• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to an electromagnetic motor or generator comprising at least one rotor (3) and at least one stator (1, 2), the rotor (3) comprising permanent magnets (12) rotating around a median shaft and the stator (1, 2) comprising coils (5). The rotor (3) comprises magnet pole forming structures composed of a plurality of unit magnets (15), covering discs (17) being axially disposed on each of two opposite axial faces of the rotor (3). ), the cover discs (17) being composite, the cover discs (17) and the magnet structures (12) being embedded in an outer composite coating layer defining the outer contour of the at least one rotor ( 3). The stator (1, 2) comprises concentric windings (5) comprising a series of studs (4) with coils (5) wound around each stud (4), the studs (4) being secured to each other.
    公开号:FR3064422A1
    申请号:FR1701268
    申请日:2017-12-01
    公开日:2018-09-28
    发明作者:Romain Ravaud
    申请人:Whylot SAS；
    IPC主号:
    专利说明:

    ® FRENCH REPUBLIC
    NATIONAL INSTITUTE OF INDUSTRIAL PROPERTY © Publication number:
    (to be used only for reproduction orders)
    ©) National registration number
    064 422
    01268
    COURBEVOIE © IntCI 8 : H 02 K 1/27 (2017.01)
    PATENT INVENTION APPLICATION
    A1
    ©) Date of filing: 01.12.17.© Priority: 22.03.17 FR 1700295. © Applicant (s): WHYLOT SAS - FR. ©) Date of public availability of the request: 28.09.18 Bulletin 18/39.©) List of documents cited in the preliminary search report: See the end of this booklet @ Inventor (s): RAVAUD ROMAIN. (© References to other related national documents: © Holder (s): WHYLOT SAS. ©) Extension request (s): © Agent (s): WHYLOT.
    ELECTROMAGNETIC MOTOR OR GENERATOR COMPRISING A ROTOR WITH MAGNETIC STRUCTURES INCLUDING UNITARY MAGNETS AND A STATOR WITH CONCENTRIC WINDINGS.
    FR 3 064 422 - A1 (o /) The invention relates to an electromagnetic motor or generator comprising at least one rotor (3) and at least one stator (1,2), the rotor (3) comprising permanent magnets (12) by rotating around a median shaft and the stator (1,2) comprising windings (5). The rotor (3) comprises magnet structures forming magnet poles composed of a plurality of unit magnets (15), covering discs (17) being arranged axially on each of two opposite axial faces of the rotor (3 ), the covering discs (17) being made of composite, the covering discs (17) and the magnet structures (12) being coated in an outer coating layer of composite defining the external contour of said at least one rotor ( 3). The stator (1, 2) comprises concentric windings (5) comprising a series of studs (4) with windings (5) wound around each stud (4), the studs (4) being secured to each other.

    "Electromagnetic motor or generator comprising a rotor with magnetized structures comprising unit magnets and a stator with concentric windings"
    The present invention relates to an electromagnetic motor or generator comprising at least one rotor with magnetized structures comprising unitary magnets and at least one stator with concentric windings.
    The present invention finds an advantageous but non-limiting application for an electromagnetic motor delivering a high power with a high rotational speed of the rotor, which is obtained by the specific characteristics of the rotor according to the present invention in interaction with the specific characteristics of the one or more. stators. Such a motor or generator can be used for example as an electromagnetic motor in a fully electric or hybrid motor vehicle.
    Advantageously but not limited to, the electromagnetic motor or generator can comprise at least one rotor framed by two stators, these elements being able to be superposed relative to each other by being separated by at least one air gap on the same shaft.
    In high-speed applications, it is necessary not only to have a compact system made possible by the reduction in mass and size of the axial motor for optimal efficiency, but also very good mechanical strength of the rotating part. , that is to say the rotor (s), in order to improve the reliability of the system but also of the stator (s).
    In high speed applications, it is necessary to reduce losses for optimum efficiency. In automotive applications, miniaturization is increasingly sought. For this it is important to have a compact system made possible by the reduction in mass and size of the axial motor, but also very good mechanical strength of the rotating part, in order to improve the reliability of the system.
    For an electromagnetic axial flow machine, the rotor comprises a body in the form of a disc having two circular faces connected by a thickness, the disc being delimited between an outer ring and an inner periphery delimiting a recess for a rotation shaft.
