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    • 专利摘要:
    The subject of the present application is transparent glass-ceramics of quartz-β whose composition contains a low lithium content, articles made up at least in part of said glass-ceramics, precursor glasses of said glass-ceramics and a process for producing said articles. Said glass-ceramics have a composition, expressed in percentages by mass of oxides, which contains: 62 to 68% of SiO2, 17 to 21% of Al2O3, 1 to <2% of Li2O, 1 to 4% of MgO, 1 to 6% of ZnO, 0 to 4% of BaO, 0 to 4% of SrO, 0 to 1% of CaO, 1 to 5% of TiO 2, 0 to 2% of ZrO 2, 0 to 1% of Na 2 O, 0 to 1% of K2O, with Na2O + K2O + BaO + SrO + CaO ≤ 6%, optionally up to 2% of at least one refining agent, and optionally up to 2% of at least one dye.
    公开号:FR3067345A1
    申请号:FR1755049
    申请日:2017-06-07
    公开日:2018-12-14
    发明作者:Marie Comte；Tiphaine Ogier；Philippe Lehuede
    申请人:Eurokera SNC；
    IPC主号:
    专利说明:

    The context of the present application is that of transparent low-expansion glass-ceramics containing a solid solution of quartz-β as the main crystalline phase. The subject of this request is more particularly:
    - transparent glass-ceramics, containing a solid solution of quartz-β as the main crystalline phase and a composition with a low lithium content;
    - articles made, at least in part, of these glass-ceramics;
    - aluminosilicate glasses, precursors of these glass-ceramics;
    - as well as a process for preparing these articles.
    Transparent glass-ceramics - of the lithium aluminosilicate (LAS) type, containing a solid solution of quartz-β as the main crystalline phase - have existed for more than 20 years. They have been described in numerous patent documents and in particular in US patent 5,070,045 and patent application WO 2012/156444. They are used in particular as a constituent material of hobs, cooking utensils, microwave oven soles, fireplace panes, fireplace inserts, stove windows and oven doors (especially pyrolysis and catalyzed), and fire-resistant glass.
    With reference to the heating means associated with such cooking plates (radiant heating means or induction heating means), the requirements as to the values of the coefficient of thermal (linear) expansion (CTE) of the material of said plates are more or less less severe. The plates used with radiant heaters can be brought to temperatures as high as 725 ° C and, to resist thermal shocks and thermal gradients that are created in the plate, their CTE is generally between -10 and + 10xl0 ' 7 K 1 . The plates used with induction heaters are subjected to lower temperatures (at most around 400 ° C). A new generation of inductor, using infrared sensors, has also appeared recently. Thanks to these sensors, the temperature of the plate is better controlled and does not exceed 300 ° C. The thermal shocks to which the plates, used with induction heaters, are subjected, are therefore less violent; the CTE of said plates can be higher.
    For aesthetic reasons, it is moreover desirable that the plates, even transparent, do not reveal the elements which are placed below, such as the inductors, the electrical wiring and the command and control circuits of the cooking device. An opacifier may be deposited on the underside of said plates or the material of which they may be strongly colored. In the latter case, a minimum level of transmission must still be maintained so that the display, indicated by the light emitted by LEDs placed under the plate, is visible.
    Lithium is one of the main constituents of these glass-ceramics (of the lithium aluminosilicate (LAS) type, containing a solid solution of quartz-β as the main crystalline phase). Currently, it is involved in the composition of said vitroceramics, generally at contents of 2.5 to 4.5%, more generally at contents of 3.6 to 4.0%, by mass (expressed in L12O), essentially as a constituent. solid solution of quartz-β and as a glass-melting agent. To date, the supply of lithium has been more uncertain than in the past. In any event, this element costs more. The explanation for the recent pressure on the availability and price of lithium lies in the growing demand for lithium to develop lithium batteries.
    Thus, it appeared appropriate for the inventors to seek efficient glass-ceramic compositions with a low lithium content. Thus they found, at the end of their research, such compositions with lithium contents substantially reduced compared to those of existing glass-ceramics (see below).
