Novel polyhydroxyalkanoates having in its side chain phenylsulfinyl structure and/or phenyl sulfonyl

专利摘要:
PURPOSE: A novel polyhydroxyalkanoate having the phenylsulfanyl structure and/or the phenylsulfonyl structure at a side chain, its preparation method, a charge controlling agent, a toner binder and a toner containing the polyhydroxyalkanoate, and image formation method and apparatus are provided, wherein the polyhydroxyalkanoate shows a superior function as a charge controlling agent and is biodegradable. CONSTITUTION: The polyhydroxyalkanoate comprises at least one between the 3-hydroxy-(substituted phenylsulfanyl)alkanoate unit represented by the formula 1 and the 3-hydroxy-(substituted phenylsulfonyl)alkanoate unit represented by the formula 2. The preparation method comprises the steps of culturing microorganism in a medium containing at least one ¥ø-(substituted phenylsulfanyl)alkanoic acid represented by the formula 18; and treating the produced polyhydroxyalkanoate with a peroxide compound. In the formulas 1, 2 and 18, R is H, a halogen atom, CN, NO2, COOR' or SO2R''(wherein R' is H, Na, K, CH3 or C2H5, and R'' is OH, OK, a halogen atom, OCH3 or OC2H5); and x is an integer of 1-7.
公开号:KR20020083950A
申请号:KR1020020023213
申请日:2002-04-27
公开日:2002-11-04
发明作者:이마무라타케시；수가와에츄코；야노테츠야；켄모쿠타카시
申请人:캐논 가부시끼가이샤；
IPC主号:

专利说明:

A novel polyhydroxyalkanoate having a phenylsulfanyl structure and / or a phenylsulfonyl structure in its side chain, a production method thereof, a charge control agent containing a new polyhydroxyalkanoate, a toner binder and a toner, and Image forming method and image forming apparatus using the toner TECHNICAL FIELD APPARATUS USING THE TONER}
[19] The present invention relates to polyhydroxyalkanoates (hereinafter referred to as "PHA") containing novel structural units and methods for their production. More specifically, the present invention is a novel process for producing PHAs containing 3-hydroxyalkanoic acid units having substituted phenylsulfanyl groups and / or substituted phenylsulfonyl groups at the end of the side chain as substituents. Cultured microorganisms to produce and accumulate PHA containing 3-hydroxyalkanoic acid unit having a corresponding substituted phenylsulfanyl group as a substituent in cells, and selectively oxidize sulfide type sulfur of PHA. Conversion to sulfanyl or sulfonyl groups to produce the desired biodegradable PHA.
[20] BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to charge control agents for use in recording processing using electrophotographic, electrostatic recording, magnetic recording, and the like, toner binders and toners for electrostatic latent image development, an image forming method using the toner, and an image forming apparatus. More specifically, the present invention relates to a charge control agent for use in electrophotographic photographs such as copiers, printers, facsimiles, electrostatic locks and electrostatic printing apparatuses, toner binders and electrostatic latent image developing toners, an image forming method using the toners, and an image. It relates to a forming apparatus. In particular, the present invention relates to a negatively charged charge control agent having high stability to a human body or environment, a toner binder using such a charge control agent, a toner for electrostatic latent image development, an image forming method and an image forming apparatus using the toner. It is about.
[21] Related Background
[22] Until now, it has been reported that many microorganisms produce poly-3-hydroxybutyric acid (PHB) or other PHAs and accumulate in the cells ("Biodegradable Plastic Handbook", Biodegradable Plastics Research Council, KKNTS, pp. 178). -197 (1995)). As in the case of conventional plastics, these polymers can be used to make various products through melt treatment and the like. In addition, since they are biodegradable, there is an advantage that they are completely decomposed by microorganisms in nature, and unlike conventional synthetic polymer compounds, they do not remain and contaminate in the natural environment. Moreover, since they are excellent in biocompatibility, their application to medical soft members is also expected.
[23] In addition, these PHAs produced by microorganisms are known to have various compositions and structures depending on the type of microorganisms used for the production, medium composition, culture conditions, and the like. Many studies have been conducted on the control of their composition and structure.
[24] (1) First, biosynthesis of PHA by polymerization of a monomer unit having a relatively simple structure such as 3-hydroxybutyric acid (hereinafter simply referred to as "3HB") includes the following cases.
[25] (a) containing 3HB and 3-hydroxyvaleric acid (hereinafter "3HV"):
[26] Japanese Patent Application Laid-open No. 6-15604, Japanese Patent No. 7-14352, Japanese Patent Application No. 8-19227, and Japanese Patent Application Laid-open No. 5-7492.
[27] (b) containing 3HB and 3-hydroxyhexanoic acid (hereinafter "3HHx"):
[28] Japanese Patent Application Laid-Open No. 5-93049, and No. 7-265065.
[29] (c) containing 3HB and 4-hydroxybutyric acid (hereinafter 4HB "):
[30] Japanese Patent Laid-Open No. 9-191893.
[31] (d) containing 3-hydroxyalkanoates having 6 to 12 carbon atoms:
[32] Japanese Patent No. 2642937.
[33] (e) Biosynthesis using simple fatty acids as carbon source. The product is substantially the same as that of (d) above: Appl, Environ. Microbiol., 58 (2), 746, 1992.
[34] These are all PHAs composed of monomer units each having an alkyl group on the side chain, that is, "usual PHA", all obtained by synthesis of hydrocarbons by β-oxidation or by synthesis of fatty acids from sugars by microorganisms.
[35] (2) However, in view of the broader application of such PHAs produced by microorganisms, for example as functional polymers, PHAs with substituents other than alkyl groups introduced into the side chain, ie "unusual PHAs" "Is expected to be extremely useful. Examples of such other substituents include aromatic rings (phenyl groups, phenoxy groups, etc.), unsaturated hydrocarbons, ester groups, allyl, cyano groups, halogenated hydrocarbons, epoxides, and the like. Among these, research on the PHA which has an aromatic ring is especially active.
[36] (a) containing a phenyl group or a partially substituted phenyl group:
[37] In the documents "Macromol, Chem, Phys., 191, 1957-1965 (1990) and Macromolecules, 24, 5256-5260 (1991), Pseudomonas oleovorans uses 5-phenylvaleric acid as a substrate. It has been reported to produce PHAs containing 3-hydroxy-5-phenylvaleric acid as a unit.
[38] See, Macromolecules. 29, 1762-1766 (1996), in which Pseudomonas oleovorans uses 3-hydroxy-5- (4'-tolyl) valeric acid using 5- (4'-tolyl) valeric acid as a substrate. It has been reported to produce PHAs containing units.
[39] In addition, in the document "Macromolecules, 32, 2889-2895 (1999)", Pseudomonas oleovorans is 3-hydroxy using 5- (2 ', 4'-dinitrophenyl) valeric acid as a substrate. It has been reported to produce PHAs containing -5- (2 ', 4'-dinitrophenyl) valeric acid units and 3-hydroxy-5- (4'-nitrophenyl) valeric acid units.
[40] (b) containing phenoxyl groups or partially substituted phenoxyl groups:
[41] See, Macromol. Chem. Phys., 195, 1665-1672 (1994), Pseudomonas oleovorans has a 3-hydroxy-5-phenoxyvaleric acid unit and 3-hydroxy using 11-phenoxyundecanoic acid as a substrate. It has been reported to produce PHA copolymers with oxy-9-phenoxynonanoic acid units.
[42] In addition, Japanese Patent No. 2989175 discloses 3-hydroxy-5- (monofluorophenoxy) pentanoate (3H5 (MFP) P) unit or 3-hydroxy-5- (difluorophenoxy A) homopolymer consisting of pentanoate (3H5 (DFP) P) units; A copolymer containing at least 3H5 (MFP) P units or 3H5 (DFP) P units; Pseudomonas putida , which can synthesize such a polymer; A method for preparing the polymer using Pseudomonas genus is disclosed . As an effect, polymers having phenoxy groups substituted with 1 to 2 fluorine atoms at the side chain ends can be synthesized by absorbing long chain fatty acids having substitution, and having high melting point and maintaining good processability, isotacticity. And what can impart water repellency are described.
[43] In addition to these fluorine-substituted products, products in which cyano groups and / or nitro groups are substituted are also studied.
[44] Document Can. J. Microbiol., 41, 32-43 (1995) and Polymer International, 39, 205-213 (1996), strain Pseudomonas oleovorans ATCC 29347 and strain Pseudomonas putida KT 2442 In addition, 3-hydroxy-p-cyanophenoxyhexanoic acid or 3-hydroxy-p-nitrophenoxy using octanoic acid and p-cyanophenoxyhexanoic acid or p-nitrophenoxyhexanoic acid as a substrate. It is reported to produce PHA containing hexanoic acid as a monomer unit.
[45] These reports, unlike commercially available PHAs with alkyl groups in the side chains, are useful for obtaining polymers having aromatic rings in the side chains of the PHAs and having physical properties derived therefrom.
[46] (3) A new category for the production of PHAs with functional groups suitable for side chains is being studied, with no limitations on physical properties.
[47] For example, Macromolecules, 31, 1480-1486 (1996) and Journal of Polymer Science: Part A: Polymer Chemistry, 36, 2381-2387 (1998), etc., contain a unit having a vinyl group at the end of the side chain. After synthesize | combining PHA, it is reported that the PHA containing a highly reactive epoxy group can be synthesize | combined at the edge part of the said side chain by epoxidizing the synthesize | combined product with an oxidizing agent.
[48] Moreover, as a synthesis example of PHA containing the unit which has the thioether (-S-: sulfanyl bond) which is expected to be highly reactive other than a vinyl group, the document "Macromolecules, 32, 8315-8318 (1999)", Pseudomonas putida 27N01 strain uses 3-hydroxy-5-thiophenoxyvaleric acid (3-) using 11-thiophenoxyundecanoic acid (11- (phenylsulfanyl) undecanoic acid) as a substrate. To produce a PHA copolymer of hydroxy-5- (phenylsulfanyl) valeric acid) and 3-hydroxy-7-thiophenoxyheptanoic acid (3-hydroxy-7- (phenylsulfanyl) heptanoic acid) Is reported.
[49] Many methods are known in the art as a method for electrophotography. In general, an electrostatic latent image is formed on an image bearing member (photosensitive member) by various means using a photoconductive material, and then the latent image is developed using toner to form a visible image (toner image). Accordingly, the toner image is transferred onto the transfer medium, and then the toner image is fixed to the transfer medium by heating and / or pressurized to obtain a copy image. As a method of forming an electrostatic latent image as a visible image, a cascade phenomenon, a magnetic brush phenomenon, a press phenomenon and the like are conventionally known. As another method, a magnetic toner is blown from the developing sleeve to the photosensitive member by an electric field using a rotating developing sleeve having magnetic poles and magnetic cores.
[50] As a developing method used for developing an electrostatic latent image, a two-component developing method using a two-component developer composed of a toner and a carrier (i.e., a carrier) and a one-component developing method using a one-component developer composed only of toner without a carrier Can be used.
[51] The colored fine particles, usually called toner, consist of a binder resin and a pigment as main components, and in addition, contain a magnetic material or the like as the case may be. In order to impart a charge to the toner, the chargeability of the binder resin itself may be used without using a charge control agent, but in this case, the binder resin deteriorates the charge stability over time and the moisture resistance. A charge control agent is added for the purpose of maintaining the charge of the toner and controlling the charge.
[52] Conventional charge control agents known in the art today include, for example, azo dye-based metal complexes, metal complexes of aromatic dicarboxylic acids, metal complexes of salicylic acid derivatives, and the like as negative charge control agents. As positive charge control agents, organic tidal compounds such as nigrosine dyes, triphenylmethane dyes, quaternary ammonium salts and various dibutyltin oxides are known. However, the toner containing any of these as the charge control agent did not sufficiently satisfy the quality characteristics required for the toner in the case of charging performance, stability over time, and the like.
[53] For example, a toner containing an azo dye-based metal complex known as a negative charge control agent is at a reasonable level in terms of high charge amount (ie, charge amount). However, since the azo dye-based metal complex is a crystalline compound having a low molecular weight, dispersibility may deteriorate depending on the kind of binder resin to be blended. In such a case, the negative charge control agent is not uniformly dispersed in the binder resin, so that the obtained toner also greatly lacks the sharpness of the charge dispersibility, resulting in low gradation of the image, resulting in deterioration of image forming performance. In addition, since the azo dye-based metal complex has an inherent color tone, under existing conditions, it is used only for toners whose color tone of the toner is mainly limited to black. The use of such toner as a color toner causes a serious problem of not having the necessary clarity to produce an image with improved color sharpness.
[54] As an example of the almost colorless negative charge control agent, metal complexes of aromatic dicarboxylic acids are designated, but they have a problem of low dispersion due to the fact that they are not completely colorless and are low molecular weight crystalline compounds.
[55] For nigrosine dyes and triphenylmethane dyes known as positive charge control agents, since they have their own color, they are used only for toners of mainly color tone limited under existing conditions. When a toner containing such a dye is used for continuous copying, stability is not good over time. Conventional toners containing quaternary ammonium salts have insufficient moisture resistance and poor stability over time, and thus cannot provide a good image upon repeated use.
[56] In recent years, a wider discussion has been made from the viewpoint of environmental preservation on the method of reducing waste and improving the safety of the waste, which is also applicable to electrophotographic systems. With the spread of image forming apparatuses, the processing of printing paper, waste toner, and the like has been increasing year by year, and the safety of such waste is also an important problem in terms of preservation of the global environment.
[57] In view of this, the polymer type charge control agent is researched. As these, for example, US Patent Nos. 4,480, 021, US Patent Nos. 4,442, 189, US Patent Nos. 4,925, 765, and Japanese Patent Laid-Open No. 60-108861, Japanese Patent Laid-Open No. 61- The compound disclosed in Unexamined-Japanese-Patent No. 3149, 63-38958, 63-88564, etc. are mentioned. In general, as the polymer type charge control agent used for toners having negative charge, styrene and / or α-methylstyrene with quaternary ammonium alkyl (meth) acrylates and / or alkylacrylate copolymers 8-220809, 8-3658, Japanese Patent No. 2552133, Japanese Patent No. 2807790) and a modification using a polyvalent amine as part of a structural part of a polyester resin composed of a dicarboxylic acid unit and a glycol unit. Polymer compounds having an ammonium salt structure such as a polyester polymer are frequently used. Although these materials are advantageous in their colorlessness, they have the drawback that they must be added in large amounts to ensure a charged amount, but nitrogen atoms are thermally unstable, oxidized and thermally decomposed during heat-mixing, causing harmful odors or coloring. do.
[58] To solve this problem, Japanese Patent Application Laid-Open No. 7-120080 discloses a positive charged phase polymer charge control agent composed of a copolymer of phosphonium salt of vinylbenzyl halogen. However, all of them are considered to have poor moisture resistance since they have a positively charged cationic functional group and therefore obviously have moisture-absorbing properties. In addition, this problem may result in compatibility with a binder resin which is basically a non-ion.
[59] Therefore, these compounds do not have sufficient performance as charge control agents, and there are problems in terms of charge amount, charge rise performance, stability over time, environmental protection, and the like. In addition, considering the effects on the human body and the environment as well as on the functioning point of view, in view of the organic solvents and compounds used in the synthesis, a safer and more gentle process using a safer compound and a smaller amount of the organic solvent is required. There is a strong need to provide charge control agents that can be synthesized.
[60] In view of environmental protection, development of resins that are degradable over time by the action of microorganisms, that is, biodegradable resins, is being advanced. For example, as described above, it has been reported that many microorganisms have the ability to produce biodegradable resin PHA and accumulate in the cells. It is also known that such PHAs can have various compositions and structures depending on the type of microorganism used for production, the composition of the medium, the fermentation conditions, and the like. Until now, research on the method of controlling such a composition and structure has been mainly conducted in view of the improvement of the physical properties of PHA, and in particular, considerable achievement has already been achieved in the application to the field of medicinal materials. In the agricultural field, biodegradable resins are also used in multifiles, horticultural materials and the like, slow-release pesticides, fertilizers and the like. Also in the leisure industry, biodegradable resins are used for fishing lines, fishing goods, golf goods and the like.
[61] However, considering their wide use as plastics, it cannot be said that they are satisfactory in terms of physical properties under existing conditions. In order to make PHA available in a wider range, research to improve physical properties more widely is important. For this purpose, research and development on PHAs containing monomer units of various structures is important. The type of PHA having a substituent introduced into the side chain is expected to be expanded as a "functional polymer" having very useful functions and properties due to the properties of the introduced substituent by selecting a substituent to be introduced according to desired physical properties and the like. Can be. In other words, the research and development of such PHA capable of realizing both functional factors and biodegradation characteristics is an important task.
[62] Also in the field of electrophotography, application of biodegradable resins to binder resins has been particularly proposed for the production of toners. For example, US Pat. No. 5,004,664 discloses a toner having a biodegradable resin in its composition, in particular polyhydroxybutyric acid, polyhydroxyvaleric acid or a copolymer or combination thereof. Japanese Patent Laid-Open No. 6-289644 also discloses at least binder wax and biodegradable resin (e.g., polyester produced by microorganism, natural polymer material derived from vegetables or animals). An electrophotographic toner, particularly used for fixing a heat roll, is disclosed, wherein the amount of wood wax added to the binder resin is 5 to 50% by weight.
[63] Japanese Laid-Open Patent Publication No. 7-120975 discloses an electrophotographic toner characterized by containing lactic acid resin as a binder resin, and Japanese Laid-Open Patent Publication No. 9-274355 discloses lactic acid and trifunctional or higher oxycarboxylic acid. Disclosed is a toner for electrostatic latent image development, comprising a polyester resin and a pigment obtained by dehydration polycondensation of a composition containing N.
[64] In addition, Japanese Patent Application Laid-Open No. 8-262796 discloses that, in an electrostatic toner containing a binder resin and a pigment, the binder resin contains a biodegradable resin (for example, an aliphatic polyester resin), and the pigment A toner is disclosed wherein the toner is a water-insoluble colorant. Further, Japanese Patent Laid-Open No. 9-281746 discloses an electrostatic latent image developing toner comprising a urene-carbonized polyester resin and a pigment obtained by crosslinking polylactic acid and a trifunctional or higher polyhydric isocyanate. .
[65] Since all of the electrophotographic toners use biodegradable resins as their binder resins, it can be seen that they have an effect of contributing to environmental preservation.
[66] However, reports on the use of biodegradable resins in charge control agents are not yet known. Thus, there is ample room for more contributions to environmental protection.
[67] Among these PHAs having a functional group in the side chain, when a PHA containing a 3-hydroxy-ω- (phenylsulfanyl) alkanoic acid unit is noted, sulfide type sulfur (-S-) has high reactivity, and thus sulfide type sulfur Research on various derivatives of PHA with (-S-) has been done increasingly and anticipates the development of functional PHAs. However, to date only the above reports on the biodegradability of PHAs with aromatic rings and sulfide type sulfur (-S-). In the production process of PHA containing 3-hydroxy-ω- (phenylsulfanyl) alkanoic acid unit, a raw material ω- (phenylsulfanyl) alkanoic acid unit having a carbon chain length longer than that of the target PHA is used. In addition, it is difficult to control the polymer structure by using a β-oxidation method in which the carbon chain is shortened by filtering two carbons and allowing 3-hydroxyalkanoic acid having a shorter carbon chain than the raw material to be blended into the polymer unit.
[68] In order to solve this problem, the present inventors produce PHA mainly containing 3-hydroxy-ω- (phenylsulfanyl) alkanoic acid unit having a carbon chain length of the raw material ω- (phenylsulfanyl) alkanoic acid. Has already been developed, and has been filed as Japanese Patent Application Nos. 2001-57145 and 2001-57142. These two applications disclose novel polyhydroxyalkanoates containing units with sulfide (-S-) structures in the side chain and efficient production processes. Specifically, this process uses a microorganism, has a carbon chain corresponding to a raw material, and has a unit structure having a phenylsulfanyl group or a substituted phenylsulfanyl group at a terminal where a sulfide-type sulfer having high reactivity (-S-) is present. Produces PHA molecules with In the interest in the PHA produced using the above mentioned means and the means for converting from a structure containing a highly reactive (-S-) sulfide-type sulfur to a useful PHA having different physicochemical properties, There was a strong demand.
[69] Summary of the Invention
[70] The present invention solves the above-mentioned problems, and an object of the present invention is to use a wider range of new PHAs, especially in addition to PHAs containing units having sulfide-type sulfur (-S-) in the side chain, and especially physicochemical It is to provide a PHA having a new structure and a method of producing the same with improved properties. In particular, the present invention mainly contains 3-hydroxy-ω- (phenylsulfanyl) alkanoic acid units and / or 3-hydroxy-ω- (substituted phenylsulfanyl) alkanoic acid units produced by microorganisms. The present invention provides a novel PHA prepared by using PHA as an intermediate raw material, converts a sulfide type of sulfur (-S-) into a group having another type of sulfur, and provides a method of producing the same.
[71] Another object of the present invention is that in terms of functionality, it contributes greatly to environmental protection and has high performance (ie, high charge amount, rapid rise at charge, good stability over time and high environmental stability) and dispersibility. A charge control agent charged in an improved amount, a toner binder containing such a charge control agent, an electrostatic image developing toner containing a charge controlling agent, and an image forming method using the electrostatic image developing toner.
[72] As a result of intensive research on the above problem, the inventors have found that the 3-hydroxy-ω- (phenylsulfanyl) alkanoic acid unit and / or 3-hydroxy-ω- (substituted phenylsulfa) produced by microorganisms. When PHA mainly containing a nil) alkanoic acid unit is used as a raw material, the sulfide type sulfur (-S-) is selectively oxidized by peroxide, and the sulfide type sulfur is used as a sulfonyl group (-SO _2- ) or a sulfinyl group ( -SO-) and found that the resulting PHA has a novel structure and improved physicochemical properties. In addition, instead of performing the oxidation treatment after adding the microorganism, 3-hydroxy-ω- (as an intermediate from ω- (phenylsulfanyl) alkanoic acid and / or ω- (substituted phenylsulfanyl) alkanoic acid as raw materials PHA mainly containing phenylsulfanyl) alkanoic acid unit and / or 3-hydroxy-ω- (substituted phenylsulfanyl) alkanoic acid unit is produced, and the PHA produced through washing by separation process and solvent extraction is Once regenerated, the target PHA containing the unit having a sulfonyl group (-SO _2- ) and / or sulfinyl group (-SO-) is also subjected to oxidation using peroxides after cell division and the accumulated PHA are separated. Produced. Based on the above findings, the present invention has been completed.
[1] 1 is a ¹ H-NMR spectrum chart of a polymer of PHA containing a unit of formula (6) and a unit of formula (7) prepared by Example 1. FIG.
[2] FIG. 2 is a ¹ H-NMR spectrum chart of PHA containing a unit of formula (6) and a unit of formula (7) prepared by Example 1. FIG.
[3] FIG. 3 is a ¹ H-NMR spectrum chart of PHA containing a unit of formula (7) and a unit of formula (8) prepared by Example 3. FIG.
[4] FIG. 4 is a ¹ H-NMR spectrum chart of PHA containing a unit of formula (6) and a unit of formula (8) prepared by Example 4. FIG.
[5] FIG. 5 is a ¹ H-NMR spectrum chart of PHA containing a unit of formula (6) and a unit of formula (8) prepared by Example 5. FIG.
[6] 6 is a ¹ H-NMR spectrum chart of PHA containing units of formula (6) prepared by Example 6. FIG.
[7] 7 is a ¹ H-NMR spectrum chart of samples [1] of PHA in Examples 20 and 22. FIG.
[8] 8 is a ¹ H-NMR spectrum chart of samples [2] of PHA in Examples 20 and 22. FIG.
[9] 9 is a ¹ H-NMR spectrum chart of samples [3] of PHA in Examples 20 and 22. FIG.
[10] 10 is a ¹ H-NMR spectrum chart of samples of PHA [4] in Examples 20 and 22. FIG.
[11] 11 is a ¹ H-NMR spectrum chart of samples of PHA [5] in Examples 20 and 22. FIG.
[12] 12 is a ¹ H-NMR spectrum chart of samples of PHA [6] in Examples 21 and 22. FIG.
[13] Fig. 13 is a schematic diagram showing a blow-off charge amount measuring device for measuring the charge amount of the toner;
[14] <Description of main parts of drawing>
[15] 42: measuring vessel 43: screen
[16] 44: metal lid 45: vacuum indicator
[17] 46: air flow control valve 47: suction hole
[18] 48 capacitor 49 electrometer
[73] Accordingly, the present invention provides a polyhydroxyalkanoate containing at least one unit of 3-hydroxy- (substituted phenylsulfinyl) alkanoic acid unit of formula (1) in a polymer molecule.
[74]
[75] Where R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[76] Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ and R''is OH, ONa, OK, halogen, OCH ₃ or OC ₂ H ₅ Any integer from 1 to 7) and the 3-hydroxy- (substituted phenylsulfonyl) alkanoic acid unit of formula (2):
[77]
[78] Where R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[79] Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ and R''is OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H ₅ Represents any integer from 1 to 7.
[80] The polyhydroxyalkanoate according to the present invention contains not only at least one unit of formulas (1) and (2) in the polymer molecule but also 3-hydroxy- (substituted phenylsulfanyl) of formula (3) Contains alkanoic acid.
[81]
[82] Where R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[83] Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ and R''is OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H _5, and if at least one other value in the polymer, x represents any integer from 1 to 7.
[84] The polyhydroxyalkanoate according to the present invention is not only a unit of at least one of formulas (1) and (2) and a unit of formula (3) in the polymer molecule, but also 3-hydroxy of formula (4) Contains alkanoic acid units.
[85]
[86] (If a plurality of (y) has at least one value in the polymer and / or 3-hydroxyalk-5-enoxy unit of the formula (5), y represents an integer of 0 to 8.
[87]
[88] (Where z represents an integer of 3 to 5 if it has a value of 1 or more in the polymer.)
[89] In PHA having the above-described structure, the polyhydroxyalkanoate is composed of polymer molecules having an average molecular weight in the range of 1,000 to 500,000. In the PHA of the present invention, the 3-hydroxyalkanoic acid unit has an asymmetric carbon atom at the 3-position so that photoisomers exist. That is, the PHA of the present invention has an R-form, S-form, or racemi-form depending on the absolute arrangement of the carbon atoms at the 3-position. However, the use of the production process according to the invention, as described later for the result of the same absolute configuration, is particularly preferred since the R-form exhibits biodegradability for all units.
[90] In one aspect, the PHA of the present invention comprises a 3-hydroxy-5- (phenylsulfinyl) valeric acid unit represented by the following formula (6) in a polymer molecule;
[91]
[92] Polyhydroxyalkanoate containing at least one unit selected from 3-hydroxy-5- (phenylsulfonyl) valeric acid units of formula (7).
[93]
[94] Here, PHA contains 3-hydroxy-5- (phenylsulfanyl) valeric acid unit of the formula (8) in the polymer molecule, in addition to the units of the formulas (6) and / or (7).
[95]
[96] PHA of this invention in another aspect is a polymer molecule containing the 3-hydroxy-4- (phenylsulfinyl) valeric acid unit of following General formula (9), and
[97]
[98] Polyhydroxyalkanoate containing at least one unit selected from the group consisting of 3-hydroxy-4- (phenylsulfonyl) valeric acid units of formula (10):
[99]
[100] Here, PHA contains a 3-hydroxy-4- (phenylsulfanyl) valeric acid unit of the formula (11) in addition to the units of the formulas (9) and / or (10) in the polymer molecule.
[101]
[102] PHA according to another aspect of the present invention is a 3-hydroxy-5-[(4-fluorophenyl) sulfinyl] valeric acid unit of formula (12)
[103]
[104] Polyhydroxyalkanoate having at least one unit selected from the group consisting of 3-hydroxy-5-[(4-fluorophenyl) sulfonyl] valeric acid unit of formula (13):
[105]
[106] Here, PHA is a 3-hydroxy-5-[(4-fluorophenyl) sulfanyl] valeric acid unit of the formula (14), in addition to the units of the formulas (12) and / or (13) in the polymer molecule. It contains.
[107]
[108] In another aspect, the PHA of the present invention is a polymer molecule comprising 3-hydroxy-5-[(4-fluorophenyl) sulfinyl] valeric unit of formula (15) and 3- of formula (16). Polyhydroxyalkanoate containing at least one unit selected from the group consisting of hydroxy-5-[(3-fluorophenyl) sulfonyl] valeric acid units.
[109]
[110]
[111] Here, PHA is a 3-hydroxy-5-[(3- fluorophenyl) sulfanyl] valer of the following general formula (17), in addition to the units of the general formulas (15) and / or (16). Contains acid units.
[112]
[113] Furthermore, according to the present invention, the above-described method for producing PHA of the present invention, that is, the present invention relates to a method for producing polyhydroxyalkanoate having any one of the structures described above,
[114] (Step 1) culturing the microorganism in a medium containing at least one ω- (substituted phenylsulfanyl) alkanoic acid represented by the following formula (18);
[115]
[116] Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[117] Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ and R''is OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H ₅ , and x is any of 1 to 7 Displays an integer)
[118] (Step 2) A step of treating polyhydroxyalkanoate produced by the microorganism cultured in step 1 with a peroxide compound
[119] It provides a polyhydroxyalkanoate production method having a.
[120] In the method as described above, each unit of the formulas (1), (2) and (3) contained in the PHA is related to the starting compound of the formula (18) as described below. First, the substituent (R) for the benzene ring of the starting compound of formula (18) is substantially substituted as the substituent (R) for the benzene ring of each unit of formula (1), (2) or (3). Hold. Secondly, the units of formulas (1) and (2) are converted from the units of formula (3) contained in the PHA prepared in step (1), and the carbon number x of the side chains of the three units is the same. Third, the unit of formula (3) contained in PHA prepared in step (1) is produced by the β oxidation process from the starting compound of formula (18), and x in the unit of formula (3) is represented by the formula ( It may be an integer equal to x in the unit of 18) or smaller than x in the formula (18) by 2 times as β oxidation. In addition, x's in the units of the formulas (1) and (2) is the same or twice as many as x in the unit of the formula (18), depending on x in the unit of the formula (3). It may be an integer less than x in.
[121] In the PHA production method according to the present invention, the peroxide compound used in the step (2) is at least one peroxide selected from the group consisting of hydrocarbon, sodium percarbonate, metachloroperbenzoic acid, performic acid, and peracetic acid. Compound.
[122] In the PHA production method, a step of separating polyhydroxyalkanoate produced by the microorganism from the microorganism cultured in step (1) is provided between the step (1) and step (2).
[123] In addition, the production method of the present invention includes a step of pulverizing the microbial cells in the polyhydroxyalkanoate separation step from the microbial cells described above. In the pulverizing step of the microbial cells, any means selected from an ultrasonic grinding method, a homogenization method, a bead impact method, a grinding method, and a freeze thawing method may be used as a means for grinding the cells.
[124] In addition, the method of the present invention is a step of extracting polyhydroxyl alkanoate from the microbial cells by using a solvent capable of dissolving polyhydroxyl alkanoate in the step of separating the polyhydroxyl alkanoate from the microbial cells. It is provided. Here, at least one solvent selected from chloroform, dichloromethane, dioxane, tetrahydrofuran, acetonitrile and acetone is used as a solvent capable of dissolving polyhydroxyalkanoate.
[125] On the other hand, in the PHA production method according to the present invention, the medium used in Step 1 preferably contains polypeptone, and the medium used in Step 1 preferably further contains a yeast stock solution.
[126] In addition, the medium used in Step 1 preferably further contains a saccharide. In this case, the sugars contained in the medium include glyceraldehyde, erythrose, arabinose, xylose, glucose, galactose, mannose, fructose, glycerol, alditols such as erythritol and xylitol, and aldon such as gluconic acid. Acid; Uronic acids such as glucuronic acid galacturonic acid; Disaccharides such as maltose, sucrose, lactose and the like.
[127] It is also preferable that the medium used in Step 1 contains an organic acid or a salt thereof. In this case, the organic acid or salt thereof contained in the medium is preferably at least one compound selected from pyruvic acid, malic acid, lactic acid, citric acid, succinic acid, oxalic acid, and salts thereof.
[128] In addition, the medium used in Step 1 preferably contains an amino acid or a salt thereof. In this case, the amino acid or salt thereof contained in the medium is preferably at least one compound selected from glutamic acid, aspartic acid or salts thereof.
[129] In addition, the medium used in step 1 contains linear alkanoic acid having 4 to 12 carbon atoms or salts thereof.
[130] In the PHA production method according to the present invention, the microbial culture in step 1 is a culture method having two steps having at least the following steps,
[131] (Step 1-1) a step of culturing the microorganism in a medium containing at least one ω- (substituent phenylsulfanyl) alkanoic acid and polypeptone of the formula (18);
[132] The following (Step 1-2) is incubated in the step (1-1) in a medium containing at least one ω- (substituent phenylsulfanyl) alkanoic acid and the organic acid or salt thereof of the formula (18) A culture method comprising the step of culturing microorganisms. In this case, the organic acid or salt thereof contained in the medium used in the step (1-2) is preferably at least one compound selected from pyruvic acid, malic acid, lactic acid, citric acid, succinic acid, oxalic acid, and salts thereof. Do.
[133] In the PHA production method according to the present invention, the microbial culture in step 1 is a culture method comprising at least two steps of the following steps,
[134] (Step 1-3) culturing the microorganism in a medium containing at least one ω- (substituent phenylsulfanyl) alkanoic acid and sugars of the formula (18);
[135] The following (Step 1-4) is a microorganism cultured microorganisms cultured in the step (1-3) in a medium containing at least one ω- (substituent phenylsulfanyl) alkanoic acid and sugars of the formula (18) The culture method of adding the process of making it is provided. In this case, the saccharides contained in the medium used in the steps (1-3) and (1-4) are glyceraldehyde, erythrose, arabinose, xylose, glucose, galactose, mannose and fructose, glycerol, Alditols such as erythritol and xylitol, and aldonic acids such as gluconic acid; Uronic acids such as glucuronic acid galacturonic acid; It is preferable that it is at least 1 sort (s) of compound chosen from disaccharides, such as maltose, sucrose, lactose.
[136] In the case of using the two-step culturing step described above, the medium used in the two-step culturing step, specifically, the steps (1-2) and (1-4) preferably do not contain a nitrogen source. In other words, when the production method is provided by using two or more culturing processes in step 1, the productivity of PHA by microorganisms is controlled by controlling the nitrogen source in the medium used in the later culturing step, for example, the two step culturing step. Can be improved. PHA production method according to one aspect of the present invention is a 3-hydroxy-5- (phenylsulfinyl) valeric acid unit of formula (6);
[137]
[138] And 3-hydroxy-5- (phenylsulfonyl) valeric acid unit of formula (7):
[139]
[140] And a method for producing polyhydroxyalkanoate containing at least one unit selected from 3-hydroxy-5- (phenylsulfanyl) valeric acid unit of formula (8) in a polymer molecule,
[141]
[142] The method comprises the steps of culturing microorganisms in a medium containing 5- (phenylsulfanyl) valeric acid of formula (19):