    At least two permanent magnets are applied against at least one of the two circular faces of the body, called the support face. For a mono-gap rotor intended to be associated with a stator, a single circular face of the body carries magnets while for a rotor with two gaps with a respective stator, it is the two faces which carry magnets.
    The magnets are each held on the face or their respective face by holding means, a gap being left between said at least two magnets on the same face.
    For the stator or each stator, these carry winding elements comprising a tooth carrying a coil, the tooth being framed on each of its sides by a notch, a good conductive metal wire being wound on the tooth to form each winding.
    When the series or series of windings are electrically supplied, the rotor which is secured to the output shaft of the motor is subjected to a torque resulting from the magnetic field, the magnetic flux created being an axial flux for an electromagnetic machine with axial flux and a radial flow for a radial flow machine.
    For a high power motor, the rotor rotates at high rotational speeds. The main disadvantage of a high speed motor is the high probability of detachment of the magnet or magnets from the rotor as well as of at least partial breakage of the rotor. The rotor of such an engine must therefore be able to withstand high rotational speeds.
    Document EP-B-1 203 436 describes an electric machine with axial flow, with an ironless rotor in the shape of a disc placed on a machine shaft and having permanent magnets which are embedded in a plastic material reinforced by fibers or by fabric. and with a respective stator on either side of the rotor.
    The permanent magnets are respectively assembled in positive engagement with the plastic material reinforced by fibers or by fabric which surrounds them. The machine shaft with two flanges of this machine shaft is stably assembled to the rotor only by plastic. The plastic together with the permanent magnets and the machine shaft form a dimensionally stable assembly.
    This document therefore proposes to create a plastic assembly in one piece consisting of the rotor and its rotation shaft. However, it is known that such an assembly can be subjected to stresses between the rotor and its shaft which can lead to rupture of the assembly. Such a design therefore weakens the whole.
    In addition, because of the large magnets used for the rotor in this document, such a rotor dissipates a large amount of heat. This dissipation prevents the use of axial holding means in the form of composite cover discs and the heat dissipation can have consequences on the behavior of the coating with accelerated aging of this coating as well as of the magnets.
    Document US-A-2011/0285237 discloses an axial air gap motor. The purpose of this document is a simplification of the stages of manufacture of the rotor while preventing the permanent magnets carried by this rotor from being displaced or loosened during the mounting and operation of the rotor. The magnets are housed in a one-piece structure made of a molded piece enclosing the magnets.
    The molded part has grooves separating the magnets into which are introduced ribs carried by a body of the rotor, making it possible to block the molded part against an axial displacement movement. The molded part is held radially by concentric elements internal and external to the molded part.
    This document is therefore intended for magnets housed in a molded part and is of no instruction for the magnets being separated from each other. In addition, the ribs only hold the magnets by their action on the molded part and therefore do not act directly to hold the magnets in the rotor.
    According to these two prior art, at the rotor level, the only improvement in the magnetization force results in the use of increasingly expensive permanent magnets. The state-of-the-art innovation effort was transferred to the stator part of the engine or generator, which resulted in the design of increasingly sophisticated and therefore more and more stators. expensive and difficult to assemble.
    The problem underlying the present invention is to design an axial flow electric motor or generator which can have, on the one hand, a rotor part with a reduced quantity of heat emitted and reduced rotor losses and, on the other hand part, a stator part specifically adapted to take account of the modifications made in the rotor part.
    To this end, the present invention relates to an electromagnetic motor or generator comprising at least one rotor and at least one stator, said at least one rotor comprising permanent magnets rotating around a median shaft and said at least one stator comprising windings, characterized in that said at least one rotor comprises magnet structures forming magnet poles, each magnet structure being composed of a plurality of unitary magnets, covering discs being arranged axially on each of two opposite axial faces of said at least one rotor, the covering discs being made of composite, the covering discs and the magnet structures being coated in an outer coating layer of composite defining the external contour of said at least one and that said at least one stator comprises concentric windings comprising a series of studs with windings wound around r of each stud, the studs being joined together.
    One of the main objects of the present invention is to replace one or more large magnets with a plurality of small magnets. There is therefore a creation of magnetic flux by a multitude of small magnets whose number can be at least 20 and can even exceed 100 per magnet pole. A rotor of the state of the art could comprise from 1 to 10 magnets whereas the present invention provides many more small magnets in each magnet structure.