    The prior art has already described glasses and glass-ceramics, having compositions with more or less low lithium content. So :
    it is known that from aluminosilicate glasses, containing no lithium but a high zinc content, it is possible to obtain glass-ceramics containing a solid solution of quartz-β as the main crystalline phase. However, such vitroceramics are not transparent (they are opaque), their precursor glasses have a low viscosity at liquidus temperature and the thermal crystallization treatments (ceramization) of said precursor glasses for obtaining said vitroceramics are long (see the book "Glass-ceramic
    Technology ”, 2 nd edition, by W. Holand and GH Beall, pages 116-117 (Wiley 2012));
    - US patent application 2016/0174301 describes glasses having low (values of) CTE (CTE 2 o-3oo ° c <30χ10 ' 7 Κ _1 ), likely to be suitable as a material for induction hobs. Said glasses do not contain alkalis in their composition. Consequently, their fusion is quite difficult: on the one hand, they have high viscosities at high temperature and on the other hand, they have high resistivities, which requires very high electrical voltages to develop them in an electrically heated oven. . These glasses can be colored by oxides of transition elements, but the presence of such dyes in the glasses can hinder the fusion of these by absorbing infrared radiation;
    - Patent application WO 2015/166183 describes partially crystallized glass plates, transparent or not, preferably non-colored, having (values of) CTE 2O -30 ° C. between 20 and 40 × 10 7 K 1 . This document does not contain data showing that it is possible to obtain materials having both the indicated compositions and CTE2O ° c-3oo ° c values lower than 20 × 10 ' 7 K 1 ; this document also does not contain viscosity data at high temperature. The compositions indicated are very broad; they are likely to contain from 1 to 2%, advantageously from 1.2 to 1.8%, preferably at most 1.5%, by mass of Li2O;
    - US Pat. No. 9,446,982 describes colored transparent glass-ceramics containing a solid solution of quartz-β as the main crystalline phase and containing lithium contents (expressed as Li 2 O) of 2 to less than 3% by mass (at least minus 2% by mass, with reference to the management of crystallization). It is desired, for the glass-ceramics described, with reference to the technical problem of the compatibility of said glass-ceramics and their decoration, (values of) CTE ambient temperature - 700 ° C between 10 and 25 × 10 K d
    - US patent application 2013/0085058 is concerned with the refining of glass-ceramic precursor glasses of the lithium aluminosilicate (LAS) type and more specifically by the absence of reboiling within such glasses (the only properties indicated in the examples relate to the ability to ripen). Said glasses do not contain more than 10 ppm of sulfur (S) in their composition. Their composition, free of As 2 O 3 and Sb 2 O 3 , is likely to contain from 1 to 6% of Li 2 O. It does not contain coloring elements. The compositions exemplified do not contain ZnO and, for the most part, contain high contents of Li 2 O (3.5 and 4% by mass);
    - Patent application EP 1 170 262 describes transparent glass-ceramics, of the lithium aluminosilicate (LAS) type, which can be used as an optical waveguide element. The compositions indicated are wide; the compositions exemplified contain, for the most part, high contents of Li 2 O and AI 2 O 3 as well as low contents of SiO 2 ; and
    - US Pat. No. 9,018,113 describes colored transparent glass-ceramics which can be used as cooking plates associated with induction heating. Their composition contains 1.5% to 4.2% Li 2 O; the exemplified compositions in fact contain high contents of Li 2 O (> 2.9% by mass). There are no data on the high temperature viscosity of precursor glasses.
    In such a context, the inventors were interested in the possible existence of transparent glass-ceramics, the composition of which contains a low lithium content (less than 2% by mass of Li 2 O (see below)) and which are perfectly suitable for use as a material for cooking plates, in the context of induction heating, especially in the context of induction heating using infrared sensors to regulate the heating (we saw above that the maximum temperature reached by the plate in operation is about 400 ° C (for induction heating in general) and does not exceed 300 ° C (for induction heating with infrared sensors)). These glass-ceramics must respond positively to the following specifications:
    - therefore be transparent (even if they are most often strongly colored): at the thickness of use envisaged (plates typically 1 to 8 mm thick, more generally 2 to 5 mm thick and often 4 mm thick), said glass-ceramics must have an integrated transmission, TL (%), greater than or equal to 1% and a diffusion percentage less than 2%. Transmission measurements are made, for example, using a spectrophotometer equipped with an integrating sphere. From these measurements, the integrated transmission (TL (%)) in the visible range is calculated (between 380 and 780 nm) and the percentage of diffusion (Diffusion (%)) according to standard ASTM D 1003-13 (under illuminant D65 with observer 2 °),
    - present a CTE 2 5-3oo ° c between +/- 25xl0 ' 7 K' 1 (-25xl0 ' 7 K _1 <CTE <+ 25xl0' 7 K ' 1 ), preferably between - (- / - ΣΟχΙΟ ^ Κ 1 (-20xl0 ' 7 K _1 <CTE <+ 20xl0' 7 K ' 1 ), therefore acceptable for use with induction heating means, especially induction heating means associated with infrared sensors (on understands that said CTE, in the spirit of what has been reported above with regard to the teaching of the prior art, is less than or equal to 25xl0 ' 7 K 1 , advantageously less than or equal to 20xl0' 7 K ' 1 ), and
    - have a precursor glass which has advantageous properties, even the same advantageous properties as glasses (precursors of glass-ceramic of the prior art) containing a higher content of Li 2 O; ie :
    + said precursor glass must have a low liquidus temperature (<1400 ° C) and a high liquidus viscosity (> 200 Pa.s, even> 400 Pa.s, preferably> 500 Pa.s), which facilitates its forming; and / or, advantageously and, + said precursor glass must have a low viscosity at high temperature (T 3 op a . s <1640 ° C), which facilitates its refining.
    It is also highly desirable that said precursor glass can be transformed into a ceramic glass in a short time (<3 hours), preferably very short (<1 hour), and / or, advantageously, that said precursor glass has a resistivity ( electric), at a viscosity of 30 Pa.s, less than 50 Ω.ατι (preferably less than 20 Ω.ατι). Those skilled in the art will understand (taking into account the composition of the glass-ceramics set out below) that obtaining these latter two properties, expediently required for the precursor glass, does not pose any particular difficulty.
    The inventors have established the existence of such glass-ceramics, the composition of which therefore contains little lithium (less than 2% by mass of Li 2 O) and which respond positively to the specifications above. Said vitroceramics constitute the first subject of the present application. Typically, these vitroceramics have the composition, expressed in percentages by mass of oxides, below:
    68% S1O2, 21% AI 2 O 3 , <2% l_i 2 O, 4% MgO, 6% ZnO, 4% BaO, 4% SrO, 1 of CaO, 5% TiO 2 , 2% ZrO 2 , 1% Na 2 O, 1% K 2 O, with Na 2 O + K 2 O + BaO + SrO + CaO <6 %, possibly up to 2% of at least one refining agent, and possibly up to 2% of at least one colorant.
    Regarding each of the ingredients, entering (or likely to enter) the indicated contents (the extreme values of each of the indicated ranges (above and below) forming an integral part of said ranges), in the composition indicated below. above, we can specify the following.
    . S1O2 (62-68%): the S1O2 content (> 62%) must be suitable for obtaining a sufficiently viscous precursor glass, to limit the problems of devitrification. The content of S1O2 is limited to 68%, insofar as the higher the content of S1O2, the higher the high temperature viscosity of the glass and therefore the more difficult the glass is to melt.
