functional group attached to the polymer particles.
[133] In addition, the covalently bonded composite particles have polymer particles attached indirectly to the surface of the pigment particles via links, and the linkage is a reaction coupling agent, which is attached to a bond selected from ether bonds, thiol ether bonds and siloxane ether bonds. By the atom on the pigment particle surface or the pigment particle surface. The atoms of the pigment particles or on the surface of the pigment particles are selected from the group consisting of Ti, Al, Zr, Si, Zn, Cr, Sn, Fe, C and Pb. The linkage is also bound to the polymer particles by at least one functional group selected from esters, amides, ethers, urethanes, thiol ethers, amines and ureidos.
[134] Covalently bonded composite particles having polymer particles indirectly attached to the pigment particle surface via linkages are formed by mixing the pigment particles with a coupling agent. The coupling agent has a first functional group and a second functional group. The first functional group of the coupling agent is allowed to react with or react with the pigment particles to form modified pigment particles. The reacted first functional group of the coupling agent first forms a covalent bond with the pigment particles by forming the modified pigment particles. The modified pigment particles are then mixed with the polymer particles and the second functional group of the coupling agent covalently bonded to the pigment particles and the complementary functional groups of the polymer particles are reacted or reacted to form a covalently bonded composite particle. It is done. The reaction of the second functional group of the coupling agent with the complementary functional group of the polymer particles likewise forms a covalent bond. In one embodiment, the polymer particles are attached (connected) to the pigment particle surface by linkage, a molecular chain that forms a covalent bond with the pigment particle surface and forms a second covalent bond with the polymer particle. The linkage is formed by the reaction coupling agent.
[135] The molecular weight of the coupling agent is typically at most 10,000, preferably at most 1,000, and most preferably at most 500. The reactive coupling agent has a first reactive functional group which forms a covalent bond with the pigment particles and a second reactive functional group which forms a covalent bond with the polymer particles. In addition, if the coupling agent is to be bound to only one pigment particle, the binder has one or more first functional groups. In addition, the coupling agent also has one or more second functional groups. For example, a coupling agent such as 3-aminopropyl-trimethoxysilane has three trimethoxysilane groups as the first functional group. The coupling agent may form one, two or three covalent bonds with the pigment particles. Likewise, the coupling agent also has one or more second functional groups and may also form one or more covalent bonds with one polymer particle or individual multiple covalent bonds with two or more polymer particles. The level of coupling agent suitable for forming the composite particles is 0.1-50 equivalents of the second functional group for each equivalent of the complementary functional groups.
[136] Suitable first functional groups for attaching the coupling agent to the pigment particles include alkoxysilanes, acyloxysilanes and silanols.
[137] Suitable second functional groups for reaction of the polymer particles with complementary functional groups include, for example, isocyanates and isothiocyanates that react with complementary functional groups selected from alcohols, amines, ureas and anhydrides; Aldehyde groups that react with complementary functional groups selected from acetoacetoxy groups and amine groups; Acetoacetoxy groups that react with complementary functional groups selected from aldehyde and amine groups; Epoxides, thiolanes and aziridines that react with complementary functional groups selected from alcohols, carboxylic acids, anhydrides, amines and mercaptans; Carbodiimides that react with complementary functional groups selected from carboxylic acids, alcohols, amines and mercaptans; Haloalkane and halomethylphenyl groups that react with complementary functional groups selected from amines and carboxylic acids; Amines and thiols that react with complementary functional groups selected from epoxides, aziridine, thioranes, acetoacetoxy groups, isocyanates, isothiocyanates and carbodiimides; And carboxyl groups that react with complementary functional groups selected from epoxides, aziridine, thiorans and carbodiimides.
[138] Examples of suitable coupling agents are:
[139] Aminosilanes such as 4-aminobutylmethyldiethoxysilane, N- (2-aminoethyl) -3-aminopropyldiethylisopropoxysilane and 3-aminopropyltrimethoxysilane;
[140] Epoxysilanes such as (3-glycidoxypropyl) methyldimethoxysilane and 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane;
[141] Mercaptosilanes such as (methcaptomethyl) dimethylethoxysilane, 3-mercaptopropyltriisopropoxysilane, and di-4-mercaptobutyldimethoxysilane;
[142] (Meth) acrylosilanes such as 3-methacryloxypropyldimethylethoxysilane and 3-acryloxypropyltrimethoxysilane;
[143] Haloalkylsilanes such as 3-chloropropyltrimethoxysilane, 4-bromobutylmethyldibutoxysilane and 5-iodohexyldiethylmethoxysilane;
[144] Iso (thio) cyanatosilanes such as 3-isocyanatopropyltrimethoxysilane and 3-isothiocyanatopropylmethyldimethoxysilane;
[145] Alcohol-functional silanes such as 3-hydroxybutylisopropyldimethoxysilane, bis (2-hydroxyethyl) -3-aminopropyltriethoxysilane;
[146] (Propyltrimethoxysilane) sulfide terminated poly (hydroxyethylacrylate);
[147] Halophenylsilanes such as bromophenyltrimethoxysilane and (2- (iodophenyl) ethyl) ethyldimethoxysilane;
[148] Halomethylphenylsilanes such as bis (chloromethylphenyl) dimethoxysilane and bromomethylphenyldimethylisopropoxysilane;
[149] Carbodiimidesilanes such as bis (propyltrimethoxysilane) carbodiimide and N-ethyl-N '-(propylethoxydimethoxysilane) -carbodiimide;
[150] Aldehyde-functional silanes such as 3- (trimethoxysilyl) propanal and (propyltrimethoxysilane) sulfide terminated methylmethacrylate-acrolein copolymer; And
[151] (3,5-hexanedione) triethoxysilane, 3- (trimethoxysilyl) propyl acetoacetate and (butyltriethoxysilane) sulfide terminated methylmethacrylate-butyl acrylate-acetoacetoxyethyl meta 1,3-diketone functional silanes, such as acrylate copolymers.
[152] Reaction between suitable complementary functional groups and pigment particles; Reaction between the first functional group and the pigment particles; And reaction of the second functional group with a suitable complementary functional group is optionally carried out in the presence of a catalyst. For example, tertiary amines and tin salts are suitable catalysts for the reaction of an isocyanate group that is a second functional group with an alcohol of a functional group that is complementary. The degree of reaction of the first functional group, the second functional group and the complementary functional group can be measured using conventional analytical methods such as infrared spectroscopy, nuclear magnetic resonance spectroscopy and ultraviolet spectroscopy.
[153] Composite particles containing adsorbed polymer particles are useful for preparing coatings with theoretical or quasi-theoretical concealment. Polymer particles having a phosphorous acid group or a phosphorous acid salt as a functional group are adsorbed onto the surface of the pigment particles. The phosphorous acid groups are pendant to the polymer backbone and are referred to herein as "first phosphorus acid groups." Composite particles containing polymer particles having a first phosphorous acid group are prepared from the selected process and the selected composition.
[154] The polymer particles having a first phosphorous acid group are additive polymers prepared by the polymerization of ethylenically unsaturated monomers comprising at least one phosphorous acid monomer and optionally at least one second monomer.
[155] The phosphorous acid monomer has at least one ethylenically unsaturated and phosphorous acid group. The phosphorous acid monomer is also an acid form or a salt of a phosphorous acid group.
[156] Examples of phosphorus acid monomers include:
[157]
[158] Wherein R is an organic group comprising an acryloxy, methacryloxy or vinyl group; R ′ and R ″ are independently selected from H and the second organic group. The second organic group may also be saturated or unsaturated.
[159] Suitable phosphorus acid monomers include dihydro phosphate esters of alcohols, where the alcohols also contain polymerizable vinyl or olefin groups, bis (hydroxy-methyl) fumarates or itacates, for example 2-hydroxy Dihards such as allyl phosphate, mono- or diphosphate of (meth) acrylic acid ester derivatives such as hydroxyalkyl (meth) acrylates, including ethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, etc. Rosin phosphate-functional monomers. Other suitable phosphite monomers are phosphonate functional monomers such as those disclosed in WO 99/25780 A1 and include vinyl phosphonic acid, allyl phosphonic acid, 2-acrylamido-2-methylpropane Phosphonic acid, α-phosphonostyrene, 2-methylacrylamido-2-methylpropanephosphonic acid. Further suitable phosphorous acid monomers are 1,2-ethylenically unsaturated (hydroxy) phosphinylalkyl (meth) acrylate monomers such as those disclosed in US Pat. No. 4,733,005 and include (hydroxy) phosphinylmethyl methacrylate.
[160] Preferred phosphite monomers are dihydro phosphate monomers, 2-phosphoethyl (meth) acrylate, 2-phosphopropyl (meth) acrylate, 3-phosphopropyl (meth) acrylate, and 3-phospho- 2-hydroxypropyl (meth) acrylate.
[161] In another embodiment, the phosphorous acid monomer is treated prior to polymerization to remove impurities such as saturated compounds containing phosphorous acid groups and salts thereof. Examples of saturated compounds having phosphorous acid groups include inorganic phosphates, phosphoric acid, phosphorous acid and 2-hydroxy ethyl esters of phosphoric acid and salts thereof.
[162] The second monomer is an ethylenically unsaturated monomer that is not a phosphorous acid monomer. Suitable second monomers include styrene, butadiene, α-methyl styrene, vinyl toluene, vinyl naphthalene, ethylene, propylene, vinyl acetate, vinyl versatate, vinyl chloride, vinylidene chloride, acrylonitrile, methacrylonitrile, (meth ) Acrylamides, for example methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, cyclohexyl (meth) acrylate, n -Octyl (meth) acrylate, n-decyl (meth) acrylate, n-dodecyl (meth) acrylate, tetradecyl (meth) acrylate, lauryl (meth) acrylate, oleyl (meth) acrylate Various C1-C40 alkyl esters of (meth) acrylic acid, such as palmityl (meth) acrylate and stearyl (meth) acrylate; Isobonyl (meth) acrylate, benzyl (meth) acrylate, phenyl (meth) acrylate, 2-bromoethyl (meth) acrylate, 2-phenylethyl (meth) acrylate and 1-naphthyl (meth) Other (meth) acrylates such as acrylates, ethylenically unsaturated di- and such as alkoxyalkyl (meth) acrylates such as ethoxyethyl (meth) acrylates, ethyl maleate, dimethyl fumarate and ethyl methyl itaconate; and Mono-, di-, trialkyl esters of tricarboxylic acids and anhydrides; And carboxylic acid containing monomers such as (meth) acrylic acid, itaconic acid, fumaric acid and maleic acid. The second monomer also includes at least one multi-ethylenically unsaturated monomer effective to increase the molecular weight and crosslinking of the polymer particles. Examples of multi-ethylenically unsaturated monomers available are allyl (meth) acrylate, tripropylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, ethylene glycol di (meth) acrylate, 1,6 -Hexanediol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, polyalkylene glycol di (meth) acrylate, diallyl phthalate, trimethylolpropane tri (meth) acrylate, di Vinylbenzene, divinyltoluene, trivinylbenzene and divinyl naphthalene.
[163] The amounts and types of phosphorous acid monomers and second monomers are typically provided in the coating composition to provide the desired physical properties for the intended application.
[164] Polymer particles having a first phosphite group useful for preparing the composite particles and suitable for use in the coating agent of the present invention, based on the weight of the polymer particles having the first phosphite group, are 0.1 to 10% by weight of the phosphite monomer as a polymerization unit, preferably Is in the range of 0.5 to 5% by weight, more preferably 1 to 3% by weight. The polymer particles are 90 to 99.9 weight percent, preferably 95 to 99.5 weight percent, more preferably 97 to 99 weight percent of at least one second monomer as a polymerization unit, based on the weight of the polymer particles. Include.
[165] The polymer particles having a first phosphite group are provided in an aqueous dispersion having polymer particles having a first phosphite group dispersed in an aqueous medium. The aqueous medium is characterized by being substantially free of water soluble polymers having phosphorous acid groups. A water soluble polymer having a phosphorous acid group is an additive polymer having at least two phosphorous acid groups pendant and optionally positioned independently at the water soluble polymer backbone and at the terminal position. As used herein, the phosphorous acid group of a water-soluble polymer having a phosphorous acid group is referred to as a "second phosphorous acid group". What is intended is a composition in which the first and second phosphorous acid groups are the same and a composition in which the first and second phosphorous acid groups are different. Above pH 3, the water soluble polymer having phosphorous acid groups is a component of the aqueous medium. Water-soluble polymers having a phosphorous acid group are also homopolymers or copolymers having a degree of polymerization of at least 2. The weight average molecular weight of the water-soluble polymer having a phosphorous acid group is preferably at least 10,000, more preferably at least 25,000 and more preferably at least 40,000 as measured by aqueous Kel permeation chromatography using polyacrylic acid as a standard. In an aqueous polymer dispersion having polymer particles having a first phosphite group, the term “substantially free of water soluble polymer” refers to a water soluble polymer having a second phosphite group in an aqueous medium defined by the ratio of the equivalent of the second phosphite group to the equivalent of the first phosphite group Is in the range of 1.5 or less, preferably 1 or less, and more preferably 0.75 or less. In one embodiment, the lower limit of the level of water soluble polymer having a second phosphite group in the aqueous medium is zero equivalent of the second phosphite group.
[166] Without wishing to be bound by a particular theory, it is understood by the present inventors that aqueous polymerization of phosphorous acid monomers to produce aqueous dispersions containing polymer particles having phosphorous acid groups also results in the formation of water-soluble polymers having phosphorous acid groups. In the preparation of formulations containing composite particles from the aquatic product of polymer particles with phosphorous acid groups, water-soluble polymers with phosphorous acid groups adversely affect the hiding properties of coatings having these composite particles. It is believed that the water-soluble polymer having a phosphite group causes crosslinked aggregation of the pigment particles which reduces the hiding rate of the pigment particles in the dry coating. Reduction and removal of water soluble polymers with phosphorous acid groups allows for coatings with enhanced hiding.
[167] The aqueous medium of the polymer dispersion containing the polymer particles with the first phosphorous acid group may optionally be co-solvent miscible with water such as methanol, ethanol, propanol, acetone ethylene glycol ethyl ether, propylene glycol propyl ether and diacetone alcohol; And co-solvents including solvents that are incompatible with water such as propyl acetate, butyl acetate, methyl isoamyl ketone, amyl acetate, diisobutyl ketone, xylene, toluene, butanol and mineral spirits. In one embodiment, the aqueous polymer dispersion has 0% by weight of co-solvent in the aqueous medium, which is referred to as "co-solvent-free". Suitable pH values for the aqueous medium range from 2-12.
[168] An aqueous polymer dispersion containing polymer particles having a first phosphorous acid group minimizes the process of removing the water soluble polymer having a phosphorous acid group from a composition containing the polymer particles having a first phosphorous acid group and incidental formation of a water-soluble polymer having a phosphorous acid group. It is produced by various methods including the step of producing the polymer particles having the first phosphorous acid group.
[169] There are a variety of methods suitable for removing a water soluble polymer having a phosphorous acid group from an aqueous polymer dispersion comprising polymer particles having a first phosphorous acid group. In one method, the polymer particles are phase separated in the aqueous medium, followed by removal of the aqueous medium comprising a water soluble polymer having phosphorous acid groups. Optionally, the polymer particles are washed away. The polymer particles are then redispersed in water. The process is optionally repeated one or more times as needed to provide an aqueous polymer dispersion according to the sixth aspect of the present invention. Other methods of separating polymer particles in an aqueous medium are filtration and centrifugation. Other methods of removing the water soluble polymer having phosphorous acid groups from the aqueous medium include diafiltration and contacting the aqueous medium with the ion exchange resin and then removing the ion exchange resin.