    A magnet structure should not be confused, a rotor being able to carry for example five to ten or even more, with the unitary magnets which are clearly more numerous, a rotor being able to carry for example several hundreds. The small unit magnets according to the present invention can be inserted into respective cells by a robot.
    This provides a rotor which, among other advantages, can rotate at high speed and which does not include iron, which limits rotor losses.
    According to the invention, it has been discovered that a plurality of unit magnets gives a more resistant magnet structure at the level of the overall bending of the rotor while producing very little heat due to the low losses generated, the dissipated heat by the unit magnets being less than the heat dissipated by a larger magnet in one piece holding their corresponding.
    The magnet structure includes a layer of non-conductive composite coating the unit magnets and the mesh. In addition, its mechanical strength can be high and the coating can be done easily, in particular by injecting the composite onto an arrangement of unit magnets held in place relative to each other by any means.
    With such a rotor, it is advantageous to combine one or two stators comprising iron teeth with concentric windings, which is easy to achieve.
    The present invention accomplishes the opposite approach to the approach followed by many manufacturers of electromagnetic motors and generators. He was known to put the effort of innovation on the stators by designing windings increasingly complex and difficult to design.
    Conversely, the inventive step of the present invention is focused mainly on a rotor not containing iron and coated with composite containing magnet structures each made of a plurality of magnets. This made it possible to use a concentric winding for the stator (s), whereas such a concentric winding was not entirely satisfactory with permanent magnets in one piece as used in the closest state of the art.
    It turned out that the use of such a combination of a composite rotor with at least one iron stator comprising iron teeth or studs and a concentric winding for the stator provided a synergy as regards the power of the engine or generator used as well as the ease of manufacture and mechanical strength of the engine or generator.
    It is possible to use different types of materials for the selected individual magnets, for example between samarium-cobalt (SmCo) alloys, aluminum, nickel and cobalt alloys, hard ferrites and Neodymium-Iron-Boron materials , the important thing being that these materials support being machined in studs of small width or small diameter compared to their length.
    Advantageously, each magnet structure forming the magnet pole comprises more than twenty unit magnets, the unit magnets being linked by a resin separating them or inserted each in a respective housing delimited by one of the meshes of a mesh.
    The mesh, advantageously made of composite, holds the unit magnets in place, which contributes to the resistance of the rotor. The rotor with magnets placed in cells of the present invention is designed so as to reduce losses in the rotor with securing means making it possible to hold the magnets and to offset the effect of the axial or radial force and the force. centrifugal at very high speed.
    Compared to the state of the art illustrated by document US-A2011 / 0285237, the rotor according to the invention may be suitable for magnets which are not directly attached to each other whereas in the document of the state of the art the magnets are housed in a molded part forming a support structure. Thus, the present invention provides a solution which is suitable for any form of arrangement of the magnets on the rotor.
    The molded piece of the state of the art may have ruptured zones, since it is stressed by several ribs. This is not the case for a honeycomb structure which is known for its mechanical strength. The honeycomb structure can be honeycomb-shaped, but the important thing is that the cells receive small magnets.
    The combination of the shapes of the magnets and the means for holding the magnets only produced by a composite coating makes it possible to reduce losses in the rotor and therefore heating and to minimize the risk of demagnetization of the magnets.
    Advantageously, the magnet structures are individually coated in a layer of internal composite in which case the magnet structures are arranged directly adjacent to each other concentrically to the median shaft of said at least one rotor, or the magnet structures are arranged concentrically with the median shaft, leaving a space between them filled by portions of the outer coating layer.
    There can therefore be at least two successive coatings contributing to the solidity of the rotor, a coating of the magnet structure also surrounding the unitary magnets and a coating of all the magnet structures.
    Advantageously, at least the outer coating layer and the covering discs are reinforced with fibers. The presence of fibers increases the mechanical strength of the rotor.
    Advantageously, the fibers of the outer coating layer and the fibers of the covering discs are oriented in different directions. The cover discs strengthen the axial retention of the magnets. Composite cover discs were not frequently used in the prior art because they did not resist the heat dissipation generated by the magnets.
    As the present invention uses a multitude of unit magnets replacing a compact magnet of the prior art, the heat dissipation is less and cover discs can be used as axial holding means, these discs advantageously replacing means of axial retention between magnets and rotor body, necessitating, if necessary, modifications of the magnets or of their coating to produce additional fixing means with fixing means carried by the rotor.
