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    • 专利摘要:
    The present invention relates to a crosslinkable polyamide spherical particle powder adapted to the selective laser sintering (SLS) technique, as well as to a process for obtaining such a spherical crosslinkable polyamide particle powder. The present invention also relates to the production of articles by SLS, followed by a crosslinking step, from said spherical crosslinkable polyamide particle powder.
    公开号:FR3061182A1
    申请号:FR1663160
    申请日:2016-12-22
    公开日:2018-06-29
    发明作者:Jerome Gimenez
    申请人:Setup Performance SAS；
    IPC主号:
    专利说明:

    Holder (s): SETUP PERFORMANCE Simplified stock company.
    by
    O Extension request (s):
    ® Agent (s): CABINET BEAU DE LOMENIE Civil society.
    FR 3 061 182 - A1 (54) POWDER OF SPHERICAL PARTICLES OF CROSSLINKABLE POLYAMIDE, METHOD OF PREPARATION AND USE WITH THE SELECTIVE LASER SINTERING TECHNIQUE.
    (57) The present invention relates to a powder of spherical particles of crosslinkable polyamide suitable for the technique of selective laser sintering (SLS), as well as to a process for obtaining such a powder of spherical particles of crosslinkable polyamide. The present invention also relates to the production of articles by SLS, followed by a crosslinking step, from said powder of spherical particles of crosslinkable polyamide.
    The present invention relates to a powder of spherical particles of crosslinkable polyamide suitable for the technique of sintering by selective laser (SLS), as well as a process for obtaining such a powder of spherical particles of crosslinkable polyamide. The present invention also relates to the production of articles from said powder of spherical particles of polyamide crosslinkable by SLS followed by a crosslinking step.
    The manufacture of articles can be carried out using an additive technique. The article is produced stratum after stratum. To do this, upstream, using computer design software (CAD), the three-dimensional structure of the article to be produced is cut into slices. The three-dimensional virtual object to be produced is thus cut into very thin two-dimensional slices. These thin slices will then be produced one by one, in the form of a stratum, by repeating the following binary sequence:
    the material necessary for the production of the desired article is deposited in the form of a powder in a continuous bed for each layer, then
    - The agglomeration of each stratum and the connection of the strata with each other, are carried out locally according to a predefined pattern by an energy supply or by spraying a liquid in fine droplets.
    The article is therefore constructed by superimposing elementary strata linked together by an energy supply or by spraying a liquid in fine droplets. The localized energy supply can be made with a directed light beam (LED or LASER) or a directed electron beam or with any energy source allowing its focusing and a scanning of the powder bed according to the selected pattern. by CAD. The energy-material interaction then leads either to sintering, or to a melting / solidification of the material, or even to a photo-polymerization or photo-crosslinking of the material, depending on its nature and that of the energy source used. .
    Among the various known additive techniques, mention may be made in particular of sintering by selective laser, known as SLS (Selective Laser Sintering).
    The technique of selective laser sintering (rapid prototyping) to produce articles from powdery polymers is known and described in US Pat. No. 6,136,948 and application WO 96/06881.
    In the case of the SLS technique, a powder of the material intended to constitute the article is deposited to form a continuous bed. A beam of a powerful laser is then applied locally according to the selected pattern and makes it possible to agglomerate the powder to form the layer corresponding to the desired article, or even to bind it to the preceding layer by sintering. Under the effect of the localized energy supply, the grains of the powder partially fuse and weld together, which gives its cohesion to the stratum. A new powder bed is then spread and the process begins again.
    Many polymers are a priori suitable for the SLS process: polyacetals, polypropylene, polyethylene, ionomers, polyamides ... Polyamides (notably PA 11 and PA 12) are today the most used materials for the production of articles by SLS, in particular for the production of engineering components. Articles made from PA 12 powder meet the high requirements for mechanical loading (mechanical strength), and have properties close to those of parts produced by conventional processing techniques used in plastics, such as extrusion or injection molding.
    Two of the important characteristics for a plastic powder to be suitable for the SLS technique are the thermal properties of the plastic and the particle size of the powder (shape and size of the particles). PA 12 has proven to be the most widely used thermoplastic polymer for the SLS process, because it has very suitable thermal characteristics. PA 12 is used in the form of powder of spherical particles allowing a good flow of the powder and a density by the bed of powder deposited important.
    US Pat. No. 6,245,281 provides information on the optimal physicochemical properties of PA 12 powders: melting point of 185-189 ° C, enthalpy of fusion of 112 ± 17 J / g, crystallization point of 138-143 ° C. The PA 12 particles described then have a size of 50-150 microns.
    The powders of spherical particles of PA 12 can be obtained by dissolution / precipitation of PA 12, as described in US Pat. No. 5,932,687 for example. They can also be obtained directly during the synthesis of the polymer in suspension or in solution, as described in patent application WO 2006/051222. A third technique for obtaining spherical particles is the extrusion process, as described in patent application WO 2007/115977.
    The most accessible technique for those skilled in the art to obtain polyamide powder is mechanical grinding. This nevertheless has the drawback of generating non-spherical particles, of uncontrolled shape, which can alter the flow and stacking properties of the powder and which are therefore not suitable for use with the SLS technique.