[143]
[144] A method of treating polyhydroxyalkanoate produced by a cultured microorganism having at least one peroxide compound selected from hydrogen peroxide, sodium percarbonate, methacroperbenzoic acid, performic acid and acetic acid peroxide.
[145] In addition, the PHA production method according to one aspect of the present invention, 3-hydroxy-4- (phenylsulfinyl) valeric acid unit of the formula (9):
[146]
[147] 3-hydroxy-4- (phenylsulfonyl) valeric acid unit of formula (10)
[148]
[149] And also 3-hydroxy-4- (phenylsulfanyl) valeric acid unit of formula (11)
[150] As a production method of polyhydroxyalkanoate containing at least one unit selected from the polymer molecules,
[151]
[152] The method comprises the steps of microbial culturing in a medium containing 4- (phenylsulfanyl) butyric acid of formula (20):
[153]
[154] And a process for treating polyhydroxyalkanoate produced by a cultured microorganism having at least one peroxide compound selected from hydrogen peroxide, sodium percarbonate, methacroperbenzoic acid, form peroxide and acetic acid peroxide. to be.
[155] In addition, the production method of PHA in one aspect of the present invention is a 3-hydroxy-5-[(4-fluorophenyl) sulfinyl] valeric acid unit of formula (12):
[156]
[157] And 3-hydroxy-5-[(4-fluorophenyl) sulfonyl] valeric acid unit of formula (13):
[158]
[159] And polyhydroxyalkanoate containing at least one unit selected from 3-hydroxy-5-[(4-fluorophenyl) (phenylsulfanyl) valeric acid unit of formula (14) in a polymer molecule As a method:
[160]
[161] The method comprises the steps of culturing microorganisms in a medium containing 5-[(4-fluorophenyl) sulfonyl] valeric acid of formula (21):
[162]
[163] And a polyhydroxyalkanoate treatment method produced by a cultured microorganism having at least one peroxide compound selected from hydrogen peroxide, sodium percarbonate, methacroperbenzoic acid, form peroxide and acetic acid peroxide.
[164] In addition, the PHA production method according to one aspect of the present invention, 3-hydroxy-5-[(3- (fluorophenyl) sulfinyl] valeric acid unit of formula (15):
[165]
[166] 3-hydroxy-5-[(3-fluorophenyl) sulfonyl) valeric acid unit of formula (16):
[167]
[168] And also 3-hydroxy-5-[(3-fluorophenyl) sulfanyl] valeric acid unit of formula (17)
[169] A method for producing a polyhydroxyalkanoate containing at least one unit selected from a polymer molecule,
[170]
[171] The method comprises the steps of culturing microorganisms in a medium containing 5-[(3-fluorophenyl) sulfonyl] valeric acid of the formula:
[172]
[173] And a process for treating polyhydroxyalkanoate produced by a cultured microorganism having at least one peroxide compound selected from hydrogen peroxide, sodium percarbonate, methacroperbenzoic acid, form peroxide and acetic acid peroxide. to be.
[174] In the PHA production method according to the present invention, the microorganism producing the polyhydroxyalkanoate in step 1 preferably belongs to the genus Pseudomonas . Here, for example, as the microorganism, for example, Pseudomonas cichorii YN2 (FERM BP-7375), Pseudomonas cichorii H45 (FERM BP-7374), Pseudomonas sesini ( Pseudomonas) jessenii ) P161 (FERM BP-7376).
[175] In addition, the present inventors have intensively researched and developed a charge control agent exhibiting high performance and finally reached the present invention.
[176] Therefore, according to this invention, the charge control agent containing at least one of the monomer units represented by following General formula (1) and (2) is provided.
[177]
[178]
[179] Where R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[180] (Where R ′ is H, Na, K, CH ₃ or C ₂ H ₅ and R '' is OH, ONa, OK, halogen atom, OCH ₃ or OC ₂ H ₅ ), x is within the range indicated by the formula , An integer that is a value of 1 or greater.)
[181] The PHA contained in the charge control agent according to the present invention contains, in addition to at least one of the general formulas (1) and (2), a unit of the following general formula (3).
[182]
[183] Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[184] (Where R ′ represents H, Na, K, CH ₃ or C ₂ H ₅ and R '' represents OH, ONa, OK, halogen atom, OCH ₃ or OC ₂ H ₅ ), and x represents a chemical formula An integer that is one or more values in the range to display.)
[185] The PHA contained in the charge control agent according to the present invention is contained in at least one of the units of the following formulas (4) and (5) in addition to at least one of the formulas (1) and (2).
[186]
[187]
[188] (Each y and z are integers having a value of 1 or more in each unit of formulas (1), (2) and (3) within the range indicated by the formula.
[189] The polyhydroxyalkanoate contained in the charge control agent according to the present invention has an average molecular weight number in the range of 1,000 to 500,000.
[190] The present invention also relates to a toner binder containing the charge control agent of the present invention.
[191] The present invention also relates to an electrostatic charge developing toner containing at least a binder resin, a colorant and a charge control agent.
[192] In addition, the present invention uses a charging step of applying a voltage to the charged member from the outside thereof to electrostatically charge the electrostatic latent image bearing member, and forming a toner image on the electrostatic latent image bearing member by using an electrostatic charge image developing toner. An image forming method comprising at least one of an electrostatic charge developing step, a step of transferring a toner image on the electrostatic latent image supporting member to a recording medium, and a step of thermally fixing the toner image on the recording medium.
[193] An electrostatic charge image developing toner containing at least the binder resin, the implantation material and the charge agent.
[194] The present invention also provides a charging step of applying a voltage to the charged member from the outside thereof to electrostatically charge the electrostatic latent image bearing member, a step of forming an electrostatic charged image on the charged electrostatic latent image bearing member, and an electrostatic charge image development. Developing a electrostatic charge image forming a toner image on the electrostatic latent image bearing member using toner; transferring a toner image on the electrostatic latent image bearing member to the intermediate transfer member in the first step; An image forming method comprising at least one of transferring a toner image on an intermediate transfer member onto a recording medium and thermally fixing the toner image on the recording medium.
[195] The invention relates to an image forming method using an electrostatic charge image developing toner containing at least a binder resin, a colorant and a charge control agent.
[196] The present invention also provides a charging means for charging a charged electrostatic latent image bearing member by applying a voltage from the outside thereof to the charged member, a means for forming an electrostatic latent image on the charged electrostatic latent image bearing member, and a toner for electrostatic image development. Developing means for developing the electrostatic charge image by forming the toner image on the electrostatic latent image bearing member, transfer means for transferring the toner image on the electrostatic latent image bearing member to the recording medium, and thermally fixing the toner image on the recording medium. An image forming apparatus comprising at least one of the fixing means,
[197] An image device using the electrostatic charge image developing toner containing at least the binder resin, the colorant and the charge agent.
[198] In addition, the present invention uses a charging means for applying a voltage to the charged member from the outside thereof to charge the electrostatic latent image bearing member, a means for forming an electrostatic latent image on the charged electrostatic latent image bearing member, and an electrostatic charged image development toner. Developing means for developing an electrostatic charge image by forming a toner image on the electrostatic latent image bearing member, first transfer means for transferring the toner image on the electrostatic latent image bearing member to the intermediate transfer member, and a toner image on the intermediate transfer member. 18. An image forming apparatus comprising at least one means of a second transfer means for transferring to and a fixing means for thermally fixing a toner image on a recording medium,
[199] An image forming apparatus using the electrostatic charge image developing toner containing at least the binder resin, the implant material and the charge agent.
[200] PHA production method according to the present invention is a method for culturing microorganisms in a medium containing ω- (phenylsulfanyl) alkanoic acid or ω- (substituted phenylsulfanyl) alkanoic acid;
[201] 3-hydroxy- (phenylsulfanyl) alkanoic acid unit produced by a microorganism having a peroxide compound by converting a sulfanyl group (-S-) into a sulfinyl group (-SO-) or a sulfonyl group (-SO _2- ) Or a novel biodegradable polyhydroxyl alcohol containing at least one unit having a phenylsulfinyl group or a phenylsulfonyl group in the side chain, as a method for treating PHA containing 3-hydroxy- (substituted phenylsulfanyl) alkanoic acid unit. It is possible to produce decanoate. The resulting PHAs are, for example, 3-hydroxy- (phenylsulfanyl) alkanoic acid units or 3-hydroxy- (substituted phenylsulfanyl) alkanoic acids produced by cultured microorganisms by controlling treatment conditions with peroxide compounds. To be an intermediate raw material which is PHA partially containing 3-hydroxy- (phenylsulfanyl) alkanoic acid unit derived from PHA containing unit or 3-hydroxy- (substituted phenylsulfanyl) alkanoic acid unit. have. In addition, the production method of PHA according to the present invention has a high reproducibility by controlling the processing conditions with a peroxide compound, and the content ratio of three units each having a phenylsulfinyl group, a phenylsulfonyl group and a phenylsulfanyl group on the side chain is shown. Tunable and produced PHA can be used as a useful polyhydroxyalkanoate with new properties.
[202] Further, according to the present invention, as the charge control agent in the electrostatic charge developing toner composition, at least one kind of the compound described above has an electrostatic charge having excellent charge characteristics, improved dispersibility in the compound in the toner resin, and improved consumption characteristics. In addition to providing the underfloor developing toner, there is no fogging of the image and excellent transferability at the time of output from the image forming apparatus, and is very suitable for the electrophotographic process. In addition, the charge control agent used in the present invention is colorless or slightly colored, so that any desired color agent is selected according to the color tone required for the color toner so that it does not deteriorate in all color tones inherent in the dye or pigment. In addition, the electrostatic charge developing toner of the present invention, since its biodegradability has an obvious advantage in the industry in view of air pollution and global warming, does not require incineration treatment, and the advantages of the present invention are described below with reference to the accompanying drawings. It will be more apparent from the description of the examples.
[203] Detailed Description of the Preferred Embodiments
[204] The novel polyhydroxyalkanoate of the present invention has at least one of a sulfoxide structure (-SO-) and a sulfone structure (-SO _2- ) in the monomer unit of the containing hydroxylalkanoate acid, and because of these structures Known polyhydroxyalkanoates produced by microorganisms have very different physicochemical properties. The polyhydroxyalkanoate of the present invention is a process for culturing a microorganism capable of producing PHA in a medium containing a growth carbon source added to ω- (substituted phenylsulfanyl) alkanoic acid as a raw material carboxylic acid derivative, and It is produced through two steps comprising the process of treating polyhydroxyalkanoate produced by the microorganism and containing a unit having a phenylsulfanyl group at the end of the side chain accumulated in the cell with a peroxide compound. In other words, the method for producing PHA according to the present invention produces a PHA containing a unit having a phenylsulfanyl group substituted at the end of the side chain as an intermediate raw material and producing a peroxide compound of the sulfanyl group (-S-) of the unit. Selective oxidation to convert to a target PHA having at least one of a sulfoxide structure (-SO-) and a sulfone structure (-SO _2- ).
[205] Next, the present invention will be described in more detail.
[206] (Carboxylic acid derivative)
[207] The ω- (substituted phenylsulfanyl) alkanoic acid used in the present invention is a compound of formula (18),
[208]
[209] Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[210] Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ , R''is OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H ₅ , and x is selected from 1 to 7 Is an integer.)
[211] The compound can be obtained by, for example, reacting the compound of formula (23).
[212]
[213] Wherein R has the same meaning as defined by formula (18) with ω-bromoalkanoic acid ester, and synthesizes ω- (substituted phenylsulfanyl) alkanoic acid ester followed by hydrolysis of the ester.
[214] In the PHA production method according to the present invention, the microorganism used for the production of the PHA precursor used as an intermediate raw material is produced by producing a PHA containing 3-hydroxyalkanoic acid unit having a substituted phenylsulfanyl group at the terminal of the side chain. Any microorganisms accumulating therein may be used. For example, microorganisms belonging to the genus Pseudomonas with PHA production capacity can be listed. Examples of preferred microorganisms belonging to the genus Pseudomonas are three substrates, for example, Pseudomonas cichorii YN2 strain (FERM BP-7375), Pseudomonas cichorii H45 strain (FERM BP-7374), Pseudomonas Pseudomonas jessenii P161 strain (FERM BP-7376). Three kinds of microorganisms have been deposited internationally under the present application as deposits. They are then transported as deposits under the Budapest Treaty, and the deposit numbers are international deposit institutions, under "FERM BP-7375", "FERM BP-7374" and "FERM BP-7376", respectively. " International Patent Organism Depositary of Institute of Advanced Industrial Science and Technology. "Substrate with the ability to produce new PHAs is also available. Microorganisms disclosed in Japanese Patent Application Laid-Open No. 11-371863.
[215] Hereinafter, the YN2 strain, the H45 strain, the P91 strain, and the P161 strain will be described in detail.
[216] <Bacterial properties of YN2 strain>
[217] (1) Morphological Properties
[218] Shape and size of cells: rods, 0.8 μm × 1.5 to 2.0 μm
[219] Cell Polymorphism: None
[220] Mobility: Yes
[221] Sporulation: None
[222] Gram Dyeing: Negative
[223] Colony: Round, smooth all edges, low convex,
[224] Surfaces are smooth, glossy, and translucent
[225] (2) physiological properties
[226] Catalase: Positive
[227] Oxidase: Positive
[228] O / F test: Oxidized type (Non-fermentable)
[229] Reduction of Nitrate: Negative
[230] Generation of indole: positive
[231] D-glucoacidification: negative
[232] Arginine dihydrolase: negative
[233] Urease: negative
[234] Esculin Hydrolysis: Negative
[235] Gelatin Hydrolysis: Negative
[236] β-galactosidase: negative
[237] Fluorescent Pigment Production in King's B Agar: Positive
[238] Growth at 4% NaCl: Positive (weak growth)
[239] Accumulation of Poly-β-hydroxybutyric Acid: Negative *
[240] Hydrolysis of Tween 80: Positive
[241] * Judging by staining nutrient agar culture colonies with Sudan black.
[242] (3) substrate fairy tale capacity
[243] D-glucose: positive
[244] L-arabinose: positive
[245] D-Mannos: Voice
[246] D-mannitol: negative
[247] N-acetyl-D-glucosamine: negative
[248] Maltose: voice
[249] Potassium Gluconate: Positive
[250] n-capric acid: positive
[251] Adipic acid: negative
[252] DL-malic acid: positive
[253] Sodium Citrate: Positive
[254] Phenyl Acetate: Positive
[255] <Bacterial properties of strain H45>
[256] (1) morphological properties
[257] Shape and size of cells: rods, 0.8 μm × 1.0 to 1.2 μm
[258] Cell Polymorphism: None
[259] Mobility: Yes
[260] Sporulation: None
[261] Gram Dyeing: Negative
[262] Colony: Round, smooth all edges, low convex,
[263] Smooth, glossy, creamy surface
[264] (2) physiological properties
[265] Catalase: Positive
[266] Oxidase: Positive
[267] O / F Test: Oxidation
[268] Reduction of Nitrate: Negative
[269] Generation of indole: voice
[270] D-glucoacidification: negative
[271] Arginine dihydrolase: negative
[272] Urease: negative
[273] Esculin Hydrolysis: Negative
[274] Gelatin Hydrolysis: Negative
[275] β-galactosidase: negative
[276] Fluorescent Pigment Production in King's B Agar: Positive
[277] Growth at 4% NaCl: negative
[278] Accumulation of Poly-β-hydroxybutyric Acid: Negative
[279] (3) substrate fairy tale capacity
[280] D-glucose: positive
[281] L-Arabinose: Voice
[282] D-Mannose: Positive
[283] D-mannitol: positive
[284] N-acetyl-D-glucosamine: positive
[285] Maltose: voice
[286] Potassium Gluconate: Positive
[287] n-capric acid: positive
[288] Adipic acid: negative
[289] DL-malic acid: positive
[290] Sodium Citrate: Positive
[291] Phenyl Acetate: Positive
[292] < Mycological properties of strain P91>
[293] (1) morphological properties
[294] Cell shape and size: Bacillus, 0.6㎛ × 1.5㎛
[295] Cell Polymorphism: None
[296] Mobility: Yes
[297] Sporulation: None
[298] Gram Dyeing: Negative
[299] Colony: Round, smooth all edges, low convex,
[300] Smooth, glossy, creamy surface
[301] (2) physiological properties
[302] Catalase: Positive
[303] Oxidase: Positive
[304] O / F Test: Oxidation
[305] Reduction of Nitrate: Negative
[306] Generation of indole: voice
[307] D-glucoacidification: negative
[308] Arginine Dihydrolase: Positive
[309] Urease: negative
[310] Esculin Hydrolysis: Negative
[311] Gelatin Hydrolysis: Negative
[312] β-galactosidase: negative
[313] Fluorescent Pigment Production in King's B Agar: Positive
[314] (3) substrate fairy tale capacity
[315] D-glucose: positive
[316] L-Arabinose: Voice
[317] D-Mannos: Voice
[318] D-mannitol: negative
[319] N-acetyl-D-glucosamine: negative
[320] Maltose: voice
[321] Potassium Gluconate: Positive
[322] n-capric acid: positive
[323] Adipic acid: negative
[324] DL-malic acid: positive
[325] Sodium Citrate: Positive
[326] Phenyl Acetate: Positive
[327] <Bacterial properties of strain P161>
[328] (1) morphological properties
[329] Shape and size of cells: spherical, 0.6 μm in diameter, balanced, 0.6 μm × 1.5 to 2.0 μm
[330] Cell polymorphism: Yes (kidney type)
[331] Mobility: Yes
[332] Sporulation: None
[333] Gram Dyeing: Negative
[334] Colony: Round, smooth all edges, low convex,
[335] Smooth surface, pale yellow
[336] (2) physiological properties
[337] Catalase: Positive
[338] Oxidase: Positive
[339] O / F Test: Oxidation
[340] Reduction of Nitrate: Positive
[341] Generation of indole: voice
[342] D-glucoacidification: negative
[343] Arginine Dihydrolase: Positive
[344] Urease: negative
[345] Esculin Hydrolysis: Negative
[346] Gelatin Hydrolysis: Negative
[347] β-galactosidase: negative
[348] Fluorescent Pigment Production in King's B Agar: Positive
[349] (3) substrate fairy tale capacity
[350] D-glucose: positive
[351] L-arabinose: positive
[352] D-Mannose: Positive
[353] D-mannitol: positive
[354] N-acetyl-D-glucosamine: positive
[355] Maltose: voice
[356] Potassium Gluconate: Positive
[357] n-capric acid: positive
[358] Adipic acid: negative
[359] DL-malic acid: positive
[360] Sodium Citrate: Positive
[361] Phenyl Acetate: Positive
[362] In addition to the microorganisms belonging to the genus Pseudomonas, substituted alkanoic acid of the formula (18) as a raw material (substrate) in addition to using microorganisms belonging to the genus Aeromonas, Comamonas, and Bulkholderia It is possible to produce PHAs containing 3-hydroxyalkanoic acid units of the formula (3) by using.
[363] (Cultivation method)
[364] Step 1 of the method for producing PHA according to the present invention is carried out at the end of the side chain from the corresponding ω- (substituted phenylsulfanyl) alkanoic acid of the formula (18) as a raw material, using the above-described microorganism capable of producing PHA. PHAs containing 3-hydroxyalkanoic acid units of formula (3) with substituted phenylsulfanyl groups are produced.
[365] Normal culture of the microorganisms used in Step 1, for example, normal culture of the microorganisms used in the PHA production method, for example, creation of a conserved strain, propagation to secure the number of microorganisms necessary for PHA production and the active state. The medium containing the component necessary for the propagation of the microorganism to be used is appropriately selected and used. For example, as long as it does not adversely affect the growth or fertility of microorganisms, any kind of medium such as general natural medium (such as broth or yeast extract) or synthetic medium to which a nutrient source is added may be used. According to the microorganisms used, culture conditions such as temperature, aeration, and agitation may be appropriately selected.
[366] On the other hand, in the step 1, in the case of producing PHA containing the 3-hydroxy alkanoic acid unit of the formula (3) having a substituted phenylsulfanyl group at the terminal of the side chain by using the above-described PHA producing microorganism, monomers of interest and the like In addition to one of the ω- (substituted phenylsulfanyl) alkanoic acid compounds of the formula (18) corresponding to the unit, an inorganic medium containing a minimal carbon source for the growth of microorganisms as a raw material for the production of PHA of interest is used as a medium. You may use it. The initial content ratio of the compound represented by the formula (18) used as the raw material is 0.01 to 1% (w / v), more preferably 0.02 to 0.2% (w / v) per medium. As a raw material, the ω- (substituted phenylsulfanyl) alkanoic acid of formula (18) does not always have sufficiently good water solubility due to the structure having an aromatic ring at the terminal of the side chain. However, since the above-described microorganisms can be used as a substrate as a substrate, even if a part of the ω- (substituted phenylsulfanyl) alkanoic acid is partially suspended in the soluble excess at the initial stage of the culture, the culture continues. Therefore, the problem is not caused because the microorganisms are gradually mixed in a part of the cell and the partially suspended part is converted to dissolve the medium.
[367] In order to increase the dispersibility, the compound of formula (18) may also be dissolved or suspended as a raw material or added to the medium in a fine suspension in a solvent of 1-hexane or n-hexadecane. In some cases, the solvent used, such as 1-hexane or n-hexadecane, should be added at a concentration of 3% or less, depending on the medium.
[368] In the medium, growth substrates in which microorganisms are used as carbon sources and the like are added alone. As a substrate for growth, nutrient sources such as yeast extract, polypeptone and meat extract may be used. The substrate may be, for example, a sugar, an organic acid produced as an intermediate of the TCA (tricarboxylic acid) cycle, or an organic acid obtained by a biochemical reaction in one step or two steps from the TCA cycle in consideration of the availability required as the substrate of the strain to be used. Or the salt, amino acid or salt thereof, linear alkanoic acid having 4 to 12 carbon atoms or salt thereof.
[369] As a saccharide of the variety of growth substrate, For example, aldose, such as glyceraldehyde, erythrose, arabinose, xylose, glucose, galactose, mannose, and fructose; Alditol, such as glycerol, erythritol, and xylitol; Aldon acids such as gluconic acid; Uronic acids such as glucuronic acid and galacturonic acid; It is preferable to use at least one compound selected from disaccharides such as maltose, sucrose, lactose and the like.
[370] Moreover, as an organic acid or its salt, pyruvic acid, malic acid, lactic acid, citric acid, succinic acid, oxalic acid, iso citric acid, ketoglutaric acid, or these salts etc. are mentioned, At least 1 sort (s) of compound selected from these, Preference is given to using. Examples of amino acids or salts thereof include glutamic acid, aspartic acid, salts thereof, and the like, and it is preferable to use at least one compound selected from these.
[371] In particular, it is preferable to use polypeptone and saccharides. Among the saccharides, at least one selected from the group consisting of glucose, fructose and mannose is preferred. The content ratio of any of these substrates is usually 0.1 to 5% (w / v), more preferably 0.2 to 2% (w / v) per medium.
[372] As a method for producing and accumulating PHA by the microorganism in step 1, first, the PHA is sufficiently grown, and then the cells are transferred to a medium with a limited nitrogen source such as ammonium chloride, and then a compound serving as a desired substrate is added. Further incubation in the state leads to an improvement in productivity. For example, a multistage method consisting of several steps of different culture conditions as described later may be used.
[373] More specifically, as the PHA production method, (Step 1-1) is a stationary phase in the late phase of logarithmic phase growth of the step of culturing microorganisms in a medium containing the compound represented by the formula (18) and polypeptone as a carbon source. The microorganism cells were collected continuously by centrifugation or the like, and then (Step 1-2), the microorganisms cultured and propagated in the above (Step 1-1) were obtained by the above formula (18). In addition, the step of culturing in a medium containing an organic acid or a salt thereof, which acts as a carbon source containing no compound and no nitrogen source, (Step 1-3) is a compound represented by the formula (18) The step of culturing the microorganisms in a medium containing glucose functioning as a carbon source is carried out continuously for a period from the late phase of the log phase growth to the point of the stationary phase, and the microbial cells are centrifuged. The microorganisms cultivated in the above-mentioned (step 1-3) in the medium containing glucose acting as a carbon source that does not contain any compound of formula (18) and any nitrogen source, and then recovered by (Step 1-4) The step of culturing and propagating the cells is carried out. In the two-step culturing method, in the case of the culturing method used in the first step, it has a phenylsulfanyl group substituted at the end of the side chain from the corresponding ω- (substituted phenylsulfanyl) alkanoic acid of the formula (18) as a raw material. In a state in which PHA of the formula (3) containing 3-hydroxyalkanoic acid unit is produced, the growth of the microbial cells is performed in advance, and in a later step, the cultured cells, as a culture form, are cultured cells containing no nitrogen source. By mainly producing PHA in the body, it also increases the amount of PHA accumulated in the cells.
[374] The culture temperature in step 1 may be any temperature as long as the microbial strain described above can be sufficiently grown at the above temperature. For example, the culture temperature is suitably selected within the range of 15 to 40 ° C, preferably 20 to 35 ° C, and most preferably 20 to 30 ° C. The culture may be any method as long as it is a culture method in which the microorganisms used are grown to produce PHA containing a unit of formula (3) from the compound of formula (18) as a raw material contained in the medium. The method of culture | cultivation, a solid culture, etc. may be sufficient. In addition, as long as the raw material, carbon source, and oxygen are appropriately supplied, any culture method may be used, including, for example, batch culture, fed batch culture, semi-continuous culture, continuous culture, and the like. . For example, as a form of liquid batch culture | cultivation, the method of shaking oxygen and supplying a medium with a shake flask, the method of supplying oxygen by the stirring aeration method using a jar fermenter, etc. are mentioned.
[375] The inorganic medium to be used in the culture method may be any one containing components necessary for microbial growth such as phosphorus (for example, phosphoric acid) and nitrogen source (for example, ammonium salt or nitrate). For example, MSB A medium, M9 medium, etc. are mentioned.
[376] For example, the composition of the M9 medium as the inorganic salt medium used in the examples described below is as follows.
[377] [M9 Badge]
[378] Na ₂ HPO ₄ : 6.2 g
[379] KH ₂ PO ₄ : 3.0g
[380] NaCl: 0.5g
[381] NH ₄ Cl: 1.0 g
[382] (In 1 liter of medium; pH 7.0)
[383] In addition, in the PHA production accompanied with good growth, the essential trace elements should be supplied by adding the following solution of the trace component in an amount of about 0.3% (v / v), for example, to the above-described inorganic salt medium.
[384] [Minute Component Solution]
[385] Nitrile Otriacetic Acid: 1.5g
[386] MgSO ₄ : 3.0g
[387] MnSO ₄ : 0.5g
[388] NaCl: 1.0g
[389] FeSO ₄ : 0.1g
[390] CaCl ₂ : 0.1g
[391] CoCl ₂ : 0.1g
[392] ZnSO ₄ : 0.1g
[393] CuSO ₄ : 0.1g
[394] AlK (SO ₄ ) ₂ : 0.1 g
[395] H ₃ BO ₃ : 0.1g
[396] Na ₂ MoO ₄ : 0.1g
[397] NiCl ₂ : 0.1g
[398] (In 1 liter of medium; pH 7.0)
[399] (Peroxide Compound Treatment Process)
[400] For example, as disclosed in Japanese Patent Application No. 2001-057145 and Japanese Patent Application No. 2001-57142, which were filed earlier than the present application, the microorganism used in the present invention has a side chain by using such a culture method. PHA containing a unit of formula (3) having a sulfanyl group (-S-) as a phenylsulfanyl group or substituted phenylsulfanyl group at the terminal of is produced. The PHA of the present invention can be produced by selectively oxidizing the sulfur portion of the PHA, ie, producing a sulfanyl group (-S-). As in the detailed examples, the PHAs of the present invention can be produced by oxidizing PHAs containing units of formula (3) with a peroxide compound.
[401] In the peroxide compound which can be used in the production method of PHA according to the present invention, any type of peroxide compound can be used as long as it can contribute to the object of the present invention, that is, oxidation of sulfanyl groups (-S-). Is present as a phenylsulfanyl group or a substituted phenylsulfanyl group. In this case, the peroxide compound selected from hydrogen peroxide, sodium percarbonate, methacroperbenzoic acid, form peroxide and acetic acid peroxide, when considering the efficiency of oxidation, the effect of PHA on the main skeleton, the simplicity of treatment, and the like. Preference is given to using in particular.
[402] First, among these, the process by hydrogen peroxide which is easy in a processing method is demonstrated below. The simplest treatment method with hydrogen peroxide is cultured under the culture conditions described above, and selectively heat the microbial cells accumulated in the PHA containing the unit of formula (3), that is, the precursor of the PHA of the present invention, for a predetermined time. After suspension and suspension in the hydrogen peroxide solution while treating the cells, the target PHA is recovered as an insoluble component. When the concentration of hydrogen peroxide is relatively high or the reaction temperature is relatively high, the insoluble component derived from the microorganism is, for example, only the PHA of the present invention is recovered to the insoluble component in a substantially pure form, but the bacterial member is oxidized and decomposed. Dissolves. On the other hand, under mild conditions, the process of pulverizing viable cells derived from microbial cells without partial decomposition and dissolution of insoluble components remains partially.
[403] When using such mild conditions, it is possible to apply a method in which the cultured microbial cells are pre-crushed, to remove insoluble components derived from the microbial cells, and to contain a unit of formula (3) which is a precursor of the PHA of the present invention. The PHA is recovered to the raw product and then treated with hydrogen peroxide solution. By using a method comprising the steps of crushing and separating pre-cultured microbial cells to recover intermediate raw material (precursor) PHA, even if the treatment with hydrogen peroxide solution is carried out under relatively mild conditions, the PHA with high enough purity can be recovered. can do.
[404] In the PHA production method according to the present invention, the step of pulverizing the living cells as described above, the ultrasonic grinding method, homogenization method, pressure failure method, bead impact method, abrasion grinding method, grinding method (glass powder or alumina powder) The cells are pulverized in mortar by the addition of an adjuvant, etc.) and freezing-thawing. After the live cell breakage process, the separated insoluble component is resuspended, and the centrifuge separates the solid component and the dissolved component from each other, and only the solid component containing the PHA component serving as an intermediate raw material is treated with hydrogen peroxide.
[405] In addition, another method of separating PHA is to extract and separate after the culture step of extracting and separating only PHA from the PHA accumulation microorganism by using a means for separating the accumulated PHA by a solvent dissolved in chloroform, dichloromethane or acetone. PHA obtained later includes the method of processing with hydrogen peroxide. In the method using solvent extraction, the precursor PHA extracted and recovered from the microbial cells is agglomerated in an aqueous medium subjected to treatment with hydrogen peroxide. In operation, the agglomerated precursor PHA frequently involves difficulties and hassles, and, for example, contact with a peroxide compound such as hydrogen peroxide is hindered, thereby sufficiently reducing a sufficient oxidation reaction. From this point of view, the two methods as described above are convenient in operation because the PHA precursor is first present in the form of microparticles in the microbial cell and the particulate precursor PHA state is treated by hydrogen peroxide as a suspension in water.
[406] In the PHA production method according to the present invention, the hydrogen peroxide used as the oxidizing agent may be used in any form as long as the object of the present invention can be obtained, that is, the oxidation of the sulfanyl group (-S-) is a phenylsulfanyl group or a substitution. As a phenylsulfanyl group. From the viewpoint of controlling the production process, the concentration of the hydrogen peroxide solution is preferably in a stable state, for example, hydrogen peroxide is decomposed in an aqueous solvent. For example, a hydrogen peroxide solution according to JIS K-8230, which can be produced stably in large quantities in industry, may be recommended. For example, it is preferable to use a hydrogen peroxide solution (containing 31% hydrogen peroxide) produced by Mitsubishi Gas Chemical Company as the hydrogen peroxide in the method of the present invention.
[407] In the PHA production method according to the present invention, the conditions for the oxidation treatment with hydrogen peroxide vary depending on the state of PHA (whether there is a microbial cell component, whether it is agglomerated in the state of microparticles, etc.), but the conditions close to those described below. It is preferable to select. In general, when the residual amount of the microbial cell components is small or the form of the precursor PHA is fine, it is possible to easily perform the oxidation and solubility of unnecessary microbial cells or to use mild conditions because the particulate PHA itself is processed more quickly. . The use of the above-described JIS K-8230 standard hydrogen peroxide solution (containing 31% hydrogen peroxide), dilution condition (concentration), usage amount, treatment temperature, treatment time and the like may be selected within the range described below. Concentration of hydrogen peroxide in the treatment solution: dependence on reaction temperature; More preferred is a concentration range of 8% (about 4 fold dilution) to 31% (stock solution), 16% (about 2 fold dilution) to 31% (stock solution); Reaction amount: dependence on the unit ratio of the formula (3) contained in the precursor PHA; More preferred is a reaction amount in the range of 30 mL to 500 mL and 100 mL to 300 mL in terms of the stock solution of hydrogen peroxide solution (containing 31% hydrogen peroxide) per gram of PHA before treatment; Reaction temperature: dependence on the concentration of hydrogen peroxide in the treatment solution; More preferably, the temperature selected in the range of 80 ° C to 100 ° C up to 30 ° C to 100 ° C; And
[408] Reaction temperature: dependence on reaction temperature; More preferred is a reaction time in the range of 30 to 120 minutes, up to 10 to 180 minutes.
[409] Treatment with hydrogen peroxide carried out under the conditions within the above-described range includes a precursor containing a unit of formula (3) accumulated in a microbial cell with PHA containing at least one unit of formulas (1) and (2) in a polymer molecule. The PHA is converted to PHA or contained in addition to the units of formula (1) and / or (2) derived from the intermediate PHA and the units of formula (3). In some cases, the abundance ratio of the three types of units described above can be adjusted by controlling the rate at which oxidation proceeds and the reaction amount by selecting the reaction conditions treated with hydrogen peroxide.
