Metal sheet cutting device and its cutting method
专利摘要:
An apparatus for cutting a metal sheet material and a method for cutting the same, the method comprising: a transport roller for carrying out at least a metal sheet material; a transport roller having a motor for transporting the metal sheet material; and a cut detection unit including a cutting detection sensor; A metal sheet material cutting device comprising a cutting portion having a cutting blade for cutting a cutting effective surface, wherein the metal sheet material cutting device comprises: a gap measuring means for measuring a gap of the cutting effective surface of the metal sheet material; A cutting device comprising a dip holding means for maintaining a dip, and a calculation control unit connected to the encoder for detecting the transfer distance, and having a program for executing a memory / operation function. Transferring the metal sheet material, detecting the non-light-transmitting portion of the metal sheet material, and non-light-transmitting the metal sheet material And a detection and then by measuring the interval of the cutting operation the effective surface and the step, the cutting blade and the step of stopping the feeding motor, the cut to store in the storage unit is a cutting method comprising the steps of: cutting a metallic sheet material. Therefore, due to the installation of the encoder and the dip sensor, the defects of scratches and bending caused by varying the size of the shadow mask cut according to the difference of the cutting effective surface in the related art are caused by cutting the shadow mask of the same size by automatic distance calculation. Can be prevented. 公开号:KR19980066222A 申请号:KR1019970001614 申请日:1997-01-21 公开日:1998-10-15 发明作者:천성용 申请人:이채우;엘지마이크론 주식회사; IPC主号:
专利说明:
Metal sheet cutting device and its cutting method The present invention relates to a metal sheet material cutting device and a cutting method thereof, and more particularly, by installing an automatic operation processing device using an encoder and a dip sensor, the size of the metal sheet material (product) having different cutting effective surfaces is the same. The present invention relates to a metal sheet cutting device that can increase productivity by cutting precisely one by one, automatically adjusting the feed rate, and preventing double cutting. 1 is a schematic diagram schematically showing a cutting device of a shadow mask which is a conventional metal sheet material, and FIG. 2 is an explanatory view showing a cutting process of the shadow mask 10. Referring to this figure, the carrying out roller 20 which carries out the continuous shadow mask 10 of an etching process, and the motor 72 which conveys the shadow mask 10 carried out by this carrying roller 20 are conveyed. The branch detecting portion 30 includes a feed roller 70, a cutting detection sensor for detecting a cutting effective surface 12 between the shadow mask product and the product, and determining a cutting position, and the shadow mask 10 conveyed during cutting. Cutting effective surface of the dip part 40 having a deep bar that accumulates), the upper / lower limit detection parts 52 and 54 that control the transfer of the dip bar due to deflection of the steel plate, and the transfer when descending. It consists of the cutting part 60 which has the cutting blade which cuts (12). The cutting method of the conventional shadow mask cutting device configured as described above is as follows. 3 is a flowchart showing a flow of a cutting process of a conventional metal sheet cutting device. When the continuous shadow mask 10 carried out by the transport roller 20 of FIG. 1 is transported by the transport roller 70, the cutting detection sensor of the cutting detection unit 30 is cut effective surface 12 of FIG. 2. That is, after detecting a non-transmissive part, the cutting blade of the cutting part 60 is operated to cut the metal material by the cut shadow mask 100 is made. After the cutting is completed, the iron plate is re-transmitted to repeat the above operation, and if the number of times the dip bar of the dip unit 40 rises, the upper limit detection sensor 52 is activated to stop the iron plate transfer. Then, when the dip bar is lowered as the iron plate sag, the lower limit sensor 54 is operated to resume the transfer of the iron plate, and the above operation is repeated. By the way, the conventional metal sheet material cutting device and the cutting method having the above structure adopts a method in which the continuous shadow mask 10 is cut by a cutting blade when transferred by the feed roller 70, and cutting When the fixed cutting detection sensor on the sensing unit 30 detects the cutting effective surface 12, the transfer of the shadow mask 10 is stopped and the cutting is performed. As shown in FIG. 2, the width of the cutting effective surface 12 is different. In this case, when the size of the cut shadow mask 100 is changed and is loaded, scratches and bending occur and become a defect. In addition, since the cutting is repeated in FIG. 1 and the feeding speed is faster than the discharging speed, deflection of the shadow mask 10 is reduced, the dip bar of the dip part 40 is raised, and the upper limit detection sensor 52 is operated to stop the feeding. At this time, when it is operated simultaneously with the cutting detection sensor of the cutting unit 60, the cutting occurs among them to cut the product, not the effective cutting surface of the product occurs. Therefore, an object of the present invention is to adopt an encoder and a dip sensor to cut the metal sheet material having different intervals of the effective surface of the metal material in the same size, to adjust the feed rate automatically and to prevent the double cutting of the cutting process An object of the present invention is to provide a metal sheet cutting device capable of improving efficiency. In addition, another object of the present invention is to adopt an encoder and a dip sensor to cut the metal sheet material having different intervals of the effective surface of the metal material in the same size, to adjust the feed rate automatically and to prevent the double cutting cutting process It is to provide a metal sheet material cutting method that can improve the efficiency. 