[170] A tenth aspect of the present invention relates to a method of forming an aqueous polymer dispersion containing polymer particles having a first phosphite group which minimizes the formation of a water soluble polymer having a phosphite group. In this process, an aqueous polymer dispersion containing polymer particles having a first phosphite group according to the eleventh aspect of the present invention is produced by an aqueous polymerization process at a low pH. The low pH polymerization process involves polymerizing phosphite monomers in an aqueous pH medium. Without being bound to a particular theory, the inventors found that in aqueous media with low pH, the phosphorous acid monomers are protonated and have less solubility in water than at high pH. Polymerization of the protonated phosphite monomer increases the incorporation of the phosphite monomer into the growing polymer particles and reduces the formation of water soluble polymers having phosphite groups in the aqueous reaction medium. As used herein, a low pH has a pH of less than 2, preferably less than 1.7 and more preferably less than 1.5. Suitable pH ranges for low pH polymerization of the phosphorous acid monomers include pH values in the range of -1 to 2, preferably -1 to 1.8, and more preferably -1 to 1.5. In one embodiment, the phosphorous acid monomer is polymerized at a pH in the range 0-1.8, preferably 0-1.7, and more preferably 0-1.6. The pH of the aqueous reaction medium is sulfuric acid; Sulfurous acid; Alkyl sulfonic acids such as methyl sulfonic acid and alkyl ethylene oxide sulfonic acid; Aryl sulfonic acids such as benzosulfonic acid; Dodecyl benzene sulfonic acid; And naphthalene sulfonic acid; Sulfamic acid; Hydrochloric acid; Iodic acid; Periodic acid; Selenic acid; Chromic acid; nitric acid; Pyrophosphate; Trifluoroacetic acid; Dichloroacetic acid; Trichloroacetic acid; Dihydroxymalic acid; Dihydroxytartaric acid; Maleic acid; Oxalic acid; And a strong acid such as trihydroxybenzoic acid is adjusted to low pH. The strong acid is added to the aqueous reaction medium prior to the complete polymerization of the phosphorous acid monomer, including, for example, before adding the phosphorous acid monomer, and before or during the addition of the phosphorous acid monomer. The strong acid is also added to the aqueous reaction medium after the addition of the phosphorous acid monomer and before the phosphorous acid monomer is polymerized.
[171] The pH of the aqueous reaction medium is measured using a pH meter equipped with an electrode such as a silver chloride electrode. The pH measurement can also be made in an aqueous reaction medium of the reaction vessel or in an aliquot of the aqueous reaction medium removed from the reaction vessel. The pH measurement is measured at 20 ° C. with a tested sample of aqueous reaction medium. The pH of the aqueous reaction medium can also be measured before, during or after the polymerization of the phosphorous acid monomer. The pH measurement after the polymerization of the phosphorous acid monomer is carried out before addition of the substance which changes the pH of the aqueous reaction medium.
[172] Aqueous emulsion polymerization methods suitable for the preparation of aqueous polymer dispersions comprising polymer particles having a first phosphorous acid group include single or multiple shot batch processes. If necessary, a monomer mixture containing a phosphorous acid monomer is prepared and slowly added to the reaction vessel. Optionally, the monomer composition in the reaction vessel is changed during polymerization by changing the composition of the monomers supplied to the reaction vessel. Optionally, the monomer mixture can be pre-emulsified by the addition of any surfactant to aid in pre-emulsification of the monomer mixture prior to addition to the aqueous reaction medium. The monomer mixture may optionally include one or more other materials including water, solvents, defoamers and strong acids. The aqueous reaction medium may be a solvent miscible with water such as methanol, ethanol, propanol, acetone, ethylene glycol ethyl ether, propylene glycol propyl ether and diacetone alcohol; And solvents that are incompatible with water such as propyl acetate, butyl acetate, methyl isoamyl ketone, amyl acetate, diisobutyl ketone, xylene, toluene, butanol and mineral water. Suitable polymerization methods, including emulsion polymerization and suspension polymerization, are carried out in batch, semi-continuous or continuous processes. Single stage or multi stage polymerizations are suitable for low pH processes.
[173] Suitable temperatures for the low pH aqueous emulsion polymerization process are in the range from 20 to 100 ° C, preferably from 40 to 95 ° C, more preferably from 50 to 90 ° C.
[174] A semireaction vessel containing an initial amount of water and any other synthetic auxiliaries such as surfactants or acids is typically preheated to the determined temperature prior to adding the monomer mixture. Typically, the aqueous reaction medium is stirred to facilitate mixing. The headspace of the reaction vessel is often flushed with nitrogen or other inert gas to minimize the level of oxygen in the reaction vessel.
[175] According to an eleventh aspect of the present invention, a method for preparing an aqueous polymer dispersion having a first phosphorous acid group optionally uses a seed polymer emulsion to control the number of particles produced by the aqueous emulsion polymerization known in the art. Suitable seed polymer emulsions include polymer emulsions having an average particle diameter in the range of 10 nm to 60 nm. The seed polymer particles are also prepared by adding an initial amount of monomer emulsion to the aqueous reaction medium and polymerizing the added monomers. A method of controlling the particle size of the polymer particles is to control the loading of the initial surfactant, as is known in the art.
[176] Typically a polymerization initiator is added to the aqueous reaction medium to initiate the polymerization of ethylenically unsaturated monomers. The polymerization initiator may be added at any point before the addition of the phosphorous acid monomer, after the addition of the phosphorous acid monomer and during the addition of the phosphorous acid monomer. Examples of suitable polymerization initiators include polymerization initiators that pyrolyze at the polymerization temperature to generate free radicals. Examples include both water soluble and water insoluble species. Examples of suitable free radical-generating initiators include persulfates such as ammonium and alkali metal (potassium, sodium and lithium) persulfates; Azo compounds such as 2,2'-azobis (isobutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile) and t-butyl azocyanocyclohexane; hydroperoxides such as t-butyl hydroperoxide and cumene hydroperoxide; Benzoyl peroxide, caprylyl peroxide, di-t-butyl peroxide, ethyl 3,3'-di- (t-butylperoxide) butyrate, ethyl 3,3'-di (t-amylperoxide) butyrate peroxides such as t-amylperoxy-2-ethyl hexanoate and t-butylperoxy pivilate; peresters such as t-butyl peracetate, t-butyl perphthalate and t-butyl perbenzoate, as well as di (1-sanano-1-methylethyl) peroxy dicarbonate; And percarbonates such as perphosphate.
[177] The polymerization initiators alone and or ascorbic acid, malic acid, glycolic acid, oxalic acid, lactic acid and thioglycolic acid; Alkali metal sulfites, more particularly hydrosulfites such as sodium hydrosulfite; Hyposulfite, such as potassium hyposulfite; And metabisulfites, such as potassium metabisulfite; And a reducing component, such as an acid selected from the group consisting of sodium formaldehyde sulfoxylate.
[178] Suitable levels of initiator and optional reducing components each comprise a proportion of 0.001-5% by weight of monomer in the monomer mixture to be polymerized. Accelerators such as chlorides and sulfate salts of cobalt, iron, nickel and copper are generally used in small amounts. Examples of retox catalyst systems include t-butyl hydroperoxide / sodium formaldehyde sulfoxylate / Fe (II) and ammonium persulfate / sodium bisulfite / sodium hydrosulfite / Fe (II).
[179] Chain transfer agents are optionally added to the aqueous reaction medium to control the molecular weight of the polymer particles. Examples of chain transfer agents include mercaptans, polymercaptans, and polyhalogen compounds. Examples of suitable chain transfer agents include ethyl mercaptan, n-propyl mercaptan, n-butyl mercaptan, isobutyl mercaptan, t-amyl mercaptan, n-hexyl mercaptan, cyclohexyl mercaptan, n-octyl mercaptan alkyl mercaptans such as n-decyl mercaptan, n-dodecyl mercaptan; 3-mercaptopropionic acid; 2-hydroxyethyl mercaptan; Alcohols such as isopropanol, isobutanol, lauryl alcohol and t-octyl alcohol; And halogenated compounds such as carbon tetrachloride, tetrachloroethylene and trichlorobromoethane. Generally from 0 to 10% by weight, based on the weight of monomers in the monomer mixture, is generally used for the production of polymer particles. Other methods of controlling molecular weight known in the art include selecting a ratio of initiator to total monomer amount.
[180] The catalyst and / or chain transfer agent are optionally dissolved or dispersed in separate or the same fluid medium and are added slowly to the polymerization vessel. The clean or dissolved or dispersed monomer in the fluid medium is optionally added simultaneously with the catalyst and / or chain transfer agent. As is well known in the polymerization art, after polymerization is substantially complete to polymerize residual monomer, an amount of initiator and / or catalyst is optionally added to the aqueous reaction medium to "chase" the residual monomer.
[181] The aqueous reaction medium typically contains a surfactant so as to stabilize the growth of the polymer particles during the polymerization and not to aggregate the polymer particles in the resulting aqueous polymer dispersion. One or more surfactants and mixtures thereof, including anionic and nonionic surfactants, are commonly used. Many examples of surfactants suitable for emulsion polymerization are described annually in McCutcheon's Detergents and Emulsifiers (MC Publishing Co. Glen Rock, NF). Other kinds of stabilizers, such as protective colloids, can optionally be used. However, the amount and type of stabilizing surfactant or other types of stabilizing surfactants used during the polymerization reaction may include the properties of the dispersion of the aqueous polymer in which the residual stabilizer is the result of the aqueous polymer dispersion, the properties of the composition comprising the aqueous polymer dispersion. Or it is preferably chosen so as not to significantly conflict with the article made from the aqueous polymer dispersion.
[182] Suitable anionic surfactants include, for example, alkali fatty alcohol sulfates such as sodium lauryl sulfate; Arylalkyl sulfonates such as potassium isopropylbenzene sulfonate; Alkali alkyl sulfosuccinates such as sodium octyl sulfosuccinate; And alkali arylalkylpolyethoxyethanol sulfates or sulfonates having 1 to 5 oxyethylene units such as sodium octyl phenoxypolyethoxyethyl sulfate.
[183] Examples of suitable nonionic surfactants include, for example, alkyl phenoxypolyethoxy ethanols having alkyl groups of 7-18 carbon atoms and 6-60 oxyethylene units such as heptyl phenoxypolyethoxyethanol; Ethylene oxide derivatives of long chain carboxylic acids such as lauric acid, myristic acid, palmitic acid, oleic acid or mixtures thereof having 6 to 60 oxyethylene units such as those found in tall oils; Ethylene oxide condensates of long or branched chain amines having 6 to 60 oxyethylene units such as dodecyl amine, hexadecyl amine and octadecyl amine; And block copolymers of ethylene oxide fractions combined with one or more hydrophobic propylene oxide fractions. High molecular weight polymers such as hydroxyethyl cellulose, methyl cellulose and polyvinyl alcohol are available or available.
[184] The low pH polymerization process is suitable for producing polymer particles having a first phosphorous acid group having an average diameter in the range of 10 nm to 1000 nm, preferably 20 nm to 700 nm, more preferably 60 nm to 500 nm. The low pH polymerization process of the invention is suitable for the preparation of polymers having a first phosphite group having a molecular weight of at least 10,000, preferably at least 50,000 and more preferably at least 100,000.
[185] Suitable solids ranges for the aqueous dispersions produced by the low pH polymerization process of the present invention comprise 10 to 70% by weight of the polymer particles having a first phosphorous acid group by weight of the aqueous dispersion. After polymerization, the pH of the aqueous product is typically adjusted to a pH range of 3-10.
[186] Suitable applications of aqueous polymer dispersions containing polymer particles having first phosphorous acid groups dispersed in an aqueous medium substantially free of water soluble polymers having a second phosphorous acid group include paper coatings; Architectural coatings such as interior and exterior paints, wood coatings and metal coatings; Leather coatings; Binders and coatings for woven and nonwoven fabrics; Traffic fats such as adhesives and fate used for road, sidewalk and runway markings.
[187] A seventh aspect of the present invention relates to a composite particle composition prepared from an aqueous polymer dispersion containing polymer particles having a first phosphorous acid group. The composite particle composition contains composite particles dispersed in an aqueous medium. The aqueous medium is one having a second phosphite group and substantially free of a water soluble polymer having a specific molecular weight. In the composite particle composition, the composite particles are formed in an aqueous medium having a second phosphite group and substantially free of a water soluble polymer having a weight average molecular weight of at least 40,000, preferably at least 50,000, and more preferably at least 70,000.
[188] Low pH aqueous emulsion polymerization of phosphite monomers is a suitable process for preparing aqueous polymer dispersions containing polymer particles having a first phosphite group according to the eleventh aspect of the invention useful for preparing composite particle compositions.
[189] The low pH polymerization process minimizes the formation of a water soluble polymer having a second phosphite group, in particular the formation of a water soluble polymer having a second phosphite group and a weight average molecular weight of at least 40,000, preferably at least 50,000 and more preferably at least 70,000.
[190] The composite particle composition comprising a composite particle comprising polymer particles having a first phosphite group and an aqueous medium substantially free of a water soluble polymer having a second phosphite group
[191] A first aqueous medium containing a pigment particle dispersion, an aqueous polymer dispersion containing a polymer particle having a first phosphorous acid group dispersed in a second aqueous medium, and an optional dispersant are prepared by first mixing, wherein the first aqueous The blended aqueous medium formed by mixing the medium with the second aqueous medium is substantially free of a water soluble polymer having a second phosphite group. Thereafter, the polymer particles having the first phosphite group should be allowed to adsorb to the pigment particles for a sufficient time to form the composite particles. Adsorption of the polymer particles having a first phosphite group to the pigment particles is spontaneous and continues until one of the following occurs: the polymer particles having the first phosphite group are completely adsorbed to the pigment particle surface; The pigment particle surface is completely covered with a polymer particle having a first phosphite group; Or when the composite particles having the first phosphite group and the adsorbed polymer particles having the remaining first phosphite group dispersed in the aqueous medium of the composite particle composition reach equilibrium. The time required for completion of adsorption typically depends on one or more of the following parameters: pigment particle type, surface treatment of particulate particles, dispersant type and concentration, pigment particle concentration and polymer particles having a primary phosphite group and temperature. The time required for the polymer particles to fully adsorb to the pigment particles may require a longer period from the moment of mixing the first aqueous medium and the aqueous polymer dispersion, ie up to several days or weeks depending on the above parameters. It may, but typically takes about a few hours, such as 6-12 hours.
[192] If the time required for complete adsorption is very long, the composite particles thus formed may be considered to be not commercially viable.
[193] Pre-mixed aqueous media containing pigment particles and polymer particles having a first phosphite group typically shorten the time required to complete adsorption. Adsorption of polymer particles having a first phosphite group to a composite prepared using titanium dioxide particles as pigment particles typically requires 4-12 hours to complete adsorption. Low levels of the following optional components in the aqueous medium during the formation of the composite particles are acceptable, provided the components do not substantially prevent or substantially inhibit adsorption of the polymer particles with the primary phosphite group to the pigment particles. Examples of other components include co-solvents; Wetting agents; Defoamers; Surfactants; Pesticide; Other copolymers; And other pigments.