    The grafting of alkoxysilane groups onto a polyamide is, moreover, already known. This grafting takes place in the molten phase (ie heating to a temperature higher than the melting temperature of the polymer) and leads to a grafted polymer which is therefore not in the form of a powder and is therefore not therefore not suitable for use with SLS technique. Thus, patent application WO 1999/047584 describes the grafting of functionalized trialcoxysilanes onto copolyamides in the molten phase. The resulting polymers are used as a hot-melt adhesive. Mention may also be made of patent application FR 2 535 729 which describes the preparation of polyamide crosslinked by functionalized silane groups and US Pat. No. 5,804,681 which describes the grafting on polyamides of unsaturated alkoxysilanes, in order to improve the properties thermomechanical.
    However, any chemical modification of a polymer in the molten state, and in particular by “grafting during” on the macromolecular chains, is capable of modifying the crystalline structure and, thereby, the thermal properties of the polymer, namely its temperatures. of fusion, crystallization and enthalpies.
    There are, moreover, examples of chemical modification of the powder of polyamide particles on the surface, which, however, are in no way adapted to the SLS technique.
    For example, application EP 1 686 142 describes the process for the preparation of powder of polyamide particles grafted on the surface with a functionalized grafting monomer in order to improve the compatibility of the polyamide with the surface coatings. The method comprises a step of mixing the polyamide particles with a grafting monomer, followed by a step of photonic or electronic irradiation. The particles obtained are then grafted only on the surface and have a size not suitable for the SLS technique (from 10 microns ± 2 microns in the examples).
    Furthermore, patent GB 1 565 674 describes the modification of a thermoplastic polymer powder to make it crosslinkable for coating applications on glass. The method comprises a first step of impregnating the crosslinking agent on the polymer followed by a step of grafting in the molten state.
    There is therefore a need for powder of polyamide particles having good flow and stacking properties, as well as good thermomechanical properties making it possible to increase the range of use for the SLS technique and to avoid hot creep. and under load.
    The Applicant proposes to resolve the aforementioned drawbacks by providing a powder of polyamide particles suitable for the SLS technique, in particular in terms of size and shape of particles on and in which crosslinking groups are grafted. More specifically, the solution proposed by the Applicant relates to the use of a powder of spherical particles of polyamide (I) functionalized by Rt crosslinking functions making it crosslinkable, said Rt crosslinking functions being present on the surface and in the mass of said particles and said crosslinkable polyamide particles (I) having an average diameter d50 belonging to the range from 20 to 100 microns.
    The crosslinking offered by the powder according to the invention makes it possible to improve the thermomechanical properties of the polymer (greater range of temperature of use, mechanical resistance, elongation at break, thermal resistance, flexibility, and / or resistance to deformation at hot), while the shape and size of the particles allow a good flow and an optimal powder density, compatible with the SLS technique.
    Advantageously, the powder of spherical particles of crosslinkable polyamide (I) has one or the other of the following characteristics, or any combination of at least two of the following characteristics, or even of all the following characteristics, when they are not do not exclude each other:
    the mean diameters d10 and d90 of said crosslinkable polyamide particles (I) are such that (d90-d10) belongs to the range going from 10 to 80 microns, preferably from 20 to 60 microns;
    the polyamide is chosen from PA 6, PA 6.6, PA 11 and PA 12;
    the Rt crosslinking functions are chosen from alkoxysilane, chlorosllane and acyloxysilane groups, and are preferably alkoxysilane groups;
    - The Rt crosslinking functions are introduced by grafting onto a polyamide (II);
    the Rt crosslinking functions are provided by direct grafting on amine and / or carboxyl and / or amide functions of a polyamide (II), called reactive Rr functions, of a crosslinking agent (III) of formula:
    Rg-Rl-Si (R2) 3a (R3) a (III) in which:
    - a = 0.1 or 2,
    - Rg is a grafting function able to react with Rr,
    - RI is a divalent hydrocarbon group or a covalent bond directly connecting Si to Rg,
    R2 is an alkoxy or acyl group or represents a halogen, the R2 groups being identical or different when a = 0 or 1,
    - R3 is an alkyl group, the R3 groups being identical or different when a = 2;
    the grafting function Rg of the crosslinking agent (III) comprises at least one group chosen from:
    - the amino group -NH 2 ,
    - groups having ethylenic unsaturation, preferably vinyl, allyl and methacryloyl groups,
    the epoxy groups, preferably being chosen from glycidyl, glycidoxy and oxiranyl groups,
    - the thiol -SH group,
    - halogen atoms, preferably chlorine,
    - the isocyanate group -N = C = O, and
    - The acylurea group -CO-NH-CO-NH 2 or alkylurea --R-NH-CO-NH2 with R is a divalent hydrocarbon group;
    the crosslinking agent (III) is such that a = 0, RI is a divalent hydrocarbon group, preferably a propylene group, R2 is an alkoxy group, preferably methoxy or ethoxy, and Rg is an epoxy group, and preferably a glycidoxy group;
    - The crosslinkable polyamide (I) has a rate of Rt crosslinking functions belonging to the range going from 0.3 to 9% by weight, preferably from 1 to 5% by weight, relative to the total weight of the crosslinkable polyamide.