[410]
[411] Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[412] Where R 'represents H, Na, K, CH ₃ or C ₂ H ₅ and R''represents OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H ₅ , and x represents 1 to Is an arbitrary integer selected from 7.)
[413]
[414] Where R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[415] Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ and R''is OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H ₅ , and x is any selected from 1 to 7 Is an integer of)
[416]
[417] Where R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
[418] (Where R 'represents H, Na, K, CH ₃ or C ₂ H ₅ and R''represents OH, ONa, OK, halogen atom, OCH ₃ or OC ₂ H ₅ ), x is from 1 Is an arbitrary integer selected from 7.)
[419] Next, the method by which methacroperbenzoic acid (MCPBA) is used as a peroxide compound is demonstrated.
[420] When MCPBA is used, since the oxidation of the sulfanyl group (-S-) present as a phenylsulfanyl group or a substituted phenylsulfanyl group proceeds stoichiometrically, control of the content ratio of the units of the formulas (1) and (2) It is easy. In addition, since the reaction conditions are gentle, it is possible to prevent unnecessary side reactions such as cleavage of the PHA main chain center and crosslinking reaction at the active site. Therefore, in the production method of PHA according to the present invention, methacroperbenzoic acid (MCPBA) is one of very suitable peroxide compounds for selectively producing target PHA.
[421] As a general reaction condition for selectively oxidizing a sulfanyl group (-S-) to a sulfinyl group (-SO _2- ), at a temperature selected from the range of 0 ° C to 30 ° C, specifically in the range of 1.1 to 1.4 mol, In the raw material PHA (precursor), the reaction is carried out in chloroform having an amount of MCPBA selected to be slightly excess 1 mole per mole of unit containing a sulfanyl group (-S-). Under the oxidation conditions as described above, when the reaction time is set to about 10 hours, the reaction proceeds with an increase of about 90% of the stoichiometric value, and when the reaction time is set to about 20 hours, the reaction is stoichiometric About 100% of the value goes up.
[422] All sulfanyl groups (-S-) are oxidized to sulfonyl groups (-SO _2- ), specifically in the range of 2.1 to 2.4 moles, under the same solvent, temperature and time conditions as described above, the intermediate raw material PHA (precursor) Reaction) is carried out with the amount of MCPBA selected to be slightly excess 2 moles per mole of unit containing the sulfanyl group (-S-).
[423] The PHA polymer produced by the method of the present invention by using PHA produced by an intermediate microorganism is a polymer having a unit having at least one of sulfinyl structure (-SO-) and sulfonyl structure (-SO _2- ). It contains in. These structures strongly promote the positioning of electrons in the molecule at the end of the unit, so there is a possibility that the electrical properties of the molecule are very different from conventional PHAs. This electron positioning makes the PHA different from the conventional PHA in the reaction toward the solvent. For example, as described below, the molecule is dissolved even in the case of a polar solvent such as dimethylformamide (DMF). In addition, such properties due to sulfinyl structure (-SO-) or sulfonyl structure (-SO-) may cause the polymer to exhibit an action corresponding to that of the ion exchange resin. In addition, since the polymer exhibits such polarity, the affinity with living organisms increases, and therefore, it can be seen that it is expected to be applied as a biocompatible material. With respect to the biodegradability of the polymer, since the 3-hydroxyalkanoic acid unit contained is produced from PHAs originally produced by the microorganism as an intermediate, the naturally occurring polymer is the same photoisomer and has biodegradability.
[424] In addition, the inventors of the present invention have found that the PHA of the present invention has very excellent properties as a charge control agent and is very safe for the human body and the environment. In addition, it has been found that the present invention can be realized by showing an obvious advantage in the case of using the electrostatic charge image developing toner containing a charge control agent in an image forming method and an image forming apparatus having a particular developing system.
[425] That is, the present invention provides a charging agent containing a polyhydroxyalkanoate having at least one monomer unit of formulas (1) and (2) and optionally having a unit of formula (3), The present invention provides a static charge developing toner containing a total control agent. In addition, the present invention provides a charging step of uniformly charging the electrostatic latent image supporting member by applying a voltage to the charging member from the outside, a developing step of forming a toner image on the electrostatic latent image supporting member, and on the electrostatic latent image supporting member A transfer step of transferring the formed toner image onto the recording medium with or without the intermediate transfer member; And a heat fixing step of fixing the toner image held on the recording medium by heat. The present invention also provides an image forming apparatus having means corresponding to each process of this method, that is, an electrostatic means, a developing means, a transfer means, and a heat fixation means.
[426] Here, since the polyhydroxyalkanoate used in the present invention has a basic structure as a biodegradable resin, it can therefore be used to manufacture various products by melting, like conventional plastics, and also derived from petroleum. Unlike synthetic polymers, since they are attacked by microorganisms and enter the circulatory system of substances in nature, they do not require any treatment by combustion, and are effective in preventing air pollution and global warming. Therefore, they do not require any incineration and can use plastics as an environmental protection, which is also effective in terms of preventing global pollution and global warming.
[427] The compound described above, which is suitable as a charge control agent used as a static charge developing phenomenon toner, will be described in detail. The compound used in the present invention is a polyester resin containing 3-hydroxyalkanoate as a monomer unit, and having at least one of a unit having a phenylsulfinyl structure in the side chain and a unit having a phenylsulfonyl structure in the side chain. . In addition, the compound of the present invention has a unit having a phenylsulfanyl structure in the side chain, in addition to two kinds of units. In addition, the number of aromatic moles in the side chain is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''(whereR' represents H, Na, K, CH ₃ or C ₂ H ₅ and R '' Or OH, ONa, OK, a halogen atom, OCH ₃ or OC ₂ H ₅ ). In addition to these three types of units, they also contain linear 3-hydroxyalkanoates and 3-hydroxyalkenoates containing unsaturated bonds together or alone in the side chain.
[428] Here, it should be noted that when such compounds as described above are produced by a method comprising a production process by a microorganism, the compounds described above of the present invention are polymers composed only of the R form and are isotactic. However, the compounds of the present invention are not particularly limited to isostar polymers, and atactic polymers may also be used as long as the object of the present invention can be achieved in both physical properties and functions. In addition, the compounds of the present invention can also be obtained by chemical synthesis methods utilizing ring open polymerization of lactone compounds.
[429] The polyhydroxyalkanoate used in the charge control agent of the present invention is produced by the method as described in detail above.
[430] Important elements of the present invention are units having a phenylsulfinyl structure (formula (1)) in the side chain and a unit having a phenylsulfonyl structure (formula (2)) in the side chain. These structures determine the position of electrons in the molecule and have good and positive chargeability as a result of the charge control agent of the present invention. The charge control agent of the present invention containing a unit having such a structure is excellent in gas phase power including moisture resistance because it does not contain ionic functional groups, unlike the charge control agent of a conventional positive chargeable polymer.
[431] The charge rise is controlled by changing the ratio of units having a phenylsulfinyl structure in the side chain and units having a phenylsulfonyl structure in the side chain or the ratio of these units to the first unit or the second unit. In addition, adjusting the ratio of units can reduce the charge dependency on the environment.
[432] One of the units having a phenylsulfinylguzole in the side chain and a unit having a phenylsulfonyl structure in the side chain may be contained in the polymer in an amount of 1 mol% or more. This ratio is selected in consideration of the ratio of the first unit or the second unit to obtain the desired chargeability. It is preferable that one exhibits sufficient chargeability and one of them is contained in an amount of 5 mol% or more. The upper limit of the content of a unit having a phenylsulfinyl structure in the side chain or the content of a unit having a phenylsulfonyl structure in the side chain is the first unit within a range in which the type of the selected binder resin and the suitability of the binder resin are not poor. Determined in consideration of the ratio relative to the second unit.
[433] The polyhydroxyalkanoate used in the present invention has good compatibility with the binder resin. In particular, compatibility with polyester binder resin is very good. The toner in which the polyhydroxyalkanoate of the present invention is blended has a high specific charge amount, and also has good stability over time. Therefore, even after storing the toner for a long time, it is possible to stably provide a sharp image in forming an image by electrostatic lock. Moreover, since it has a colorless positive charge performance, it can use for both positively chargeable black toner and color toner.
[434] Further, by appropriate selection of the type and composition ratio of the monomer units constituting the polyhydroxyalkanoate of the present invention, a wide range of compatibility can be controlled. Here, the resin composition may be selected so that the charge control agent can maintain the charge stably because the toner does not have any electrical continuity, assuming that the charge control agent has a microphase-separated structure in the toner binder. In addition, the polyhydroxyalkanoate of the present invention does not contain any heavy metal. Therefore, when the toner is prepared by suspension polymerization or emulsion polymerization, the charge control agent does not have any polymerization inhibitory action found in the heavy metal-containing charge control agent, and thus the toner can be stably produced.
[435] <Addition to toner>
[436] In the present invention, as the method for incorporating the compound into toner, a method of adding internally to toner particles and a method of adding externally to toner particles can be used. When added internally, the addition amount is usually 0.1 to 50% by weight, preferably 0.3 to 30% by weight, more preferably 0.5 to 20% by weight as a weight ratio between the toner binder and the charge control agent. If the addition amount is less than 0.1 weight%, chargeability will not improve to a remarkable degree. On the other hand, when the addition amount exceeds 50 weight%, it is unpreferable from an economic viewpoint. In addition, when added externally, the addition amount is preferably 0.01 to 5% by weight as a weight ratio between the toner binder and the charge control agent. In particular, it is preferable to attach mechanically to the surface of the toner particles. The polyhydroxyalkanoate of the present invention may also be used in combination with any known charge control agent.
[437] The compound of the present invention usually has a number average molecular weight of 1,000 to 500,000, preferably 1,000 to 300,000. If the number average molecular weight is less than 1,000, it is completely dissolved in the toner binder, making it difficult to form discontinuous areas, resulting in insufficient charge amount and adversely affecting the fluidity of the toner. In addition, when the number average molecular weight exceeds 500,000, it is difficult to be dispersed in the toner.
[438] The molecular weight of the compound of this invention is measured by GPC (gel permeation chromatography). As a specific measurement method by GPC, the molecular weight of a sample prepared by dissolving polyhydroxyalkanoate in advance in dimethylformamide (DMF) containing 0.1 wt% of LiBr was measured through a mobile phase, and the molecular weight distribution was measured using standard poril. Obtained from the calibration curve of styrene resin.
[439] In the present invention, as the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured as described above, it is preferable that Mw / Mn of polyhydroxyalkanoate is in the range of 1 to 10. desirable.
[440] In the present invention, the melting point of the compound is preferably 20 to 150 ° C, particularly 40 to 150 ° C, or does not have a melting point, but the glass transition point is preferably 20 to 150 ° C, particularly 40 to 150 ° C, or the melting point Although it does not have a glass transition point, it is preferable that it is 20 degreeC-150 degreeC, especially 40-150 degreeC.
[441] If the compound has a melting point of less than 20 ° C. or does not have a melting point, but the glass transition point is less than 20 ° C., the flow stability and storage stability of the toner adversely affect the storage stability. On the other hand, when the melting point is higher than 150 DEG C or the glass transition point is higher than 150 DEG C without having a melting point, the toner tends to be difficult to kneading, resulting in a wide charge distribution.
[442] In this case, the melting point Tm and the glass transition point Tg may be measured with a differential scanning calorimeter of a high-precision internal heat input compensation type such as DSC-7 manufactured by Perkin Elmer.
[443] In the toner binder and the electrostatic latent image developing toner according to the present invention, the weight ratio of the toner binder and the charge control agent is usually 0.1 to 50% by weight, preferably 0.3 to 30% by weight, more preferably 0.5 to 20% by weight. to be. The composition ratio of the toner for electrostatic latent image development of the present invention is usually 0.1 to 50% by weight of the charge control agent, 20 to 95% by weight of the toner binder, and 0 to 15% by weight of the dye. If necessary, the toner may contain 60% by weight of magnetic powder (for example, ferromagnetic metal such as cobalt, nickel or iron, or a powder of a compound such as magnetite, hematite, and ferrite) so as to have a function as a dye. do. In addition, the electrostatic charge developing toner of the present invention may be a lubricant (e.g., polytetrafluoroethylene, low molecular weight polyolefin, fatty acid or metal salt or amide thereof), other charge control agent (e.g., metal-containing azo dye or You may contain various additives, such as metal salicylate). Further, in order to improve the fluidity of the toner, a hydrophobic colloidal silica fine powder or the like may also be used. The addition amount of these is usually 10 weight% or less.
[444] In the toner of the present invention, it is preferable that at least a portion of the toner binder forms a continuous region, and at least a portion of the charge control agent forms a discontinuous region. Compared to the case where the charge control agent is completely dissolved in the toner binder without forming any discontinuous areas, the added charge control agent does not tend to be covered on the surface of the toner particles, so that the addition of a small amount of the desired effect can be achieved. Can be exercised.
[445] The dispersed particle size of the region is preferably 0.01 to 4 µm, more preferably 0.05 to 2 µm. When dispersed at a particle diameter larger than 4 mu m, dispersion is insufficiently maintained, resulting in a wide charge distribution, and also causing a problem of poor transparency of the toner. On the other hand, if it is distributed with a particle diameter smaller than 0.01 mu m, it is similar to the case where the charge control agent is completely dissolved in the toner binder without forming any discontinuous region, and it is necessary to add a large amount of charge control agent.
[446] Whether at least a portion of the charge control agent forms a discontinuous region and what the dispersed particle diameter is can be confirmed by observing a piece of toner particles with a transmission electron microscope or the like. In order to clearly observe the interface, it is effective to dye the toner particle pieces with ruthenium tetraoxide or osmium tetraoxide and then observe them with an electron microscope.
[447] In order to reduce the discontinuous region formed by the polyhydroxyalkanoate of the present invention, a polymer having compatibility with the polyhydroxyalkanoate of the present invention and also compatible with the toner binder may be blended as a compatibilizer. . As the compatibilizer, at least 50 mol% of a polymer chain containing at least 50 mol% of a monomer having a structure almost identical to that of the polyhydroxyalkanoate of the present invention and a monomer having a structure substantially similar to that of a toner binder The polymer which mix | blended the polymer chain containing in graft form or a block form is mentioned. The amount of the compatibilizer used is usually 30% by weight or less, preferably 1 to 10% by weight, based on the weight of the polyhydroxyalkanoate of the present invention.
[448] <Other materials>
[449] Other components of the electrostatic latent image developing toner of the present invention will be described below.
[450] <Binder Resin>
[451] First, the binder resin can be used without particular limitation as long as it is normally used in the manufacture of toner. In addition, before the toner is prepared, the charge control agent of the present invention may be mixed with the binder resin in advance and used as the toner binder composition (toner binder) of the present invention having charge control capability. For example, as a binder resin, a styrene polymer, a polyester polymer, an epoxy polymer, a polyolefin polymer, a polyurethane polymer, etc. are mentioned, These may be used individually or in the form of a mixture.
[452] Examples of the styrene polymer include copolymers of styrene-based (meth) acrylic acid esters, copolymers of other monomers copolymerizable with these, copolymers of styrene and diene monomers (butadiene, isoprene, etc.) and copolymers of other monomers copolymerizable with these And copolymers. As a polyester type polymer, the polycondensate of aromatic dicarboxylic acid and the alkylene oxide addition product of aromatic diol is mentioned. Examples of the epoxy polymers include reaction products of aromatic diols and epichlorohydrin, modified substances thereof, and the like. As a polyolefin type polymer, the copolymer of polyethylene, a polypropylene, these, and another copolymerizable monomer etc. are mentioned. As a polyurethane type polymer, the polyaddition product of aromatic diisocyanate and the alkylene oxide addition product of aromatic diol, etc. are mentioned.
[453] As a specific example of the binder resin used by this invention, the copolymer etc. which were obtained using 2 or more types of the following polymerizable monomers or mixtures of these, and the following polymerizable monomers are mentioned. Specific examples of such resins include styrene polymers such as styrene / acrylic acid copolymers or styrene / methacrylic acid copolymers, polyester polymers, epoxy polymers, polyolefin polymers, and polyurethane polymers. Can be mentioned.
[454] Specific examples of the polymerizable monomer include styrene and styrene derivatives such as styrene;
[455] o-methylstyrene, m-methylstyrene, p-methylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, 3,4-dichlorostyrene, p-ethylstyrene, 2,4-dimethylstyrene, styrene derivatives such as pn-butyl styrene, p-tert-butyl styrene, pn-hexyl styrene, pn-octyl styrene, pn-nonyl styrene, pn-decyl styrene and pn-dodecyl styrene;
[456] Ethylene unsaturated monoolefins such as ethylene, propylene, butylene and isobutylene;
[457] Unsaturated polyenes such as butadiene; Vinyl halides such as vinyl chloride, vinylidene chloride, vinyl bromide and vinyl fluoride; Vinyl esters such as vinyl acetate, vinyl propionate and vinyl benzoate;
[458] Methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-octyl methacrylate, dodecyl methacrylate, 2-ethylhexyl methacrylate, ste Aryl methacrylate, phenyl methacrylate, dimethylaminoethyl methacrylate,
[459] Α-methylene aliphatic monocarboxylates such as diethylaminoethyl methacrylate;
[460] Methyl acrylate, ethyl acrylate, n-butyl acrylate,
[461] Acrylic esters such as isobutyl acrylate, propyl acrylate, n-octyl acrylate, dodecyl acrylate, 2-ethylhexyl acrylate, stearyl acrylate, 2-chloroethyl acrylate and phenyl acrylate;
[462] Vinyl ethers such as methyl vinyl ether, ethyl vinyl ether and isobutyl vinyl ether; Vinyl ketones such as methyl vinyl ketone, hexyl vinyl ketone and methyl isopropenyl ketone;
[463] N-vinyl compounds such as N-vinylpyrrole, N-vinylcarbazole, N-vinylindole and N-vinylpyrrolidone;
[464] Vinyl naphthalenes; Acrylic acid or methacrylic acid derivatives such as acrylonitrile, methacrylonitrile and acrylamide;
[465] Esters of the α, β-unsaturated acids and diesters of dibasic acids;
[466] Dicarboxylic acids such as maleic acid, methyl maleate, butyl maleate, dimethyl maleate, phthalic acid, succinic acid and terephthalic acid;
[467] Ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,4-butanediol, 1,6-hexanediol, bisphenol A, hydrogenated bisphenol A, polyoxyethylene type bisphenol Polyol compounds such as A;
[468] Isocyanates, such as p-phenylene diisocyanate, p-xylylene diisocyanate, and 1, 4- tetramethylene diisocyanate;
[469] Ethylamine, butylamine, ethylenediamine, 1,4-diaminobenzene, 1,4-polyaminobutane,
[470] Amines such as monoethanolamine;
[471] Epoxy compounds, such as diglycidyl ether, ethylene glycol diglycidyl ether, bisphenol A diglycidyl ether, and hydroquinone diglycidyl ether, etc. are mentioned.
[472] (Bridge)
[473] When preparing the binder resin used for this invention, you may use the crosslinking agent shown below as needed.
[474] For example, as a bifunctional crosslinking agent, divinylbenzene,
[475] Bis (4-acryloxypolyethoxyphenyl) propane, ethylene glycol diacrylate,
[476] 1,3-butylene glycol diacrylate, 1,4-butanediol diacrylate,
[477] 1,5-pentanediol diacrylate, 1,6-hexanediol diacrylate,
[478] Neopentylglycol diacrylate, diethylene glycol diacrylate,
[479] Triethylene glycol diacrylate, tetraethylene glycol diacrylate,
[480] Polyethylene glycol # 200 diacrylate, polyethylene glycol # 400 diacrylate, polyethylene glycol # 600 diacrylate, dipropylene glycol diacrylate,
[481] Polypropylene glycol diacrylate, polyester-type diacrylate (MANDA brand name: Nippon Kayaku Co., Ltd.), the thing in which the acrylate part was replaced by the methacrylate among the said diacrylates, etc. are mentioned.
[482] As a multifunctional crosslinking agent, for example, pentaerythritol triacrylate,
[483] Trimethylolethane triacrylate, trimethylolpropane triacrylate,
[484] Tetramethylolmethane tetraacrylate, oligoester acrylate,
[485] In these compounds, the acrylate part is replaced by methacrylate,
[486] Further, 2,2-bis (4-methacryloxypolyethoxyphenyl) propane, diallyl phthalate, triallyl cyanurate, triallyl azocyanurate, triallyl isocyanurate, triallyl trimellitate, Diaryl chlordate and the like can be mentioned.
[487] (Polymerization initiator)
[488] When manufacturing the binder resin used for this invention, you may use the polymerization initiator shown below as needed.
[489] For example, di-t-butyl peroxy-2-ethylhexanoate, cumin perfivalate,
[490] t-butyl peroxylaurate, benzoyl peroxide, lauroyl peroxide,
[491] Octanoyl peroxide, di-t-butyl peroxide, t-butyl cumyl peroxide,
[492] Dicumylperoxide, 2,2'-azobis (2-isobutyronitrile),
[493] 2,2'-azobis (2-methylbutyronitrile), 2,2'-azobis (2,4-dimethylvaleronitrile),
[494] 2,2'-azobis (4-methoxy-2,4-dimethylvaleronitrile),
[495] 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane,
[496] 1,1-bis (t-butylperoxy) cyclohexane, 1,4-bis (t-butylperoxycarbonyl) cyclohexane,
[497] 2,2-bis (t-butylperoxy) octane, n-butyl-4,4-bis (t-butylperoxy) valerate,
[498] 2,2-bis (t-butylperoxy) butane, 1,3-bis (t-butylperoxy-isopropyl) benzene,
[499] 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane,
[500] 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, di-t-butylperoxyisophthalate,
[501] 2,2-bis (4,4-di-t-butylperoxycyclohexyl) propane,
[502] Di-t-butylperoxy-α-methylsuccinate, di-t-butylperoxydimethylglutarate,
[503] Di-t-butylperoxyhexahydroterephthalate,
[504] Di-t-butylperoxy azelate, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane,
[505] Diethylene glycol-bis (t-butylperoxycarbonate),
[506] Di-t-butylperoxytrimethyladipate, tris (t-butylperoxy) triazine,
[507] Vinyl tris (t-butylperoxy) silane and the like. You may use these individually or in combination. The usage-amount of an initiator is 0.05 weight part or more with respect to 100 weight part of monomers, Preferably it is 0.1-15 weight part.
[508] (Other biodegradable plastics)
[509] In the present invention, it is also preferable to use biodegradable plastics. Examples of biodegradable plastics include Ecostar, Ecostar Plus (trade name: manufactured by Higira Kogyo Co., Ltd.), Biopole (trade name: manufactured by ICI Japan, Inc.), Ajicoat (trade name: manufactured by Ajinomoto Co., Ltd.), plaxel, polycaprolactone (brand name) : Daicel Chemical Co., Ltd., Shorex, BIONOLLE (trade name: Showa Denko Corporation), LACTY (trade name: Shimazu Corporation), Racea (LACEA) (trade name: Mitsui Kagaku Corporation) And YEPEK (trade name, manufactured by Mitsubishi Gas Chemical Co., Ltd.).
[510] In the binder resin and the charge agent of the present invention, the polymer structure of the binder resin and the polymer structure of the polymer chain of the charge control agent are preferably as close as possible to each other.
[511] When the polymer structure of the binder resin and the polymer group of the polymer chain of the charge control agent are greatly different from each other, dispersion of the charge control agent tends to be insufficient for the binder resin.
[512] When the charge control agent of the present invention is added internally to the binder resin, the conventional weight ratio is usually 0.1 to 50% by weight, preferably 0.3 to 30% by weight, more preferably 0.5 to 20% by weight. Here, when the weight ratio of the charge control agent added internally is less than 0.1% by weight, the amount of charge of the toner is small, and when it exceeds 50% by weight, the charge stability of the toner tends to be poor.
[513] <Color>
[514] As the pigment constituting the electrostatic latent image developing toner according to the present invention, any dye can be used as long as it is normally used when preparing the toner, and there is no particular limitation. For example, carbon black, titanium white, all other pigments and / or dyes, etc. may be used.
[515] For example, in the case of using the electrostatic charge image developing toner according to the present invention as a magnetic color toner, for example, the dye may be CI direct red 1, CI direct red 2, CI acid red 1, CI basic red 1, CI. Morgan Tread 1, CI Direct Blue 1, CI Direct Blue 2, CI Acid Blue 9, CI Acid Blue 15, CI Basic Blue 3, CI Basic Blue 5, CI Modular Blue 7, CI Direct Green 6, CI Basic Green 4 CI basic green 6, etc. are mentioned.
[516] As the pigment, chrome yellow, cadmium yellow, mineral fast yellow, navel yellow, naphthol yellow S, Hansa yellow G, permanent yellow NCG, tarrazine yellow lake, chrome orange, molybdenum orange permanent orange GTR, pyrazolone orange, benzidine orange G, Cadmium Red, Permanent Tread 4R, Watching Red Calcium Salt, Eosin Lake, Brilliant Carmine 3B, Manganese Violet, Fast Violet B, Methyl Violet Lake, Prussian Blue, Cobalt Blue, Alkali Blue Lake, Victoria Blue Lake, Phthalocyanine Blue, fast sky blue, indanthrene blue BC, chrome green, chromium oxide, pigment green B, malachite green lake, final yellow glin G, and the like.
[517] In addition, when using the toner for electrostatic charge image development according to the present invention as a toner for a two-component full color developer, the following can be used as the dye. For example, as a color pigment for a magenta toner, CI pigment red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 39, 40, 41, 48, 49, 50, 51, 52, 53, 54, 55, 57, 58, 60, 63, 64, 68, 81, 83, 87, 88, 89, 90, 112, 114, 122, 123, 163, 202, 206, 207, 209; C.I. pigment violet 19; C.I. batred 1, 2, 10, 13, 15, 23, 29, 35, etc. are mentioned.
[518] In the present invention, any of the above-listed pigments may be used alone. However, in order to improve the sharpness of the pigments in consideration of the point of the image quality of the full color image, such pigments and dyes may be used in combination. This is preferable in view of the quality of the full color image. Magenta dyes usable in this case include CI solvent threads 1, 3, 8, 23, 24, 25, 27, 30, 49, 81, 82, 83, 84, 100, 109, 121, CI dispersed 9, Oil-soluble dyes such as CI solvent violet 8, 13, 14, 21, 27 and CI disperse violet 1; CI basic red 1, 2, 9, 12, 13, 14, 15, 17, 18, 22, 23, 24, 27, 29, 32, 34, 35, 36, 37, 38, 39, 40, CI basic violet 1, 3, 7, 10, 14, 15, 21, 25, 26, 27, 28, etc. are mentioned.
[519] As another color pigment, as a cyan color pigment, CI pigment blue 2, 3, 15, 16, 17, CI bat blue 6, CI acid blue 45, and phthalocyanine frame | skeleton substituted copper phthalocyanine with 1-5 phthalimide methyl groups Pigments; and the like.
[520] As a yellow color pigment, CI pigment yellow 1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 65, 73, 83, CI bat yellow 1, 3, 20, etc. are mentioned.
[521] The dyes and pigments as described above may be used alone, or may be selectively mixed and used as necessary in order to obtain a desired color tone of the toner. In consideration of environmental protection and safety to the human body, it is preferable to use various food dyes.
[522] The content of the dye in the toner may be changed in a wide range depending on a desired coloring effect or the like. Usually, in order to obtain the best toner properties, for example, in consideration of coloring power for printing, shape stability of toner particles, toner scattering properties, and the like, all of these dyes are usually 0.1 to 60 parts by weight based on 100 parts by weight of the binder resin. Preferably, 0.5 to 20 parts by weight is used.
[523] <Other Toner Ingredients>
[524] In the electrostatic charge image developing toner according to the present invention, in addition to the above-described binder resins and pigment components, the following compounds may be added unless they adversely affect the effects of the present invention (i.e., a proportion less than the content of the binder resin components). in). As an example of such a compound,
[525] Aliphatic or aliphatic ring hydrocarbon resins or aromatic petroleum resins such as silicone resins, polyesters, polyurethanes, polyamides, epoxy resins, polyvinyl butyl al, rosin, modified rosin, terpene resin, phenol resin, low molecular weight polyethylene low molecular weight polypropylene And chlorinated paraffin or paraffin wax. Among these waxes that can be preferably used, low molecular weight polypropylene and by-products thereof, low molecular weight polyester, ether waxes, aliphatic derivatives and the like can be mentioned. It is preferable to classify these waxes by various methods and to use waxes obtained from these waxes. After the fractionation, the wax may be subjected to oxidation, block copolymerization or graft modification.
[526] In particular, in the electrostatic charge image developing toner according to the present invention, when flaky graphic observation is performed using a transmission electron microscope (TEM), such wax components are dispersed in a binder resin in the form of spherical and / or spindle-shaped islands. When present, toner with excellent performance can be obtained.
[527] <Toner manufacturing method>
[528] As a specific method for producing the electrostatic charge image developing toner according to the present invention having the above structure, any of known methods may be used. The electrostatic charge image developing toner according to the present invention may be produced, for example, by a method called a grinding method for producing a toner according to the following process.
[529] That is, specifically, the electrostatic charge image developing toner of the present invention can be prepared as follows. : The above-described compound of the present invention is a mixture of a resin such as a binder resin and wax, if necessary, such as a mixture such as Hanschel mixer or a ball mill after mixing sufficiently, the resulting mixture is heated roll, kneader or extruder, etc. Melt dough with each other using a heating dough.
[530] Next, the resin or the like is melted with a pigment, dye, or other material in which an additive such as a metal compound added as necessary and a metal compound added as necessary is dispersed or dissolved, and then cooled and solidified. Thereafter, the solidified product is ground and classified by a grinding machine such as a jet mill or a ball mill to obtain an electrostatic charge image developing toner of the present invention having a desired particle size. In the classification step, it is preferable to use a multisegment classifier to improve the production efficiency. The electrostatic charge image developing toner of the present invention can also be obtained by the following method.
[531] That is, the binder resin and the compound of the present invention may be a solvent (aromatic hydrocarbons such as toluene and xylene, halides such as chloroform and ethylene dichloride, ketones such as acetone and methyl ethyl ketone, amides such as dimethylformamide, etc.). ) Is mixed in the form of a solution and the solution is stirred. Subsequently, water is introduced into the obtained solution, reprecipitated, dried after filtration, and then the obtained solid product is pulverized by a grinding machine such as a jet mill or a ball mill, and obtained by a method of classifying. Moreover, in a classification process, in order to improve manufacturing efficiency, it is preferable to use a multisegment classifier.
[532] In addition, you may manufacture the toner for electrostatic charge development by this invention by the method called the superposition | polymerization method demonstrated below. That is, in this case, the compound of the present invention and a magnetic material as a polymerizable monomer, pigment, dye or dye, and substances such as a crosslinking agent, a polymerization initiator, a wax, and other additives added as necessary are mixed and dispersed to form a surfactant or the like. Suspension polymerization in the presence of an aqueous dispersion medium to synthesize the polymerized color resin particles. The resin particles thus obtained are subjected to solid-liquid separation, dried and classified as necessary to obtain the electrostatic charge image developing toner according to the present invention.
[533] Further, by preparing the colored fine particles which do not contain any charge control agent by the above method, the compounds of the present invention are added to the particles of electrons alone or by adding them together with an external additive such as colloidal silica by a mechanical chemical method or the like. You may adhere to the surface.
[534] (Silica external additive)
[535] In the present invention, it is preferable to externally add fine silica powder to the toner produced by the above-described method in order to improve the charge stability, flowability and movable performance of the toner. In this case, the use of fine silica powder having a specific surface area of 20 m 2 / g or more, particularly 30 to 400 m 2 / g, as measured by nitrogen adsorption by the BET method shows good results. In this case, the amount of the fine silica powder is usually 0.01 to 8 parts by weight, preferably 0.1 to 5 parts by weight based on 100 parts by weight of the toner particles.
[536] The fine silica powder used herein is a silicone varnish, various modified silicone varnishes, silicone oils, various modified silicone oils, a silane coupling agent, a silane coupling agent having a functional group, if necessary, for the purpose of controlling the hydrophobicity and chargeability of the toner. It is preferable to treat with a treating agent such as another organosilicon compound. You may mix and use these processing agents.
[537] (Inorganic powder)
[538] In order to improve the developing performance and durability of the toner, the following inorganic powders, for example, oxides of metals such as magnesium, zinc, aluminum, cerium, cobalt, iron, zirconium, chromium, manganese, strontium, tin and antimony; Complex metal oxides such as calcium titanate, magnesium titanate and strontium titanate; Metal salts such as calcium carbonate, magnesium carbonate and aluminum carbonate; Clay minerals such as kaolin; Phosphoric acid compounds such as apatite; Silicon compounds such as silicon carbide and silicon nitride; Carbon powder, such as carbon black and graphite powder, etc. are mentioned. In particular, it is preferable to add fine powder such as zinc oxide, aluminum oxide, cobalt oxide, manganese dioxide, strontium titanate or magnesium titanate.