[194] Preferably the composite particles are formed in an aqueous medium free of other co-polymers and other pigments. Optionally, the composite particles are prepared at a dispersant level in the range of 0-2% by weight, preferably 0-1% by weight, more preferably 0-0.5% by weight, based on the weight of the pigment particles. Suitable dispersants include various anionic polyelectrolyte dispersions such as co-polymerized maleic acid, co-polymers comprising co-polymerized acrylic acid, co-polymers including co-polymerized methacrylic acid, and the like; And carboxylic acids containing molecules such as tartaric acid, succinic acid and citric acid.
[195] In a preferred embodiment, the polymer particles having a first phosphorous acid group are two-phase polymer particles having phosphorous acid groups on a single polymer. The two-phase polymer particles have a first polymer phase having a glass transition temperature of 40 ° C. or lower and a second polymer phase having a glass transition temperature of 40 ° C. or higher. The glass transition temperature difference on the two-polymers should be at least 10 ° C.
[196] In preparing composite particles containing polymer particles having a first phosphorous acid group, the first aqueous medium, the second aqueous medium and optional dispersant may be added to the second aqueous medium or the second aqueous medium may be added. Mixed by adding to the aqueous medium. Optional dispersants are also added to the first aqueous medium, the second aqueous medium, and the mixture of the first and second aqueous media. Mixing is typically provided to ensure that the pigment particles and polymer particles having a first phosphite group are uniformly distributed in the combined aqueous medium. It is preferable to add the first aqueous medium containing the pigment particles or slurry to the second aqueous medium containing the polymer particles having the first phosphorous acid group, as opposed to the opposite case. This results in instantaneous "excess" of the pigment particles to the polymer particles having the first phosphite group, and formation of grit by bridging flocculation of the polymer particles having the first phosphite group due to the excess pigment particles. The possibility is avoided.
[197] The composite particles selected according to the second, third, eleventh and twelfth aspects of the invention are suitable for the preparation of a coating according to the first aspect of the invention. The coating is prepared from a coating composition containing the selected composite particles and binder. The coating composition is typically prepared by first preparing the composite particles and then mixing the composite particles with a binder. The coating composition is then applied to the substrate and allowed to dry or dry or to cure or cure to provide a coating of the present invention. In one embodiment, the binder is a second polymer. In addition, the second polymer is provided as an aqueous polymer dispersion of the second polymer particles. Preferably, the aqueous polymer dispersion containing the second polymer particles is prepared by aqueous emulsion polymerization. Suitable second polymers include styrene butadiene polymers, styrene acrylate polymers, (meth) acrylate polymers, polyvinyl chloride polymers, ethylene vinyl acetate polymers and vinyl acetate polymers. The second polymer particles generally have an average particle diameter in the range of 20 nm to 1 μm, preferably 50 nm to 600 nm, and more preferably 80 nm to 500 nm.
[198] Coating compositions suitable for the preparation of coatings according to the first aspect of the invention include composite particles having covalently bonded composite particles and adsorbed polymer particles having a first phosphite group formed in an aqueous medium substantially free of a water-soluble polymer having a second phosphite group. It includes a coating composition containing the composite particles selected from.
[199] In one embodiment, a coating composition is provided wherein the binder is a polymer particle in the composite particles that coalesces to form a polymer matrix.
[200] In another embodiment, the binder is a prepolymer material, which is an ethylenically unsaturated material selected from ethylenically unsaturated monomers, ethylenically unsaturated oligomers, and mixtures thereof. In this embodiment, the coating agent of the present invention, after applying the coating composition to the substrate, electromagnetic radiation such as ultraviolet or visible light to ionize the radiation, such as gamma rays or X-rays or electron beam radiation of the coating composition containing ethylenically unsaturated material Or by coating the coating composition with a chemical initiator to initiate polymerization of the ethylenically unsaturated material. Suitable ethylenically unsaturated substances include C1-C40 alkyl (meth) acrylates, hydroxyalkyl esters of ethylenically unsaturated carboxylic acids, isobornyl (meth) acrylates, styrene and substituted styrenes, carboxylic acid containing ethylenically unsaturated monomers, vinyl chloride Monoethylenically unsaturated monomers such as vinylidene chloride; Trimethylolpropane tri (meth) acrylate, trimethylolpropanepropoxylate tri (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,3-butylene glycol di (meth) acrylate, Ethoxylated bisphenol A di (meth) acrylate, pentaerythritol glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, tetraethyleneglycol di (meth) acrylate, melamine (meth) acrylate, Multi-ethylenically unsaturated monomers such as diethylene glycol di (meth) acrylate, neopentylglycol di (meth) acrylate, and triethylene glycol tri (meth) acrylate; And ethylenically unsaturateds such as polyether acrylates, epoxy-acrylates, polyester acrylates and polyurethane acrylates, (meth) acrylated acrylic oligomers, fluorinated (meth) acrylated acrylic oligomers, polyamine acrylates Oligomers; And C4-C8 alkane diol (meth) acrylates.
[201] Acrylate is generally preferred over corresponding methacrylates, such as acrylates, which typically cure faster. Coating compositions containing ethylenically unsaturated materials as binders typically contain ethylenically unsaturated monomers or oligomer mixtures to provide the desired coating properties. Coating compositions containing ethylenically unsaturated substances that are cured by ultraviolet or visible light preferably contain photoinitiators to initiate polymerization and accelerate the rate of polymerization. Useful photoinitiators are well known in the art and include free radical photoinitiators and cationic photoinitiators. Examples of free radical photoinitiators include benzophenone, 2,2-dialkyl-2-hydroxyacetophenone, 2-methylamino-2-benzyl-1- (4-morpholinophenyl) -4-butan-1-one And acyl phosphines. Cationic photoinitiators include aryldiazonium salts; Diarylhalonium, such as diaryliodonium, diarylbromonium, and diarylchloronium salts with complex metal halide anions; Triarylsulfonium salts; Nitrobenzyl esters; Sulfones; And triaryl phosphate. Curing of coating compositions containing ionizing radiation, in particular ethylenically unsaturated materials with electron beam radiation, may optionally contain photoinitiators, but does not require photoinitiators. Optionally, the coating composition containing ethylenically unsaturated substances is cured in the presence of a chemical initiator such as peroxide or azoisobutyronitrile. These chemical initiators generate radicals that initiate the polymerization of ethylenically unsaturated substances. Elevated temperatures may sometimes be used to achieve faster cure rates, but the chemical initiators decompose to form radicals at room temperature.
[202] In one embodiment, the prepolymer material is a reactive polymer or oligomer having an alkoxysilane and / or acyloxysilane group. The reactive polymer or oligomer is optionally formed from a silicon-free monomer other than the alkoxysilane monomer and / or the acyloxysilane monomer. Prepolymer materials with alkoxysilanes and / or acyloxysilane groups are crosslinked by condensation in the presence of moisture and optionally a catalyst. Examples of suitable reactive polymers as prepolymer materials with alkoxysilanes and / or acyloxysilane groups are described in U.S. Pat. Patent 4,499,150 and U.S. Patent 4,707,515 is disclosed.
[203] In addition, a prepolymer material useful as a binder is a two component curing system. The two component curing system includes a first component having at least two reactors and a second component having at least two complementary reactors reacting with the reactor of the first component. This second component is often referred to as a "curing agent." Examples of suitable two-component curing systems include curing agents and epoxy resins selected from amines, carboxylic acids, anhydrides, mercaptans, and hydroxyl-containing curing agents; Curing agents and amino resins selected from hydroxyl, carboxylic acid and amide containing curing agents; And an isocyanate resin with a curing agent selected from hydroxy and amine containing curing agents. Suitable isocyanate resins include aliphatic and aromatic isocyanates. Blocked isocyanates are suitable as isocyanate resins.
[204] The coating composition containing the two component curing system optionally contains a catalyst to promote crosslinking reaction between the reactor and the complementary reactor. In another embodiment, the coating agent is prepared from a powder coating composition. Powder coating compositions are well known in the art and include Organic Coatings: Science and Technology, Vol. II, Z. W. Wicks, Jr., F.N. Jones and S.P.Pappas, John Wiley & Sons, Inc., 1994, Chap 31. Binders for powder coating compositions, such as thermosetting powder coating compositions, contain a first component, typically referred to as a primary resin, and a second component, typically referred to as a hardener. Suitable binders include epoxy binders crosslinked with materials selected from dicyanidiamides, modified dicyanidiamides and trimellitic anhydride curing agents; Polyester binders containing hydroxy and carboxylic acid groups crosslinked with materials selected from triglycidyl isocyanurate, tetra (2-hydroxyalkyl) bisamide, blocked aliphatic isocyanates and tetramethoxymethylglycollauryl curing agents; Acrylic binders containing epoxy groups crosslinked with dicarboxylic acids; And acrylic binders containing hydroxy groups crosslinked with blocked isocyanates.
[205] The coatings of the present invention are, for example, brushed, rolled, drawdown, dipping, curtain coating and, for example, air-atomized with a knife or trowel. The coating composition is typically prepared by applying the coating composition to a substrate by conventional methods such as spraying, air-assisted spraying, airless spraying, solid low pressure spraying, and air-assisted airless spraying. The wet coating thickness of the coating composition is typically 1 to 250 μm. The coating composition is applied to the substrate in a single coat or multiple coats. Preferably, the coating composition is applied in a single coat. The coating is allowed to dry at ambient conditions, for example 0-35 ° C., or at elevated temperatures, for example 35-150 ° C.
[206] Moreover, the coating agent of the present invention is not limited to this, but is not limited to other polymers, surfactants, other pigments, extenders, dyes, pearlescents, adhesion promoters, crosslinkers, dispersants, antifoams, leveings agent), optical polish
[207] and other ingredients including optical brighteners, ultraviolet stabilizers, absorbing pigments, binders, rheology modifiers, preservatives, pesticides and antioxidants.
[208] The coating agent of the present invention is wood; Stone; Cement substrates such as concrete, stucco, mortar and concrete substrates; Stone; Cellulose substrates such as paperboard, wallpaper, wall boards and paper; Glass; metal; asphalt; leather; Plastics such as polyvinyl chloride; And various substrates including wovens and nonwovens such as wovens, wools, synthetic and natural fibers and textiles. In addition to providing improved hiding of the underlying substrate, the coating of the present invention is suitable as a protective coating and also as a decorative coating.
[209] Coatings of the present invention include internal and exterior paint coatings including stone coatings, wood coatings and treatments; Floor polishes; Maintenance coatings such as metal coatings; Paper coatings; And traffic coatings such as coatings used for marking roads, pavings and runways.
[210] In one embodiment, the coating agent of the present invention is a semi-gloss coating having a 20 ° gloss value in the 10-50 range, a 60 ° gloss value in the 50-80 range and a 85 ° gloss value in the 80-95 range. The semi-gloss coating agent optionally comprises 9-15% of pigment particles, 0-5% of small extender particles and 0-10% of second pigment particles, by volume.
[211] In another embodiment, the coating agent of the present invention is a sheen coating having a 20 ° gloss value in the 2-10 range, a 60 ° gloss value in the 10-30 range and a 85 ° gloss value in the 10-30 range. The visual coating optionally comprises 9-15% pigment particles, 10-20% large extender particles and 0-10% second pigment particles, based on volume.
[212] In another embodiment, the coating agent of the present invention is a flat coating having a 20 ° gloss value in the 0-5 range, a 60 ° gloss value in the 0-5 range or a 85 ° gloss value in the 0-5 range. The plate coating agent optionally comprises 6-12% pigment particles, 25-40% large extender particles and 0-15% second pigment particles, based on volume.
[213] Hereinafter, some of the compositions and methods of the present invention will be described in detail by way of examples. The following examples are provided to aid the understanding of the present invention, and thus do not limit the present invention. The abbreviation "g" stands for "gram." The abbreviation "mg" stands for "milligram".
[214] Method for measuring B value according to the type of pigment particles used in the coating agent
[215] The B values for coatings containing certain types of pigment particles were measured by preparing a series of coatings comprising coatings having pigment volume concentrations of 0.2V, 0.4V, 0.6V, 0.8V and V for a particular pigment particle, At this time, it has a value represented by "V" in the pigment volume concentration (PVC) of the coating agent, wherein the coating agent is referred to as "coating agent-V". For these coatings having a PVC value that is a fraction of V, the volume concentrations of PVC and extenders and dyes of any other kind of primary and secondary pigments are maintained at the same level as coating-V.
[216] The coating agent is prepared by combining the components of the coating composition in the same order in the same manufacturing method. All coating compositions have the same volume solids. The coating composition was applied to Opacity Charts (The Leneta Company, Form 3B) using a single type applicator and allowed to dry or cure under the same conditions for the same period of time. The opacity charts have a white portion and a black portion.
[217] The Y-refractive index, Y _j , for each coating was measured for both the black and white portions of the chart using a colorimeter such as the Pacific Scientific Colorguard Colorimeter (MD from Gardner Ineotec). The thickness of the coating should be large enough so that the specific Y-values are the same for the black and white portions of the chart. The Y-value for Coating-V is less than 0.75 and the coating composition for the series of coatings is 0.79 kg (1.75 lb) of Supronil ™ HK Black Liquid (Clarient AG Corp., RI) per 378.5 liters (100 gallons) of coating composition. It is colored.
[218] The scattering coefficient, Sj, for each coating is calculated using the equation S = 2.578Y _j / (1-Y _j ) ² , where Y is a number from 0-1. The B value for Coating-V is calculated by substituting the Sj value in equation 4.
[219] Determination of Water Soluble Polymer Levels with Phosphoric Acid Groups
[220] 29.0 g of an aqueous polymer dispersion containing polymer particles having a phosphorous acid group was placed in a centrifuge tube. The sample was centrifuged at 15 ° C., 50,000 rmp for 2 hours. The serum phase portion was removed from the sample and dried at room temperature. A mother liquor containing 0.05 g methyl phosphonic acid, 0.10 g ammonia (28%) and 4.85 g deuterated water (D ₂ O) was prepared. Serum solids were dissolved in 1.0 g of mother liquor. The concentration of the water-soluble polymer having a phosphorous acid group was measured by phosphorous acid-31 nuclear magnetic resonance spectroscopy (NMR) by calculating the ratio of the area of a wide peak area for the water-soluble polymer having a phosphorous acid group at 4.7 ppm to the peak for methyl phosphonate at 21.6 ppm. It was.
[221] Determination of the level of phosphorous acid groups in polymer particles
[222] The equivalent of the phosphorous acid group in the polymer particles is determined by subtracting the equivalent of the water-soluble polymer having a phosphorous acid group measured by phosphorous acid-31 NMR from the equivalent of the phosphorous acid monomer used to prepare the polymer particles.
[223] If the equivalent of the phosphorous acid group used to prepare the polymer particles is not known, the equivalent of the phosphorous acid group in the polymer particles is first determined by atomic absorption spectrometry to determine the total equivalent of the phosphorous acid group in the aqueous polymer dispersion, followed by phosphorous acid measured by phosphorous acid -31 NMR It measures by subtracting the equivalent of the water-soluble polymer which has group.
[224] Example 1 Preparation of Composite Particles Having Covalently Bonded Polymer Particles
[225] Example 1.1 Preparation of Composite Particles from Titanium Dioxide Particles and Isocyanate Functional Polymer Particles