1 is a schematic view showing a cutting device of a shadow mask which is a conventional metal sheet material 2 is an explanatory diagram showing a cutting process of a shadow mask 3 is a flow chart showing a cutting method of a conventional metal sheet cutting device. 4 is a schematic view schematically showing a metal sheet cutting device of the present invention 5 is a block diagram showing a metal sheet cutting device of the present invention. 6 is a flow chart showing a metal sheet material cutting method of the present invention. * Explanation of symbols for main parts of the drawings 10: shadow mask 12: cutting effective surface 20: unloading roller 30: cutting detection unit 40: dip portion 52: upper limit detection portion 54: lower limit detection unit 60: cutting unit 70: feed roller 72: motor 80: Encoder for Traveling Distance 90: Dip Sensor 100: cut shadow mask 110: shadow mask cut with the present invention Metal sheet material cutting device of the present invention for achieving the above object is a cutting roller for carrying out at least a metal sheet material, a feed roller having a motor for transferring the metal sheet material, cutting detection unit comprising a cutting detection sensor, the An apparatus for cutting a metal sheet material comprising a cutting part having a cutting blade for cutting a cutting effective surface of a metal sheet material, the apparatus comprising: a gap measuring means for measuring an interval of the cutting effective surface of the metal sheet material; It comprises a dip holding means for always maintaining a constant dip, and an operation control unit connected to the encoder for detecting the transfer distance and equipped with a program for executing a memory / operation function. In the above configuration, it is preferable that the gap measuring means is a feed distance sensing encoder, and the dip holding means is a dip sensor. Metal sheet material cutting method of the present invention for achieving the above object, the step of setting the initial feed rate, the step of transferring the metal sheet material by turning on the transfer motor, detecting the non-transmissive portion of the metal sheet material, After detecting the non-transmissive portion of the metal sheet material, measuring the gap of the effective cutting surface and storing in the storage, stopping the transfer motor, and cutting the metal sheet material by operating the cutting blade of the cutting portion Is done. In the method, the gap of the effective cutting surface is measured by a cutting sensor and a cutting distance sensing encoder of the cutting portion, the cutting of the metal sheet material by detecting the product portion (light emitting portion) by the encoder in advance Calculating a value L0 [L0 = L1 + L2 / 2], which is a sum of the set distance L1 and the half distance L2 of the cutting effective surface, and the cutting is stopped at the point L0; Feeding of sheet material is controlled by the preset multi-stage speed of the motor satisfying the formula Ti ≠ T (i + 1), where T is the time from stopping the feed motor to detecting the dip bar, i is the number of times. It is preferable to be. Thus, according to the metal sheet cutting device and the cutting method of the present invention, due to the installation of the feed distance sensing encoder and the dip sensor, the scratches generated by changing the size of the shadow mask cut according to the difference of the effective cutting surface in the past Defects and bending can be prevented by cutting the shadow mask of the same size by automatic distance calculation, and in the related art, by adjusting the feed motor speed using a manual variable resistor, the worker's time loss and scratches due to deflection of the plate The failure and defect can be prevented by automatic speed adjustment. Hereinafter, an embodiment of the present invention will be described in detail with reference to FIGS. 4 to 6. Parts similar to those of the conventional description will be described with the same reference numerals to avoid the complexity of the description. Figure 4 is a schematic view showing a metal sheet material cutting device of the present invention, Figure 5 is a block diagram showing a metal sheet material cutting device of the present invention, Figure 6 shows a cutting process by the metal sheet material cutting device of the present invention. It is a flow chart. In the present invention, the feed distance sensing encoder 80 is installed to cut the middle of the cutting effective surface 12 in the conventional apparatus, and the dip sensor 90 is installed to always maintain a constant dip to prevent double cutting. Doing. In addition, in order to use the above device, the memory and arithmetic functions are installed and programmed in the control unit to enable automatic adjustment by automatic operation. Operation of the metal sheet material cutting device of the present invention having the above configuration