    The Applicant also proposes a process for the preparation of a powder of spherical particles of crosslinkable polyamide suitable for the SIS technique, and in particular of a powder of spherical particles of crosslinkable polyamide as defined in the context of the invention. The process for preparing powder of spherical particles of crosslinkable polyamide (I) comprises the following stages:
    a) Having a powder of spherical particles of a polyamide (II), said particles having an average diameter d50 belonging to the range going from 20 to 100 microns,
    b) Having a crosslinking agent (III) comprising, on the one hand, at least one Rt crosslinking function, and, on the other hand, at least one Rg grafting function capable of reacting on the amine and / or carboxyl and / or amide of polyamide (II), called reactive functions Rr,
    c) Mix the powder of spherical polyamide particles (II) with the crosslinking agent (III) to obtain a mixture (Π + ΙΙΙ),
    d) Heating the mixture (II + III) from step c) to a temperature Tl belonging to the range going from the glass transition temperature of the polyamide (II) Tg ^ i) + 5 ° C to the transition temperature glassy polyamide (II) Tg (n) + 70 ° C if Tg (n) + 70 ° C <Tcrist (n) - 35 ° C or belonging to the range from Tgqi) + 5 ° C at crystallization temperature polyamide (II) Tcrist (n) - 35 ° C if Tg <n) + 70 ° C> Tcrist (n) - 35 ° C, to obtain a powder of spherical polyamide particles impregnated with crosslinking agent (IV) ,
    e) Heating the polyamide powder impregnated with crosslinking agent (IV) to a temperature T2 higher than T1 and lower than the crystallization temperature Tcrist (n) of the polyamide (II), to obtain a crosslinkable polyamide powder (I) .
    Advantageously, the grafting of the crosslinking functions takes place directly on said powder of polyamide particles. The process for preparing the powder of polyamide particles proposed by the Applicant makes it possible first of all to preserve the shape and the particle size of the powder of particles. The flow properties, flowability of the particle powder and stacking are thus preserved and controlled. On the other hand, because it is carried out in the solid state, and preferably below the crystallization temperature of the polymer, the chemical modification does not modify the crystal structure of the polymer. The powder of polymer particles therefore retains thermal characteristics adapted to the SLS process conditioned by the choice of polyamide (II) powder. Thus, the thermal profile of the crosslinkable polyamide particles according to the invention is little modified compared to the particles of this same non-crosslinkable polyamide: small variation in the enthalpies of fusion and crystallization (less than 10%) as well as the melting temperatures ( onset and peak), and slight drop in crystallization temperatures (offset and peak, maximum 5 ° C), thus contributing to widening the sintering window (Le. the difference between the offset crystallization temperature and the onset melting temperature) .
    In particular, it is possible to carry out the process for preparing the powder of spherical particles of crosslinkable polyamide (I) by using one or other of the following characteristics, or any combination of at least two of the following characteristics, or all of the following characteristics, when they are not mutually exclusive:
    the crosslinking agent (III) has the following formula:
    Rg-Rl-Si (R.2) 3 .a (R.3) a (III) in which:
    - a = 0, 1 or 2,
    - Rg is a grafting function capable of reacting with the reactive functions Rr of the polyamide (II),
    - RI is a divalent hydrocarbon group or a covalent bond directly connecting Si to Rg,
    R2 is an alkoxy or acyl group or a halogen, the R2 groups being identical or different when a = 0 or 1,
    - R3 is an alkyl group, preferably a C1-C6 alkyl group, the R3 groups being identical or different when a = 2;
    the mixing in step c) is carried out with an amount of crosslinking agent (III) belonging to the range going from 1 to 10% by weight, preferably from 3 to 8% by weight, and better still from 4 at 6% by weight relative to the total weight of crosslinking agent (III) and polyamide (II);
    - the heating in stage d) is carried out at a temperature Tl belonging to the range going from Tg ^ i) + 10 ° C to Tcrist (n) - 40 ° C, and better still from Tg (n) + 20 ° C to Tcrist (n) - 45 ° C, if Tg (n ) + 50 ° C> Tcrist (n) - 35 ° C;
    - the heating in stage d) is carried out at a temperature Tl belonging to the range going from Tg <n) +10 ° C to Tg (n ) + 70 ° C, preferably from Tg ( n) + 20 ° C at Tg (n) + 70 ° C, if Tg (n ) + 70 ° C <Tcrist (n ) - 35 ° C;
    the heating in step e) is carried out at a temperature T2 greater than or equal to Tl + 10 D C and less than Tcrist (n), preferably from Tl + 20 ° C to Tcrist (n) - 5 ° C, and better still from Tl + 30 ° C to Tcristqj) -10 ° C.
    The present invention also relates to a powder of spherical particles of crosslinkable polyamide (I) capable of being obtained by the preparation process as described in the context of the invention.
    The present invention also relates to the use of a powder of spherical particles of crosslinkable polyamide (I) according to the invention for the preparation of intermediate articles by the technique by selective laser sintering.
    The present invention also relates to a process for preparing an intermediate article from a powder of spherical particles of polyamide (I) according to the invention by the technique of sintering by selective laser, in particular by formation of superimposed elementary strata and successively linked together.
    The present invention also relates to a process for preparing an article comprising:
    i. forming an intermediate article by the selective laser sintering technique from a powder of spherical particles of crosslinkable polyamide (I), as described in the context of the invention, and ii. the crosslinking of at least part of the crosslinkable functions Rt of said crosslinkable polyamide (I).
    Crosslinking in step ii) can be carried out by hydrolysis, and in particular with ambient air.
    Finally, the present invention relates to an article formed from a powder of spherical particles of crosslinkable polyamide (I) as described in the context of the present invention and obtained after crosslinking of at least part of the crosslinkable functions Rt of said polyamide crosslinkable (I).
    ίο
    Powder of spherical particles of crosslinkable polyamide (I)
    The present invention relates to a polyamide (!) Functionalized by Rt crosslinking functions making it crosslinkable.