    Advantageously, the outer coating layer and the covering discs are reinforced with fibers oriented in several directions.
    Advantageously, a composite hoop circumferentially surrounds the magnet structures at an external periphery of said at least one rotor, the external coating layer also coating the hoop.
    The hoop contributes, if necessary, to the radial retention of the magnets in addition to that guaranteed by the external coating layer of composite.
    Advantageously, the hoop is part of a composite frame comprising a hub concentric with the median shaft, branches extending between the hub and the hoop, each branch separating two adjacent magnet structures. This embodiment is simply optional. There is little or no holding action provided by the arms on the magnet structures, the arms primarily used to hold the hoop to the rest of the rotor.
    Advantageously, the studs of said at least one stator are unitary, each having first and second surfaces joined by a thickness, the first quadrangular surfaces of the studs, on the one hand, and the second quadrangular surfaces of the studs, on the other hand, being aligned in a respective radial plane in the mounted position of said at least one stator in the motor or the generator, the windings being wound around the thickness.
    Advantageously, the studs of said at least one stator are made of iron. Advantageously, the studs each have first and second quadrangular surfaces joined by a thickness, the first quadrangular surfaces of the studs, on the one hand, and the second quadrangular surfaces of the studs, on the other hand, being aligned in a respective radial plane in mounted position of said at least one stator in the engine or the generator, the windings being wound around the thickness.
    Advantageously, the first quadrangular surfaces, on the one hand, and the second quadrangular surfaces, on the other hand, are placed end to end respectively, the studs forming a concentric crown with the median shaft.
    Advantageously, a notch extending in a radial plane surrounds the thickness of each stud for housing the windings around the stud.
    Advantageously, each pad is composed of a stack of sheet metal sheets.
    Advantageously, each stud has a central thread passing through it, a removable fixing means securing each stud individually to a support ring applied against the studs or each stud is secured by permanent or removable fixing means to the two studs which are adjacent to it.
    Advantageously, the engine or the generator comprises at least one rotor surrounded by two stators, the two stators interposing said at least one rotor between them.
    Advantageously, the motor or the generator has an axial flow.
    Other characteristics, aims and advantages of the present invention will appear on reading the detailed description which follows and with regard to the appended drawings given by way of nonlimiting examples and in which:
    - Figure 1 is a schematic representation of a perspective view of a rotor embedded between two stators, the rotor and the stators being shown spaced from each other and having the characteristics of a rotor and a stator respectively to an electromagnetic motor or generator according to an embodiment of the present invention, magnet structures forming magnet poles being composed of unitary magnets,
    FIG. 2 is a diagrammatic representation of a perspective view of a stator forming part of an electromagnetic motor or generator according to an embodiment of the present invention, a stud of quadrangular section being shown spaced from the rest of the stator, the stator having windings wound on unitary pads independent of each other when not joined together,
    - Figures 3 and 3bis are schematic representations of a perspective view for Figure 3 from a different angle of view than in Figure 2 of a stator forming part of an electromagnetic motor or generator according to one embodiment of the present invention, two windings being shown spaced from the studs on which the windings are respectively wound, FIG. 3bis showing an enlargement of the adjacent edges of two studs,
    - Figure 4 is a schematic representation of an exploded perspective view of an electromagnetic motor or generator according to an embodiment of the present invention, the rotor comprising a composite armature having an internal hub and an external hoop connected by branches separating the magnet structures comprising a plurality of unit magnets forming a magnet pole from each other.
    The figures are given by way of examples and are not limitative of the invention. They constitute schematic representations of principle intended to facilitate the understanding of the invention and are not necessarily at the scale of practical applications. In particular, the dimensions of the different rooms are not representative of reality.
    Referring to all the figures, the present invention relates to an electromagnetic motor or generator comprising at least one rotor 3 and at least one stator 1, 2. The rotor 3 or each rotor 3 comprises permanent magnets 12 and rotates around a central shaft while the stator (s), advantageously two stators 1, 2 interposing between them a rotor 3, comprise windings 5.
    In Figure 1, there is shown a rotor 3 framed by two stators 1, 2, the two stators 1,2 interposing said at least one rotor 3 between them. This is not limiting for the present invention. Advantageously, the motor or the generator has an axial flow.