is as follows. Referring to the flowchart of FIG. 5, first, the power is turned on, the feed rate is set, and then the feed motor is turned on to perform the plate feeding. At this time, the cut detection sensor and the feed distance sensing encoder of the cutting unit 60 of FIG. The distance between the cut effective surfaces 12 is measured by 80 and stored in the storage unit. Then, the product detection part (transmitting part) is detected by the cutting detection sensor of the cutting part 60 and the encoder 80 for detecting the distance, and thus the 1/2 value of the distance L1 set in advance and the interval L2 of the effective cutting surface. Calculate the value L0 plus L1 + L2 / 2 = L0 to cut the feed at the point L0. When the dip sensor 90 detects the deflection of the steel plate, Ti and T (i + 1) are stored in the memory by storing the time Ti from the stop of the transfer motor to the detection of the dip bar of the dip 40 of the dip sensor 90. When Ti ≠ T (i + 1), the speed of the feed motor 72 is controlled by the preset multi-step speed. Therefore, the feed rate is automatically adjusted according to the change of the unloading speed. And the above operation is repeated. As described above, according to the metal sheet cutting device of the present invention, due to the installation of the feed distance sensing encoder and the dip sensor, the scratches and bending caused by changing the size of the shadow mask cut according to the difference of the effective cutting surface in the related art The defect can be prevented by cutting the shadow mask of the same size by automatic distance calculation, and in the related art, the transfer motor speed is adjusted by using the manual variable resistor, and the defect such as the worker's time loss and the scratch caused by the deflection of the iron plate. This occurrence is executed by automatic speed adjustment, so the above loss and defect can be prevented. In addition, by using a dip sensor to prevent the double cutting generated during the simultaneous operation of the conventional upper limit sensor and the cutting sensor has an effect that can greatly improve the productivity.
权利要求:
Claims (7) [1" claim-type="Currently amended] A carrying roller for carrying out at least the metal sheet material, a conveying roller having a motor for transferring the metal sheet material, a cutting detecting part including a cutting detection sensor, and a cutting part having a cutting blade for cutting a cutting effective surface of the metal sheet material. A metal sheet material cutting device configured to cut a metal sheet material, comprising: gap measuring means for measuring a gap between effective surfaces of a cut of the metal sheet material, dip holding means for always maintaining a constant dip, and storage / operation Equipped with a program for executing a function and cutting device for the sheet metal, characterized in that composed of a calculation control unit connected to the encoder for detecting the transfer distance. [2" claim-type="Currently amended] The metal sheet material cutting device according to claim 1, wherein the gap measuring means is an encoder for detecting a feeding distance. [3" claim-type="Currently amended] The metal sheet material cutting device according to claim 1, wherein the dip holding means is a dip sensor. [4" claim-type="Currently amended] Setting an initial feed speed, turning on the feed motor to transfer the metal sheet material, detecting the non-light-transmitting portion of the metal sheet material, and detecting the non-light-transmitting portion of the metal sheet material, and then detecting the gap between the effective cutting surfaces. Measuring and storing in the storage unit, stopping the transfer motor, and operating a cutting blade of the cutting unit to cut the metal sheet member. [5" claim-type="Currently amended] 5. The method of claim 4, wherein the gap measurement of the cutting effective surface is performed by a cutting sensor and a encoder for detecting a distance of the cutting part. [6" claim-type="Currently amended] 5. The cutting of the metal sheet material according to claim 4, wherein the cutting of the metal sheet material is performed by detecting a product part (transmitting part) by a sensing encoder, and adding a value 1/2 of a distance L1 set in advance and an interval L2 of a cutting effective surface. (L0) [L0 = L1 + L2 / 2] for calculating a sheet metal material, characterized in that the cutting is stopped and stopped at the point L0. [7" claim-type="Currently amended] 5. The method of claim 4, wherein the transfer of the metal sheet material is a preset value satisfying the formula: Ti ≠ T (i + 1), where Ti is the time from stopping the feed motor to detecting the dip bar, i is the number of times. A method of cutting metal sheet material, characterized in that it is controlled by a multi-step speed of one motor.
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同族专利:
公开号 | 公开日 KR100437870B1|2004-07-16|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
法律状态:
1997-01-21|Application filed by 이채우, 엘지마이크론 주식회사 1997-01-21|Priority to KR1019970001614A 1998-10-15|Publication of KR19980066222A 2004-07-16|Application granted 2004-07-16|Publication of KR100437870B1
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申请号 | 申请日 | 专利标题 KR1019970001614A|KR100437870B1|1997-01-21|1997-01-21|Device for cutting metal sheet material and cutting method thereof to precisely cut metal sheet materials having different intervals of cutting active area by installing encoder and deep sensor| 相关专利
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