[539] (slush)
[540] Toner may be added a lubricant as shown below. For example, Fluoro resin, such as Teflon and polyvinylidene fluoride; Fluorine compounds such as carbon fluoride; Fatty acid metal salts such as zinc stearate; Fatty acid derivatives such as fatty acids and fatty acid esters; Molybdenum sulfide and the like.
[541] <Carrier>
[542] The electrostatic charge image developing toner according to the present invention having the above structure and properties may be applied to various kinds of known toners, for example, may be used alone as a nonmagnetic one-component developer, or together with a magnetic carrier. It may be applied to a magnetic two-component developer, or may be applied to an oily toner used alone as a magnetic one-component developer. Here, any carrier known in the art may be used as the carrier used in the two-component developing method. Specifically, you may use the surface oxide or non-oxidized particle whose average particle diameter formed with metals, such as iron, nickel, cobalt, manganese, chromium, and rare earth, 20-300 micrometers, and the particle | grains which consist of alloys or oxides thereof. The carrier used in the present invention preferably contains the carrier particles described above on a surface to which materials such as styrene resin, acrylic acid resin, silicone resin, fluorine resin or polyester resin are attached or coated.
[543] <Magnetic Toner>
[544] The electrostatic charge image developing toner of the present invention forms a magnetic toner by containing a magnetic material in toner particles. In this case, the magnetic material may act as a dye. As a magnetic material used here, iron oxides, such as magnetite, hematite, ferrite; Magnetic metal such as iron, cobalt, nickel or any one of these metals, aluminum, cobalt, copper, lead, magnesium, tin, zinc, antimony, beryllium, bismuth, cadmium, calcium, manganese, selenium, titanium, tungsten or Alloy with metals, such as vanadium, or a mixture of these, etc. are mentioned. As these magnetic materials which can be used by this invention, it is preferable that average particle diameter is 2 micrometers or less, Preferably it is about 0.1-0.5 micrometer. As the blending amount to toner, it is preferable to use 20 to 200 parts by weight with respect to 100 parts by weight of the binder resin, and particularly 40 to 150 parts by weight with respect to 100 parts by weight of the binder resin.
[545] In order to obtain a higher quality image, it is necessary to be able to develop a fine latent image dot faithfully. For this purpose, for example, the electrostatic charge image developing toner according to the present invention is preferably adjusted to have a weight average particle diameter of 4 to 9 mu m. That is, toner particles having a weight average particle diameter of less than 4 μm may cause a decrease in transfer efficiency, and transfer residual toner may remain on a large amount of photosensitive member, resulting in uneven or non-uniform images due to blur and wrong transfer. Not desirable In addition, toner particles having a weight average particle diameter larger than 9 mu m tend to form scattering of characters and linear images.
[546] In the present invention, the average particle diameter and particle size distribution of the toner are measured by a Coulter Counter TA-II (manufactured by Coulter Electronics Co., Ltd.) or a Coulter Counter Multisizer (manufactured by Coulter Electronics Co., Ltd.), and the moisture distribution and volume distribution are measured. The interface (Nikkaki Co., Ltd.) which outputs and the personal computer PC9801 (made by NEC Corporation) are connected. As the electrolyte solution used for the measurement, a 1% NaCl aqueous solution was prepared using primary sodium chloride. The 1% NaCl aqueous solution is, for example, commercially available ISOTON R-II (manufactured by Coulter Scientific Fixer Co., Ltd.). As a specific method, 0.1-5 ml of surfactant (preferably alkylbenzenesulfonate) is added to 100-150 ml of said electrolyte aqueous solutions as a dispersing agent, and 2-20 mg of the sample to be measured is added and it measures. The particle size distribution was measured by dispersing the electrolyte solution in which the sample was suspended in an ultrasonic disperser for about 1 minute to about 3 minutes, and then using the above-described Coulter Counter TA-II having an opening having an opening of 100 µm. The volume and the number of toner particles having a particle size of 2 µm or more are obtained. From these, the volume-based particle size distribution and the number-based particle size distribution are calculated. Next, the volume basis weight average particle size (D4) and the number average particle size (D1) related to the present invention are derived from the volume basis and the number basis distribution, respectively.
[547] <Charge amount>
[548] In the electrostatic charge image developing toner according to the present invention, the charge amount per unit weight (two-component method) is preferably +10 to +80 µC / g in order to improve the electron efficiency in the transfer method using the electronic member to which the voltage is applied. More preferably +15 to +70 μC / g.
[549] The method of measuring the charge amount (two-component friction electric charge amount) by the two-component method used in the present invention will be described below. In the measurement, the charge amount measuring device shown in Fig. 13 is used. First, in a fixed environment, 9.5 g of EFV200 / 300 (trade name, manufactured by Powertech, Inc.) and 0.5 g of the toner to be measured are placed in a polyethylene bottle of 50 to 100 ml in a fixed environment, having a constant vibration width of 100 mm and a vibration speed of 1 It is installed in the shaker under the vibration condition that makes it vibrate for 100 times per minute.
[550] Next, as shown in FIG. 13, 1.0-1.2 g of the mixture shaken in the measuring container 42 (metal) in which the 500 mesh screen 43 was installed in the bottom installed in the charge quantity measuring device, and put the metal lid 44 To cover.
[551] The total weight of the measuring vessel 42 at this time is weighed and denoted by W1 (g). Next, a suction device (not shown) in which at least a portion in contact with the measuring vessel 42 is made of an insulating material sucks air from the suction hole 47, and operates the air flow control valve 46 to operate the vacuum indicator 45. The pressure indicated by) is controlled to be 2,450 Pa (250 mmAq). In this state, suction is performed for 1 minute to remove the toner. What the electrometer 49 displays at this time is described as V (volt). Here, 48 is a capacitor, and its capacity is denoted by C (μF). The total weight of the measuring vessel after the end of suction is also weighed and denoted by W2 (g). The triboelectric amount (μC / g) of the toner was determined from these measurements by the following formula:
[552] Triboelectric amount (μC / g) = C × V / (W1-W2)
[553] Calculate by
[554] <Molecular weight distribution of binder resin>
[555] The binder resin used as a constituent material of the electrostatic charge image developing toner according to the present invention has a molecular weight distribution measured by gel permeation chromatography (GPC), particularly in a low molecular weight region when the toner is manufactured by grinding. It is desirable to have a peak in the range of 3,000 to 150,000. That is, when the GPC peak in the low molecular weight region exceeds 15,000, it may be difficult to obtain a toner having sufficiently improved transfer efficiency. In addition, the use of a binder resin having a GPC peak of less than 3,000 in the low molecular weight region is not preferable because it tends to cause melt adhesion when surface treatment of toner particles.
[556] In the present invention, the molecular weight of the binder resin is measured by GPC (gel permeation chromatography). As a specific method for the measurement by GPC, the toner was previously extracted for 20 hours with a THF (tetrahydrofuran) solvent by Soxhletzer, and then Shodex Tenco's columns A-801, A-802, A-803, A-805, A-806, and A-807 were used to measure the molecular weight. The obtained samples were used, connected in series, and the molecular weight distribution was measured using a calibration curve of standard polystyrene resin.
[557] In the present invention, it is preferable to use a binder resin having a ratio (Mw / Mn) of 2 to 100 of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by the above method.
[558] <Glass Transition Point of Toner>
[559] The toner of the present invention is preferably prepared from the viewpoint of fixing performance and storage stability so that the glass transition point Tg is 40 to 75 ° C, more preferably 52 to 70 ° C. In this case, the glass transition point Tg of the toner may be measured by a differential scanning calorimeter of a high-precision internal heat input compensation type such as DSC-7 manufactured by Perkin Elmer. In addition, it measures according to ASTM D3418-82. In the present invention, the sample for measurement is once heated to have all the thermal histories, and then quenched. The temperature of the sample is heated at a heating rate of 10 ° C / min within a temperature range of 0 to 200 ° C. You may use suitably the DSC curve obtained based on the result measured on such conditions.
[560] <Image forming method>
[561] The electrostatic charge image developing toner according to the present invention configured as described above is:
[562] A charging step of applying a voltage to at least the charging member from the outside thereof to electrostatically charge the electrostatic charge carrying member; An electrostatic charge image forming step of forming a charged latent image on the charged electrostatic charge image bearing member; A developing step of developing the electrostatic charge image using a toner for developing an electrostatic charge image to form a toner image on the electrostatic charge image bearing member; A transfer step of transferring the toner image formed on the electrostatic charge image bearing member onto a recording medium; And a heat setting step of fixing the toner image held on the recording medium by heat. Alternatively, the toner of the present invention comprises a first transfer step of transferring the toner image formed on the electrostatic latent image bearing member to the intermediate transfer member, and a toner image held on the intermediate transfer member to the recording medium. It is particularly preferable to apply to an image forming method consisting of two transfer processes.
[563] EMBODIMENT OF THE INVENTION Hereinafter, it demonstrates further in detail by demonstrating an Example about this invention. These examples are examples of the respective optimum modes for carrying out the present invention, but the present invention is not intended to be limited to the following.
[564] First, Examples 1 to 9 cultured PHA producing microorganisms in a medium containing 5- (phenylsulfanyl) valeric acid as a raw material, and then oxidized PHA produced by PHA producing microorganisms to a peroxide compound. Thus, PHA or at least two types of units containing at least one of 3-hydroxy-5- (phenylsulfinyl) valerate unit and 3-hydroxy-5- (phenylsulfonyl) valerate unit in the polymer molecule. In addition, a production example for producing PHAs containing 3-hydroxy-5- (phenylsulfanyl) valerate is shown.
[565] (Example 1)
[566] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available polypeptone (Wako Pure Chemical Industries Co., Ltd.) and 0.1% of 5- (phenylsulfanyl) valeric acid were added and selected seed cells were placed on agar plate. The strain of YN2 obtained by culturing was cultured and cultured under the conditions of 30 ° C. After 30 hours, the microbial cells were recovered by centrifugation. In order to remove the residual medium component, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[567] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The microbial cell suspension was transferred to 200 mL of eggplant-type flasks and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washed PHA polymer was dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured.
[568] The average molecular weight of the obtained PHA sample was measured by gel permeation chromatography (GPC). The conditions of GPC are as follows.
[569] Measuring instrument: Tosohhi, HLC-8020;
[570] Column: Polymer Laboratory, PLgel, MIXED-C (5 μm) × 2;
[571] Moving bed solvent: 0.1 wt% LiBr-containing DMF; Polystyrene equivalent molecular weight.
[572] In addition, the structure of PHA contained in the sample was analyzed by a proton nuclear magnetic resonance apparatus ( ¹ H-NMR) under the following conditions:
[573] Device: Bruker DPX 400 FT-NMR;
[574] ¹ H resonance frequency: 400MHz
[575] Measuring Nuclide: ¹ H
[576] Solvent Used: CDCl ₃ :
[577] Note: capillary sealed TMS / CDCl ₃ :
[578] Measurement temperature: Room temperature
[579] (Example 2)
[580] The cultured cells of the YN2 strain obtained by the same culture method as in Example 1 were washed with water in the same manner as in Example 1 to recover the microbial cells. The washed cells were suspended in 25 mL of demineralized water, and 25 mL of the hydrogen peroxide solution of the same specification used in Example 1 was added to the cell suspension. The mixture was transferred to a 200 mL eggplant flask and placed at 100 ° C. for 1 hour on an oil reservoir for reaction.
[581] After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifugation. The separated PHA is resuspended in distilled water and centrifuged again to wash out the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the treatment conditions with the hydrogen peroxide solution were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[582] (Example 3)
[583] The cultured cells of the YN2 strain obtained by the same culture method as in Example 1 were washed with water in the same manner as in Example 1 to recover the microbial cells. The washed cells were suspended in 30 mL of demineralized water, and 10 mL of the hydrogen peroxide solution of the same specification used in Example 1 was added to the microbial cell suspension. The mixture was transferred to a 200 mL eggplant flask and placed at 100 ° C. for 1 hour for reaction on an oil pail. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifugation. The separated PHA is resuspended in distilled water and centrifuged again to wash out the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the conditions treated with the hydrogen peroxide solution were measured under the conditions described in Example 1 by gel permeation chromatography (GPC) and H-NMR, respectively.
[584] (Example 4)
[585] The cultured cells of the YN2 strain obtained by the same culture method as in Example 1 were washed with water in the same manner as in Example 1 to recover the microbial cells. The washed cells were suspended in 45 mL of demineralized water and 5 mL of the hydrogen peroxide solution of the same specification used in Example 1 was added to the cell suspension. The mixture was transferred to a 200 mL eggplant flask and placed at 100 ° C. for 1 hour for reaction on an oil pail. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA is resuspended in distilled water and centrifuged again to wash out the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight of the obtained PHA sample was measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[586] (Example 5)
[587] The cultured cells of the YN2 strain obtained by the same culture method as in Example 1 were washed with water in the same manner as in Example 1 to recover the microbial cells. The washed cells were suspended in 50 mL of the hydrogen peroxide solution of the same specifications used in Example 1. The mixed solution was transferred to a 200 mL eggplant flask and placed at 100 ° C. for 1 hour on an oil barrel for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA is resuspended in distilled water and centrifuged again to wash out the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight of the obtained PHA sample was measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[588] (Example 6)
[589] The cultured cells of the YN2 strain obtained by the same culture method as in Example 1 were washed with water in the same manner as in Example 1 to recover the microbial cells. The washed cells were suspended in 40 mL of methanol to remove any water remaining in the cells, and the cells were recovered by centrifugation. Next, the cells were dried in a dark atmosphere at room temperature. In order to extract and separate the PHA accumulated in the cells, the obtained dry cells were suspended in 30 mL of chloroform and stirred at 50 ° C. for 20 hours. After stirring was complete, insoluble components in chloroform were removed by a filter and the filtrate with dissolved extract PHA was recovered. The chloroform solution of PHA was concentrated by using a rotary evaporator. The concentrated chloroform solution was added dropwise to frozen methanol to recover PHA as a precipitate. In the same way, PHA was recovered from the cells cultured in 400 mL of medium. These PHA polymers were combined and then oxidized with metachloroperbenzoic acid (MCPBA).
[590] 205 mg of extracted PHA was dissolved in 10 mL chloroform and the solution was frozen. Under freezing, a solution MCPBA (Kishida Chemical Co., Ltd.) dissolved in 20 mL chloroform was added, and then the mixture was stirred in an ice bucket for 75 minutes. After the reaction was completed, an aqueous sodium bicarbonate solution was added to neutralize the reaction mixture. Next, 50 mL of chloroform was added to separate the organic phase. The separated organic phase was dehydrated with anhydrous magnesium sulfate, and then the dried solvent was dried under vacuum. The recovered PHA was measured to obtain a dry amount (recovery amount). The average molecular weight and structure of the PHA sample obtained under conditions treated with MCPBA were analyzed by GPC and ¹ H-NMR under the conditions described in Example 1.
[591] (Example 7)
[592] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available yeast extract (Dipico Co., Ltd.) and 0.1% of 5- (phenylsulfanyl) valeric acid were added and the seed cells were incubated on agar plate. H45 strain obtained by phagocytosis was incubated for 30 hours at 30 ℃. After incubation, the microbial cells were harvested by centrifugation. In order to remove the residual media components, the harvested microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[593] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifugation. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[594] (Example 8)
[595] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available di-glucose (Kishida Chemical Co., Ltd.) and 0.1% of 5- (phenylsulfanyl) valeric acid were added, and the seed cells were placed on agar plate. The H45 strain obtained by culturing and incubating was incubated for 30 hours at 30 ° C. After incubation, the microbial cells were harvested by centrifugation. Next, in a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available glucose (from Kishida Chemical Co., Ltd.) and 0.1% of 5- (phenylsulfanyl) valeric acid containing no NH ₄ Cl as an inorganic nitrogen source were added. The harvested cells were resuspended in medium and incubated at 30 ° C. for 30 hours. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the residual medium component, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[596] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[597] (Example 9)
[598] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available glycerol (product of Kishida Chemical Co., Ltd.) and 0.1% of 5- (phenylsulfanyl) valeric acid were added, and the seed cells were incubated on an agar plate. H45 strain obtained by phagocytosis was incubated for 30 hours at 30 ℃. After incubation, the microbial cells were harvested by centrifugation. Next, in a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available glycerol (manufactured by Kishida Chemical Co., Ltd.) and 5- (phenylsulfanyl) containing no NH ₄ Cl 5-(phenylsulfanyl) as an inorganic nitrogen source. 0.1% of valeric acid was added, and the harvested cells were resuspended in a medium and incubated at 30 ° C. for 30 hours. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the residual medium component, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[599] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[600] Table 1 shows the recovery amount (dry weight) and the molecular weight of the PHA samples produced in Examples 1 to 9.
[601] SampleRecovery amount (mg)Mn × 10 ⁴ Mw × 10 ⁴One703.67.2 2763.77.2 3793.97.1 4794.07.1 5814.07.0 61445.78.9 7663.36.3 8843.96.9 9793.76.6
[602] Mn: Number average molecular weight
[603] Mw: weight average molecular weight
[604] Table 2 was calculated from the analysis results by ¹ H-NMR of the PHA samples prepared in Examples 1-9. The unit content ratio of general formula (6), (7), and (8) shown below is shown.
[605]
[606]
[607]
[608] SampleUnit (6) (mol%)Unit (7) (mol%)Unit (8) (mol%) One46540 279210 372226 413087 523077 610000 744560 848520 944560
[609] The content ratio of each unit expresses content (molar number) of each unit by a percentage when the whole (molar number) of the unit which has an aromatic ring in a side chain is 100%.
[610] 1 to 6 show ¹ H-NMR spectra of respective PHA samples prepared by Examples 1 to 6, which differ in oxidation conditions by hydrogen peroxide, respectively, in FIGS. 1 to 6 (Example 1 is shown in FIG. 1). Embodiment 2 is Fig. 2 Embodiment 3 is Fig. 3 Embodiment 4 is Fig. 4 Embodiment 5 is Fig. 5 Embodiment 6 is Fig. 6). In particular, in the ¹ H-NMR spectrum of the PHA sample obtained in Example 3 contained in all three units of the formulas (6), (7) and (8), at the position of the carbon atom represented by the following formula (24) The designation of each corresponding spectral line is shown.
[611]
[612] In addition, the PHA polymer obtained in Examples 1-9 is a linear 3-hydroxyalkanoate represented by the following general formula (4) in addition to the units represented by the general formulas (6), (7) and (8). The unit and the linear 3-hydroxyalkenoate unit of the following general formula (5) are contained, and the ratio (mol%) which the units of the general formula (4) and the general formula (5) occupy in the whole unit is an example, respectively. 1: 7 mol%, Example 2: 10 mol%, Example 3: 12 mol%, Example 4: 13 mol%, Example 5: 7 mol%, Example 6: 9 mol%, Example 7: 6 mol%, Example 8: 8 mol%, Example 9: 7 mol%.
[613]
[614] Wherein y is 0 or an integer selected from 1 to 8
[615]
[616] (Where z is an integer selected from 3 and 5)
[617] Next, in Examples 10 to 14 below, the PHA producing bacteria were cultured in a medium containing 4- (phenylsulfanyl) butyric acid as a raw material to produce the desired PHA, and then to the PHA produced by the microorganism. By oxidizing with a peroxide compound, at least one of the three-hydroxy-4- (phenylsulfinyl) butyrate units and 3-hydroxy-4- (phenylsulfonyl) butyrate units is contained in the polymer molecule. The production example which produces PHA containing PHA or 3-hydroxy-4- (phenylsulfanyl) butyrate unit other than the said 2 units is shown.
[618] (Example 10)
[619] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available di-glucose (Kishida Chemical Co., Ltd.) and 0.1% of 4- (phenylsulfanyl) butyric acid were added and the seed cells were incubated on a flat plate. YN2 strain obtained by phagocytosis was incubated for 48 hours at 30 ℃. After incubation, the microbial cells were harvested by centrifugation. Next, in a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available di-glucose (manufactured by Kishida Chemical Co., Ltd.), and 0.1% of 5- (phenylsulfanyl) butyric acid containing no NH ₄ Cl as an inorganic nitrogen source Put the harvested cells were resuspended in the medium and incubated for 30 hours, 30 hours. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the remaining medium components, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed cells.
[620] The recovered cells were resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[621] (Example 11)
[622] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available polypeptone (Wako Pure Chemical Co., Ltd.) and 0.1% of 5- (phenylsulfanyl) butyric acid were added thereto, and the seed cells were incubated on agar plate. YN2 strain obtained by phagocytosis was incubated for 48 hours at 30 ℃. After incubation, the microbial cells were harvested by centrifugation. Next, in a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available sodium pyruvate (manufactured by Kishida Chemical Co., Ltd.) and 0.1% of 4- (phenylsulfanyl) butyric acid containing no NH ₄ Cl as an inorganic nitrogen source Put the harvested cells were resuspended in the medium and incubated for 30 hours, 48 hours. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the residual medium component, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[623] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[624] (Example 12)
[625] The cultured cells of strain YN2 obtained by the same culture method as in Example 10 were washed with water in the same manner as in Example 10 to recover the microbial cells. The washed cells were suspended in 40 mL demineralized water and the microbial cells were broken by using a French press (French press 5501, manufactured by Ohtake Seisakusho). The damaged microbial cells were separated into insoluble fragments by centrifugation at 4 ° C and 3000G for 30 minutes. Next, 40 mL of distilled water was added to the insoluble debris to wash away the remaining soluble components, and the washed PHA was further recovered at 4 DEG C and 3000 G for 30 minutes.
[626] The obtained crude PHA sample was suspended in 45 mL demineralized water and 5 mL of the hydrogen peroxide solution described in Example 1 was added to the suspension, and the mixture was treated at 100 ° C. for 1 hour. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[627] (Example 13)
[628] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available n-nonanoic acid (Kishida Chemical Co., Ltd.) and 0.1% of 4- (phenylsulfanyl) butyric acid were added, and the seed cells were placed on agar plate. Cultured YN2 strain obtained by incubation was incubated for 48 hours at 30 ℃. After incubation, the microbial cells were harvested by centrifugation. In order to remove the residual medium component, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[629] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[630] (Example 14)
[631] In a 500 mL shake flask, YN2 strain obtained by incubating 200 mL of M9 medium containing 0.5% of commercially available sodium glutamate and 0.1% of 4- (phenylsulfanyl) butyric acid and incubating the seed cells on agar plate was inoculated with 30 Incubated for 48 hours. After incubation, the microbial cells were harvested by centrifugation. In order to remove the residual medium component, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[632] The recovered microorganism was resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and the structure of the obtained PHA sample were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[633] Table 3 shows the recovery amount (dry weight) and molecular weight of the PHA samples produced in Examples 10 to 14.
[634] SampleRecovery amount (mg)Mn × 10 ⁴ Mw × 10 ⁴10553.36.6 11573.46.6 12513.66.5 13384.28.1 14393.46.5
[635] Mn: Number average molecular weight
[636] Mw: weight average molecular weight
[637] Table 4 was calculated from the analysis results by ¹ H-NMR of the PHA samples prepared in Examples 10 to 14. The unit content ratios of the formulas (9), (10) and (11) shown below are shown.
[638]
[639]
[640]
[641] SampleUnit 9 (mol%)Unit 10 (mol%)Unit 11 (mol%) 1042580 1144560 1221079 1361390 1440600
[642] The content ratio of each unit expresses the content (molar number) of each unit in percentage, when the whole (molar number) of the unit which has an aromatic ring in a side chain is 100%.
[643] In addition, the PHA polymer obtained in the said Examples 10-13 is the linear 3-hydroxyalkanoate represented by following General formula (4) other than the unit represented by the said General formula (6), (7), (8). The unit and the linear 3-hydroxyalkenoate unit of the following general formula (5) are contained, and the ratio (mol%) which the units of the general formula (4) and the general formula (5) occupy in the whole unit is an example, respectively. 10: 14 mol%, Example 11: 7 mol%, Example 12: 8 mol%, Example 13: 92 mol%, Example 14: 5 mol%.
[644]
[645] Wherein y is 0 or an integer selected from 1 to 8.
[646]
[647] (Where z is an integer selected from 3 and 5)
[648] Next, in Examples 15 to 18, PHA producing bacteria were cultured in a medium containing 5-[(4-fluorophenyl) sulfanyl] valeric acid as a raw material to produce desired PHA, and then The PHA produced by the oxidation treatment with a peroxide compound was used to prepare 3-hydroxy-5 [(4-fluorophenyl) sulfinyl] valate unit and 3-hydroxy-5-[(4-fluorophenyl). PHA containing at least one kind in a polymer molecule or PHA containing 3-hydroxy-5-[(4-fluorophenyl) sulfanyl] valate unit in the sulfonyl] valate unit The production example which produces is shown.
[649] (Example 15)
[650] In a 500 mL shake flask, add 200 mL of M9 medium containing 0.5% of commercially available polypeptops (made by Wako Pure Chemical Co., Ltd.) and 0.1% of 5-[(4-fluorophenyl) sulfanyl) valeric acid. The YN2 strain obtained by incubating the seed cells above and incubating was incubated at 30 ° C. for 24 hours. After incubation, the microbial cells were harvested by centrifugation. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the remaining medium components, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed cells.
[651] The recovered cells were resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifugation. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the conditions treated with the hydrogen peroxide solution were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[652] (Example 16)
[653] In a 500 mL shake flask, add 200 mL of M9 medium containing 0.5% of commercially available polypeptops (made by Wako Pure Chemical Co., Ltd.) and 0.1% of 5-[(4-fluorophenyl) sulfanyl) valeric acid. The strain H45 obtained by inoculating the seed cells above was incubated at 30 ° C. for 24 hours. After incubation, the microbial cells were harvested by centrifugation. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the remaining medium components, the recovered microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed cells.
[654] The recovered cells were resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifugation. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the conditions treated with the hydrogen peroxide solution were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[655] (Example 17)
[656] In a 500 mL shake flask, add 200 mL of M9 medium containing 0.5% of commercially available polypeptops (made by Wako Pure Chemical Co., Ltd.) and 0.1% of 5-[(4-fluorophenyl) sulfanyl) valeric acid. The YN2 strain obtained by culturing the seed cells above and inoculating was incubated at 30 ° C. for 24 hours. After incubation, the microbial cells were harvested by centrifugation. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the remaining medium components, the harvested microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed cells.
[657] The recovered cells were resuspended in 50 mL of a commercially available hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. The separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the conditions treated with the hydrogen peroxide solution were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[658] (Example 18)
[659] The cultured cells of the YN2 strain obtained by the same culture method as in Example 15 were washed with the same water as above to recover the microbial cells. The cells washed with water are suspended by 40 mL demineralized water and the cells are crushed by a French press (French press 5501, manufactured by Ohtake Seisakyu Sho Co., Ltd.). The pulverized cells were separated into insoluble fragments by centrifugation at 3000 DEG C for 30 minutes. Next, 40 mL of distilled water was added to the insoluble debris in order to wash away the remaining soluble components, and centrifuged again at 4 DEG C and 3000 G for 30 minutes to recover the washed PHA.
[660] The crude PHA sample obtained was suspended in 305 mL demineralized water and 10 mL of the hydrogen peroxide solution described in Example 1 was added to the suspension, and the mixture was treated at 100 ° C. for 1 hour. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was centrifuged. After separation, the PHA was resuspended in distilled water and centrifuged again to wash out the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the conditions treated with the hydrogen peroxide solution were analyzed by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[661] Table 5 shows the recovery amount (dry weight) and the molecular weight of the PHA sample produced in Examples 15 to 18.
[662] SampleRecovery amount (mg)Mn × 10 ⁴ Mw × 10 ⁴15773.47.0 16453.66.9 17483.77.2 18703.67.1
[663] Mn: Number average molecular weight
[664] Mw: weight average molecular weight
[665] Table 6 shows the unit content ratios of the formulas (12), (13) and (14) shown below, and was calculated from the results by ¹ H-NMR of the PHA samples prepared in Examples 15 to 18.
[666]
[667]
[668]
[669] SampleUnit 12 (mol%)Unit 13 (mol%)Unit 14 (mol%) 1546540 1647530 1744560 1875421
[670] The content ratio of each unit represents the content (molar) of each unit in percentage, when the whole (molar number) of the unit which has an aromatic ring in a side chain is 100%.
[671] In addition, the PHA polymer obtained in Examples 15 to 18 is a linear 3-hydroxyalkanoate represented by the following general formula (4) in addition to the units represented by the general formulas (12), (13) and (14). Unit and a linear 3-hydroxyalkenoate unit of formula (5), wherein the total proportion (mol%) of the units of formula (4) and formula (5) occupies in all units is carried out, respectively. Example 15:10 mol%, Example 16: 6 mol%, Example 17: 9 mol%, Example 18: 9 mol%.
[672]
[673] (Where y is an integer selected from 1 to 8).
[674]
[675] (Where z is an integer selected from 3 and 5)
[676] (Example 19)
[677] In a 500 mL shake flask, add 200 mL of M9 medium containing 0.5% of commercially available polypeptops (product of Wako Pure Chemical Co., Ltd.) and 0.1% of 5-[(3-fluorophenyl) sulfanyl) valeric acid. The YN2 strain obtained by phagocytosis culture of seed cells above was incubated at 30 ° C. for 24 hours. After incubation, the microbial cells were harvested by centrifugation. After incubation, the microbial cells were harvested again by centrifuge. In order to remove the residual media components, the harvested microbial cells were suspended in 40 mL of demineralized water and centrifuged again to recover the washed microbial cells.
[678] The recovered microbial cells were resuspended in 50 mL of commercial hydrogen peroxide solution (containing 31% hydrogen peroxide, manufactured by Mitsubishi Gas Chemical Co., Ltd., standard production according to JIS K-8230). The cell suspension was transferred to 200 mL of an eggplant-type flask and placed in a sump at 100 ° C. for 1 hour for reaction. After the reaction was completed, the reaction mixture was cooled to room temperature and the solid component PHA was separated by centrifuge. Next, the separated PHA was resuspended in distilled water and centrifuged again to wash the remaining hydrogen peroxide solution. In addition, the washing operation was repeated twice. The washed PHA polymer was then dried in a reduced pressure atmosphere and the dry weight (recovered amount) was measured. The average molecular weight and structure of the PHA sample obtained under the conditions treated with the hydrogen peroxide solution were measured by gel permeation chromatography (GPC) and ¹ H-NMR under the conditions described in Example 1, respectively.
[679] Table 7 shows the recovery amount (dry weight) and molecular weight of the PHA sample produced in Example 19.
[680] SampleRecovery amount (mg)Mn × 10 ⁴ Mw × 10 ⁴19433.06.1
[681] Mn: Number average molecular weight
[682] Mw: weight average molecular weight
[683] Table 8 shows the unit content ratios of the formulas (15), (16) and (17) shown below, and was calculated from the results of ¹ H-NMR analysis of the PHA sample prepared in Example 19.
[684]
[685]
[686]
[687] SampleUnit 20 (mol%)Unit 21 (mol%)Unit 22 (mol%) 1948520
[688] The content ratio of each unit expresses content (mol) of each unit by a percentage when the whole (molar number) of the unit which has an aromatic ring in a side chain is 100%.
[689] In addition, the PHA polymer obtained in Example 19, except for the units represented by the formulas (15), (16) and (17), and the linear 3-hydroxyalkanoate unit represented by the formula (4) The total ratio (mol%) which contains the linear 3-hydroxyalkenoate unit of following General formula (5), and the unit of the general formula (4) and general formula (5) occupies in all the units is 25 mol%.
[690]
[691] Wherein y is 0 or an integer selected from 1-8.
[692]
[693] (Where z is an integer selected from 3 and 5)
[694] (Example 20)
[695] In a 500 mL shake flask, 200 mL of M9 medium containing 0.5% of commercially available yeast extract (Diffco Corporation) and pseudomonas cichorii YN2 strain (FERM BP-7375) were added and incubated at 30 ° C. for 8 hours. Incubated. 25 liter M9 containing 5% of commercially available polypeptone (product of Wako Pure Chemical Co., Ltd.) and 0.1% of 5-thiopheneoxy valeric acid (5- (phenylsulfanyl) valeric acid) in all culture mediums of cultured YN2 strains. It was added to a 50 liter capacity vessel fermenter with a medium and cultured by aeration and stirring under conditions of 70 rpm and agitation amount of 9.4 liters / minute. After 48 hours, the microbial cells were recovered by centrifugation. The recovered wet microbial cells were resuspended in 1 liter of demineralized water and divided into 5 groups by 200 mL per group, and centrifuged separately to obtain 5 samples. Five samples of microbial cells are subjected to the following treatment.