    The crosslinkable polyamide (I) of the present invention is in the form of a powder of spherical particles.
    By "spherical particle" is meant a particle which has a sphericity index, that is to say a ratio between its largest diameter and its smallest diameter, less than 1.2.
    The crosslinkable polyamide particles (I) of the present invention have an average diameter d50 belonging to the range from 20 to 100 microns, preferably from 35 to 50 microns.
    According to one embodiment, the crosslinkable polyamide particles (I) of the present invention have an average diameter d90 belonging to the range going from 45 to 80 microns, preferably from 50 to 75 microns.
    According to one embodiment, the crosslinkable polyamide particles (I) have an average diameter d10 belonging to the range going from 10 to 35 microns, preferably from 15 to 30 microns.
    By "mean diameter d10 / d50 / d90 of particles" is meant within the meaning of the present invention the diameter (of the particles) for which 10% / 50% / 90% by volume of said particles have a smaller diameter, as measured with the technique of laser granulometry in dry process also called Laser diffraction granulometry.
    Advantageously, the spherical particles of crosslinkable polyamide (I) are of uniform size.
    By "homogeneous in size" is meant in the sense of the present invention that the particle size distribution is narrow, and in particular that the average particle diameters are such that (d90-dl0) belongs to the range from 10 to 80 microns, preferably 20 to 60 microns.
    According to one embodiment, the crosslinkable polyamide (I) has a glass transition temperature Tga belonging to the range from 30 to 90 ° C, and preferably from 40 to 60 ° C.
    The glass transition temperature of a material corresponds to a temperature of change of mechanical properties at which the material passes from a vitreous state (rigid solid) to a rubbery state with a greater capacity for deformation. It characterizes the amorphous phase of a polymer. In the case of a polymer such as a polyamide, this is a phenomenon linked to movements of segments of macromolecular chains located in the amorphous domains.
    In the context of the present invention, the glass transition temperatures are measured by Differential Scanning Calorimetric Analysis (Differencei scanning calorimetry, DSC in English).
    According to one embodiment, the crosslinkable polyamide (I) has a melting temperature TfuS (i) belonging to the range going from 170 to 220 ° C, preferably from 175 to 205 ° C.
    The melting temperature corresponds to the temperature measured at the maximum of the peak of the thermal phenomenon corresponding to the melting (called Tfus peak). In the context of the present invention, the melting temperatures are measured by Differential Scanning Calorimetric Analysis (Difference scanning calorimetry, DSC in English). The frequently measured Onset value corresponds to the start of the crystallite melting phenomenon and is an extrapolated temperature, corresponding to the intersection of the baseline of the peak and the tangent to the point of greatest slope of the first part of the melting peak. for temperatures below the maximum peak temperature.
    According to one embodiment, the crosslinkable polyamide (I) has a crystallization temperature Tcrist (i) belonging to the range going from 110 to 170 ° C, preferably from 145 to 165 ° C.
    The crystallization temperature corresponds to the temperature measured at the maximum of the peak of the thermal phenomenon corresponding to the crystallization (called Tcrist peak). The crystallization temperature can be measured by Differential Scanning Calorimetric Analysis (Differencei scanning calorimetry, DSC in English). The frequently measured offset value corresponds to the end of the crystallization phenomenon of crystallites and is an extrapolated temperature, corresponding to the intersection of the baseline of the peak and the tangent at the point of greatest slope of the second part of the peak. crystallization for temperatures above the maximum peak temperature.
    According to one embodiment, the enthalpy of fusion of the polyamide (I) belongs to the range going from -120 J / g to -80 J / g.
    The enthalpy of fusion (AHfus) corresponds to the energy absorbed in the form of heat by the polyamide when it passes from the solid state to the liquid state.
    In the context of the present invention, the enthalpies of fusion are measured by Differential Scanning Calorimetric Analysis (Differencei scanning calorimetry, DSC in English), in particular during the first increasing temperature scan, as described in the examples which follow,
    The polyamide can be an aliphatic or semi-aromatic semi-crystalline polyamide.
    According to one embodiment, the polyamide is an aliphatic polyamide.
    According to this embodiment, the polyamide is chosen from PA 6 (polycaprolactam: [NH “(CH 2 ) s -CO] n ), PA 6.6 (polyhexamethylene adipamide: [NH- (CH 2 ) 6 -NH-CO - (CH 2 ) 4-CO] n), PA 6.9 (polyhexamethylene nonanediamide: [NH- (CH 2 ) 6 -NH-CO- (CH 2 ) 7-CO] n ), PA 6.10 (polyhexamethylene sebacamide:
    [NH- (CH 2 ) 6 -NH-CO- (CH 2 ) 8 -CO] n), PA 6.12 (polyhexamethylene dodecanediamide: [NH- (CH 2 ) 6 -NH-CO ~ (CH 2 ) i 0 -CO] n ), PA 10.10 (polydecamethylene sebacamide: [NH- (CH 2 ) 10-NH-CO ~ (CH 2 ) 10 -CO] n ), PA 10.12 (polydecamethylene dodecanediamide:
    [NH- (CH 2 ) 10 ~ NH-CO- (CH 2 ) io-CO] n ), PA 11 (Polyundecanamide: so [NH- (CH 2 ) io ~ CO] n), PA 12 (polylauryl lactam: [NH- (CH 2 ) n -CO] n ).