[226] Composite particles having covalently bonded polymer particles are prepared from isocyanate functional polymer particles and titanium dioxide particles functionalized with amine groups.
[227] Preparation of Isocyanate Functional Polymer Particles
[228] A 3-liter, four necked round bottom flask was equipped with paddle stirrer, thermometer, nitrogen inlet and reflux condenser. 1100 g of deionized water was added to the flask. Deionized water was heated to 85 ° C. under nitrogen atmosphere. A mixture of 11.6 g of sodium lauryl sulfate (SLS) (28% solids) in 10 g of deionized water was added to the flask, followed by a mixture of 50 g of deionized water and 3.8 g of sodium carbonate. Immediately after these additions, a solution of 3.9 g of sodium persulfate dissolved in 50 g of deionized water was added. After addition of sodium persulfate solution, 320 g of deionized water, 10 g of SLS, 492.5 g of butyl acrylate, 530.3 g of methyl methacrylate, 43.2 g of 3-isopropenyl-α, α-dimethylbenzyl isocyanate and 14.0 g of methacrylic acid Monomer emulsion (ME) prepared by mixing was added to the flask at 85 ° C. over 30 minutes at a rate of 6 g / min. After 30 minutes, the feed rate was increased to 12 g / min. Upon completion of the ME feed, the reaction was held at 85 ° C. for 15 minutes, after which the contents of the flask were cooled to room temperature and filtered to remove any coagulum. Dispersions containing isocyanate functional particles have a solids content of 38.5% by weight, an average particle diameter of 85 nm and a pH of 6.0.
[229] Preparation of Functionalized Pigment Particles
[230] Titanium dioxide particles functionalized with an amine group are prepared by treating the titanium dioxide particles with a coupling agent containing an alkoxysilane as the first functional group and an amine group as the second functional group. The alkoxysilane group reacts with the titanium dioxide particles to covalently bond the coupling agent to the titanium dioxide particles.
[231] The mixture of 95 g of ethanol and 5 g of water was placed in a polishing vessel and then placed in a Premier Mill Disperser (Premier Mill Corp., Reading, PA) equipped with a disk blade. To the polishing vessel, 400 g of TiPure ™ R-706 titanium dioxide (TiPure is a trademark of E. I. DuPont de Nemours and Company, Wilmington, DE) was added with mixing. The mixture was then ground at 2000 rpm for 15 minutes to disperse the titanium dioxide particles. After reducing the mill speed to gentle stirring, 4 g of 3-aminopropyl-trimethoxysilane were added. The mixture was stirred for 1 hour. The mixture was then transferred to a plastic bucket and ethanol and water were evaporated at room temperature to yield titanium dioxide particles functionalized with amine groups as functionalized pigment particles.
[232] Functionalized titanium dioxide particles are provided as an aqueous dispersion by first adding 75.0 g of water to the polishing vessel. Thereafter, 300 g of the functionalized titanium dioxide particles were added to the polishing vessel while mixing using a Premier Mill disperser equipped with a disk blade and polished for 20 minutes at 2000 rpm to provide an aqueous dispersion containing the functionalized titanium dioxide particles. .
[233] Composite particle manufacturing
[234] The composite particles of the present invention were prepared by mixing, dropwise, 140 g of an aqueous dispersion containing functionalized titanium dioxide particles dropwise to 180 g of an isocyanate functional polymer particle dispersion. The resulting composite particle dispersion was placed on a roller for at least 12 hours. The final composite particle dispersion has a solids level of 56.7% by weight. The composite particles contained 61.5 wt% titanium dioxide particles and 38.5 wt% polymer particles.
[235] Example 1.2 Preparation of Composite Particles from Titanium Dioxide Particles and Acetoacetoxy Functional Polymer Particles
[236] Composite particles were prepared from acetoacetoxy functional polymer particles and titanium dioxide particles functionalized with aldehyde groups.
[237] Preparation of Aldehyde-containing Coupling Agent
[238] The coupling agent containing an alkoxysilane group as the first functional group and an aldehyde group as the second functional group was first added 75.0 g of butyl acetate to a 250 ml round bottom flask equipped with a reflux condenser, magnetic stirrer, thermocouple and nitrogen inlet tube. Prepared. The contents of the flask was added to nitrogen and heated to 88 ° C. Then a solution of 0.05 g of Vazo ™ 67 initiator dissolved in 2.5 g of butyl acetate (Vazo is a trademark of E.I. Dupont de Nemours and Co., Wilmington, DE) was added to the flask. A monomer mixture containing 25 g butyl acetate, 12.5 g methyl methacrylate, 12.5 g hydroxyethyl methacrylate and 0.8 g 3-mercaptopropyltrimethoxysilane was added dropwise to the flask in 30 minutes. After the contents of the flask were left for 15 minutes, the temperature was raised to 95 ° C. and maintained at 95 ° C. for 40 minutes. The contents of the flask were then allowed to cool to room temperature, after which 55.5 g of anhydrous dimethyl sulfoxide was added, followed by 4.9 g of diisopropylcarbodiimide and 1.1 g of pyridine-hydrochloric acid dissolved in 5 g of dimethyl sulfoxide.
[239] The contents of the flask were allowed to stand for 72 hours. A white precipitate formed and was filtered off. The residue mixture contains, as an aldehyde functional alkoxysilane coupling agent, an alkoxysilane terminated co-oligomer of methyl methacrylate and 2-hydroxy acetaldehyde ester of methacrylic acid in 9.8% by weight solids. have.
[240] Preparation of Functionalized Pigment Particles
[241] Titanium dioxide particles functionalized with aldehyde groups are prepared by treating titanium dioxide with a coupling agent having an alkoxysilane group and an aldehyde group. The alkoxysilane group reacts with the titanium dioxide particles such that the coupling agent is attached to the titanium dioxide particles by covalent bonds.
[242] The mixture of 95 g of ethanol and 5 g of water was placed in a polishing vessel and then placed in a Premier Mill disperser equipped with a disk blade. To the polishing vessel, 400 g of TiPure ™ R-706 titanium dioxide (TiPure is a trademark of E. I. DuPont de Nemours and Company, Wilmington, DE) was added with mixing. The mixture was then ground at 2000 rpm for 20 minutes to disperse the titanium dioxide particles. Thereafter, 80 g of an aldehyde functional alkoxysilane coupling agent was added, followed by addition of 3 drops of hydrochloric acid. The mixture was further ground for 15 minutes. After reducing the mill speed to gentle stirring, the mixture was stirred for 25 minutes. The mixture was transferred to a plastic bucket and ethanol and water were evaporated at room temperature to yield titanium dioxide particles functionalized with aldehyde groups as functionalized pigment particles.
[243] Aqueous dispersions containing functionalized titanium dioxide particles were first subjected to 104.6 g of water, 6.1 g of Tamol ™ 731 dispersant (Tamol is a trademark of Rohm and Haas Comapny, Philadelphia, PA), 6.9 g of Colloid 643 dispersant. (Allied Colloids Limited Company, UK) and 1.1 g (50% by weight solution) of sodium hydroxide were added.
[244] The polishing vessel contents were mixed using a Premier Mill Disperser equipped with a disk blade, then 384 g of aldehyde functional titanium dioxide particles were added. The mixture was ground at 2000 rpm for 20 minutes to provide an aqueous dispersion containing aldehyde functional titanium dioxide particles.
[245] Preparation of Composite Particles
[246] The aqueous dispersion containing the composite particles of the present invention was added dropwise to 41.4 g of an aqueous dispersion containing aldehyde functional titanium dioxide particles into 51.4 g of Rhoshield ™ 3188 polymer dispersion (Rhoshield is a trademark of Rohm and Haas Company). It was prepared by mixing. Rhoshield ™ 3188 polymer is an acetoacetoxy-functional polymer particle dispersion supplied at 40% by weight solids with an average particle diameter of 120 nm. The resulting composite particle dispersion was placed on a roller for at least 12 hours before blending into the coating composition. The resulting composite particle dispersion had a solids level of 56.6 weight percent. The composite particles contained 63% by weight titanium dioxide particles and 37% by weight polymer particles.
[247] Example 2 Preparation of Composite Particles with Polymer Particles Absorbed
[248] The following abbreviations are used in this example:
[249] Surfactant-A lauryl- (ethylene oxide) ₄ sodium sulfate
[250] Surfactants having an average composition; 30% solids.
[251] SLS Sodium Lauryl Sulfate: 28% by weight
[252] ME-1 first monomer emulsion
[253] ME-2 second monomer emulsion
[254] ME-3 tertiary monomer emulsion
[255] PEM Phosphoethyl Methacrylate
[256] Ammonium hydrosides are 28% solids.
[257] Preparation of Phosphoric Acid Monomer
[258] Preparation of Phosphorylated Caprolactone 2- (Methacryloyloxy) ethyl Esters
[259] The reactor was equipped with a stirrer, thermocouple, reactant feed line, oxygen stream and temperature controller. 47 g of polyphosphoric acid was added to the reactor. The reactor contents were heated to 65 ° C. while mixing. A mixture of 101 g of caprolactone 2- (methacryloyloxy) ethyl ester and 0.1 g of 4-methoxyphenol was added to the reactor over 3 hours while maintaining the reactor contents at 65 ° C. After completion of the mixture addition, the reactor contents were held at 65 ° C. for 19 hours with vigorous stirring. The reactor contents were then cooled to room temperature and 25 g of methyl methacrylate was added to the reactor. The resulting monomer contains 60% by weight phosphorylated caprolactone 2- (methacryloyloxy) ethyl ester and 15% by weight methyl methacrylate.
[260] Preparation of Phosphorylated Hydroxybutyl Methacrylate
[261] The reactor was equipped with a stirrer, thermocouple, reactant feed line, oxygen stream and temperature controller. 49 g of polyphosphoric acid were added to the reactor. The reactor contents were heated to 65 ° C. while mixing. A mixture of 68 g of hydroxybutyl methacrylate and 66 mg of 4-methoxyphenol was added to the reactor over 3 hours while maintaining the reactor contents at 65 ° C. After completion of the mixture addition, the reactor contents were held at 65 ° C. for 19 hours with vigorous stirring. The reactor contents were then cooled to room temperature and 20 g of methyl methacrylate was added to the reactor. The resulting monomer contains 63% by weight phosphorylated hydroxybutyl methacrylate and 15% by weight methyl methacrylate.
[262] Preparation of mono-phosphonoethyl methacrylate
[263] The reactor was equipped with a stirrer, thermocouple, reactant feed line, oxygen stream and temperature controller. 98 g pyrophosphate was added to the reactor and heated to 65 ° C. A mixture of 130 g of hydroxyethyl methacrylate and 0.1 g of 4-methoxyphenol was added to the reactor over 3 hours. After addition of the mixture, the reactor contents were held at 65 ° C. for 17 hours with vigorous stirring. The reactor contents were cooled to room temperature and 16.4 g of methyl methacrylate was added. The resulting monomer contains 35% by weight of phosphonoethyl methacrylate and 15% by weight of methyl methacrylate.
[264] Purification of Phosphoethyl Methacrylate
[265] First, a crude crude phosphoethyl methacrylate sample containing 20% by weight of free phosphoric acid was added to a 1 L separatory funnel by adding 350 g of saturated sodium chloride solution (5.3 M NaCl), 200 g of crude phosphoethyl methacrylate, and 270 g of butyl acetate. Was purified. The mixture was stirred for 1-2 minutes and then allowed to separate into two phases. The lower aqueous phase was allowed to discharge from the separatory funnel. The upper organic phase was then transferred to a vessel. Thereafter, 10 g of magnesium sulfate was added to the organic phase, and the organic phase was mixed for 10 minutes. The organic phase was then filtered to remove magnesium sulfate. Butyl acetate was removed from the organic phase in a Buchii Rota-Evaporator to obtain purified phosphoethyl methacrylate containing 1% by weight free phosphoric acid.
[266] Preparation of Aqueous Dispersion
[267] An aqueous dispersion containing polymer particles having a first phosphorous acid group was prepared. The reactor used to prepare these and comparative dispersions was a 3-L, four-necked round bottom flask equipped with paddle stirrer, thermometer, nitrogen inlet and reflux condenser.
[268] Example 2.1
[269] To the flask was added 800 g deionized water and 0.7 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. A 5.0 g mixture of Surfactant-A dissolved in 5 g deionized water was added to the flask followed by a mixture of 2.4 g sodium persulfate dissolved in 25 g deionized water. After addition of sodium persulfate solution, 260 g of deionized water, 20 g of surfactant-A, 132 g of butyl acrylate, 444 g of methyl methacrylate, 6.0 g of acrylic acid, 18.0 g of purified phosphoethyl methacrylate and 5.0 g of sulfuric acid were mixed Added ME-1 to the flask at 85 ° C. at a rate of 7.0 g / min. Upon completion of the addition of ME-1, the flask contents were held at 85 ° C. for 15 minutes to allow the monomers to polymerize and then cooled to room temperature. Then 16 g ammonium hydroxide was added to the flask and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 33.0% by weight, an average particle diameter of 85 nm and a pH of 9.0. The glass transition temperature of the polymer particles was 50 ° C.
[270] Example 2.2
[271] To the flask was added 800 g deionized water and 0.7 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. After adding 3.0 g of surfactant-A dissolved in 10 g of deionized water to the flask, 12 g of deionized water, 1.0 g of surfactant-A, 7.9 g of butyl acrylate, 27.7 g of methyl methacrylate, and 0.4 g of methacrylic acid were added. ME-1 prepared by mixing was added. After addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME containing 170 g deionized water, 16.0 g surfactant-A, 124.1 g butyl acrylate, 416.3 g methyl methacrylate, 5.6 g acrylic acid, 18.0 g purified phosphoethyl methacrylate and 5.0 g sulfuric acid -2 was added to the flask at 85 ° C. at a rate of 7.5 g / min. Upon completion of the addition of ME-2, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added to the flask and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.0 weight percent, an average particle diameter of 128 nm and a pH of 8.6. The resulting aqueous polymer dispersion contains a ratio of equivalents of the second phosphite group to equivalents of the first phosphite group of less than 0.6.
[272] Example 2.3
[273] To the flask was added 800 g deionized water and 0.7 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. After adding 3.0 g of surfactant-A dissolved in 10 g of deionized water to the flask, 12 g of deionized water, 1.0 g of surfactant-A, 7.9 g of butyl acrylate, 27.7 g of methyl methacrylate, and 0.4 g of methacrylic acid were added. ME-1 prepared by mixing was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME containing 170 g deionized water, 16.0 g surfactant-A, 124.1 g butyl acrylate, 416.3 g methyl methacrylate, 5.6 g acrylic acid, 18.0 g purified phosphoethyl methacrylate and 5.0 g sulfuric acid -2 was added to the flask at 85 ° C. at a rate of 7.5 g / min. Upon completion of the addition of ME-2, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added to the flask and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 34.8 weight percent, an average particle diameter of 145 nm and a pH of 9.0.
[274] Example 2.4
[275] To the flask was added 800 g deionized water and 0.7 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, a flask of ME-2 containing 170 g of deionized water, 16.0 g of Surfactant-A, 124.1 g of butyl acrylate, 422.0 g of methyl methacrylate, 18.0 g of purified phosphoethyl methacrylate and 5.0 g of sulfuric acid At 85 ° C. at a rate of 7.5 g / min. Upon completion of the addition of ME-2, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added to the flask and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.6% by weight, an average particle diameter of 160 nm and a pH of 8.9.
[276] Example 2.5
[277] To the flask was added 800 g deionized water and 0.7 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. After addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, a flask of ME-2 containing 170 g of deionized water, 16.0 g of Surfactant-A, 124.1 g of butyl acrylate, 422.0 g of methyl methacrylate, 18.0 g of purified phosphoethyl methacrylate and 5.0 g of sulfuric acid At 85 ° C. at a rate of 7.5 g / min. After 75% of ME-2 was added, the solution of 5 g of ammonium hydroxide and 10 g of deionized water was added to the flask while the remaining ME-2 was added. After completion of the addition of ME-2, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Thereafter, 11 g ammonium hydroxide was added to the flask and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.3 weight percent, an average particle diameter of 110 nm and a pH of 8.7.
[278] Example 2.6
[279] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g of deionized water, 8.0 g of Surfactant-A, 66.0 g of butyl acrylate, 216.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, a solution of 4.0 g of ammonium hydroxide and 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 36.4 weight percent, an average particle diameter of 123 nm and a pH of 8.9.
[280] Example 2.7
[281] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g of deionized water, 8.0 g of Surfactant-A, 66.0 g of butyl acrylate, 216.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, ME-3 containing 80 g deionized water, 8.0 g surfactant-A, 72.0 g butyl acrylate and 228.0 g methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 36.3 wt%, an average particle diameter of 126 nm and a pH of 9.2.
[282] Example 2.8