[696] [1] The cells were resuspended in 300 mL of hydrogen peroxide solution (manufactured by Mitsubishi Gas Chemical Co., Ltd., 31% hydrogen peroxide, JIS K-8230) and allowed to react in an oil barrel at 100 ° C. for 1 hour.
[697] [2] The microbial cells were suspended in 150 mL of demineralized water and 150 mL of hydrogen peroxide solution was added. The mixture was allowed to react in an oil barrel at 100 ° C. for 1 hour.
[698] [3] The microbial cells were suspended in 225 mL of demineralized water and 75 mL of hydrogen peroxide solution was added. The mixture was allowed to react in an oil barrel at 100 ° C. for 1 hour.
[699] [4] The microbial cells were suspended in 270 mL of demineralized water and 30 mL of hydrogen peroxide solution was added. The mixture was allowed to react in an oil barrel at 100 ° C. for 1 hour.
[700] [5] The microorganisms were suspended in 300 mL of demineralized water and ground using a French place (French press 5501, manufactured by Ohtake Seisakyuso Co., Ltd.). Next, the crushed cells were centrifuged at 4 ° C., 29400 m / s ² (= 3000 G) for 30 minutes. Next, 300 mL distilled water was added and the mixture was centrifuged at 4400 C, 29400 m / s ² (= 3000 G) for 30 minutes to wash the cell fragments. The obtained precipitate was suspended in 300 mL hydrogen peroxide solution and suspended at 50 ° C. for 1 hour in an oil bath.
[701] After the reaction was completed, each sample was frozen and centrifuged for 30 minutes at 4400 ° C., 29400 m / s ² (= 3000 G). Next, 300 mL distilled water was added to the sample and centrifuged for 30 minutes at 4 ° C., 29400 m / s ² (= 3000 G) to wash the mixture. In addition, the cleaning operation was repeated twice. Samples were resuspended in 50 mL demineralized water and lyophilized. The molecular weight of the sample thus obtained was measured by gel permeation chromatography (GPC) under the following GPC conditions.
[702] Measuring instrument: Tosohhi, HLC-8020;
[703] Column: Polymer Laboratory, PLgel, MIXED-C (5 μm) × 2;
[704] Moving bed solvent: 0.1 wt% LiBr-containing DMF; Polystyrene equivalent molecular weight.
[705] In addition, the structure of the sample was analyzed by a proton nuclear magnetic resonance apparatus ( ¹ H-NMR) under the following conditions:
[706] Device: Bruker DPX 400 FT-NMR;
[707] ¹ H resonance frequency: 400MHz
[708] Assay Nuclide: ¹ H
[709] Solvent Used: CDCl ₃ :
[710] Note: capillary sealed TMS / CDCl ₃ :
[711] Measurement temperature: Room temperature
[712] (Example 21)
[713] In each of the 500 mL shake flasks, 0.5% of commercially available yeast extract (Diffco Co., Ltd.) and It was placed in 200 mL of M9 medium containing the YN2 strain (FERM BP-7375) and incubated in each flask and incubated for 8 hours at 30 ℃. Each 2 mL culture medium of cultured YN2 strains had 5 liters of 1 liter M9 medium containing 5% of commercially available polypeptone and 0.1% of 5-thiopheneoxy valeric acid (5- (phenylsulfanyl) valeric acid). In addition to 1 liter shake flasks were incubated at 30 ° C., 125 strokes / minute. After 48 hours, the microbial cells corresponding to 5 liters of the culture medium were recovered by centrifugation. The obtained YN2 microbial strain was resuspended in 1 liter of methanol, recovered by centrifugation, and dried at room temperature under reduced pressure. After completion of stirring, insoluble components in chloroform were removed by a filter and the chloroform solution was condensed by rotary evaporator. The condensed chloroform solution was added dropwise to freeze-cold methanol to obtain a PHA sample as a precipitate.
[714] The obtained sample (1.7 g) was dissolved in 80 mL chloroform and freeze cooled. 2.0 g of 2.0 g MCPBA (Kishida Chemical Co., Ltd.) dissolved in 160 mL chloroform was added dropwise, and the mixture was stirred on a freezer for 75 minutes.
[715] After the reaction was complete, the reaction mixture was neutralized by addition of sodium hydrocarbon solution, and 400 mL chloroform was added for separation to extract the organic phase. This was dehydrated with anhydrous magnesium sulfate. After evaporation of the solvent, the solid was dried under vacuum. The obtained sample was named sample [6].
[716] (Example 22)
[717] Pseudomonas shake flash disk of 500mL capacity with M9 medium of 200mL containing commercially available yeast extract placed therein each Chico Lai (pseudomonas cichorii) H45 week (FERM BP-7374) and Pseudomonas claim Senigallia (pseudomonas cichorii) P161 (FERM BP-7376) was respectively incubated and the product was incubated at 30 ° C. for 8 hours. Ten two-liter shake flasks each having 1 liter M9 medium containing 5% of commercially available polypeptone and 0.1% of 5-thiopheneoxy valeric acid (5- (phenylsulfanyl) valeric acid) were prepared. Culture medium of cultured H45 strain and cultured P161 strain were added to 5 out of 10 flasks, respectively, in an amount of 2 mL per flask. Incubated at 30 ° C., 125 strokes / min. After 48 hours, microbial strains of strain H45 and strain P161 corresponding to 5 liters of the culture medium were recovered by centrifugation. Microbial bacteria of each strain were treated under the same conditions as in [1] of Example 20 to obtain a sample. The sample derived from strain H45 was named sample [7] and the sample derived from strain P161 was named sample [8]. Samples [7] and [8] were subjected to GPC and ¹ H-NMR measurements in the same manner as in Example 1.
[718] Table 9 shows the yield and molecular weight of each sample in Examples 20-22.
[719] SampleRecovery amount (g)Mn × 10 ⁴ Mw × 10 ⁴[One]1.73.77.2 [2]1.83.77.1 [3]1.93.87.0 [4]1.94.17.2 [5]1.94.27.2 [6]1.25.68.7 [7]1.43.97.0 [8]1.63.77.3
[720] Mn: Number average molecular weight
[721] Mw: weight average molecular weight
[722] Table 10 shows the unit ratios of formulas (6), (7) and (8) calculated from the ¹ H-NMR data for each sample.
[723]
[724]
[725]
[726] SampleUnit (8) (mol%)Unit (9) (mol)Unit 10 (mol) [One]46540 [2]79210 [3]72226 [4]13087 [5]23077 [6]10000 [7]45550 [8]46540
[727] Each unit ratio represents the percentage of units having aromatic rings in the side chain of 100% total units.
[728] In Samples [1] to [8], the ratio of the linear 3-hydroxyalkanoate and 3-hydroxyalkenoate unit other than the units represented by the formulas (6), (7) and (8) is [1]: 7%, [2]: 10%, [3]: 12%, [4]: 13%, [5]: 7%, [6]: 9%, [7]: 6% and [ 8]: 8%.
[729] 7 to 12 illustrate the above-described sample ([1]: FIG. 7, [2]: FIG. 8, [3]: FIG. 9, [4]: FIG. 10, [5]: FIG. 11, [6]: FIG. ) Shows ¹ H-NMR spectra of Samples [1] to [6]. Among them, for the spectrum of the sample [3] obtained in Example 20 containing all three units of the formulas (6), (7) and (8), the properties corresponding to the following structural formulas are also shown.
[730]
[731] By using compounds ([1] to [8]), they were obtained like the exemplary compounds (1) to (8), and various toners were prepared and evaluated in Example 25 and in the subsequent examples.
[732] (Example 23)
[733] Three 500 mL volumes of shake flasks each containing 200 mL of M9 medium containing 0.5% of commercially available yeast extract were prepared by YN2 strain, The strains were inoculated by strain H45 and strain P161, respectively, and incubated at 30 ° C. for 8 hours. Fifteen two-liter shake flasks each containing 1 liter M9 medium containing 0.5% of D-glucose (manufactured by Kishida Chemical Co., Ltd.) and 0.1% of 4-thiopheneoxybutyric acid (4- (phenylsulfanyl) butyric acid) were prepared. Each culture medium of the three cultured three strains was added to 5 out of 15 flasks, each in an amount of 2 mL per flask, and incubated at 30 ° C. and 125 strokes / minute. After incubation for 48 hours, the microbial strain was recovered by centrifugation. The microbial strain of each strain contains 0.5% of D-glucose and 0.1% of 4-thiopheneoxybutyric acid (4- (phenylsulfanyl) butyric acid), and NH₄Resuspended in 5 flasks filled with 1 liter M9 medium without Cl and incubated at 30 ° C. for 48 hours. After incubation, the cells corresponding to 5 liter of culture medium were recovered by centrifugation for each of the three strains. The microbial strain of each strain was treated under the same conditions as in [1] of Example 20 above. The sample derived from strain YN2 was named sample [9], the sample derived from strain H45 was named sample [10], and the sample derived from strain P161 was named sample [11]. Samples [9] to [11] were prepared in the same manner as in Example 20 with GPC and^OneH-NMR measurement was performed.
[734] Table 11 shows the yield and molecular weight of each sample.
[735] SampleRecovery amount (mg)Mn × 10 ⁴ Mw × 10 ⁴[9]1.33.46.9 [10]1.13.36.3 [11]1.23.56.5
[736] Mn: Number average molecular weight
[737] Mw: weight average molecular weight
[738] Table 12 shows the unit ratios of formulas (9), (10) and (11) calculated from the ¹ H-NMR data for each sample.
[739]
[740]
[741]
[742] SampleUnit 12 (mol%)Unit 13 (mol%)Unit 14 (mol%) [9]47530 [10]46540 [11]46540
[743] Each unit ratio represents the percentage of units having aromatic rings in the side chain of 100% total units.
[744] In Samples [9] to [11], the ratio of the linear 3-hydroxyalkanoate and 3-hydroxyalkenoate units other than the units represented by the formulas (9), (10) and (11) is [9]: 14%, [10]: 9% and [11]: 11%.
[745] By using compounds ([9] to [11]), they were obtained like the exemplary compounds (9) to (11), and various toners were prepared and evaluated in Example 25 and in the subsequent examples.
[746] (Example 24)
[747] Three 500 mL volumes of shake flasks each containing 200 mL of M9 medium containing 0.5% of commercially available yeast extract were prepared by YN2 strain, The strains were inoculated by strain H45 and strain P161, respectively, and incubated at 30 ° C. for 8 hours. 15 2-liter shakes each with 1 liter M9 medium containing 0.5% polypeptone and 0.5% 5- (4-fluorothiophenoxy) valeric acid (5-[(4-fluorophenyl) sulfanyl] valeric acid) The flask was prepared. Each culture medium of the three cultured three strains was added to 5 out of 15 flasks, each in an amount of 2 mL per flask, and incubated at 30 ° C. and 125 strokes / minute. After incubation for 48 hours, microbial strains corresponding to 5 liters of culture medium were recovered by centrifugation for each of the three strains.
[748] The microbial strain of each strain was treated under the same conditions as in [1] of Example 20 above. The sample derived from strain YN2 was named sample [12], the sample derived from strain H45 was named sample [13], and the sample derived from strain P161 was named sample [14]. Three sample materials were subjected to GPC and ¹ H-NMR measurements in the same manner as in Example 20.
[749] Table 13 shows the yield and molecular weight of each sample.
[750] SampleRecovery amount (mg)Mn × 10 ⁴ Mw × 10 ⁴[12]1.83.47.2 [13]1.13.46.9 [14]1.13.57.1
[751] Mn: Number average molecular weight
[752] Mw: weight average molecular weight
[753] Table 14 shows the unit ratios of formulas (12), (13) and (14) calculated from the ¹ H-NMR data for each sample.
[754]
[755]
[756]
[757] SampleUnit 16 (mol%)Unit 17 (mol%)Unit 18 (mol%) [12]47530 [13]48520 [14]46540
[758] Each unit ratio represents the percentage of units having aromatic rings in the side chain of 100% total units.
[759] In Samples [12] to [14], the ratio of the linear 3-hydroxyalkanoate and 3-hydroxyalkenoate unit other than the units represented by the formulas (12), (13) and (14) is [12]: 10%, [13]: 8% and [14]: 9%.
[760] By using compounds ([12] to [14]), they were obtained like the exemplary compounds (12) to (14), and various toners were prepared and evaluated in Example 25 and in the subsequent examples.
[761] Next, various kinds of toners are produced and evaluated by using the charge control agent produced in the same manner as Examples 20 to 24 in the method by the method selected from the method of the present invention (Examples 25 to 99).
[762] (Example 25)
[763] First, 0.1M Na ₃ PO ₄ aqueous solution and 1M CaCl ₄ aqueous solution are prepared. A 20-liter reaction vessel of a TK homomixer (manufactured by Tokushu Kica Kogyo Co., Ltd.) was charged with 451 parts of 0.1Na ₃ PO ₄ aqueous solution and 709 parts of demineralized water and stirred at 10,000 rpm. 68 parts of 0.1Na ₃ PO ₄ aqueous solution were added to the above-described flask heated to 60 ° C. by stirring with a homomixer at low speed to obtain a dispersion medium containing Ca ₃ (PO ₄ ) ₂ .
[764] Styrene Monomer, Part 180
[765] 20 parts 2-ethylhexyl acrylate
[766] 60 parts paraffin wax (m.p. 75 ° C)
[767] Cyan pigment (C.I. pigment blue 15: 3) part 10
[768] Styrene-dimethylaminoethyl 10 parts
[769] (Mw = 40,000, Mw / Mn = 3.2 amine value = 55)
[770] Exemplary Compound (1) 4 parts
[771] In the above prescription, C.I. Pigtail Blue 15: 3 and styrene are premixed. Next, all the above formulations are heated to 60 ° C. to melt and disperse to form a monomer mixture. Further, while maintaining the mixture at 60 ° C, 10 parts of 2,2'-azobis (2,4-dimethylvaleronitrile) as a polymerization initiator was added to prepare a monomer composition.
[772] The monomer composition is added to a dispersion medium prepared in a 20 liter reaction vessel of a homomixer. The resulting mixture was stirred at 60 ° C. under a nitrogen atmosphere at 10,000 rmp for 20 minutes using a homomixer to granulate the monomer composition. Next, polymerization was carried out at 60 ° C. for 10 hours while stirring the granules by using a paddle type stirring vane.
[773] After the completion of the polymerization reaction, the reaction product was cooled, hydrochloric acid was added to dissolve Ca ₃ (PO ₄ ) ₂ , filtered, washed with water and dried to produce blue polymer particles (1).
[774] The obtained blue polymer particles (1) were measured by particle size using a Coulter counter multi-sizer (manufactured by Coulter Co., Ltd.) and found to have a sharp particle size distribution having a weight average particle size of 8.5 µm. Number distribution of less than 3.17 mu m) is 4.9 number%.
[775] The blue toner of the present invention was produced by external addition to 100 parts of blue polymer particles (1) obtained with 0.6 parts of a silane binder treated silica having an amino group having a BET surface area of 170 m 2 / g.
[776] Seven parts of the toner were mixed with a fluorescent acrylic resin-doped ferrite carrier to produce a two-component blue developer (1) for magnetic brush development.
[777] (Examples 26 to 38)
[778] The blue toners (2) to (14) in Examples 26 to 38 were the same as those in Example 25, except that instead of the exemplary compound (1), parts by weight of the exemplary compounds (2) to (14) were used. Got in the way. The characteristics of these toners were measured in the same manner as in Example 6, and the results obtained are shown in Table 7. When using toner, two-component blue developers (2) to (14) were obtained in the same manner as in Example 6.
[779] (Comparative Example 1)
[780] Comparative blue toner 15 of Comparative Example 1 was obtained in the same manner as in Example 25, except that no exemplary compound was used. The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 15. When using toner, the two-component blue developer 15 of Comparative Example 1 was obtained in the same manner as in Example 25.
[781] (evaluation)
[782] For the two-component blue developer (1) obtained in Examples 25 to 38 and the two-component blue developer (15) obtained in Comparative Example 1, normal temperature and humidity (25 ° C, 60% RH) and high temperature and high humidity (30 ° C, 80 After stirring for 10 seconds and 300 seconds under an environmental condition of% RH), the charge amount of the toner was measured by the above-described charge amount measuring method. In addition, based on the following criteria, the value obtained by rounding off the measured value of a two-component blowoff charge amount to the nearest decimal place was made into the evaluation value. The results are shown in Table 15 together.
[783] (Charge characteristics)
[784] A: Very good (+30.0 to +40.0 μC / g)
[785] B: good (+20.0 to +29.90 μC / g)
[786] C: practical (+10.0 to +19.9 μC / g)
[787] D: impractical (less than +9.9 μC / g)
[788] Charging Characteristics of Blue Toners (1) to (14) YesExample Compound NumberToner Number: BlueParticle Size DistributionCharge characteristics Weight average particle size (㎛)Fine powder (%)Room Temperature Humidity (Q / M)High Temperature & Humidity (Q / M) 10 seconds stirring300 seconds stirring10 seconds stirring300 seconds stirring Example 6OneOne8.54.9AAAA Example 7228.65.2BABA Example 8338.35.5BBCB Example 9448.56.3CBCC Example 10558.46.0CBCC Example 11668.35.1BBBB Example 12778.25.1AAAA Example 13888.24.9AAAA Example 14998.56.0BABA Example 1510108.66.1BABA Example 1611118.65.9BABB Example 1712128.25.5AAAA Example 1813138.25.7AAAA Example 1914148.15.8AABA Comparative Example 1-158.35.3DADD
[789] (Examples 39 to 52)
[790] In Examples 39 to 52, except that 7 parts by weight of a yellow colorant (CI pigment yellow 17) was used in place of the cyan colorant except 4 parts by weight of the exemplary compounds (1) to (14). Yellow Toners (1) to (14) were obtained in the same manner as in Example 25.
[791] The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 16. When using toner, two-component yellow developers (1) to (14) were obtained in the same manner as in Example 25.
[792] (Comparative Example 2)
[793] Comparative Example Toner 15 of Comparative Example 2 was prepared in the same manner as in Example 25 except that 7 parts by weight of a yellow coloring agent (CI pigment yellow 17) was used instead of a cyan colorant. Got in the way. The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 16. When using toner, the two-component yellow developer (15) of Comparative Example 2 was obtained in the same manner as in Example 25.
[794] (evaluation)
[795] For the two-component yellow developer (1) to (14) obtained in Examples 39 to 52 and the two-component yellow developer (15) obtained in Comparative Example 2, room temperature and humidity (25 ° C, 60% RH) and high temperature and high humidity ( After stirring for 10 seconds and 300 seconds under an environmental condition of 30 DEG C and 80% RH, the charge amount of the toner was measured by the above-described charge amount measuring method. In addition, based on the following criteria, the value obtained by rounding off the measured value of a two-component blowoff charge amount to the nearest decimal place was made into the evaluation value. The results are shown in Table 16 together.
[796] (Charge characteristics)
[797] A: Very good (+30.0 to +40.0 μC / g)
[798] B: good (+20.0 to +29.90 μC / g)
[799] C: practical (+10.0 to +19.9 μC / g)
[800] D: impractical (less than +9.9 μC / g)
[801] Charge characteristics of yellow toner (1) to (3) YesExample Compound NumberToner Number: BlueParticle Size DistributionCharge characteristics Weight average particle size (㎛)Fine powder (%)Room Temperature Humidity (Q / M)High Temperature & Humidity (Q / M) 10 seconds stirring300 seconds stirring10 seconds stirring300 seconds stirring Example 20OneOne8.25.0AAAA Example 21228.45.2AABA Example 22338.35.8CBCB Example 23448.36.3CBCC Example 24558.16.3CBCC Example 25668.25.5BABB Example 26777.85.5AAAA Example 27888.25.5AAAA Example 28997.95.9BABA Example 2910107.95.9BABB Example 3011117.95.3BABB Example 3112127.86.0AAAA Example 3213138.05.8AAAA Example 3314148.05.9AABA Comparative Example 2-157.24.9DDDD
[802] (Examples 53 to 66)
[803] The black toners (1) to (14) in Examples 53 to 66 were used except that carbon black was used instead of the cyan colorant except 4 parts by weight of the exemplary compounds (1) to (14). Obtained in the same manner as in Example 25.
[804] The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 17. When using toner, two-component black developers (1) to (14) were obtained in the same manner as in Example 25.
[805] (Comparative Example 3)
[806] Not using an exemplary compound A black toner (15) of Comparative Example 3 was obtained in the same manner as in Example 25 except that 10 parts by weight of carbon black was used instead of the cyan colorant. The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 17. When using toner, the two-component black developer (15) of Comparative Example 3 was obtained in the same manner as in Example 25.
[807] (evaluation)
[808] For the two-component black developer (1) to (14) obtained in Examples 53 to 66 and the two-component yellow developer (15) obtained in Comparative Example 3, room temperature and humidity (25 ° C, 60% RH) and high temperature and high humidity ( After stirring for 10 seconds and 300 seconds under an environmental condition of 30 DEG C and 80% RH), the charge amount of the toner was measured by the above-described charge amount measuring method. In addition, based on the following criteria, the value obtained by rounding off the measured value of a two-component blowoff charge amount to the nearest decimal place was made into the evaluation value. The results are shown together in Table 716 below.
[809] (Charge characteristics)
[810] A: Very good (+30.0 to +40.0 μC / g)
[811] B: good (+20.0 to +29.90 μC / g)
[812] C: practical (+10.0 to +19.9 μC / g)
[813] D: impractical (less than +9.9 μC / g)
[814] Charge characteristics of yellow toner (1) to (3) YesExample Compound NumberToner Number: BlueParticle Size DistributionCharge characteristics Weight average particle size (㎛)Fine powder (%)Room Temperature Humidity (Q / M)High Temperature & Humidity (Q / M) 10 seconds stirring300 seconds stirring10 seconds stirring300 seconds stirring Example 34OneOne8.05.5AAAA Example 35228.05.2AABA Example 36338.45.4BBCB Example 37448.36.0CBCC Example 38558.15.8CBCC Example 39668.85.3BABB Example 40778.05.3AAAA Example 41887.95.5AAAA Example 42998.25.4AABA Example 4310108.15.5AABA Example 4411117.95.9BABB Example 4512128.16.3AAAA Example 4613137.85.8AABA Example 4714148.05.8AABA Comparative Example 3-157.95.3DCDC
[815] (Examples 67 to 80)
[816] Examples 67 to 80, except that 4 parts by weight of Exemplary Compounds (1) to (14) were used, except that 12 parts by weight of magneto colorant (CI Pigment Red 122) was used instead of cyan colorant. The toner magnets (1) to (14) in the same manner as in Example 25 were obtained.
[817] The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 18. When using toner, two-component magneta developer (1) to (14) was obtained in the same manner as in Example 25.
[818] (Comparative Example 2)
[819] Except for using the exemplary compound The magnetic toner 15 of Comparative Example 4 was prepared in the same manner as in Example 25, except that 12 parts by weight of the magnetta colorant (CI pigment red 122) was used instead of the cyan colorant. Got it. The characteristics of these toners were measured in the same manner as in Example 25, and the results obtained are shown in Table 18. When using toner, the two-component magneto developer (15) of Comparative Example 4 was obtained in the same manner as in Example 25.
[820] (evaluation)
[821] For the two-component yellow developer (1) to (14) obtained in Examples 67 to 80 and the two-component yellow developer (15) obtained in Comparative Example 4, normal temperature and humidity (25 ° C, 60% RH) and high temperature and high humidity ( After stirring for 10 seconds and 300 seconds under an environmental condition of 30 DEG C and 80% RH), the charge amount of the toner was measured by the above-described charge amount measuring method. In addition, based on the following criteria, the value obtained by rounding off the measured value of a two-component blowoff charge amount to the nearest decimal place was made into the evaluation value. The results are shown in Table 18 together.
[822] (Charge characteristics)
[823] A: Very good (+30.0 to +40.0 μC / g)
[824] B: good (+20.0 to +29.90 μC / g)
[825] C: practical (+10.0 to +19.9 μC / g)
[826] D: impractical (less than +9.9 μC / g)
[827] Charging Characteristics of Magzetta Toner (1) to (14) YesExample Compound NumberToner Number: BlueParticle Size DistributionCharge characteristics Weight average particle size (㎛)Fine powder (%)Room Temperature Humidity (Q / M)High Temperature & Humidity (Q / M) 10 seconds stirring300 seconds stirring10 seconds stirring300 seconds stirring Example 48OneOne8.65.1AAAA Example 49228.45.1AABA Example 50338.75.4BBCB Example 51448.76.0CBCC Example 52558.66.0CBCB Example 53668.75.5BBBB Example 54778.55.4AAAA Example 55888.45.5AABA Example 56998.45.6AABA Example 5710108.35.1AAAA Example 5811118.45.1BABA Example 5912128.65.6AABA Example 6013138.75.5AABA Example 6114148.85.8AAAA Comparative Example 4-158.64.1DDDC
[828] (Examples 81 to 92 and Comparative Examples 5 to 8)
[829] As Examples 81 to 92 and Comparative Examples 5 to 8, the developers produced in Examples 25, 33, 36, 39, 47, 50, 53, 61, 64, 67, 75 and 78 and Comparative Examples 1 to 4, The radiation test was carried out using a converting machine, a commercially available color electro-optical copier CLC-500 (manufactured by Canon Corporation), in which the OPC photosensitive drum was replaced by an amorphous silicon drum. The test results were conducted in an environment of 23 ° C./60%, and the image density, image blur, and transferability of 300 and 5000 sheets after copying were evaluated as follows. The results are shown in Table 19.
[830] [Output image evaluation]
[831] <1> burn density
[832] Printing was carried out on a predetermined number of copies of plain paper (75 g / m 2) for copying. The evaluation was performed in view of the degree to which the density of the printout image at the first printing time was maintained by the printout at the last printing start. Image density was measured with a Macbed reflector densitometer (manufactured by Macbed) and used for evaluation by measuring the relative density of the printout image against a white background with a copy density of 0.00.
[833] A: Excellent (Image density of 1.40 or more at the end of printing)
[834] B: Good (Image density of 1.35 or more and less than 1.40 at the end of printing)
[835] C: Normal (the image density at the last printing time is 1.00 or more and less than 1.35)
[836] D: Poor (Image density less than 1.00 at the end of printing)
[837] <2> image blur
[838] Printing was carried out on a predetermined number of sheets of plain paper (75 g / m 2) for copying, and evaluation was made in view of the blank copy area (white image) at the end of printing. Specifically, evaluation was performed as follows. The measurement was performed using a reflectance densitometer (Reflecto ODEL TC-632, manufactured by Tokyo Denshoku Co., Ltd.). The average value of the reflection density of the paper before printing was "Dr". From these values obtained from the (Ds-Dr) values, they were defined as cloudy concentrations and evaluated based on the following criteria.
[839] A: Very good (cloud concentration is 0% or more and less than 1.5%)
[840] B: Good (cloudy concentration 1.5% or more but less than 3.0%)
[841] C: Practical (cloudy concentration 3.0% or more but less than 5.0%)
[842] D: Not practical (cloudy concentration over 5.0%)
[843] <3> transfer characteristics
[844] Black whole images were printed on a predetermined number of sheets of plain paper (75 g / m 2) for copying, and the image loss at the end of printing was visually observed. Evaluation was performed based on the following standard.
[845] A: Very good (near burnout occurs)
[846] B: Good (slight burnout is observed)
[847] C: practical
[848] D: impractical
[849] Evaluation result of print output image YesToner numberAfter 300 sheetsAfter 500 sheets Burn densityBurnTranscription characteristicsBurn densityBurnTranscription characteristics Example 62Blue 1AAAAAA Example 63Blue 9AAAAAB Example 64Blue12AAAAAA Example 65Yellow 1AAAAAA Example 66Amber 9AAABAA Example 67Amber 12AAAAAA Example 68Black 1AAAAAA Example 69Black 9AAABAA Example 70Black 12AAAAAA Example 71Red 1AAAAAA Example 72Red 9AAAAAB Example 73Red 12AAAAAA Comparative Example 5Blue 15CDDDDD Aesthetic Example 6Yellow 15CDCDDD Comparative Example 7Black 15CDDDDD Comparative Example 8Red 15CDCDDD
[850] (Example 93)
[851] A polymerized donor having a weight average particle of 8.6 µm was obtained in the same manner as in Example 6, except that the formulation of the monomer mixture was as follows. The fraction is 5.1 number%.
[852] Styrene part 180
[853] 20 parts 2-ethylhexyl acrylate
[854] 20 parts paraffin wax (m.p. 75 ° C)
[855] 160 parts of magnetic material (titanium combination product)
[856] Styrene / dimethylaminoethyl methacrylate copolymer
[857] 10 parts (Mw = 30,000, Mw / Mn = 3.2 amine value = 50)
[858] Exemplary Compound (1) 6 parts
[859] The same silica as used in Example 6 was mixed with the toner in the same ratio as in Example 25, and applied to a commercial copier (trade name NP-4835, manufactured by Canon Corporation) under the environmental conditions of 23 ° C./60%. Test was made. As a result, a clear image having an image density of 1.44 with no image blur and no coarseness, and a resolution of 6.2 lines / mm were obtained. In addition, 20,000 copies were continuously made and tested for durability. As a result of the test, when compared with the first image, a good image having an image density of 1.39 and a resolution of 6.2 lines / mm was obtained.
[860] Also, when the frictional charge amount of the toner on the developing sleeve was measured, it was +8.0 µC / g at the beginning and +7.6 µC / g after 20,000 copies, and sleeve contamination was not substantially recognized. Subsequently, a radiation test was conducted under an environmental condition of 15 ° C / 10% to obtain good image quality at the same high concentration. Also in the continuous copy test of 20,000 sheets, similarly good results were obtained. Under the environmental conditions of 35 ° C./85%, the same radiation test and continuous copy test were conducted, and good results were obtained. Under the same environmental conditions as described below, after the toner was left for one month, the same copy test and continuous copy test as described above were performed, but there were sufficient results without problems.
[861] (Comparative Example 9)
[862] In Example 93, except that the formulation containing no Exemplary Compound (1) was obtained, fine particles having a weight average particle size of 8.5 μm were obtained by the same method as in Example 93, and the same silica as in Example 93 was obtained. It mixed with microparticles | fine-particles in the same ratio and obtained the toner. In addition, when the surface of the toner was observed, the adhesion of the hatching fine particles was more than in Example 93.
[863] When this toner was applied to a commercially available electrophotographic copying machine (trade name NP-4835, manufactured by Canon Corporation), a copy test was carried out under an environmental condition of 15 占 폚 / 10%, and an image density of 1.29 was obtained. However, when the durability test was conducted by performing a continuous copying test, after printing 2,000 sheets, the image density dropped to 1.16.
[864] (Example 94)
[865] 100 parts of styrene / butyl acrylate resin
[866] Magnetic iron oxide 80 parts
[867] 4 low molecular weight polypropylene waxes
[868] C.I. Pigment Blue -15: 3 Part 2
[869] Exemplary Compound (1) 4 parts
[870] The sample was well mixed in advance by a Henschel mixer, and then the material was melted and kneaded by a twin screw extruder set at 140 ° C. The obtained kneaded composition was cooled and roughly crushed by a cutter mill, and then pulverized using a pulverizer using a jet stream. The finely ground powder thus obtained was classified using an air separator to obtain blue colored particles 16 having a weight average particle size of 8.4 μm.
[871] To 100 parts by weight of the obtained blue colored particles (16), 0.6 parts by weight of silica fine powder (BET comparative area 130 m ^{2 /} g) treated with amino-modified silicone oil was added, mixed by a Henschel mixer to have fine particles of silica on the surface of the toner particles. A blue colored toner 16 was prepared.
[872] The blue colored toner 16 thus obtained was mixed with an iron powder carrier EFV 200-300 (trade name, manufactured by Powder Tech Co., Ltd.) at a ratio of 0.5 / 9.5 by a tumbler mixer to prepare a two-component blue-blue developer (16).
[873] (Examples 95 and 96)
[874] The blue toner in Examples 95 and 96, according to the same method as in Example 94, except that 4 parts by weight of Example Compounds (9) and (12) are used instead of Example Compound (1) (17) and (18) were obtained. Toners having a weight average particle size of 8.3 mu m were obtained, respectively, and two-component blue developers (17) and (18) were obtained in the same manner as in Example 94 using blue toners (17) and (18).
[875] (evaluation)
[876] For the two-component yellow developers (16) to (18) obtained in Examples 94 to 96 and the two-component blue developer (19) obtained in Comparative Example 10, normal temperature and humidity (25 ° C, 60% RH) and high temperature and high humidity ( After stirring for 10 seconds and 300 seconds under an environmental condition of 30 DEG C and 80% RH), the charge amount of the toner was measured by the above-described charge amount measuring method. In addition, based on the following criteria, the value obtained by rounding off the measured value of a two-component blowoff charge amount to the nearest decimal place was made into the evaluation value. The results are shown in Table 20 together.
[877] (Charge characteristics)
[878] A: Very good (+30.0 to +40.0 μC / g)
[879] B: good (+20.0 to +29.90 μC / g)
[880] C: practical (+10.0 to +19.9 μC / g)
[881] D: impractical (less than +9.9 μC / g)
[882] Charging characteristics of blue toners 16 to 18 YesExample Compound NumberToner Number: BlueCharge characteristics Room Temperature Humidity (Q / M)High Temperature & Humidity (Q / M) 10 seconds stirring300 seconds stirring10 seconds stirring300 seconds stirring Example 75One16AAAA Example 76917AABA Example 771218AAAA Comparative Example 10-19DCDD
[883] (Examples 97 to 99 and Comparative Example 11)
[884] In Examples 97 to 99 and Comparative Example 11, the blue toners 16 to 18 obtained in Examples 94 to 96 and Comparative Example 10 were applied to a copying machine (trade name NP-4835, manufactured by Canon Corporation) at 23 ° C / Radiation tests were conducted under an environmental condition of 60%. After 300 or 5,000 copies, image density, blurring, and transferability were evaluated as follows. The results obtained in Table 21 are shown.
[885] [Evaluation of output image]
[886] <Image density>
[887] <1> burn density
[888] Printing was carried out on a predetermined number of copies of plain paper (75 g / m 2) for copying. The image density was evaluated in view of the degree to which the density of the printout image at the beginning of printing was maintained by the printout at the end of printing. Image density was measured with a Macbed reflector densitometer (manufactured by Macbed) and used for evaluation by measuring the relative density of the printout image against a white background with a copy density of 0.00.
[889] A: Excellent (Image density of 1.40 or more at the end of printing)
[890] B: Good (Image density of 1.35 or more and less than 1.40 at the end of printing)
[891] C: Normal (the image density at the last printing time is 1.00 or more and less than 1.35)
[892] D: Poor (Image density less than 1.00 at the end of printing)
[893] <2> image blur
[894] Printing was carried out on a predetermined number of sheets of plain paper (75 g / m 2) for copying, and evaluation was made in view of the blank copy area (white image) at the end of printing. Specifically, evaluation was performed as follows. The measurement was performed using a reflectance densitometer (Reflecto ODEL TC-632, manufactured by Tokyo Denshoku Co., Ltd.). The average value of the reflection density of the paper before printing was "Dr". From these values obtained from the (Ds-Dr) values, they were defined as cloudy concentrations and evaluated based on the following criteria.
[895] A: Very good (cloud concentration is 0% or more and less than 1.5%)
[896] B: Good (cloudy concentration 1.5% or more but less than 3.0%)
[897] C: Practical (cloudy concentration 3.0% or more but less than 5.0%)
[898] D: Not practical (cloudy concentration over 5.0%)
[899] <3> transfer characteristics
[900] The black whole image was printed on a predetermined number of sheets of plain paper, and the image loss at the end of printing was visually observed. Evaluation was performed based on the following standard.
[901] A: Very good (near burnout occurs)
[902] B: Good (slight burnout is observed)
[903] C: practical
[904] D: impractical
[905] Evaluation result of print output image YesToner numberAfter 300 sheetsAfter 500 sheets Burn densityBurnTranscription characteristicsBurn densityBurnTranscription characteristics Example 78Blue 16AAAAAA Example 79Blue 17AAAAAB Example 80Blue 18AAAAAA Comparative Example 11Blue 19CDDDDD
[906] Having described the invention in detail with reference to the preferred embodiments, the invention can be modified, modifications can be made without departing from the broad aspects of the invention, the appended claims including all such changes and modifications are present invention It is intended to be within the true spirit of.
[907] The present invention, in addition to the PHA containing units with sulfide-type sulfur (-S-) in the side chain, new PHA is applicable and can be used more widely, especially PHA having a new structure that can improve the physicochemical properties By providing the production method, it contributes greatly to the protection of the environment, and also has high performance (i.e., high charge amount, rapid rise during charge, good stability over time and high environmental stability) A charge control agent, a toner binder containing such a charge control agent, a correction image developing toner containing a charge control agent, and an image forming method using the toner for electrostatic image development can be provided.