    . AI2O3 (17-21%): the presence of ZnO and MgO in the specified quantities (quite large) makes it critical to control the content of AI2O3 to limit the phenomena of devitrification. Excessive amounts of AhOs (> 21%) make the composition more capable of devitrifying (in mullite crystals or the like) (see Comparative Example 15), which is not desirable. Conversely, too small quantities of AI 2 O3 (<17%) are unfavorable for nucleation and for the formation of small quartz-β crystals. An AI2O3 content between 17.5 and 19% (limits included) is advantageous.
    . U2O (1- <2%): the inventors have highlighted the fact that it is possible to obtain vitroceramics satisfying the specifications of the above specifications by limiting the L12O content to less than 2% (in thus substantially limiting said content). Said content is advantageously at most 1.9% (<1.9%). A minimum quantity of 1% is nevertheless necessary in order to be able to obtain a transparent material, to keep a low viscosity at high temperature and satisfactory devitrification characteristics. This minimum quantity is advantageously 1.5%. Thus, an L12O content between 1.5 and 1.9% (limits included) is particularly preferred.
    . MgO (1-4%) and ZnO (1-6%): the inventors obtained the desired result by using, jointly, in the quantities indicated, its two elements, as partial substitutes for Li 2 O (present from 1 to less than 2%).
    MgO: this element reduces the high temperature viscosity. It enters the solid solution of quartz-β. It has less impact on devitrification than ZnO (see below) but it greatly increases the CTE of the glass ceramic (see Comparative Example 18). This is why its content must be between 1 and 4%, advantageously between 1 and 3%.
    ZnO: this element also makes it possible to reduce the viscosity of the glass at high temperature and it also enters the solid solution of quartz-β. Compared to Ü2O, it increases the CTE of the ceramic glass, but this, in a moderate way, which makes it possible to obtain vitroceramics with CTE lower than 25xlO 7 K 1 , even lower than 20xl0 7 K 1 . Too much, it causes unacceptable devitrification. Preferably, its content is between 1 and 4%, very preferably between 3 and 4%.
    . T1O2 (1-5%) and ZrÛ2 (0-2%): ZrC> 2 is expediently (but not necessarily) present. In reference to its effectiveness, present, it should generally be at least 0.1%. These elements, T1O2 and ZrC> 2, allow the nucleation of the glass and the formation of a transparent glass ceramic. The joint presence of the two elements allows optimization of nucleation. Too high a content of T1O2 makes it difficult to obtain a transparent glass ceramic. T1O2 is advantageously present at a content of between 2 and 4%. Too much, ZrC> 2 leads to unacceptable devitrification. ZrC> 2 is advantageously present at a content of between 0.5 and 2%, very advantageously present at a content of between 1 and 2%.
    . BaO (0-4%), SrO (0-4%), CaO (0-1%), Na 2 O (0-1%) and K 2 O (0-1%): these elements are possibly present. To be effective, each of them, when present, is generally at least 100 ppm. These elements remain in the glassy phase of the glass ceramic. They reduce the viscosity of glass at high temperature, they facilitate the dissolution of ZrO 2 (when it is present) and limit devitrification to mullite but increase the CTE of the glass-ceramics. This is why the sum of these elements must be less than or equal to 6%. It can be noted that SrO is generally not present, as an added raw material, insofar as it is an expensive product. In such a context (of SrO not present as added raw material), if SrO is present, it is only in the form of inevitable traces (<100 ppm), brought as an impurity in at least one material first used or in the cullet used.
    . refining agent (s): the composition of glass-ceramics advantageously contains at least one refining agent, such as As 2 O3, Sb 2 O3, SnO 2 , CeO 2 , a chloride, a fluoride or a mixture of these this. Said at least one refining agent is present in an effective amount (to ensure chemical refining), conventionally not exceeding 2% by mass. It is thus generally present between 0.05 and 2% by mass.
    Preferably, for environmental reasons, the refining is obtained using SnO 2 , generally from 0.05 to 0.6% by mass of SnO 2 and, more particularly, from 0.15 to 0.4% by mass of SnO 2 . In this case, the composition of the vitroceramics of the present application does not contain either As 2 O3 or Sb 2 O3, or only contain inevitable traces of at least one of these toxic compounds (As 2 O3 + Sb 2 O3 <1000 ppm). If traces of at least one of these compounds are present, it is as a contaminating product; this is for example due to the presence, in the batch of vitrifiable raw materials, of recycled cullet type materials (derived from old glass-ceramics refined with these compounds). In this case, the co-presence of at least one other refining agent, such as CeO 2 , a chloride and / or a fluoride, is not excluded, but preferably SnO 2 is used as the sole refining agent.
    Note that the absence of an effective amount of chemical refining agent (s), or even the absence of any chemical refining agent, is not entirely excluded; the refining implemented then being thermally. This variant which is not excluded is in no way preferred.