    Referring to all the figures, according to the invention, the or each rotor 3 comprises magnet structures 12 forming magnet poles, each magnet structure 12 being composed of a plurality of unit magnets 15.
    This means that there are magnet structures 12 forming separate magnet poles but that each magnet structure 12 comprises a plurality of unit magnets, including a unitary magnet referenced 15 in FIG. 4, this reference 15 being taken to qualify any unitary magnet. There may therefore be several magnet structures 12 but these magnet structures 12 cannot be assimilated to the plurality of unit magnets 15 in the sense of the present invention.
    In FIG. 1, an assembly of a rotor 3 and two stators 1 and 2 is visible. On a first stator, it can be seen from the threads 7 for fixing each stud 4 to a disc-shaped support.
    In Figure 2, there is shown a stator with a pad 4 separate from the other pads. Only one pad 4 per stator is referenced 4 in Figures 1 to 3 but what is stated for this pad 4 is referenced for all the other pads shown in Figures 1 to 3. The same is true for a coil 5, a tapping , a side edge 6, a first face 8 and a notch 10.
    The winding 5 is mounted on the stud 4 before assembly, then contacting the studs 4 by their lateral edges 6 and held by fixing means of the screw type passing through the threads 7 or by bonding or welding the first faces 8 and / or respectively of second faces between them, opposite to the first faces 8 and not visible in FIG. 2.
    In FIG. 3, for the second stator 2, the winding is mounted directly in the magnetic circuit 9, by a notch 10 by passing the wire between lateral edges in the thickness 11, 11 ’of two adjacent studs 4. The notches 10 of two adjacent pads 4 are opposite and complement each other.
    In FIG. 4, the exploded rotor 3 is shown for a nonlimiting embodiment with a rotor 3 comprising an armature 18. A single unitary magnet or pin is referenced 15 in this FIG. 4, 12 being the reference for a single magnet structure comprising a multitude of unit magnets 15. Reference 16 identifies a coating resin for a unit magnet 15 also ensuring its bonding. The armature 18 comprises branches, only one of which is referenced 14, connecting a hub 19 to the hoop 13, the passage of the rotation shaft being referenced 20. Covering discs for the axial maintenance of the magnet structures 12 are referenced 17.
    The unitary magnets 15 can be in the form of elongated pins having a length extending along the thickness 11, 11 ′ of the magnet structure 12. The elongated pin can be cylindrical or in the form of a polyhedron with at least one plane longitudinal face oriented towards a working surface of the magnet structure 12 which is the facing surface of the coils 5 in an electromagnetic motor or generator.
    Each elongated pin has a magnetization line extending approximately along its length, the unit magnets 15 being positioned in the magnet structure 12 at a distance from each other so as to be electrically isolated from each other.
    The length of each pin can be greater than the diameter of the planar longitudinal face for a cylindrical pin or a larger diagonal connecting two vertices of said longitudinal face for a polyhedron-shaped pin. For a regular longitudinal face like a hexagon, all the diagonals are equivalent. This can make it possible, for example, to insert each unit magnet 15 in the form of a pin in a respective space among the cavities of a honeycomb as a mesh for holding the unit magnets 15.
    In addition, a ratio of a surface of the longitudinal face of the pin to the total working surface of the magnet structure 12 can be less than, which shows that a unitary magnet takes up very little space on the surface of total work of the magnet structure 12. This makes it possible to have a very high number of pins on the longitudinal face of the pin.
    Each magnet structure 12 can form a whole while being coated in a layer of composite. It is possible that the magnet structure 12 is in the form of a block with a polygonal surface in a plane radial to the median shaft.
    In another embodiment, it is possible that there is only one magnet structure 12 concentric with the median shaft, designated as magnet superstructure 12, for example in the form of a crown, this superstructure being composed of structures magnet 12 each comprising a plurality of unit magnets 15, the magnet structures 12 being individually coated as well as the magnet superstructure 12.
    For axial support of the magnet structures 12, cover discs 17 can be arranged axially on each of two opposite axial faces of the rotor 3. It therefore does not need to provide means for axial support of the magnet structures 12, for example by providing the branches 14 with axial holding means cooperating with complementary axial holding means carried by the magnet structures 12, the covering discs 17 performing this holding.