权利要求:
Claims (30)
[1" claim-type="Currently amended] At least one of 3-hydroxy- (substituted phenylsulfinyl) alkanoate unit of formula (1) and 3-hydroxy- (substituted phenylsulfonyl) alkanoate unit of formula (2) Polyhydroxyalkanoate which is provided in a molecule | numerator.

Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''(whereR' is H, Na, K, CH ₃ or C ₂ H ₅ and R '' is OH, ONa, OK, halogen, OCH ₃ or OC ₂ H ₅ ), and when x has a value of 1 or more in the polymer, x is an integer selected from 1 to 7.

Wherein R represents hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''(whereR' represents H, Na, K, CH ₃ or C ₂ H ₅ and R '' represents OH, ONa, OK, halogen atom, OCH ₃ or OC ₂ H ₅ ), and x is an integer selected from 1 to 7 when x has a value of 1 or more in the polymer.)
[2" claim-type="Currently amended] The method according to claim 1,
A polyhydroxyalkanoate, comprising 3-hydroxy- (substituted phenylsulfanyl) alkanoate units of the formula (3) added to the polymer molecules.

Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''(whereR' is H, Na, K, CH ₃ or C ₂ H ₅ and R '' is OH, ONa, OK, halogen, OCH ₃ or OC ₂ H ₅ ), and x is an integer selected from 1 to 7 when x has a value of 1 or greater in the polymer.)
[3" claim-type="Currently amended] The method of claim 1,
3-hydroxyalkanoate unit of formula (4) and 3-hydroxyalk-5 of formula (5), except for at least one of the units of formulas (1) and (2) and units of formula (3) Polyhydroxyalkanoate, wherein at least one of the enoate units is added to and provided in the polymer molecule.