[283] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g of deionized water, 8.0 g of Surfactant-A, 96.0 g of ethyl acrylate, 186.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, ME-3 containing 80 g deionized water, 8.0 g surfactant-A, 72.0 g butyl acrylate and 228.0 g methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 36.4 weight percent, an average particle diameter of 127 nm and a pH of 9.4.
[284] Example 2.9
[285] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g of deionized water, 8.0 g of Surfactant-A, 66.0 g of butyl acrylate, 212.8 g of methyl methacrylate and 21.2 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, a solution of 4.0 g of ammonium hydroxide and 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 12 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 34.4 weight percent, an average particle diameter of 118 nm and a pH of 9.0.
[286] Example 2.10
[287] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 170 g of deionized water, 16.0 g of Surfactant-A, 124.1 g of butyl acrylate, 422.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 36.0 wt%, an average particle diameter of 120 nm and a pH of 9.5.
[288] Example 2.11
[289] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 110 g deionized water, 10.5 g surfactant-A, 88.0 g butyl acrylate, 294.0 g methyl methacrylate, and 18.0 g purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, a solution of 4.0 g of ammonium hydroxide and 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 50 g of deionized water, 5.5 g of Surfactant-A, 48.0 g of butyl acrylate, and 152.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.5 weight percent, an average particle diameter of 118 nm and a pH of 9.5.
[290] Example 2.12
[291] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 128 g of deionized water, 12.8 g of Surfactant-A, 105.6 g of butyl acrylate, 356.4 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C., Add at a rate of 7.5 g / min. After completion of the addition of ME-2, a solution of 4.0 g of ammonium hydroxide and 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 32.0 g deionized water, 3.2 g surfactant-A, 28.8 g butyl acrylate, and 91.2 g methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.4% by weight, an average particle diameter of 118 nm and a pH of 9.4.
[292] Example 2.13
[293] To the flask was added 800 g deionized water and 3.0 g concentrated hydrochloric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 160 g of deionized water, 16.0 g of Surfactant-A, 124.0 g of butyl acrylate, 422.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C. , At a rate of 7.5 g / min. After completion of the addition of ME-2, the flask contents were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added to the flask and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.3% by weight, an average particle diameter of 128 nm and a pH of 9.0.
[294] Example 2.14
[295] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g deionized water, 8.0 g surfactant-A, 66.0 g butyl acrylate, 222.0 g methyl methacrylate and 6.0 g purified phosphoethyl methacrylate was added to the flask at 85 ° C. , At a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Thereafter, 12 g of ammonium hydroxide was added and the contents of the flask were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.7% by weight, an average particle diameter of 128 nm and a pH of 9.5.
[296] Example 2.15
[297] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g deionized water, 8.0 g surfactant-A, 27.0 g butyl acrylate, 255.0 g styrene and 18.0 g purified phosphoethyl methacrylate was added to the flask at 85 ° C., 7.5 g. Add at rate of / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.5 weight percent, an average particle diameter of 125 nm and a pH of 9.0.
[298] Example 2.16
[299] To the flask was added 800 g deionized water and 0.7 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g deionized water, 8.0 g surfactant-A, 66.0 g butyl acrylate, 216.0 g methyl methacrylate, 18.0 g purified phosphoethyl methacrylate and 2.5 g concentrated sulfuric acid was added. To the flask was added at 85 ° C. at a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of styrene was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 36.8 weight percent, an average particle diameter of 114 nm and a pH of 9.4.
[300] Example 2.17
[301] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME with 80 g deionized water, 8.0 g surfactant-A, 66.0 g butyl acrylate, 207.6 g methyl methacrylate and 26.4 g phosphorylated caprolactone 2- (methacryloxyloxy) ethyl ester -2 was added to the flask at 85 ° C. at a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.2 wt%, an average particle diameter of 118 nm and a pH of 7.5.
[302] Example 2.18
[303] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g deionized water, 8.0 g surfactant-A, 66.0 g butyl acrylate, 213.9 g methyl methacrylate and 20.1 g phosphorylated hydroxybutyl methacrylate was added to the flask with 85 At C, it was added at a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.6% by weight, an average particle diameter of 131 nm and a pH of 8.0.
[304] Example 2.19
[305] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME-2 containing 80 g deionized water, 8.0 g surfactant-A, 66.0 g butyl acrylate, 207.0 g methyl methacrylate and 27.0 g mono-phosphoethyl methacrylate was added to the flask at 85 ° C. , At a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 34.1 wt%, an average particle diameter of 116 nm and a pH of 8.7.
[306] Example 2.20
[307] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, ME with 80 g deionized water, 8.0 g surfactant-A, 66.0 g butyl acrylate, 213.0 g methyl methacrylate, 3.0 g allyl methacrylate, and 18.0 g purified phosphoethyl methacrylate -2 was added to the flask at 85 ° C. at a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 80 g of deionized water, 8.0 g of Surfactant-A, 72.0 g of butyl acrylate, and 228.0 g of styrene was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 35.5 wt%, an average particle diameter of 123 nm and a pH of 8.9.
[308] Example 2.21
[309] To the flask was added 800 g deionized water and 3.0 g concentrated sulfuric acid. The flask contents were heated to 85 ° C. under nitrogen atmosphere. ME-A prepared by adding a mixture of Surfactant-A 3.0 g dissolved in 10 g of deionized water to a flask, followed by mixing 12 g of Deionized Water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. 1 was added. After the addition of ME-1, a 2.4 g mixture of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the added monomer to polymerize. After 10 minutes, 40 g deionized water, 4.0 g surfactant-A, 33.0 g butyl acrylate, 104.9 g methyl methacrylate, 1.5 g allyl methacrylate, and 10.6 g crude phosphoethylmethacrylate ME-2 was added to the flask at 85 ° C. at a rate of 7.5 g / min. After completion of the addition of ME-2, a 4.0 g solution of ammonium hydroxide dissolved in 10 g of deionized water was added to the flask. Thereafter, ME-3 containing 120 g of deionized water, 12.0 g of Surfactant-A, 108.0 g of butyl acrylate, and 342.0 g of styrene was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. 10 g ammonium hydroxide was then added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 34.6 weight percent, an average particle diameter of 120 nm and a pH of 8.8.
[310] Comparative example
[311] Comparative aqueous dispersions containing polymer particles with phosphorous acid groups were prepared by aqueous emulsion polymerization of phosphorous acid monomers at values greater than pH 2. The comparative dispersion was prepared in the same reactor used to prepare the aqueous product of Examples 2.1-2.21.
[312] Comparative Example C.1
[313] After adding 1800 g of deionized water to the flask, it was heated to 80 ° C. under nitrogen atmosphere. A mixture of 11.8 g of sodium lauryl sulfate (SLS) dissolved in 10 g of deionized water was added to the flask, followed by a mixture of 6.0 g of sodium persulfate dissolved in 60 g of deionized water. After addition of sodium persulfate solution, ME- prepared by mixing deionized water 520.0 g, SLS 53.6 g, butyl acrylate 330 g, methyl methacrylate 1110.0 g, acrylic acid 15.0 g and crude phosphoethyl methacrylate 45.0 g 1 was added to the flask at 80 ° C. at a rate of 18.3 g / min. After completion of the addition of ME-1, the contents of the flask were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 25 g ammonium hydroxide were added and the flask contents were filtered to remove any coagulum. The resulting comparative dispersions containing polymer particles had a solids content of 37.1 wt%, an average particle diameter of 73 nm and a pH of 8.1.
[314] Comparative Example C.2
[315] After 800 g of deionized water was added to the flask, it was heated to 85 ° C. under a nitrogen atmosphere. A mixture of 3.0 g of Surfactant-A dissolved in 10 g of deionized water was added to the flask, followed by 12 g of deionized water, 1.0 g of Surfactant-A, 7.9 g of butyl acrylate, 27.7 g of methyl methacrylate, and 0.4 of methacrylic acid. g of ME-1 was added. After addition of ME-1, a mixture of 2.4 g of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the monomer to polymerize. After 10 minutes, a flask of ME-2 containing 170 g of deionized water, 16.0 g of Surfactant-A, 124.1 g of butyl acrylate, 416.3 g of methyl methacrylate, 5.6 g of acrylic acid and 18.0 g of purified phosphoethyl methacrylate At 85 ° C., at a rate of 7.5 g / min. After completion of the addition of ME-2, the flask contents were held at 85 ° C. for 15 minutes and then cooled to room temperature. Thereafter, 11 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting dispersion, containing polymer particles, had a solids content of 34.9 weight percent, an average particle diameter of 110 nm and a pH of 8.4. The resulting comparative aqueous polymer dispersion contains a ratio of 2.45 equivalents of the second phosphite group to equivalent of the first phosphite group.
[316] Comparative Example C.3
[317] After 800 g of deionized water was added to the flask, it was heated to 85 ° C. under a nitrogen atmosphere. A mixture of 3.0 g of Surfactant-A dissolved in 10 g of deionized water was added to the flask, followed by ME-1 of 12 g of deionized water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. Was added. After addition of ME-1, a mixture of 2.4 g of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the monomer to polymerize. After 10 minutes, ME-2 containing 80 g of deionized water, 8.0 g of Surfactant-A, 96.0 g of ethyl acrylate, 186.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was added to the flask at 85 ° C. , At a rate of 7.5 g / min. After completion of the addition of ME-2, ME-3 containing 80 g deionized water, 8.0 g surfactant-A, 72.0 g butyl acrylate and 228.0 g methyl methacrylate was fed to the flask at a rate of 12.5 g / min. Upon completion of the addition of ME-3, the reaction was held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 12 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting comparative dispersions containing polymer particles had a solids content of 36.5 weight percent, an average particle diameter of 112 nm and a pH of 9.9.
[318] Comparative Example C.4
[319] After 800 g of deionized water was added to the flask, it was heated to 85 ° C. under a nitrogen atmosphere. A mixture of 3.0 g of Surfactant-A dissolved in 10 g of deionized water was added to the flask, followed by ME-1 of 12 g of deionized water, 1.0 g of Surfactant-A, 8.0 g of butyl acrylate, and 28.0 g of methyl methacrylate. Was added. After addition of ME-1, a mixture of 2.4 g of sodium persulfate dissolved in 20 g of deionized water was added to the flask and the flask contents were held for 10 minutes to allow the monomer to polymerize. After 10 minutes, ME-2 containing 170 g of deionized water, 16.0 g of Surfactant-A, 124.0 g of butyl acrylate, 422.0 g of methyl methacrylate and 18.0 g of purified phosphoethyl methacrylate was placed in a flask at 85 ° C. , At a rate of 7.5 g / min. After completion of the addition of ME-2, the flask contents were held at 85 ° C. for 15 minutes and then cooled to room temperature. Then 16 g ammonium hydroxide was added and the flask contents were filtered to remove any coagulum. The resulting comparative dispersions containing polymer particles had a solids content of 34.8 weight percent, an average particle diameter of 106 nm and a pH of 10.0.
[320] In Table 2.1, pH values for phosphorous acid monomer polymerization are shown. The pH value was measured before and after addition and polymerization of the monomer emulsion containing the phosphorous acid monomer. The table also describes the types of phosphorous acid monomers and indicates the case where the phosphorous acid monomers are purified to remove free phosphoric acid.
[321] Table 2.1 Process pH Values for Phosphoric Acid Monomer Polymerization
[322] Process pH (Start / End)Phosphoric Acid Monomer Example 2.11.5 / 1.5Purified PEM Example 2.21.7 / 1.6Purified PEM Example 2.31.5 / 1.5Refined PEM Example 2.41.5 / 1.5Purified PEM Example 2.51.5 / 1.5Purified PEM Example 2.61/1Purified PEM Example 2.71/1Purified PEM Example 2.81/1Refined PEM Example 2.91/1Unrefined PEM Example 2.101/1Purified PEM Example 2.111/1Purified PEM Example 2.121/1Purified PEM Example 2.130.8 / 0.8Purified PEM Example 2.141/1Purified PEM Example 2.151/1Purified PEM Example 2.161/5/1Purified PEM Example 2.171/1Phosphorylated caprolactone2- (methacryloyloxy) ethyl ester Example 2.181/1Phosphorylated hydroxybutyl methacrylate Example 2.191/1Mono-phosphonoethyl methacrylate Example 2.201/1Purified PEM Example 2.211/1Unrefined PEM Comparative Example C.17.5 / 2.2Unrefined PEM Comparative Example C.27.5 / 2.2Purified PEM Comparative Example C.37.5 / 2.1Purified PEM Comparative Example C.47.5 / 2.2Refined PEM
[323] PEM = phosphoethyl methacrylate
[324] Preparation of Composite Particles with Adsorbed Polymer Particles
[325] Preparation of Pigment Particle Dispersions
[326] 133.0 g of water, 8.9 g of Tamol ™ 731A dispersant (Tamol is a trademark of Rohm and Haas Company), 10 g of Colloid ™ 643 dispersant (Colloid is a trademark of Allied Colloids Limited Company, UK), and 28% NH ₃ 5 g Was placed in a polishing vessel. The polishing vessel contents were mixed in a Premier Mill Disperser equipped with a disk blade. To the polishing vessel, 553.5 g of TiPure ™ R-706 titanium dioxide (TiPure is a trademark of EI DuPont de Nemours and Company) was added and polished at 2000 rpm for 20 minutes to prepare a titanium dioxide particle dispersion.
[327] Example 2.1a-Aqueous Composition Containing Composite Particles
[328] An aqueous composition containing the composite particles was prepared by dropwise adding 16.8 g of the titanium dioxide particle dispersion prepared above and 0.4 g of 28% ammonium hydroxide dropwise to 23.2 g of the aqueous dispersion of Example 2.1 and mixing. The resulting aqueous composition was left on the roller for at least 12 hours before blending into the coating composition. The resulting aqueous composition had a solids level of 51.3 wt% and a pH greater than 8. The composite particles contained 63.1 wt% titanium dioxide particles and 36.9 wt% polymer particles.
[329] Example 2.2a-Aqueous Composition Containing Composite Particles
[330] An aqueous composition containing the composite particles was prepared by dropwise adding 40 g of the titanium dioxide particle dispersion prepared above to a mixture of 53.9 g of the aqueous dispersion of Example 2.2 and 2.8 g of water, and mixing. The resulting aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[331] Example 2.4a-Aqueous Composition Containing Composite Particles
[332] An aqueous composition containing the composite particles was prepared by dropwise adding 38 g of the titanium dioxide particle dispersion prepared above to a mixture of 48.8 g of the aqueous dispersion of Example 2.4 and 3.8 g of water, and mixing. The resulting aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[333] Example 2.5a-Aqueous Composition Containing Composite Particles
[334] An aqueous composition containing the composite particles was prepared by dropwise adding 38 g of the titanium dioxide particle dispersion prepared above to a mixture of 49.2 g of the aqueous dispersion of Example 2.5 and 2.4 g of water, and mixing. The resulting aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[335] Example 2.8a-Aqueous Composition Containing Composite Particles
[336] An aqueous composition containing the composite particles was prepared by dropwise adding 40 g of the titanium dioxide particle dispersion prepared above to a mixture of 51.4 g of the aqueous dispersion of Example 2.8 and 5.3 g of water, and mixing. The resulting aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[337] Comparative Example C.1a-Comparative Aqueous Composition Containing Comparative Composite Particles
[338] A comparative aqueous composition containing comparative composite particles was prepared using the comparative aqueous component of Comparative Example C.1. These comparative polymer particles were prepared by a polymerization process with a pH of greater than two. The comparative aqueous composition was prepared by adding 16.8 g of the titanium dioxide dispersion prepared above and 0.40 g of 28% ammonium hydroxide dropwise to 23.33 g of the comparative aqueous dispersion of Comparative Example C.1 and mixing. The resulting aqueous composition containing the comparative composite particles was left on the roller for at least 12 hours before blending into the comparative coating composition. The comparative composite particle composition of Comparative Example C.1a had a solids level of 53.7 wt% and a pH of greater than 8. The comparative composite particles contained 60.2 wt% titanium dioxide particles and 39.8 wt% comparative polymer particles.
[339] Preparation of Pigment Particle Dispersions