    The cover discs 17 can be made of composite. The cover discs 17 and the magnet structures 12 can be coated in an outer coating layer of composite defining the outer contour of said at least one rotor 3. There can thus be several coatings overlapping, for example a coating of the magnets unitary units 15, advantageously with glue and / or using a mesh of a composite material, then a coating of each magnet structure 12 with an internal coating layer followed by an external coating, the if necessary with the frame 18 possibly provided with a hoop 13, branches 14 and a hub 19, by a layer of composite of the magnet structures 12 and covering discs 17 together.
    The stator (s) 1, 2 comprise concentric coils 5 comprising a series of pads 4 with coils 5 wound around each pad 4, the pads 4 being secured to each other. Such windings 5 are easy to manufacture.
    As previously mentioned, each magnet structure 12 forming a magnet pole can comprise more than twenty unit magnets 15, which shows that the unit magnets 15 are relatively small compared to a magnet structure 12 and cannot be compared to a magnet structure 12. Without being limiting, for a medium-sized rotor 3 fitted to a motor or generator according to the invention, the unit magnets 15 in the context of the present invention may have a dimension of 4 mm.
    The unit magnets 15 can be linked to each other in a magnet structure 12 by a resin 16 separating them while maintaining them or additionally being able to be inserted each in a respective housing delimited by one of the meshes of a composite mesh.
    Thus, the magnet structure 12 can integrate at least one mesh having meshes each delimiting a housing or cell for a respective unitary magnet. Each housing can have sufficient internal dimensions sufficient to allow a unitary magnet to be inserted therein while leaving a space between the housing and the unitary magnet filled with a resin 16 reinforced with fibers, the meshes being made of reinforced insulating material. of fibers, this space being made as small as possible for better framing of each unitary magnet.
    This makes it possible to maintain the unit magnets 15 in their respective housings even at high speed of movement, for example a high speed of rotation for one or more magnet structures 12 forming part of a rotor 3, which does not is not limiting. The mesh can be honeycomb, which is not limiting.
    As previously mentioned, the magnet structures 12 can be individually coated in a composite layer, advantageously reinforced with fibers, in which case the magnet structures 12 are arranged directly adjacent to each other concentrically with the median shaft of said at least a rotor 3.
    In another embodiment, the magnet structures 12 can be arranged concentrically with the median shaft, leaving a space between them filled by portions of the external coating layer or also occupied by a branch 14 of a frame. 18.
    At least the outer coating layer and the cover discs 17 can be reinforced with fibers. This can be the case for each internal coating layer surrounding a magnet structure 12 individually.
    The fibers of the outer coating layer and the fibers of the cover discs 17 can be oriented in different directions.
    Without being limiting, a composite hoop 13 can circumferentially surround the magnet structures 12 at an outer periphery of said at least one rotor 3, the external coating layer also coating the hoop 13. Radial support of the structures magnet 12 is thus ensured.
    In a particular and optional embodiment, as shown in FIG. 4, the hoop 13 can be part of a composite frame 18 comprising a hub 19 concentric with the median shaft. In this embodiment, branches 14 may extend between the hub 19 and the hoop 13, each branch 14 separating two adjacent magnet structures 12 but having no means for retaining the magnet structure 12, this which simplifies their design.
    Indeed, an axial retention of the magnet structures 12, or of the magnet superstructure 12 in the case of a single magnet structure 12 is ensured by the cover discs 17. As regards a radial retention of the magnet structures 12, such a retention can be ensured incidentally by the hoop 13. As a general rule, it is the external coating layer which performs the circumferential, radial and axial behavior of the magnet structures 12 or of the superstructure magnet 12.
    Thus, the armature 18 can be discoidal and partially hollow by having branches 14 extending substantially radially or inclined in the radial direction between an internal periphery forming a hub 19, internally delimiting a passage 20 for a rotation shaft of the rotor 3 , and the outer hoop 13 forming the outer ring of the frame 18.
    The branches 14 can be inclined relative to the rotation shaft of the rotor 3 as are propeller blades and have a widening width the further one moves away from the center of the support.
    In this embodiment, the armature 18 can be covered on at least one face by a covering disc 17 as means for axially holding the unit magnets 15 and for consolidating the rotor 3. This can be done on both sides opposed by a respective cover disc 17.
    As shown in particular in Figure 2, the pads 4 of a stator 1, 2 may each have first and second opposite surfaces 8 joined by a thickness 11, 1T. These first and second surfaces 8 can be quadrangular, with, for each surface, an inner side closest to the retaining shaft of the rounded rotor 3 smaller than an outer rounded side for each surface.