(Wherein y is an integer selected from 0 to 8 when y has a value of 1 or more in the polymer)

(Where z is an integer selected from 3 and 5 when z has a value of 1 or greater in the polymer)
[4" claim-type="Currently amended] The method of claim 1,
The polymer molecule has a number average molecular weight in the range of 1,000 to 500,000 polyhydroxyalkanoate.
[5" claim-type="Currently amended] A first step of culturing the microorganism in a medium containing at least one of ω- (substituted phenylsulfanyl) alkanoic acid of formula (18);
Treating polyhydroxyalkanoate produced by the microorganism cultured in step 1 with a peroxide compound, and
Method for producing a polyhydroxyalkanoate characterized in that it comprises a.

Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''(whereR' is H, Na, K, CH ₃ or C ₂ H ₅ and R '' is OH, ONa, OK, halogen, OCH ₃ or OC ₂ H ₅ ), x is an integer selected from 1 to 7.
[6" claim-type="Currently amended] The method of claim 5,
The peroxide compound used in step 2 is a method for producing polyhydroxyalkanoate, characterized in that at least one peroxide compound selected from hydrogen peroxide, sodium percarbonate, metachloroperbenzoic acid, performic acid and peracetic acid.
[7" claim-type="Currently amended] The method of claim 5,
The medium used in step 1 is a method for producing polyhydroxyalkanoate, characterized in that it contains polypeptone.
[8" claim-type="Currently amended] The method of claim 5,
The medium used in step 1 is a method for producing polyhydroxyalkanoate, characterized in that it contains a yeast extract.
[9" claim-type="Currently amended] The method of claim 5,
The medium used in step 1 is a method for producing polyhydroxyalkanoate, characterized in that it contains a saccharide.
[10" claim-type="Currently amended] The method of claim 9,
The sugars contained in the medium include glyceraldehyde, erythrose, arabinose, xylose, glucose, galactose, manos, fructose, glycerol, erythritol, xylitol, glucuronic acid, galacturonic acid, maltose , A method of producing polyhydroxyalkanoate, characterized in that at least one compound selected from the group consisting of sucrose and lactose.
[11" claim-type="Currently amended] The method of claim 5,
The medium used in step 1 is a method for producing polyhydroxyalkanoate, characterized in that it contains an organic acid or a salt thereof.
[12" claim-type="Currently amended] The method of claim 11,
The organic acid or salt thereof contained in the medium contains polyhydroxyalkanoate, characterized in that it contains at least one compound selected from the group consisting of mavic acid, malic acid, lactic acid, citric acid, succinic acid and salts thereof.
[13" claim-type="Currently amended] The method of claim 5,
The medium used in step 1 is a method for producing polyhydroxyalkanoate, characterized in that it contains amino acids or salts thereof.
[14" claim-type="Currently amended] The method for producing polyhydroxyalkanoate according to claim 13, wherein the amino acid or salt thereof contained in the medium contains at least one compound selected from the group consisting of glutamic acid, aspartic acid and salts thereof.
[15" claim-type="Currently amended] The method of claim 5,
The medium used in step 1 is a method for producing polyhydroxyalkanoate, characterized in that it contains a linear alkanoic acid having 4 to 12 carbon atoms or salts thereof.
[16" claim-type="Currently amended] The method of claim 5,
Microbial culture in the step 1,
Culturing the microorganism in a medium containing at least one ω- (substituted phenylsulfanyl) alkanoic acid and polypeptone of the formula (18);
Next, the step of culturing the microorganism cultured in the above (step 1-1) in a medium containing at least one ω- (substituted phenylsulfanyl) alkanoic acid of the formula (18) and an organic acid or salt thereof (1--1) 2)
Method of producing a polyhydroxyalkanoate, characterized in that carried out by a culture method having at least two steps comprising a.
[17" claim-type="Currently amended] The method of claim 5,
Cultivation of microorganisms in the step 1,
Culturing the microorganism in a medium containing at least one ω- (substituted phenylsulfanyl) alkanoic acid of the formula (18) and a saccharide (1-3);
Next, the step (1-4) of culturing the microorganism cultured in the above (Step 1-3) in a medium containing at least one ω- (substituted phenylsulfanyl) alkanoic acid and sugars of the formula (18) A method for producing a polyhydroxyalkanoate, characterized in that the addition is carried out by a culture method having at least two steps.
[18" claim-type="Currently amended] The method for producing polyhydroxyalkanoate according to claim 5, wherein the microorganism producing the polyhydroxyalkanoate in step 1 belongs to the genus Pseudomonas .
[19" claim-type="Currently amended] The method of claim 18,
The microorganism belonging to the genus Pseudomonas (Pseudomonas) is Pseudomonas Chico Lai (Pseudomonas cichorii) YN2 strain (FERM BP-7375), Pseudomonas Chico Lai (Pseudomonas cichorii) H45 strain (FERM BP-7374) and Pseudomonas taxes age (Pseudomonas cichorii) P161 strain (FERM BP-7376) A process for producing polyhydroxyalkanoate, characterized in that one selected from.
[20" claim-type="Currently amended] The charge control agent for controlling the charge of the powder or fine particles,
A charge control agent comprising at least one unit selected from the group consisting of monomer units of formulas (1) and (2).


Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''(whereR' is H, Na, K, CH ₃ or C ₂ H ₅ and R '' is OH, ONa, OK, halogen, OCH ₃ or OC ₂ H ₅ ), x is an integer and has at least one selection within the range indicated by the formula.)
[21" claim-type="Currently amended] The charge control agent according to claim 20, further comprising a unit of formula (3) in addition to the unit of formula (1) or (2).

(Wherein R is hydrogen, halogen, CN, NO ₂ , COOR 'or SO ₂ R''
Where R 'is H, Na, K, CH ₃ or C ₂ H ₅ and R''is OH, ONa, OK, halogen, OCH ₃ or OC ₂ H ₅ , x is an integer and is represented by the formula It has more than 1 selection within the range.)
[22" claim-type="Currently amended] 21. The 3-hydroxyalkanoate unit of the formula (4) and the formula (5) according to claim 20, in addition to at least one of the units of the formulas (1) and (2) and the unit of the formula (3). And at least one of the 3-hydroxyalk-5-enoate units of ethylene is added.

(Wherein y and z are each an integer and have one or more selected values within the range indicated by each formula among the units of formulas (1), (2) and (3).)

(If z has a value of 1 or more in the polymer, z is an integer selected from 3 and 5).
[23" claim-type="Currently amended] The method of claim 20,
The powder or fine particles include a toner for developing an electrostatic charge image.
[24" claim-type="Currently amended] The charge control agent according to claim 20, wherein the polyhydroxyalkanoate has a number average molecular weight in the range of 1,000 to 500,000.
[25" claim-type="Currently amended] A toner binder for use in an electrostatic charge image developing toner, wherein the toner binder contains the charge agent according to claim 20.
[26" claim-type="Currently amended] A toner binder for use in an electrostatic charge image developing toner, wherein the toner binder contains at least a binder resin, a colorant, and the charge agent of claim 20.
[27" claim-type="Currently amended] Applying a voltage to the charging member from the outside to charge the electrostatic latent image bearing member;
Forming an electrostatic charge image on the charged electrostatic latent image bearing member;
Developing the electrostatic charge image by the electrostatic charge image developing toner to form a toner image on the electrostatic latent image bearing member;
A transfer step of transferring the toner image on the electrostatic latent image bearing member to a recording medium;
Fusing process for heating and fixing the toner image on the recording medium
An image forming method comprising at least
An electrostatic charge image developing toner containing at least a binder resin, a colorant, and the charge control agent according to claim 20, wherein an image forming method is used.
[28" claim-type="Currently amended] The method of claim 27,
Applying a voltage to the charging member from the outside to charge the electrostatic latent image bearing member;
Forming an electrostatic charge image on the charged electrostatic latent image bearing member;
Developing the electrostatic charge image by the electrostatic charge image developing toner to form a toner image on the electrostatic latent image bearing member;
A transfer step of transferring the toner image on the electrostatic latent image bearing member to the intermediate transfer member in the first step;
A transfer step of transferring the toner image on the intermediate transfer member onto the recording medium in the second step;
A fixing step of thermally fixing the toner image on the recording medium;
An image forming method comprising:
An electrostatic charge image developing toner containing at least a binder resin, a colorant, and the charge control agent according to claim 20, wherein an image forming method is used.
[29" claim-type="Currently amended] Means for applying a voltage to the charging member from the outside to charge the electrostatic latent image bearing member;
Means for forming an electrostatic charge image on the charged electrostatic latent image bearing member;
Developing means for developing the electrostatic charge image by the electrostatic charge image developing toner and forming the electrostatic charge image on the electrostatic latent image bearing member;
Transfer means for transferring the toner image on the electrostatic latent image bearing member to a recording medium;
Fusing means for heating and fixing the toner image on the recording medium
An image forming apparatus comprising at least
An electrostatic charge image developing toner containing at least a binder resin, a colorant and the charge agent of claim 20, wherein the image forming apparatus is used.
[30" claim-type="Currently amended] The method of claim 29,
Means for applying a voltage to the charging member from the outside to charge the electrostatic latent image bearing member;
Means for forming an electrostatic charge image on the charged electrostatic latent image bearing member;
Developing means for developing the electrostatic charge image by the electrostatic charge image developing toner to form a toner image on the electrostatic latent image bearing member;
First transfer means for transferring the toner image on the electrostatic latent image bearing member to the intermediate transfer member;
Second transfer means for transferring the toner image on the intermediate transfer member onto the recording medium;
Fusing means for heating and fixing the toner image on the recording medium
An image forming apparatus having at least
An electrostatic charge image developing toner containing at least a binder resin, a colorant, and the charge control agent according to claim 20, wherein the image forming apparatus is used.

类似技术:

---

公开号 | 公开日 | 专利标题

---

EP2843473B1|2016-11-02|Toner

---

Kunioka et al.1989|Production of biodegradable copolyesters of 3-hydroxybutyrate and 4-hydroxybutyrate by Alcaligenes eutrophus

---

CN101727030B|2013-09-25|Toner compositions and processes

---

EP3093713B1|2018-09-19|Toner

---

US6803444B2|2004-10-12|Polyhydroxyalkanoate polyester having vinyl phenyl structure in the side chain and its production method

---

CN100520604C|2009-07-29|Method of producing toner for developing electrostatic charge image, toner for developing electrostatic charge image, developer for electrostatic charge image and method for forming image

---

DE3131776C2|1994-11-10|Toner for developing an electrostatic charge image

---

JP5121101B2|2013-01-16|Pigment ink and method for producing the same

---

CA2006508C|1996-03-26|Toner and developer compositions containing polyesters

---

KR20130099858A|2013-09-06|Toner

---

US6413691B2|2002-07-02|Electrophotographic toner, process for producing the same, electrophotographic developer, and process for forming image

---

AU592225B2|1990-01-04|Toner for developing electrostatic images, binder resin therefor and process for production thereof

---

EP1130042B1|2006-10-04|Polyhydroxyalkanoate containing 3-hydroxybenzoylalkanoic acid as monomer unit, and method for producing the same

---

EP1340778B1|2006-01-18|Polyhydroxyalkanoates containing a vinylphenyl structure in their side chain and method of manufacturing the same

---

KR100497475B1|2005-07-01|Coloring composition for color filters containing microencapsulated pigment composed of polyhydroxyalkanoate

---

JP2012229413A|2012-11-22|Polyester resin for toner, toner, developing agent, toner cartridge, process cartridge, and image forming device

---

JP2015232706A|2015-12-24|toner

---

JP5573528B2|2014-08-20|Resin for toner, toner using the resin for toner, and two-component developer

---

EP1275727B1|2006-04-05|Polyhydroxyalkanoate with | phenoxy structure in side chain

---

JP5188539B2|2013-04-24|Charge control agent containing polymer having sulfonic acid group and amide group, toner for developing electrostatic image using the same, image forming method and image forming apparatus

---

US7235396B2|2007-06-26|Bacterium for producing polyhydroxyalkanoate having polyhydroxyalkanoate depolymerase gene disrupted and method for producing polyhydroxyalkanoate using the same

---

US5387665A|1995-02-07|Resins for electrohotographic toners

---

KR101761912B1|2017-07-27|Polyester resin and toner including the same

---

US20030207412A1|2003-11-06|Method of producing polyhydroxyalkanoate from alkane having residue containing aromatic ring in its molecule

---

US7078200B2|2006-07-18|Method for manufacturing a polyhydroxyalkanoate

同族专利:

---

公开号 | 公开日

---

US6808854B2|2004-10-26|

---

EP1253162A3|2003-02-26|

---

DE60210699D1|2006-05-24|

---

KR100528749B1|2005-11-15|

---

EP1253162B1|2006-04-19|

---

US20030100700A1|2003-05-29|

---

EP1253162A2|2002-10-30|

---

DE60210699T8|2007-03-15|

---

DE60210699T2|2006-09-07|

引用文献:

---

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

---

法律状态:
2001-04-27|Priority to JPJP-P-2001-00133640

---

2001-04-27|Priority to JP2001131831

---

2001-04-27|Priority to JP2001133640

---

2001-04-27|Priority to JPJP-P-2001-00131831

---

2002-04-27|Application filed by 캐논 가부시끼가이샤

---

2002-11-04|Publication of KR20020083950A

---

2005-11-15|Application granted

---

2005-11-15|Publication of KR100528749B1

优先权:

---

申请号 | 申请日 | 专利标题

---

JPJP-P-2001-00133640|2001-04-27|

---

JP2001131831|2001-04-27|

---

JP2001133640|2001-04-27|

---

JPJP-P-2001-00131831|2001-04-27|