    dye (s): the composition of glass-ceramics advantageously comprises at least one dye. We have seen that in a context of cooking plates, it is necessary to hide the elements arranged below said plate. Said at least one dye is present in an effective amount (generally at least 0.01% by mass); it is conventionally present at most 2% by mass, or even at most 1% by mass. Said at least one dye is conventionally chosen from the oxides of the transition elements (V2O5, CoO, Cr 2 O3, Fe 2 O3 (see below,), NiO, ...) and of rare earths (Nd 2 O3, Er 2 O3, ...). Preferably, vanadium oxide, V 2 Os, is used because said vanadium oxide leads to low absorption in the glass, which is advantageous for carrying out the melting. The absorption it allows is generated during the ceramisation treatment (during which it is partially reduced). The combination of V 2 Os with other coloring elements such as Cr 2 C> 3, CoO or Fe 2 O3 (see below) is particularly interesting because it makes it possible to modulate the transmission. The inventors have observed that by decreasing the content of Li 2 O, smaller quantities of V 2 Os are required to obtain the same coloration, which is also advantageous from a cost point of view (V 2 Os being a fairly expensive element ). With reference to the following requirements (formulated for the thickness of use, typically from 1 to 8 mm, more generally from 2 to 5 mm and often from 4 mm):
    - have an integrated transmission (TL) of less than 10%, preferably less than 4%,
    - while keeping a transmission:
    + at 625 nm (T 62 5nm) greater than 1%, which allows the light of an LED placed under the plate to pass through for display purposes and emitting in red, + at 950 nm (Tgsonm), between 50 and 75%, which allows the use of electronic infrared control keys, emitting and receiving at this wavelength, the combination (% by mass of the overall composition) of dyes specified below s is particularly interesting:
    V 2 O 5 0.005 - 0.1
    Fe 2 O 3 0.01 - 0.32
    Cr 2 O 3 0 - 0.1
    CoO 0 - 0.1.
    Among the coloring elements, Fe 2 O 3 has a special place. It has an effect on color and is in fact often present, in greater or lesser quantity, as an impurity (for example from raw materials). It is not however excluded to add some to adjust the color. Its authorized presence “in significant quantity” in the composition of the glass-ceramics of the present application makes it possible to use less pure and therefore often less expensive raw materials.
    The ingredients, entering or likely to enter into the composition of the vitroceramics of the present application, identified above (SiO 2 , AI 2 O 3 , Lî 2 O, MgO, ZnO, TiO 2 , ZrO 2 , BaO, SrO, CaO, Na 2 O, K 2 O, refining agent (s) and dye (s)), can completely represent 100% by mass of the composition of the glass-ceramics of the present application but it cannot a priori be completely excluded the presence of at least one other compound, in small quantity (generally less than or equal to 3% by mass), not substantially affecting the properties of vitroceramics. The following compounds may in particular be present, at a total content less than or equal to 3% by mass, each of them at a total content less than or equal to 2% by mass: P 2 Os, B 2 O 3 , Nb 2 Os, Ta 2 Os, WO 3 and MoO 3 .
    The ingredients, entering or likely to enter into the composition of the vitroceramics of the present application, identified above (SiO 2 , AI 2 O 3 , Lî 2 O, MgO, ZnO, TiO 2 , ZrO 2 , BaO, SrO, CaO, Na 2 O, K 2 O, refining agent (s) and dye (s)), therefore represent at least 97% by mass, even at least 98% by mass, even at least 99% by mass, even even 100% by mass (see above) of the composition of the glass-ceramics of the present application.
    The vitroceramics of the present application therefore contain SiO 2 , AI 2 O 3 , Lî 2 O, ZnO and MgO as essential constituents of the solid solution of quartz-β (see below). This solid solution of quartz-β represents the main crystalline phase. This solid solution of quartz-β generally represents more than 80% by mass of the total crystallized fraction. It generally represents more than 90% by mass of said total crystallized fraction. The size of the crystals is small (typically less than 70 nm), which allows the transparency of glass-ceramics (integrated transmission> 1% and diffusion <2%).
    The glass-ceramics of the present application contain from approximately 10% to approximately 40% by mass of residual glass.
    According to its second object, the present application relates to articles consisting, at least in part, of a glass-ceramic of the present application as described above. Said articles optionally consist entirely of a glass ceramic of the present application. Said articles advantageously consist of cooking plates, a priori colored in their mass (see above). However, their outlet is not limited to this single application. They can in particular also constitute the material constituting cooking utensils, microwave oven soles, oven doors, colored or not. It is obviously understood that the glass-ceramics of the present application are logically used in contexts compatible with their CTE. Thus, the hobs are highly recommended for use with induction heating means, especially with induction heating means associated with infrared sensors.
    According to its third subject, the present application relates to aluminosilicate glasses, precursors of the glass-ceramics of the present application, as described above. Said glasses typically have a composition which makes it possible to obtain said glass-ceramics. Said glasses generally have a composition which corresponds to that of said glass-ceramics but the correspondence is not necessarily total insofar as the skilled person perfectly understands that the heat treatments imposed on the glasses for obtaining the glass-ceramics are likely to affect somewhat the composition of the material. The glasses of the present application are obtained, in a conventional manner, by melting a batch of vitrifiable raw materials (raw materials, entering into their composition, present in the appropriate proportions). It is however understood (and this will not surprise the skilled person) that the charge in question may contain cullet. Said glasses are particularly advantageous in that:
    - They have interesting devitrification properties, in particular compatible with the implementation of forming processes by rolling, floating and pressing. Said glasses have a low liquidus temperature (<1400 ° C) and a high liquidus viscosity (> 200 Pa.s, even> 400 Pa.s, preferably> 500 Pa.s); and / or, advantageously and,
    - they have a low viscosity at high temperature (T 30P a. s <1640 ° C).
    It should also be noted that it is possible to obtain (from said precursor glasses) the vitroceramics of the present application by implementing short ceramization (crystallization) thermal cycles (<3 h), preferably very short duration (<1 h), and that the resistivity of said precursor glasses is low (resistivity less than 50 Ω.ατι, preferably less than 20 Ω.ατι, at a viscosity of 30 Pa.s).
    Particular emphasis is placed on the low liquidus temperature, the high liquidus viscosity and the low viscosity at high temperature (see above).
    According to its last object, the present application relates to a process for the preparation of an article consisting at least in part of a glass ceramic of the present application, as described above.