    The first quadrangular surfaces 8 of the studs 4, on the one hand, and the second quadrangular surfaces of the studs 4, on the other hand, can be aligned in a respective radial plane in the mounted position of the stator 1, 2 in the motor or the generator , the windings 5 being wound around the thickness 11, 11 ′ of each stud 4. The studs 4 can be made of iron or contain iron.
    Each of the pads 4 may have first and second quadrangular surfaces 8 joined by a thickness 11, 11 ’, as shown in FIG. 3a. As shown in Figures 2 and 3, the first quadrangular surfaces 8 of the pads 4, on the one hand, and the second quadrangular surfaces of the pads 4, on the other hand, can be aligned in a respective radial plane in the mounted position of said at least a stator 1, 2 in the engine or the generator.
    The windings 5 can then be wound around the thickness 11, 11 ′ of each stud 4. The assembly forms a continuous ring, a stud 4 being adjacent to two studs distributed on opposite sides of the stud 4.
    Thus, the first quadrangular surfaces 8, on the one hand, and the second quadrangular surfaces, on the other hand, are placed end to end respectively, the studs 4 forming a concentric crown with the median shaft.
    Referring to FIGS. 3 and 3a, a notch 10 extending in a radial plane can surround the thickness 11, 11 ′ of each stud 4 for housing the windings 5 around the stud 4. This notch 10 can extend all around the stud 4 in the middle portion of its thickness 11, 11 '. Each pad 4 can be composed of a stack of sheet metal sheets.
    Two methods of fixing the pads 4 can be used as an alternative. In a first mode shown in FIGS. 1 and 2, each stud 4 may have a central thread 7 passing through it, a removable fixing means securing each stud 4 individually to a support ring applied against the studs 4.
    In a second mode, not shown in the figures, each stud 4 can be secured by permanent or removable fixing means to the two studs 4 which are adjacent to it. This joining can be done by gluing, by welding or by using mechanical joining means.
    权利要求:
    Claims (15)
    [1" id="c-fr-0001]
    1. Electromagnetic motor or generator comprising at least one rotor (3) and at least one stator (1, 2), said at least one rotor (3) comprising permanent magnets (12) rotating around a median shaft and said at least one stator (1, 2) comprising windings (5), characterized in that said at least one rotor (3) comprises magnet structures (12) as permanent magnets forming magnet poles, each magnet structure (12) being composed of a plurality of unit magnets (15), cover discs (17) being arranged axially on each of two opposite axial faces of said at least one rotor (3), the discs cover (17) being made of composite, the cover discs (17) and the magnet structures (12) being coated in an outer coating layer of composite defining the external contour of said at least one rotor (3) and that said at least one stator (1, 2) comprises windings (5) concentric ues as windings comprising a series of studs (4) with windings (5) wound around each stud (4), the studs (4) being secured to each other.
    [2" id="c-fr-0002]
    2. Motor or generator according to claim 1, in which each magnet structure (12) forming a magnet pole comprises more than twenty unit magnets (15), the unit magnets (15) being bonded by a resin (16). separating or inserted each in a respective housing delimited by one of the meshes of a mesh.
    [3" id="c-fr-0003]
    3. Motor or generator according to claim 1 or 2, in which the magnet structures (12) are individually coated in a layer of internal composite in which case the magnet structures (12) are arranged directly adjacent to each other concentrically to the median shaft of said at least one rotor (3), or the magnet structures (12) are arranged concentrically to the median shaft leaving a space between them filled by portions of the outer coating layer.
    [4" id="c-fr-0004]
    4. Motor or generator according to the preceding claim, in which at least the outer coating layer and the covering discs (17) are reinforced with fibers.
    [5" id="c-fr-0005]
    5. Motor or generator according to the preceding claim, wherein the fibers of the outer coating layer and the fibers of the cover discs (17) are oriented in different directions.
    [6" id="c-fr-0006]
    6. Motor or generator according to any one of the preceding claims, in which a composite hoop (13) circumferentially surrounds the magnet structures (12) at an external periphery of said at least one rotor (3), the layer of external coating also coating the hoop (13).
    [7" id="c-fr-0007]
    7. Motor or generator according to the preceding claim, wherein the hoop (13) is part of a composite frame (18) comprising a hub (19) concentric with the median shaft, branches (14) extending between the hub (19) and the hoop (13), each branch (14) separating two adjacent magnet structures (12).