    According to one embodiment, the polyamide is a semi-crystalline semi-aromatic polyamide. By way of example of semi-aromatic semi-aromatic polyamides suitable for the meaning of the present invention, mention may be made of PA mXD.6 (Polymetaxylylene adipamide) and PA mXD.10 (Polymetaxylylene sebacamide). According to a particular embodiment, the polyamide (I) is ie PA mXD.10.
    According to a preferred embodiment of the invention, the polyamide is an aliphatic polyamide, preferably chosen from PA 6, PA 6.6, PA 6.10, PAIO.10, PAIO.12, PA 11 and PA 12, and preferably PA 11 and PA 12.
    The crosslinkable polyamide (I) of the present invention comprises Rt crosslinking functions present on the surface and in the mass of said polyamide particles.
    By “groups present on the surface and in the mass of the particles”, it is meant that the groups are present not only on the surface of the particles but also inside these particles, and in particular at the core.
    According to one embodiment, the percentage of crosslinking functions Rt of the crosslinkable polyamide (I) advantageously belongs to a range going from 0.3 to 9% by weight, preferably from 1 to 5% by weight, relative to the total weight crosslinkable polyamide (I).
    According to one embodiment, the crosslinkable polyamide (I) is crosslinkable in the presence of water, in particular in the presence of water present in the ambient air, by means of the crosslinking functions Rt which it comprises.
    According to one embodiment, the crosslinking functions Rt are crosslinkable at a temperature belonging to a range going from 20 to 100 ° C., preferably from 50 to 95 ° C. This is, in particular, the case of the Rt crosslinking functions chosen from the alkoxysilane and chlorosilane groups.
    According to one embodiment, the Rt crosslinking functions are provided by grafting, preferably by direct grafting, onto the amine and / or acid and / or amide functions of a polyamide (II), called reactive functions Rr, of a crosslinking agent (III) of formula:
    Rg-Rl-Si (R2) 3 . s (R3) s (III) in which:
    - a = 0, 1 or 2,
    - Rg is a grafting function capable of reacting with the reactive functions Rr,
    - RI is a divalent hydrocarbon group or a covalent bond directly connecting Si to Rg,
    R2 is an alkoxy or acyl group or a halogen atom, the R2 groups being identical or different when a = 0 or 1,
    - R3 is an alkyl group, preferably a C1-C6 alkyl group, the R3 groups being identical or different when a = 2.
    By "amine function of the polyamide" is meant a primary amine, ie a group -NH 2 . According to one embodiment, the polyamide comprises a primary amine function at the end of the polyamide chain.
    By “carboxyl function of the polyamide” or “acid function of the polyamide”, is meant within the meaning of the present invention a carboxylic acid group, i.e. a group -COOH. According to one embodiment, the polyamide comprises an acid function at the end of the polyamide chain.
    By "amide function of the polyamide" is meant in the sense of the present invention the secondary amide functions of the polyamide chains.
    By “divalent hydrocarbon group” is meant within the meaning of the present invention a divalent alkyl group, preferably a (Cl-C20) divalent alkyl group, preferably (Cl-ClO) divalent alkyl, and better still a group (C2C5) divalent alkyl.
    By "alkoxy" is meant within the meaning of the present invention a group -O (C1C10) alkyl, preferably -O (Cl-C6) alkyl, and better still -O (Cl-C3) alkyl. As examples of alkoxy groups suitable for the purposes of the present invention, mention may be made of methoxy, ethoxy, propyloxy, Zso-propyloxy, butyloxy, iso butyloxy, sec-butyloxy, te / T-butyloxy, pentyloxy, hexyloxy groups. Preferably, an alkoxy group of the present invention is a methoxy group or an ethoxy group.
    By “alkyl” is meant a linear or branched, acyclic alkyl group. By way of example of alkyl groups which are suitable for the purposes of the present invention, mention may be made of methyl, ethyl, propyl, / so-propyl, butyl, / sobutyl, secbutyl, te / t-butyl, pentyl, Zso-pentyl groups. , sec-pentyle, / veopentyle, hexyle, heptyle, octyle, nonyle, et decyle.
    By "acyl" is meant within the meaning of the present invention a group C (= O) (Cl-C10) alkyl, preferably of -C (= O) (Cl-C6) alkyl. As examples of acyl groups which are suitable for the purposes of the present invention, mention may in particular be made of formyl, acetyl and propionyl groups.
    By "halogen atom" is meant a fluorine, chlorine, bromine or iodine atom, preferably a chlorine atom.
    The Pt crosslinking functions are advantageously chosen from the alkoxysilane, chlorosilane and acyloxysilane groups, preferably alkoxysilane.
    According to one embodiment, the grafting function Rg of the crosslinking agent (III) comprises at least one group chosen from:
    - the amino group -NH2,
    - groups comprising ethylenic unsaturation, preferably vinyl, allyl and methacryloyl groups,
    the epoxy groups, preferably being chosen from glycidyl, glycidoxy, oxiranyl groups,
    - the thiol -SH group,
    - halogen atoms, preferably chlorine,
    - The isocyanate group -N = C = O, and the acylurea group -CO'NH-CO-NH 2 or alkylurea -R-NH-CO-NH 2 with R which is a divalent hydrocarbon group.
    By "ethylenic unsaturation" is meant a carbon carbon double bond. By way of example of groups comprising one or more ethylenic unsaturations suitable for the present invention, mention may be made of vinyl, allyl and methacryloyl groups.
    By “epoxy group” is meant a group comprising a 3-membered cyclic ether, also called oxacyclopropane. As examples of epoxy groups, mention may in particular be made of glycidyl, glycidoxy and oxiranyl groups.