    Said method is a method by analogy.
    Conventionally, said process comprises a heat treatment of a batch of vitrifiable raw materials (it is understood that such a batch of vitrifiable materials may contain cullet (see above)) under conditions which successively ensure melting and refining, followed by '' a shaping of the refined molten precursor glass (said shaping can for example be implemented by rolling, pressing or floating) then a heat treatment of ceramization (or crystallization) of the refined precursor glass and put in shape. This ceramization heat treatment generally comprises two stages: a nucleation stage and another stage of growth of the crystals of the solid solution of quartz-β. The nucleation generally takes place in a temperature range from 650 to 830 ° C and the growth of the crystals in a temperature range from 850 to 950 ° C. With regard to the duration of each of these stages, it is possible to indicate, in a nonlimiting manner, approximately 5 to 60 min for nucleation and approximately 5 to 30 min for crystal growth. A person skilled in the art knows how to optimize, with particular reference to the desired transparency, the temperatures and durations of these two stages as a function of the composition of the precursor glasses.
    Said method for preparing an article, consisting at least in part of a glass ceramic of the present application, thus successively comprises:
    - the melting of a batch of vitrifiable raw materials, followed by the refining of the molten glass obtained;
    - cooling the refined molten glass obtained and, simultaneously, shaping it to the desired shape for the article concerned; and
    - a heat treatment for ceramization of said shaped glass.
    The two successive stages of obtaining a shaped refined glass (precursor of glass-ceramic) and of ceramization of said shaped refined glass can be carried out one after the other or in a staggered manner. time (on the same site or on different sites).
    Typically, the batch of vitrifiable raw materials has a composition which makes it possible to obtain a glass ceramic of the present application, therefore having the mass composition indicated above (advantageously containing (in the absence of AszCh and SbzCh (see below) above)) SnC> 2 as a refining agent). The ceramization used on the glass obtained from such a filler is entirely conventional. It has already been mentioned that said ceramization can be obtained in a short time (<3 hours), or even very short (<1 hour).
    As part of the development of an article, such as a baking sheet, the precursor glass is cut after its shaping, before undergoing the ceramization heat treatment (the ceramization cycle). It is generally also shaped and decorated. Such shaping and decoration steps can be carried out before or after the ceramic treatment. Decoration can, for example, be done by screen printing.
    It is now proposed to illustrate the present application by the examples and comparative examples below.
    Examples. To produce batches of 1 kg of precursor glass, the raw materials, in the proportions (proportions expressed in (% by mass of) oxides) reported in the first part of the table below (said table developing on several pages) , have been carefully mixed.
    The mixtures were placed, for melting, in platinum crucibles. The crucibles containing said mixtures were then placed in an oven preheated to 1550 ° C. They underwent a fusion cycle of the following type there:
    - temperature rise from 1,550 ° C to 1,670 ° C, in 1 hour;
    - maintenance, for 5 h 30, at 1 670 ° C.
    The crucibles were then removed from the oven and the molten glass poured onto a preheated steel plate. It was laminated to a thickness of 6 mm. Glass plates were thus obtained. They were annealed at 650 ° C for 1 hour and then gently cooled.
    . The properties of the glasses obtained are indicated in the second part of the table below.
    The viscosities were measured with a rotational viscometer (Gero).
    T30Pa.s (° C) corresponds to the temperature at which the viscosity of the glass was 30 Pa.s.
    The resistivity of the glass was measured at high temperature, over a thickness of 1 cm of molten glass, using an RLC bridge by 4-point contact. The resistivity measured at the temperature at which the viscosity is 30 Pa.s is indicated in the table.
    Thq (° C) is the liquidus temperature. In fact, the liquidus is given by a range of temperatures and associated viscosities: the highest temperature corresponds to the minimum temperature at which no crystal is observed, the lowest temperature to the maximum temperature at which crystals are observed.
    The devitrification characteristics were determined as follows. Glass samples (0.5 cm 3 ) were subjected to the following heat treatment:
    - introduction into an oven preheated to 1430 ° C,
    - maintaining at this temperature for 30 min,
    - descent to the test temperature, T, at a speed of 10 ° C / min,
    - keeping at 17 h at this temperature, and
    - quenching of samples.
    Any crystals present were observed by light microscopy.
    . The ceramization cycle used is specified below:
    - rapid temperature rise up to 500 ° C,
    - temperature rise from 500 ° C to 650 ° C, at a heating rate of 23 ° C / min,
    - temperature rise from 650 to 820 ° C, at a heating rate of 6.7 ° C / min,
    - temperature rise from 820 ° C to the maximum temperature Tmax (indicated in the table), at a heating rate of 15 ° C / min,
    - maintaining at this temperature Tmax for 7 min (for all the examples, except for example 18 (comparative example, see below) with the ceramization treatment Ceram 1),
    - cooling down to 850 ° C at 35 ° C / min,
    - cooling to room temperature depending on the inertia of the oven.
    For certain examples (examples 1, 2, 4, 18 and 20) are reported the results obtained after two different ceramization treatments (Ceram 1 and Ceram 2, different by the value of their Tmax).
    The Ceram 1 ceramization cycle of Example 18 (Tmax = 830 ° C) does not in fact correspond to that "general" specified above. It is specified below:
    - temperature rise up to 710 ° C, at a heating rate of 22.5 ° C / min,
    - maintained at 710 ° C for 60 min,
    - temperature rise from 710 ° C to 830 ° C, at a heating rate of 24 ° C / min),
    - maintained at 830 ° C for 30 min, and
    - cooling to room temperature depending on the inertia of the oven.
    . The properties of the vitroceramics obtained are indicated in the last part of the table below.