[340] A mixture of 133.0 g of water, 8.9 g of Tamol ™ 731A dispersant (Tamol is a trademark of Rohm and Haas Company), 10 g of Colloid ™ 643 dispersant and 5 g of 28% NH ₃ was placed in a polishing vessel. The polishing vessel contents were mixed in a Premier Mill Disperser equipped with a disk blade. To the polishing vessel, 553.5 g of TiPure ™ R-706 titanium dioxide was added and polished at 2000 rpm for 20 minutes to prepare a titanium dioxide particle dispersion.
[341] Comparative Example C.2a-Comparative Aqueous Composition Containing Comparative Composite Particles
[342] A comparative aqueous composition containing the composite particles was prepared by dropwise adding 40.0 g of the titanium dioxide dispersion prepared above to a mixture of 53.7 g of the comparative aqueous dispersion of Comparative Example C.2 and 2.9 g of water and mixing. The resulting comparative aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[343] Comparative Example C.3a- Comparative Aqueous Composition Containing Comparative Composite Particles
[344] A comparative aqueous composition containing the composite particles was prepared by dropwise adding 40 g of the titanium dioxide dispersion prepared above to a mixture of 51.2 g of the comparative aqueous dispersion of Comparative Example C.2 and 5.4 g of water and mixing. The resulting comparative aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[345] Comparative Example C.4a- Comparative Aqueous Composition Containing Comparative Composite Particles
[346] A comparative aqueous composition containing the composite particles was prepared by dropping 38.0 g of the titanium dioxide dispersion prepared above into a mixture of 49.9 g of the comparative aqueous dispersion of Comparative Example C.4 and 2.7 g of water and mixing. The resulting comparative aqueous composition was left on the roller for at least 12 hours before blending into the coating composition.
[347] Comparative Example C.5- Comparative Dispersion Containing Titanium Dioxide Particles and Comparative Polymer Particles
[348] Comparative dispersions containing titanium dioxide particles and comparative polymer particles were prepared. The comparative dispersion contains composite particles that are not adsorbed or covalently bonded to the titanium dioxide particles as comparative polymer particles.
[349] Preparation of Pigment Particle Dispersions
[350] A mixture of 133.0 g of water, 8.9 g of Tamol ™ 731A dispersant (Tamol is a trademark of Rohm and Haas Company), 10 g of Colloid ™ 643 dispersant and 5 g of 28% NH ₃ was placed in a polishing vessel. The polishing vessel contents were mixed in a Premier Mill Disperser equipped with a disk blade. To the polishing vessel, 553.5 g of TiPure ™ R-706 titanium dioxide was added and polished at 2000 rpm for 20 minutes to prepare a titanium dioxide particle dispersion.
[351] Preparation of Comparative Dispersion
[352] A comparative dispersion was prepared by dropwise adding 140 g of the titanium dioxide dispersion prepared above to 155.4 g of a Rhoplex ™ SG-20 polymer (Rohm and Haas Company) and mixing. Rhoplex ™ SG-20 polymer was applied at 45.5 wt% solids with an average particle diameter of 150 nm.
[353] Example 3 Preparation of Coating Compositions and Comparative Coating Compositions
[354] Two coating compositions containing the composite particles of Example 1.1a were prepared at 2 and 30 pigment volume concentratin PVC by adding the components in the order shown in Table 3.1.
[355] TABLE 3.1 Coating composition of 2PVC and 30PVC.
[356] Example 3.1Example 3.2 Example 1.1a9.55 g143.29 g Isocyanate Functional Polymer Particle Dispersions of Example 1.1107.46 g- Texanol ™ Adhesives3.33 g2.38 g Natrosol ™ 250HR Thickener (2.5% aqueous solution)12.24 g12.24 g water-16.77 g Ammonium Hydroxide (28%)0.49 g0.49 g Supronil ™ HK Black Liquid0.49 g0.49 g PVC230
[357] (Texanol is a trademark of Eastman Chemical Corp, Kingport, TN.).
[358] These two coating compositions, Examples 3.1-3.2, were then mixed in various proportions as shown in Table 3.2 to prepare coating compositions at several different pigment volume ratios.
[359] TABLE 3.2 Coating compositions prepared from the mixtures of Examples 3.1 and 3.2.
[360] Example 3.3Example 3.4Example 3.5Example 3.6 Example 3.136.52 g33.59 g21.91 g7.30 g Example 3.25.36 g8.93 g23.22 g41.07g PVC571525
[361] A coating composition containing the composite particles of Example 1.2a was made of 15 PVC. First, by stirring in a bench top stirrer, 416 g of Rhoplex ™ AC-261 polymer dispersion, 1.92 g of Supronil ™ HK Black Liquid, 24 g of Texanol ™ binder, 64.8 g of water, and 2.5 wt% Natrosol ™ 250HR thickener aqueous solution (Hercules Corp., Wilmington, DE) 50g
[362] Master formulations were prepared. Thereafter, the composite particle dispersion of Example 1.2a was combined with the master blend to prepare the coating composition of Example 3.7. Transparent coatings were also prepared from the master formulation containing the ingredients shown in Table 3.3.
[363] TABLE 3.3 Coating composition of 15 PVC and transparent coating composition.
[364] Transparent coating compositionExample 3.7 Example 1.2a-36.05 g Rhoplex ™ AC-261 Polymer Dispersion45.27 g- Master blend69.0 g34.81 g PVC015
[365] Thereafter, the coating composition of Example 3.7 and the clear coating composition were mixed at various ratios in Table 3.4 to prepare the coating composition at several different pigment volume ratios.
[366] TABLE 3.4 Coating compositions prepared from the mixtures of Examples 3.1 and 3.2.
[367] Example 3.8Example 3.9Example 3.10Example 3.11 Transparent Coating Composition8.15g5.93 g3.70g1.48g Example 3.73.64 g6.36 g9.09 g11.81 g PVC471013
[368] A coating composition containing the composite particles of Example 2.1a as 16PVC was prepared. First, 564.0 g of Rhoplex ™ AC-261 polymer dispersion, 2.9 g of Supronil ™ HK Black Liquid, 35.0 g of Texanol ™ binder, 102.5 g of water, and Natrosol 250HR thickener (3% solids in water) with stirring in a bench top stirrer 67.7 g was combined to make a master blend. Thereafter, the composite particle dispersion of Example 2 was combined with the master formulation to prepare the coating composition of Example 3.12. Transparent coatings were also prepared from the master formulation containing the ingredients shown in Table 3.5.
[369] Table 3.5 Coating Composition of 16PVC
[370] Example 3.12 Example 2.1a40.46 g Master blend32.17 g PVC16
[371] The coating compositions were prepared at various pigment volume concentrations by mixing the composition of Example 3.12 and the master formulation as shown in Table 3.6.
[372] TABLE 3.6 Coating composition prepared from a mixture of Example 3.12 and the master formulation.
[373] Example 3.13Example 3.14Example 3.15Example 3.16Example 3.17 Master blend57.85 g42.21 g34.24 g27.45 g13.35 g Example 3.1222.15 g37.80 g45.77 g52.55 g66.66 g PVC478.61013
[374] Comparative coating compositions were prepared at 2 and 30 pigment volume concentrations (PVC) by adding the ingredients in Table 3.7 in order.
[375] TABLE 3.7 COMPARATIVE COATING COMPOSITION
[376] Comparative Example A.1Comparative Example A.2 Comparative Example C.1a8.82 g132.27 g Rhoplex ™ SG-20 Polymer Dispersion92.77 g- Texanol ™ Adhesives3.33 g2.38 g Natrosol ™ 250HR Thickener (2.5% aqueous solution)12.24 g12.24 g water24.73 g27.79 g Ammonium Hydroxide (28%)0.49 g0.49 g Supronil ™ HK Black Liquid0.49 g0.49 g PVC230
[377] The comparative coating compositions of Comparative Examples A.1 and A.2 were then mixed in various proportions as shown in Table 3.8 to prepare coating compositions in various different pigment volume ratios.
[378] Table 3.8 Comparative coating compositions of mixtures of Comparative Examples A.1 and A.2
[379] Comparative Example A.3Comparative Example A.4Comparative Example A.5Comparative Example A.6 Comparative Example A.136.31 g33.40 g2.78g7.26 g Comparative Example A.25.36 g8.93 g23.22 g41.07g PVC571525
[380] A second comparative coating composition was prepared containing the comparative composite particles of Comparative Example C.2a in 16 PVC. First, 564.0 g of Rhoplex ™ AC-261 polymer dispersion, 35.0 g of Texanol ™ binder, 102.5 g of water, 2.9 g of Supronil ™ HK Black Liquid and Natrosol 250HR thickener (3% solids in water) with stirring in a bench top stirrer 67.7 g was combined to make a master blend. Thereafter, the composite particle dispersion of Comparative Example C. 2a was combined with the master formulation to prepare a coating composition of Comparative Example A.7.
[381] TABLE 3.9 Comparative coating composition of 15 PVC.
[382] Comparative Example A. 7 Comparative Example C.2a40.46 g Master blend32.17 g PVC16
[383] Thereafter, the comparative coating composition and the master formulation of Comparative Example A.7 were combined at various magnifications in Table 3.10 so that the coating composition was provided at several different pigment volume ratios.
[384] Table 3. 10 Comparative coating composition of a mixture of Comparative Example A.7 and master formulation
[385] Comparative Example A.8Comparative Example A.9Comparative Example A. 10Comparative Example A. 11 Master blend57.9 g42.2 g27.5 g13.4g Comparative Example A.722.2 g37.8 g52.6 g66.7 g PVC471013
[386] Example 3.18 and Comparative Example A.12
[387] While stirring in a bench top stirrer, 329.8 g of Rhoplex ™ AC-261 polymer dispersion, 1.7 g of Supronil ™ HK Black Liquid, 27.7 g of Texanol ™ binder, 58.2 g of water and 42.6 g of Natrosol 250HR thickener (2.5% solids in water) Combination to prepare a master blend. Thereafter, the aqueous composition of Example 2.8a was combined with the master blend to prepare the coating composition of Example 3.18. Comparative coating compositions were prepared with comparative aqueous compositions of Comparative Example C.3a.
[388] Table 3.5 Preparation of Coating Compositions and Comparative Coating Compositions
[389] Example 3.18Comparative Example A.12 Master blend35.2 g35.2 g Example 2.8a45.0 gComparative Example C.3a 45.0 g PVC1616
[390] Example 3.19 and Comparative Example A.13
[391] While stirring in a bench top stirrer, 659.6 g of Rhoplex ™ AC-261 polymer dispersion, 3.42 g of Supronil ™ HK Black Liquid, 41.55 g of Texanol ™ binder, 116.4 g of water, and 85.2 g of Natrosol 250HR thickener (2.5% solids in water) Combination to prepare a master blend. Thereafter, the aqueous composition of Example 2.3 was combined with the master formulation to prepare a coating composition of Example 3.19. A comparative coating composition was prepared with the comparative aqueous composition of Comparative Example A.13.
[392] Table 3.6 Preparation of Coating Compositions and Comparative Coating Compositions
[393] 3.19 to ImplementationComparative Example A. 13 Master blend36.53 g36.53 g Example 2.2a50.0 gComparative Example C.2a 50.0 g PVC1616
[394] Examples 3.20-3.21 and Comparative Examples A.14
[395] While stirring in a bench top stirrer, 372.7 g of Rhoplex ™ AC-261 polymer dispersion, 1.90 g of Supronil ™ HK Black Liquid, 23.15 g of Texanol ™ binder, 67.72 g of water, and 44.72 g of Natrosol 250HR thickener (2.5% solids in water) Combination to prepare a master blend. Thereafter, the aqueous compositions of Examples 2.4a and 2.5a were combined with the master blend, respectively, to prepare the coating compositions of Examples 3.20 and 3.21, respectively. Comparative coating compositions were prepared from the comparative aqueous compositions of Comparative Example C. 4a.
[396] Table 3.7 Comparison of Coating Compositions and Comparative Coating Compositions
[397] Example 3.20Example 3.21Comparative Example A. 14 Master blend32.2 g32.2 g32.2 g Example 2.4a40.0 g Example 2.5a 40.0 gComparative Example C.4a 40.0 g PVC161616
[398] Example 4 Preparation and Evaluation of Coated Specimens
[399] Preparation of Coated Specimens:
[400] Apply the coating composition as a 76 micron (3 mil) thick wet film with Bird Blade (MED Industries) on an opaque chart (The Leneta Company, Form 3B) and apply the wet film for at least 12 hours at 20 ° C, 20% relative humidity. Dry to prepare coated specimens.
[401] Measurement of scattering coefficients:
[402] The Y-reflectivity of the coated specimens was measured in the black portion of the chart with a Pacific Scientific Colorguard colorimeter (Gardner Ineotec). Y-reflectance values shown are the average of three measurements.
[403] The reflectance was calculated by the following equation.
[404]
[405] Wherein Y represents the Y-reflectivity and the value 2.578 for a constant coefficient is chosen to provide a 2PVC coating with a scattering coefficient of 1.000. Table 4.1 shows the Y-reflectivity and calculated scattering coefficients for the coating compositions having comparative PVC values 2-30 and the comparative coating compositions.
[406] Table 4.1 Y-reflectance and scattering coefficients for coatings prepared with coating compositions and comparative coating compositions
[407] Coating compositionY-reflectivityScattering coefficientPVCRemarks Example 3.10.23101.0002Example 1.1a Example 3.30.37202.4325Example 3.40.43153.4417Example 3.50.56657.77115Example 3.60.653013.9825Example 3.20.671015.9630Silsingshe 3.80.41503.1264Example 1.2a Example 3.90.50805.4107Example 3.100.56687.78610Example 3.110.60309.86313Example 3.70.616010.7715Example 3.130.3981.0984Example 2.1a Example 3.140.4911.8957Example 3.150.5202.2578.6Example 3.160.5472.66610Example 3.170.5853.39713Example 3.120.6114.03816Comparative Example A.10.23001.0002Comparative Example C.1a Comparative Example A.30.37902.5335Comparative Example A.40.43003.4127Comparative Example A.50.52205.88915Comparative Example A.60.56407.64825Comparative Example A.20.56607.74830Comparative Example A.80.3961.0854Comparative Example C.2a Comparative Example A.90.4821.7967Comparative Example A.100.5322.42910Comparative Example A.110.5652.98613Comparative Example A.70.5893.48716
[408] The hiding efficiency provided by the titanium dioxide particles in the coating agents of Table 4.1 was determined by applying the scattering coefficient value and the pigment volume concentration of the titanium dioxide to the following equation:
[409]
[410] Where S is the scattering coefficient, V is the pigment volume concentration of titanium dioxide, and A and B are constants. The B value is measured for the coating agent containing the composite particles of Examples 1.1a, 1.2a, and 2a, the comparative composite particles of Comparative Example C.2a and the titanium dioxide particles of Comparative Example C.5.
[411] Table 4.2 B values for coatings prepared from coating compositions and comparative coating compositions
[412] Coating compositionBRemarks Example 3.1-3.6-0.07 ± 0.06Composite Particles of Example 1.1a Example 3.7-3.110.099 ± 0.035Composite Particles of Example 1.2a Example 3.12-3.170.08 ± 0.01Composite Particles of Example 2.1a Comparative Example A.1-A.60.22 ± 0.01Titanium Dioxide Particles of Comparative Example C.1a Comparative Example A.7-A.110.17 ± 0.005Comparative Composite Particles of Comparative Example C.2a Literature Values for Titanium Dioxide Particles0.23TiPure ™ Titanium Dioxide Particles
[413] The results in Table 4.2 show that the coating agents of the invention illustrated in Examples 3.1-3.17 have a B value of 0.15 or less. This indicates that the titanium dioxide pigment particles in these coatings have a scattering coefficient that satisfies a primary or similar primary relationship with respect to the pigment volume concentration of the titanium dioxide particles contained in the coating. In comparison, comparative coatings have significantly lower levels of concealment. The B value for titanium dioxide contained in the comparative coating is greater than 0.15. Coatings with titanium dioxide particles that do not contain composite particles have a maximum B value indicating a significant crowding of titanium dioxide particles and a loss of hiding efficiency.
[414] The Y-reflectivity for the coatings prepared from Examples 3.18-2.21 and Comparative Examples A.12-A.14 was also measured. Differences of more than 0.2 units of Y-reflectivity were visually discerned and were not considered significant.
[415] Y-values for the coatings prepared from Example 3.18 and Comparative Example A.12 were determined to be 67.2 and 65.8, respectively. The polymer particles contained in Example 3.18 and the comparative polymer particles of Comparative Example A.12 were the same polymer composition. The polymer particles of Example 3.18 were prepared by the low pH process of the present invention. Comparative polymer particles of Comparative Example A.12 were prepared by a polymerization process of greater than pH 2.
[416] Y-values for the coatings prepared from Example 3.19 and Comparative Example A.13 were determined to be 68.0 and 66.6, respectively. The polymer particles contained in Example 3.19 and the comparative polymer particles of Comparative Example A. 13 were the same polymer composition. The polymer particles contained in Example 3.19 were prepared by the low pH process of the present invention. Comparative polymer particles of Comparative Example A.13 were prepared by a polymerization process greater than pH 2.
[417] Y-values for the coatings prepared from Example 3.20, Example 3.21 and Comparative Example A.14 were measured to be 67.1, 67.0 and 66.3, respectively. The polymer particles contained in Example 3.20 and Example 3.21 and the comparative polymer particles of Comparative Example A. 14 were the same polymer composition. The polymer particles contained in Example 3.20 were prepared by the low pH process of the present invention. The comparative polymer particles contained in Comparative Example A.14 were prepared by a polymerization process greater than pH 2.
[418] The results indicate that the polymer particles produced by the polymerization process of the present invention provide a coating that exhibits a hiding level higher than that of the comparative coating containing polymer particles made by the polymerization process greater than pH 2.
[419] The coating agent of the present invention is to increase its hiding level.