    According to one embodiment, the grafting function Rg of the crosslinking agent (III) comprises at least one group chosen from epoxy groups and halogen atoms. According to a particular embodiment of the invention, Rg is an epoxy group, preferably glycidoxy. According to another particular embodiment, Rg represents a halogen atom, preferably chlorine.
    According to one embodiment, the crosslinking agent (III) is such that a = 0.
    According to one embodiment, the crosslinking agent (III) is such that a = 0 or 1, and the groups R2 are all identical.
    According to one embodiment, the crosslinking agent (III) is such that a = 2, and the groups R3 are all identical.
    Preferably, RI is a divalent hydrocarbon group, preferably chosen from ethylene, propylene and butylene groups, preferably propylene.
    According to one embodiment, Rg represents an epoxy group, preferably glycidoxy, and RI represents a divalent hydrocarbon group, preferably propylene.
    Preferably, all of the groups R2, preferably identical, are alkoxy groups, preferably groups -OMe or -OEt. In a particular embodiment of the invention, all the groups R2 are identical and represent -OMe or -OEt.
    Preferably, R3 is a methyl group.
    In a particular embodiment, a = 0, R1 is a divalent hydrocarbon group, preferably a propylene group, R2 is an alkoxy group, preferably methoxy or ethoxy, and Rg is an epoxy group, preferably a glycidoxy group.
    According to another particular embodiment of the invention, a = 0, RI is a covalent bond, R2 is an alkoxy group, preferably methoxy or ethoxy, and Rg is a halogen atom, preferably chlorine.
    According to another particular embodiment of the invention, a = 1, RI is a covalent bond, R2 is an alkoxy group, preferably methoxy or ethoxy, R3 is an alkyl group, preferably methyl, and Rg is an atom d 'halogen, preferably chlorine.
    As examples of crosslinking agents which may be suitable in the present invention, mention may be made of glycidoxypropyl trimethoxysilane, glycidoxypropyl triethoxysilane, aminopropyl trimethoxysilane, aminopropyl triethoxysilane yisocyanatopropyl trimethoxysilane, vinyl trimethoxysilane, vinyl triethox allyl trimethoxysilane, vinyl triacetoxysilane, vinyl tris- (2-methoxyethoxy) silane, chloro trimethoxysilane, chloro triethoxysilane, chloromethyl (methyl) diethoxysilane and chloromethyl (methyl) dimethoxysilane.
    Process for the preparation of the powder of spherical particles of crosslinkable polyamide (I)
    The present invention also relates to a process for the preparation of a powder of spherical particles of crosslinkable polyamide (I) as defined in the context of the invention.
    This preparation process includes the following steps:
    a) Having a powder of spherical polyamide (II) particles, said particles having an average diameter d50 belonging to the range going from 20 to 100 microns,
    b) Having a crosslinking agent (III) comprising, on the one hand, at least one Rt crosslinking function, and, on the other hand, at least one Rg grafting function capable of reacting on the amine and / or carboxyl and / or amide of polyamide (II), called reactive functions Rr,
    c) Mix the powder of spherical polyamide particles (II) with the crosslinking agent (III) to obtain a mixture (Π + ΙΙΙ),
    d) Heating the mixture (II + III) from step c) to a temperature T1 belonging to the range going from the glass transition temperature of the polyamide (II) Tg ( n) + 5 ° C. to the transition temperature glassy polyamide (II) Tg ^ i) + 70 ° C or at the crystallization temperature of polyamide (II) Tcrist (n) - 35 ° C if Tg (n) + 70 ° C> Tcrist (n) - 35 ° C, to obtain a powder of spherical polyamide particles impregnated with crosslinking agent (IV),
    e) Heating the polyamide powder impregnated with crosslinking agent (IV) to a temperature T2 higher than T1 and lower than the crystallization temperature Tcrist (n) of the polyamide (II), to obtain a crosslinkable polyamide powder (I) .
    Advantageously, the preparation process makes it possible to obtain a powder of spherical particles of crosslinkable polyamide (I) with crosslinkable functions present on the surface and in the mass of the particles.
    Advantageously, the powder of crosslinkable polyamide particles (I) obtained is dry.
    According to one embodiment, the starting polyamide (II) has a glass transition temperature Tg (n) belonging to the range from 30 ° C to 90 ° C, preferably from 40 ° C to 60 ° C.
    According to one embodiment, the starting polyamide (II) has a melting temperature TfuS (n) belonging to the range from 170 to 220 ° C, preferably 175 to 205 ° C.
    According to one embodiment, the starting polyamide (II) has a crystallization temperature Tcrist (n) belonging to the range from 110 to 170 ° C, preferably 145 to 165 ° C.
    According to one embodiment, the enthalpy of fusion of the polyamide (I) belongs to the range going from -120 J / g to -80 J / g.
    According to one embodiment, the polyamide (II) is in the form of spherical particles of average diameter d50 belonging to the range going from 20 to 100 microns, preferably from 35 to 50 microns.
    Polyamide (II) is aliphatic or semi-aromatic semi-crystalline.
    According to one embodiment, the polyamide (II) is an aliphatic polyamide.