    These vitroceramics (with the exception of that of example (comparative) 16) contain a solid solution of quartz-β as the main crystalline phase (which has been verified by X-ray diffraction). Thus, the vitroceramics of Examples 5 and 6 respectively contain 96 and 95% (% by mass) of solid quartz-β solution (relative to the total crystallized fraction) and the average size of their quartz-β crystals is respectively 46 and 43 nm. The percentages of solid quartz-β solution and the average crystal sizes were determined by the Rietveld method.
    The CTEs (thermal expansion coefficients (between the ambient (25 ° C) and 300 ° C = CTE 2 5-3oo ° c) were measured with a high temperature dilatometer (DIL 402C, Netzsch), at a speed of heating of 3 ° C / min, on glass-ceramic samples in the form of bars.
    The appearance of the samples (transparency, color) is indicated in the table.
    For some samples, measurements of total and diffuse transmissions were carried out under 4 mm using a Varian spectrophotometer (Cary 500 Scan model), equipped with an integrating sphere. From these measurements, the integrated transmission (TL (%)) in the visible range (between 380 and 780 nm) and the percentage of diffusion (Diffusion (%)) were calculated according to ASTM D 1003-13 (under illuminating D65 with 2 ° observer). Transmission values (at 625 nm (T 6 25nm), at 950 nm (Tg50nm)) are also indicated for certain samples.
    . Examples 1 to 14 (of the table) illustrate the present application. Examples 1 to 4 are preferred, because of the values of the liquidus viscosity of the precursor glasses.
    Examples 15 to 21 (of the table) are comparative examples.
    In Example 15, the content of Al2O3 is too high (21.48%> 21%) and the devitrification of the glass observed is unacceptable (said glass therefore does not have the required properties).
    In Example 16, the contents of Li 2 O and AI2O3 are too low, that of Na2O + K 2 O + BaO-i-CaO too high. Only a small amount of crystals formed during the heat treatment and these were spinel crystals and not a solid solution of quartz-β. As a result, the CTE after ceramization is too high.
    In Example 17, the contents of Li 2 O, AI2O3 and ZnO are too high, the content of S1O2 is too low. As a result the glass has unacceptable devitrification characteristics.
    In Example 18, the MgO content is too high, therefore the CTE of the glass ceramic is too high.
    In Example 19, the MgO content is too low and the ZnO content is high. Consequently, the liquidus temperature is very high and the viscosity at the liquidus is too low (the glass therefore does not have the required properties).
    In Example 20, the ZnO content is too low and the content of
    MgO is high. As a result, the CTE of the glass ceramic is too high or the glass ceramic has unacceptable optical properties.
    In Example 21, the ZnO content is too high. Consequently, the high temperature viscosity of the glass is very low and the liquidus temperature is high, therefore the liquidus viscosity is too low (the glass therefore does not have the required properties).
    BOARD
    Examples (% mass) 1 2 3 4 5 SIO 2 66.71 66.61 66.51 65.97 64.10 ai 2 o 3 18.10 18.10 18.10 18.89 19.72 Li 2 O 1.63 1.63 1.63 1.62 1.86 MgO 2.17 2.17 2.17 2.16 2.47 ZnO 3.08 3.08 3.08 3.07 3.56 BaO 2.47 2.47 2.47 2.46 2.46 CaO 0.44 0.44 0.44 0.44 0.44 TiO 2 2.99 2.80 2.62 2.98 2.98 ZrO 2 1.33 1.62 1.90 1.33 1.33 Na 2 O 0.61 0.61 0.61 0.61 0.61 K 2 O SnO 2 0.30 0.30 0.30 0.30 0.30 Fe 2 O 3 0.12 0.12 0.12 0.12 0.12 V 2 O 5 0.03 0.03 0.03 0.03 0.03 Cr 2 O 3 0.02 0.02 0.02 0.02 0.02 CoO Na2O + K 2 O + BaO + CaO + SrO 3.53 3.53 3.53 3.51 3.51 T 3 0Pa.s (° C) 1636 1621 1619 1628 1571 Tiia (° C) 1350-1366 1338-1350 1350-1366 1350-1360 1350-1372 Viscosity at T | iq (Pa.s) 600 - 800 700 - 850 500 - 650 600 - 700 300 - 450 Devitrifying crystal phase at liquidus temperature spinel zircon + spinel zircon spinel spinel Resistivity to30 Pa.s (Q.cm) 8.4 9.4 9.9 8.8 7.9 Ceram 1 Tmax (° C) 890 900 890 880 880 Aspect transparentcolored transparentcolored transparentcolored transparentcolored transparentcolored CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) 18.4 17.6 19.7 20 17.5 Ceram 2 Tmax (° C) 920 920 920 Aspect transparentcolored transparentcolored transparentcolored CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) 17.5 16.3 18.3 TL (%) 1 3 Diffusion (%) 1.5 1 T6 2 5nm (%) 3.1 8.3 Tgsonm (%) 58 64