权利要求:
Claims (16)
[1" claim-type="Currently amended] a) pigment particles having an average particle diameter of up to 1 micron, a surface and a refractive index of at least 1.8; And
b) a polymer matrix at least partially containing the forcing particles;
Including;
The pigment particle is a coating agent having a light scattering coefficient, S represented by the following formula.

(Wherein V is a pigment volume concentration of the pigment particles and is in the range of 5 to 40;
V _eff is the effective pigment volume concentration of the pigment particles;
A is a constant greater than zero;
B is a constant that is a value in the range of 0 to 0.15.)
[2" claim-type="Currently amended] The coating agent according to claim 1, wherein the pigment particles are present as composite particles.
[3" claim-type="Currently amended] The method of claim 2, wherein each of the composite particles is
a) one said pigment particle;
b) a plurality of first polymer particles; And
c) a plurality of second reaction coupling agents,
Wherein each one reaction coupling agent is covalently bonded to the one pigment particle and one of the corresponding plurality of first polymer particles.
[4" claim-type="Currently amended] The method of claim 2, wherein each of the composite particles is
a) one said pigment particle; And
b) a plurality of polymer particles;
Including;
Each of the polymer particles comprises a polymerization unit of a phosphorous monomer having a first phosphorous acid group, wherein the plurality of polymer particles are adsorbed onto the surface of the one pigment particle;
Wherein said composite particle is formed by mixing said one pigment particle and said plurality of polymer particles in an aqueous medium having a second phosphorous acid group and substantially free of a water soluble polymer having a molecular weight of at least 40,000.
[5" claim-type="Currently amended] The method of claim 2, wherein each of the composite particles
a) one said pigment particle; And
b) a plurality of polymer particles,
Wherein each one of the polymer particles has a pH of less than 2 and comprises a polymerized unit of a phosphorous acid monomer polymerized in an aqueous reaction medium having a phosphorous acid group, wherein the plurality of polymer particles are adsorbed onto the surface of the one pigment particle. Characterized in that the coating agent.
[6" claim-type="Currently amended] a) pigment particles; And
b) a plurality of polymer particles,
Including;
Wherein each one of the polymer particles comprises at least one complementary reactive functional group that forms a covalent bond with the pigment particle.
[7" claim-type="Currently amended] a) pigment particles;
b) a plurality of first polymer particles; And
c) a plurality of second reaction coupling agents;
Including;
Wherein each of said one reaction coupling agent is covalently bonded to a corresponding one of said pigment particles and a plurality of second reaction coupling agents.
[8" claim-type="Currently amended] a) iii) pigment particles,
Ii) a plurality of first polymer particles, and
Iii) a plurality of second reaction coupling agents;
Wherein each of said one reaction coupling agent comprises: composite particles covalently bonded to a corresponding one of said pigment particles and a plurality of first polymer particles; And
b) a binder;
Coating composition comprising a.
[9" claim-type="Currently amended] a) mixing the pigment particles with the plurality of second coupling agent molecules,
Wherein each of the coupling agent molecules has a first functional group that reacts with the pigment particles to form a first covalent bond and a second functional group that reacts with a complementary functional group to form a second covalent bond;
b) reacting or allowing the pigment particles to react with at least a portion of the first functional group of the plurality of second coupling agent molecules to form modified pigment particles,
Wherein the modified pigment particle has a plurality of third coupling agent molecules which react with the first reactive functional group to form a covalent bond;
c) mixing the modified pigment particles and the plurality of first polymer particles,
In this case, each of the plurality of first polymer particles has the complementary functional group,
d) reacting or allowing the second functional group of the plurality of third coupling agent molecules and the complementary functional group of the plurality of first polymer particles to form a covalent bond to form a composite particle,
Wherein at least one of the plurality of first polymer particles is covalently bonded to one of the plurality of third coupling agent molecules;
A composite particle production method comprising a pigment particle comprising the step and a plurality of first polymer particles attached to the pigment particle.
[10" claim-type="Currently amended] a) polymer particles comprising a polymerized unit of a phosphorous acid monomer and having a first phosphorous acid group; And
b) an aqueous medium;
An aqueous polymer dispersion comprising: substantially free of a water soluble polymer having a second phosphite group.
[11" claim-type="Currently amended] a) each
Iii) pigment particles with a surface, and
Ii) a plurality of polymer particles composed of polymerized units of phosphorous acid monomers and having a first phosphorous acid group;
Wherein the plurality of polymer particles are adsorbed onto the pigment particle surface,
Composite particles; And
b) an aqueous medium;
Including;
A composite particle dispersion having a second phosphite group and substantially free of a water soluble polymer having a molecular weight of at least 40,000.
[12" claim-type="Currently amended] a) preparing an aqueous composition comprising pigment particles and polymer particles having a first phosphorous acid group,
Wherein the polymer particles comprise polymerized units of phosphorous acid monomers; The aqueous composition has a second phosphite group and is substantially free of a water soluble polymer having a molecular weight of at least 40,000;
b) allowing the polymer particles to adsorb to the pigment particles to form composite particles;
Composite particle formation method comprising a.
[13" claim-type="Currently amended] Each composite particle
a) pigment particles with a surface; And
b) a plurality of polymer particles consisting of polymerized units of a phosphorous acid monomer, having a first phosphorous acid group;
Wherein the plurality of composite particles are adsorbed onto the surface of the pigment particles;
Composite particles are formed by mixing the pigment particles and the plurality of polymer particles in an aqueous medium;
The aqueous medium has a second phosphite group and is substantially free of a water soluble polymer having a molecular weight of at least 40,000.
Coatings comprising composite particles.
[14" claim-type="Currently amended] a) adding a phosphorous acid monomer to the aqueous reaction medium; And
b) polymerizing the phosphite monomer at a pH below 2 to form an aqueous dispersion of the polymer particles;
Aqueous dispersion manufacturing method containing the polymer particle comprised from the polymerization unit of the phosphorous acid monomer containing.
[15" claim-type="Currently amended] Consisting of polymerization units of phosphorous acid monomers; An aqueous dispersion comprising polymer particles prepared by polymerizing a phosphorous acid monomer in an aqueous reaction medium having a pH of less than 2.
[16" claim-type="Currently amended] a) pigment particles with a surface; And
b) a plurality of polymer particles comprising phosphorous acid monomer units polymerized in an aqueous reaction medium having a pH less than 2;
Contains at least one composite particle configured to include,
The plurality of polymer particles adsorbed onto the surface of the pigment particles,
Aqueous composition.