    According to this embodiment, the polyamide (II) is chosen from PA 6 (polycaprolactam: [NH ~ (CH2) 5 “CO] n ), PA 6.6 (polyhexamethylene adipamide: [NH- (CH2) 6-NH- CO- (CH 2 ) 4-CO] n ), PA 6.9 (polyhexamethylene nonanediamide: [NH “(CH 2 ) 6 - NH ~ CO- (CH2) 7-CO] n), PA 6.10 (polyhexamethylene sebacamide : 15 [NH- (CH2) 6 -NH-CO ”(CH2) s -CO] n), PA6.12 (polyhexamethylene dodecanediamide: [NH- (CH 2 ) 6 -NH-CO- (CH2) io- CO] n ), PA 10.10 (polydecamethylene sebacamide: (NH- (CH2) io-NH-CO- (CH2) io-CO] n ), PA 10.12 (polydecamethylene dodecanediamide: [NH- (CH 2 ) io- -NH-CO - (CH2) io-CO] n), PA 11 (Polyundecanamide: [NH- (CH2) io “CO] n ), PA 12 (polylauryl lactam:
    [NH- (CH 2 ) n-CO] n ).
    According to one embodiment, the polyamide (II) is a semi-crystalline semiaromatic polyamide. By way of example of semi-aromatic semi-crystalline polyamides suitable for the meaning of the present invention, mention may be made of PA mXD.6 (Polymetaxylylene adipamide) and PA mXD.10 (Polymetaxylylene sebacamide).
    According to a particular embodiment, the polyamide (II) is PA mXD.10.
    According to a preferred embodiment of the invention, the polyamide (II) is an aliphatic polyamide, preferably chosen from PA 6, PA 6.6, PA 6.10, PAIO. 10, PAIO.12, PA 11 and PA 12, and preferably PA 11 and PA 12.
    According to a first embodiment, the Rt crosslinking functions are introduced during the synthesis of the polyamide (Π).
    According to another embodiment, the Rt crosslinking functions are provided by direct grafting onto the polyamide (II). For this, the polyamide (II) carries reactive functions on which a crosslinking agent will react. According to this embodiment, the Rt crosslinking functions are provided by direct grafting onto the amine and / or carboxyl and / or amide functions of the polyamide (II), called reactive Rr functions, of a crosslinking agent (III). In other words, the crosslinkable polyamide (I) is characterized in that, when it is obtained, the Rg functions of the crosslinking agents (III) react with the reactive Rr functions of the polyamide (II) to lead to the grafting of the functions Rt.
    Advantageously, the crosslinking agent (III) is as defined above.
    Starting polyamides (II) and crosslinking agents (III) are commercially available, in particular from the companies Arkema and Momentive Performance Materials Inc respectively.
    Advantageously according to the invention, the crosslinkable polyamide (I) differs from the starting polyamide (II) only by the presence of crosslinkable functions.
    According to one embodiment, the mixing in step c) is carried out with an amount of crosslinking agent (III) belonging to the range going from 1 to 10% by weight, preferably from 3 to 8% by weight, and better still from 4 to 6% by weight, relative to the total weight of crosslinking agent (III) and polyamide (II).
    Advantageously, the level of crosslinking functions present in the crosslinking agent (III) represents 30 to 90% by weight of the crosslinking agent (III). Thus, when 1 to 10% by weight of crosslinking agent (III) are used to prepare the crosslinkable polyamide (I), the latter advantageously has a rate of crosslinking functions Rt belonging to the range going from 0.3 to 9% by weight, and preferably from 1 to 5% by weight, relative to the total weight of the crosslinkable polyamide (I).
    Advantageously, the grafting rate belongs to the range of 50 to 100%, preferably from 60 to 100% and better still from 70 to 100%. The grafting rate here is the yield of the grafting step.
    According to one embodiment, the mixing in step c) is carried out at a temperature belonging to the range from 20 to 30 ° C.
    According to one embodiment, the mixing in step c) is carried out dry, without solvent, in particular in a sealed container or mixer, in an inert atmosphere or not.
    According to one embodiment, if Tg (n) + 70 ° C> Tcrist (n) - 35 ° C, the heating in step d) is carried out at a temperature Tl belonging to the range going from Tg <n) + 5 ° C at Tcristqi) - 35 ° C, preferably from Tg ( n) + 10 ° C at Tcristqi) - 40 ° C, and better still from Tg ^ i) + 20 ° C at Tcrist (π> - 45 ° vs.
    According to one embodiment, if Tg (n) + 70 ° C <Tcristqi) - 35 ° C, the heating in step d) is carried out at a temperature Tl belonging to the range going from Tg (n ) + 5 ° C to Tg ( n) + 70 ° C, preferably Tg ( n) + 10 ° C to Tg ( n) + 70 ° C, preferably from Tg (H) + 20 ° C to Tgqi) + 70 ° C.
    According to one embodiment, the heating step d) is carried out in a sealed container, agitated or not, preferably under an inert atmosphere, in particular nitrogen or argon.
    According to one embodiment, the heating in step e) is carried out at a temperature T2 greater than or equal to Tl + 10 ° C and lower than Tcristgi), preferably from Tl + 20 ° C to Tcrist (n) - 5 ° C, and better still from Tl + 30 ° C to Tcrist (n) -10 ° C.
    In general, the heating at the temperature T1 of step d) will be maintained for a period of 1 to 4 hours and the heating at the temperature T2 of step e) will be maintained for a period of 3 to 12 hours.
    According to a particular embodiment of the invention, the preparation process comprises a step f), subsequent to step e), of adding a flow agent, preferably chosen from silicas or fumed silicas , a reinforcing filler, preferably chosen from solid or hollow glass beads, carbon fibers, wollastonite fibers or aluminas, a flame retardant, a thermal stabilizer, an antistatic agent or conductor, of a coloring agent.