    Examples (% mass) 6 7 8 9 SiO 2 63.70 65.34 65.65 65.45 ai 2 o 3 19.60 19.67 19.79 17.99 li 2 O 1.84 1.62 1.63 1.62 MgO 1.85 2.15 2.78 2.15 ZnO 4.77 3.06 1.84 3.06 BaO 2.45 2.46 2.47 3.48 CaO 0.44 0.44 0.44 0.63 TiO 2 2.96 2.97 2.99 2.97 ZrO 2 1.32 1.32 1.33 1.32 Na 2 O 0.61 0.61 0.61 0.86 K 2 O SnO 2 0.29 0.30 0.30 0.30 Fe 2 O 3 0.12 0.01 0.12 0.12 V 2 O 5 0.03 0.03 0.03 0.03 Cr 2 O 3 0.02 0.02 0.02 0.02 CoO Na 2 O + K 2 O + BaO + CaO + SrO 3.50 3.51 3.53 4.97 T 3 0Pa.s (° C) 1584 1621 1604 1632 Tiia (° C) 1370-1387 1350-1373 1350-1367 Viscosity at T | iq (Pa.s) 250 - 350 500 - 700 500 - 600 Devitrifying crystal phase at liquidus temperature spinel mullite + spinel mullite Resistivity to30 Pa.s (Q.cm) 8.1 7.8 9.9 Ceram 1 Tmax (° C) 880 880 890 920 Aspect transparentcolored transparentcolored transparentcolored transparentcolored CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) 15.8 21.3 22.4 20.2 Ceram 2 Tmax (° C) Aspect CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) TL (%) Diffusion (%)
    Examples (% mass) 10 11 12 13 14 SiO 2 66.14 67.57 67.85 63.86 63.86 ai 2 o 3 18.10 18.98 18.87 19.00 19.00 li 2 O 1.63 1.28 1.84 1.84 1.84 MgO 2.17 2.49 1.75 1.75 1.75 ZnO 3.08 4.94 4.95 4.95 4.95 BaO 2.47 0.00 0.00 2.50 2.50 CaO 0.44 0.00 0.00 0.44 0.44 TiO 2 2.99 2.62 2.63 3.02 2.62 ZrO 2 1.90 1.75 1.75 1.35 1.75 Na 2 O 0.61 0.00 0.00 0.62 0.62 K 2 O 0.25 0.25 SnO 2 0.30 0.30 0.30 0.28 0.28 Fe 2 O 3 0.12 0.03 0.03 0.09 0.09 V 2 O 5 0.03 0.04 0.03 0.03 0.03 Cr 2 O 3 0.02 0.00 0.00 0.00 0.00 CoO 0.02 0.02 Nd2O-hK2O-l-BdO-l-SrO + CaO 3.53 0.00 0.00 3.81 3.81 T 3 0Pa.s (° C) 1635 1610 1617 1581 Tiia (° C) 1350-1366 1350-1375 1350-1375 1328 - 1353 1325-1355 Viscosity at T | iq (Pa.s) 600 - 750 450 - 650 450 - 650 450 - 700 Devitrifying crystal phase at liquidus temperature zircon + spinel mullite + spinel zircon + spinel Resistivity to30 Pa.s (Q.cm) 8.3 12 7.8 Ceram 1 Tmax (° C) 890 975 975 880 855 Aspect transparentcolored transparentcolored transparentcolored transparentcolored transparentcolored CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) 24.7 18.1 7.8 13 12.9 Ceram 2 Tmax (° C) Aspect CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) TL (%) Diffusion (%)
    Comparative examples (% mass) 15 16 17 18 SiO 2 63.55 65.81 54.21 63.03 ai 2 o 3 21.48 14.57 25.50 20.00 li 2 O 1.60 0.49 2.70 1.84 MgO 2.13 1.33 1.00 4.95 ZnO 3.04 4.70 7.70 1.75 BaO 2.44 6.24 1.00 2.50 CaO 0.44 0.99 1.30 0.45 TiO 2 2.95 2.89 4.10 3.02 ZrO 2 1.31 1.28 2.00 1.35 Na 2 O 0.60 1.01 0.62 K 2 O 0.21 SnO 2 0.29 0.29 0.30 0.30 Fe 2 O 3 0.12 0.13 0.13 0.13 V 2 O 5 0.03 0.04 0.04 0.04 Cr 2 O 3 0.02 0.02 0.02 0.02 CoO Nd2O-i-K2O-i-BaO-i- SrO + CaO 3.48 8.45 2.30 3.57 T 3 0Pa.s (° C) 1587 1705 1421 Tiia (° C) > 1400 > 1370 Viscosity at T | iq (Pa.s) <200 <100 Devitrifying crystal phase at liquidus temperature mullite Resistivity to30 Pa.s (Q.cm) 10.5 22.3 7.6 Ceram 1 Tmax (° C) 930 920 830 Aspect transparent colored transparent colored transparentcolored CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) 38.1 14.9 25.8 Ceram 2 Tmax (° C) 850 Aspect opalescent CTE 2 5- 3 00 ° C (xlO ' 7 K 1 ) TL (%) Diffusion (%)
    Comparative examples (% mass) 19 20 21 SiO 2 62.31 66.78 62.17 AI2O3 19.93 18.13 18.33 Li 2 O 1.80 1.63 1.51 MgO 0.47 2.91 1.83 ZnO 5.86 0.49 6.90 BaO 3.53 3.53 2.42 CaO 0.64 0.53 0.44 TiO 2 2.90 3.00 3.28 ZrO 2 1.29 1.34 1.84 Na 2 O 0.59 0.95 0.60 K 2 0 0.21 0.22 0.21 SnC> 2 0.29 0.30 0.29 Fe 2 O3 0.12 0.13 0.12 V2O5 0.04 0.04 0.04 Ο2Ο3 0.02 0.02 0.02 CoO Na2O + K2O + BaO + SrO + CaO 4.97 5.23 3.68 T300 p (° C) 1580 1658 1561 T, ia (° C) 1402-1415 1386-1402 Viscosity at Τ Πα (Pa.s) 170-210 160-200 Devitrifying crystal phase at liquidus temperature spinel spinel Resistivity at 30 Pa.s (Q.cm) 9.7 7.2 9.3 Ceram 1 Tmax (° C) 890 Aspect transparentcolored CTE25-300 ° C 30.2 Ceram 2 Tmax (° C) 920 Aspect opalescentcolored CTE25-300 ° C 24.8 TL (%) 0.3 Diffusion (%) 8 Tô25nm (%) 1.2
    权利要求:
    Claims (13)
    [1" id="c-fr-0001]
    1. Transparent glass ceramic, containing a solid solution of quartz-β as main crystalline phase, the composition of which, expressed in percentages by mass of oxides, contains:
    62 to 68% of SiO 2 ,
    17 to 21% of AI 2 O 3 ,
    1 to <2% of Li 2 O,
    1 to 4% of MgO,
    1 to 6% of ZnO,
    0 to 4% of BaO,
    0 to 4% of SrO,
    0 to 1% CaO,
    1 to 5% of TiO 2 ,
    0 to 2% of ZrO 2 ,
    0 to 1% Na 2 O,
    0 to 1% of K 2 O, with Na 2 O + K 2 O + BaO + SrO + CaO <6%, possibly up to 2% of at least one refining agent, and possibly up to 2% at least one dye.