类似技术:

---

公开号 | 公开日 | 专利标题

---

JP5968532B2|2016-08-10|Method for producing a polymer adhesive composition comprising inorganic particles

---

EP2578647B1|2017-06-14|Coating composition with high pigment volume content opaque polymer particle and a polymer encapsulated TiO2 particle

---

CN101891971B|2015-05-06|Opacifying pigment particle

---

US20160046782A1|2016-02-18|Aluminum phosphate or polyphosphate particles for use as pigments in paints and method of making same

---

US7259203B2|2007-08-21|Aqueous nanocomposite dispersions: processes, compositions, and uses thereof

---

JP5857109B2|2016-02-10|Aluminum phosphate slurry

---

CN102417560B|2015-11-25|The pigment efficiency of multistage emulsion polymer and improvement

---

AU2001289118B2|2005-04-28|Improved nanocomposite compositions and methods for making and using same

---

CN100551983C|2009-10-21|Waterborne multistage polymer dispersion

---

US5663224A|1997-09-02|Process for preparing an aqueous dispersion

---

JP3298891B2|2002-07-08|Paint composition, method for producing paint composition, and method for producing dispersion of inorganic oxide sol

---

AU2004252163B2|2007-03-22|Aqueous dispersions of microparticles having a nanoparticulate phase and coating compositions containing the same

---

AU2004202934B2|2008-12-11|Aqueous polymer composition

---

CN1269920C|2006-08-16|Polymer particles with selective lateral group and preparation for composition from same

---

US8642681B2|2014-02-04|Surface-coated metallic pigment, water base paint containing the same, and coated product to which water base paint has been applied

---

JP6040275B2|2016-12-07|Film-forming composition comprising modified nanoparticles and methods of using modified nanoparticles in film-forming compositions

---

EP1833867B1|2008-08-06|Organic copolymers containing nanoparticles

---

CN101205267B|2011-05-11|Phosphorous-containing organic polymer and compositions and processes including same

---

CN1330713C|2007-08-08|Organic-inorganic compound particle and its preparation method

---

US6080802A|2000-06-27|Process for preparing an aqueous dispersion of composite particles including polymeric latex adsorbed to titanium dioxide

---

EP0615535B1|1998-05-20|Process for particle adsorption

---

US8808657B2|2014-08-19|Preparation of aluminum phosphate or polyphosphate particles

---

AU664967B2|1995-12-07|Process for controlling adsorption of polymeric latex on titanium dioxide

---

CN101665632B|2013-03-20|Opacifying pigment particle

---

CN1252157C|2006-04-19|Polymer-pigment composite material

同族专利:

---

公开号 | 公开日

---

NZ519583A|2003-10-31|

---

DE60233190D1|2009-09-17|

---

AR036090A1|2004-08-11|

---

EP1273636A2|2003-01-08|

---

BRPI0204406B1|2016-03-01|

---

CN1396227A|2003-02-12|

---

BR0204406A|2003-05-27|

---

AU4584202A|2003-01-02|

---

EP2050796B1|2010-09-22|

---

DE60237793D1|2010-11-04|

---

CA2390796A1|2002-12-20|

---

AU2007201215A1|2008-08-07|

---

US20030018103A1|2003-01-23|

---

EP2050796A1|2009-04-22|

---

JP2003176456A|2003-06-24|

---

SG99399A1|2003-10-27|

---

US7081488B2|2006-07-25|

---

CN100467559C|2009-03-11|

---

MXPA02006180A|2005-03-07|

---

AU785282B2|2006-12-21|

---

EP1273636B1|2009-08-05|

---

EP1273636A3|2003-11-26|

---

TWI300432B|2008-09-01|

---

AU2007201215B2|2010-10-28|

引用文献:

---

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

---

法律状态:
2001-06-20|Priority to US29970101P

---

2001-06-20|Priority to US60/299,701

---

2001-07-20|Priority to US30692901P

---

2001-07-20|Priority to US60/306,929

---

2001-08-09|Priority to US60/311,207

---

2001-08-09|Priority to US31120701P

---

2001-09-12|Priority to US31873401P

---

2001-09-12|Priority to US60/318,734

---

2001-09-26|Priority to US32538201P

---

2001-09-26|Priority to US60/325,382

---

2001-11-09|Priority to US60/337,742

---

2001-11-09|Priority to US33774201P

---

2002-05-07|Priority to US60/377,975

---

2002-05-07|Priority to US37797502P

---

2002-06-20|Application filed by 롬 앤드 하스 캄파니

---

2002-12-31|Publication of KR20020097013A

优先权:

---

申请号 | 申请日 | 专利标题

---

US29970101P| true| 2001-06-20|2001-06-20|

---

US60/299,701|2001-06-20|

---

US30692901P| true| 2001-07-20|2001-07-20|

---

US60/306,929|2001-07-20|

---

US31120701P| true| 2001-08-09|2001-08-09|

---

US60/311,207|2001-08-09|

---

US31873401P| true| 2001-09-12|2001-09-12|

---

US60/318,734|2001-09-12|

---

US32538201P| true| 2001-09-26|2001-09-26|

---

US60/325,382|2001-09-26|

---

US33774201P| true| 2001-11-09|2001-11-09|

---

US60/337,742|2001-11-09|

---

US37797502P| true| 2002-05-07|2002-05-07|

---

US60/377,975|2002-05-07|