    [8" id="c-fr-0008]
    8. Motor or generator according to any one of the preceding claims, in which the studs (4) of said at least one stator (1, 2) are made of iron.
    [9" id="c-fr-0009]
    9. Motor or generator according to the preceding claim, in which the studs (4) each have first and second quadrangular surfaces (8) joined by a thickness (11, 11 '), the first quadrangular surfaces of the studs (4 ), on the one hand, and the second quadrangular surfaces of the studs (4), on the other hand, being aligned in a respective radial plane in the mounted position of said at least one stator (1, 2) in the engine or the generator, the windings (5) being wound around the thickness (11, 11 ').
    [10" id="c-fr-0010]
    10. Motor or generator according to the preceding claim, wherein the first quadrangular surfaces (8), on the one hand, and the second quadrangular surfaces, on the other hand, are placed end to end respectively, the studs (4) forming a crown concentric with the median tree.
    [11" id="c-fr-0011]
    11. Motor or generator according to any one of the three preceding claims, in which a notch (10) extending in a radial plane surrounds the thickness (11, 11 ′) of each stud (4) for housing the windings (5) around the stud (4).
    [12" id="c-fr-0012]
    12. Motor or generator according to any one of the four preceding claims, in which each pad (4) is composed of a stack of sheet metal sheets.
    [13" id="c-fr-0013]
    13. Motor or generator according to any one of the five preceding claims, in which each stud (4) has a central thread (7) passing through it, a removable fixing means securing each stud (4) individually to a support ring applied against the studs (4) or each stud (4) is secured by permanent or removable fixing means to the two studs (4) which are adjacent to it.
    [14" id="c-fr-0014]
    14. Motor or generator according to any one of the preceding claims, which comprises at least one rotor (3) surrounded by two stators (1, 2), the two stators (1, 2) interposing said at least one rotor (3) between them.
    [15" id="c-fr-0015]
    15. Motor or generator according to the preceding claim, which is axial flow.
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    法律状态:
    2018-09-28| PLSC| Publication of the preliminary search report|Effective date: 20180928 |
    2019-11-14| PLFP| Fee payment|Year of fee payment: 3 |
    2020-12-14| PLFP| Fee payment|Year of fee payment: 4 |
    2021-12-13| PLFP| Fee payment|Year of fee payment: 5 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1700295|2017-03-22|
    FR1700295A|FR3064423B1|2017-03-22|2017-03-22|ROTOR FOR MOTOR OR ELECTROMAGNETIC GENERATOR WITH ALVEOLAR STRUCTURE COMPRISING ALVEOLES FOR THE HOUSING OF RESPECTIVE MAGNETS|PCT/FR2018/000062| WO2018172633A1|2017-03-22|2018-03-20|Motor or electromagnetic generator comprising a rotor with magnetised structures comprising unit magnets and a stator with concentric windings|
    DK18714558.6T| DK3602740T3|2017-03-22|2018-03-20|MOTOR OR ELECTROMAGNETIC GENERATOR, WHICH INCLUDES A ROTOR WITH MAGNETIC STRUCTURES, WHICH INCLUDES UNIT MAGNETS AND A STATOR WITH CONCENTRIC WINDS|
    US16/494,994| US11128186B2|2017-03-22|2018-03-20|Electromagnetic motor or generator comprising a rotor with magnetized structures comprising individual magnets and a stator with concentric windings|
    ES18714558T| ES2863352T3|2017-03-22|2018-03-20|Electromagnetic motor or generator that includes a rotor of magnetized structures comprising unit magnets and a stator with concentric windings|
    CN201880020216.0A| CN110506380A|2017-03-22|2018-03-20|Including electromagnetic engine or generator with the rotor through magnetization configuration and the stator with concentric winding that include unit magnet|
    RU2019132964A| RU2019132964A3|2017-03-22|2018-03-20|
    JP2019551662A| JP2020511924A|2017-03-22|2018-03-20|Electromagnetic motor or generator having a rotor having a magnet structure including unit magnets and a stator having concentric windings|
    EP18714558.6A| EP3602740B1|2017-03-22|2018-03-20|Motor or electromagnetic generator comprising a rotor with magnetised structures comprising unit magnets and a stator with concentric windings|
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