    [2" id="c-fr-0002]
    2. Glass ceramic according to claim 1, the composition of which contains 1 to 1.9%, advantageously 1.5 to 1.9%, of Li 2 O.
    [3" id="c-fr-0003]
    3. Glass ceramic according to claim 1 or 2, the composition of which contains 17.5 to 19% of AI 2 O3.
    [4" id="c-fr-0004]
    4. Glass ceramic according to any one of claims 1 to 3, the composition of which contains 1 to 4% of ZnO, advantageously 3 to 4% of ZnO.
    [5" id="c-fr-0005]
    5. Glass ceramic according to any one of claims 1 to 4, the composition of which contains ZrO 2 , advantageously 0.5 to 2% of ZrO 2 , very advantageously 1 to 2% of ZrO 2 .
    [6" id="c-fr-0006]
    6. Vitroceramic according to any one of claims 1 to 5, the composition of which, except for the inevitable traces of AszCh and SbzCh, contains SnC> 2 as a refining agent, advantageously from 0.05 to 0 , 6% of SnC> 2, very advantageously from 0.15 to 0.4% of SnC> 2.
    [7" id="c-fr-0007]
    7. Glass ceramic according to any one of claims 1 to 6, the composition of which contains V2O5 as a colorant, alone or as a mixture with at least one other colorant chosen from CoO, Cr 2 C> 3 and Fe2C> 3.
    [8" id="c-fr-0008]
    8. Glass ceramic according to any one of claims 1 to 7, having a coefficient of thermal expansion CTE 2 5-3oo ° c between +/- 25xl0 ' 7 K 1 , advantageously between +/- 20xl0' 7 K 1 .
    [9" id="c-fr-0009]
    9. Article consisting, at least in part, of a glass ceramic according to any one of claims 1 to 8, consisting in particular of a cooking plate.
    [10" id="c-fr-0010]
    10. aluminosilicate glass, precursor of a glass ceramic according to any one of claims 1 to 8, the composition of which makes it possible to obtain a glass ceramic according to any one of claims 1 to 8.
    [11" id="c-fr-0011]
    11. Glass according to claim 10, having a liquidus temperature below 1400 ° C and a liquidus viscosity of more than 200 Pa.s; and / or, advantageously and, a viscosity of 30 Pa.s at less than 1640 ° C (T 3 opa. s <1640 ° C).
    [12" id="c-fr-0012]
    12. Method for preparing an article according to claim 9, successively comprising:
    - the melting of a batch of vitrifiable raw materials, followed by the refining of the molten glass obtained;
    - cooling the refined molten glass obtained and, simultaneously, shaping it to the desired shape for the article concerned; and
    - a heat treatment for ceramization of said shaped glass;
    characterized in that said filler has a composition which makes it possible to obtain a glass-ceramic having the mass composition set out in any one of claims 1 to 7.
    5
    [0013]
    13. Method according to claim 12, characterized in that said charge of vitrifiable raw materials, free with the exception of inevitable traces of As2C> 3 and SbzCh, contains SnC> 2 as a refining agent, advantageously 0, 05 to 0.6% SnC> 2.
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    法律状态:
    2018-12-14| PLSC| Publication of the preliminary search report|Effective date: 20181214 |
    2019-05-22| PLFP| Fee payment|Year of fee payment: 3 |
    2020-05-20| PLFP| Fee payment|Year of fee payment: 4 |
    2021-05-20| PLFP| Fee payment|Year of fee payment: 5 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1755049|2017-06-07|
    FR1755049A|FR3067345B1|2017-06-07|2017-06-07|LOW LITHIUM QUARTZ-BETA TRANSPARENT VITROCERAMICS|FR1755049A| FR3067345B1|2017-06-07|2017-06-07|LOW LITHIUM QUARTZ-BETA TRANSPARENT VITROCERAMICS|
    PCT/EP2018/064909| WO2018224554A1|2017-06-07|2018-06-06|TRANSPARENT-β-QUARTZ GLASS-CERAMICS WITH LOW LITHIUM CONTENT|
    ES18727846T| ES2874808T3|2017-06-07|2018-06-06|Transparent low lithium beta quartz glass ceramics|
    US16/620,307| US20200189965A1|2017-06-07|2018-06-06|Transparent beta-quartz glass-ceramics with low lithium content|
    EP18727846.0A| EP3634918B1|2017-06-07|2018-06-06|Transparent beta-quartz glass-ceramics with low lithium content|
    KR1020207000497A| KR20200016358A|2017-06-07|2018-06-06|Transparent β-quartz glass-ceramic with low lithium content|
    CN201880038161.6A| CN110770181A|2017-06-07|2018-06-06|Transparent β -quartz glass ceramic with low lithium content|
    DE202018006435.1U| DE202018006435U1|2017-06-07|2018-06-06|Transparent-ß-quartz glass ceramic with low lithium content|
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