    Use of a powder of spherical particles of crosslinkable polyamide (I)
    - Formation of an intermediate article with the SLS technique
    The present invention also relates to the use of a powder of spherical particles of crosslinkable polyamide (I) as defined in the context of the invention for the preparation of articles, called intermediate articles, by the technique of sintering by selective laser. (SLS). The present invention also relates to a process for the preparation of articles, called intermediate articles, by the technique of selective laser sintering (SLS) from a powder of spherical particles of crosslinkable polymer (I) of the present invention.
    The three-dimensional form of the article, called an intermediate article, is then produced by the SLS technique, i.e. by the formation of elementary strata superimposed and linked successively between them by repeating the following steps:
    a) depositing a continuous bed of powder comprising, or even consisting exclusively of, a powder of spherical particles of crosslinkable polyamide (I) as defined in the context of the invention,
    b) localized consolidation by application of a laser beam, according to a pattern determined for each stratum, of part of the powder of spherical particles of crosslinkable polyamide (I) deposited to create the elementary stratum, and simultaneous bonding of the elementary stratum thus formed in the previous layer, so as to gradually grow the desired three-dimensional shape of the intermediate article.
    Advantageously, the continuous bed of powder in step a) is of constant thickness and extends over a surface greater than the section of the desired intermediate article, taken at the level of the layer, this to guarantee the precision at the ends of the article. The thickness of the powder bed advantageously belongs to the range from 40 μm to 120 μm.
    Consolidation in step b) is carried out by laser treatment.
    To do this, it is possible in particular to use any SLS printing machine known to a person skilled in the art, such as for example a 3D printer of the SnowWhite type from the company Sharebot, of the Vanguard HS type from the company 3D Systems or of the type P396 from the company EOS.
    When a SnowWhite printer is used, the laser power advantageously belongs to the range from 4 to 8 W.
    The speed of displacement of the laser advantageously belongs to the range going from 0.2 to 2.5 m / s, preferably from 0.8 to 2 m / s.
    The parameters of the SLS printing machine are chosen so that the temperature on the surface of the powder bed belongs to the sintering window, Le. is between the offset crystallization temperature and the onset melting temperature, and preferably belongs to the range going from Tcrist (i) offset + 10 ° C to Tfus® onset -5 ° C.
    Advantageously, the powder of crosslinkable polyamide particles (I) does not crosslink during the passage of the laser and the parts obtained are always thermoplastic.
    Once the three-dimensional structure of the intermediate article has been formed, the unconsolidated material is then removed.
    Advantageously, the powder of crosslinkable polyamide particles (I) used, but which has not undergone the impact of the laser, has not agglomerated under the action of heat and has not undergone any modification, and can particularly advantageously be used again for the preparation of articles by SLS, and in particular at least 5 times.
    Formation of an article by crosslinking of an intermediate article
    The present invention also relates to an article formed by a first step of selective laser sintering (SLS) of a powder of spherical particles of crosslinkable polyamide (I), as defined in the context of the invention, followed by a step for crosslinking the crosslinking functions of said crosslinkable polyamide (I).
    The present invention relates to the preparation of a polyamide article comprising:
    i. the formation of an intermediate article by the selective laser sintering technique from a powder of spherical particles of crosslinkable polyamide (I) as defined in the context of the invention, and in particular according to the method described in the context of the invention there. crosslinking at least part of the crosslinkable functions Rt of said crosslinkable polyamide of the intermediate article.
    According to one embodiment, the crosslinking in step ii) takes place in the presence of water, preferably by taking up moisture in the open air or in a controlled atmosphere, for example at 40 ° C. with a rate of 80% relative humidity, or by immersion in water.
    According to a particular embodiment, the crosslinking in step ii) is done by immersion in water of the intermediate article, preferably at a temperature belonging to the range from 20 to 100 ° C, preferably from 50 at 95 ° C for 1 to 24 hours, preferably 6 to 6 p.m. and better still 9 to 3 p.m.
    According to one embodiment, the crosslinking rate belongs to the range going from 70 to 100%, preferably 100%.
    The rate of crosslinking is understood in the sense of the present invention as the rate of crosslinkable functions within the crosslinkable polyamide having crosslinked. This rate is expressed as a percentage by mass relative to the initial mass of the crosslinking functions.
    According to one embodiment, the process for preparing an above-mentioned polyamide article further comprises a step iii), subsequent to step ii), of drying the article thus formed. Preferably, this drying step is carried out at a temperature belonging to the range from 20 to 100 ° C, preferably from 50 to 95 ° C, in particular for 1 to 12 hours, preferably 3 to 6 hours.
    The present invention will now be illustrated by the following examples, which are given purely by way of illustration without limiting the scope thereof. The examples refer to the appended figures.
    FIG. 1 represents the IR spectra of Example 1, with:
    - 1: glycidoxypropyl trimethoxy silane (Silquest A 187 sold by the company Momentive Performance Materials Inc),
    - 2: PA 12 (Orgasol invent smooth marketed by the company Arkema),
    - 3: mixture of 95% of PA 12 (Orgasol invent smooth marketed by the company Arkema) + 5% of glycidoxypropyl trimethoxy silane (Silquest A 187 marketed by the company Momentive Performance Materials Inc),
    - 4: PA 12 (Orgasol invent smooth marketed by the company Arkema) impregnated with glycidoxypropyl trimethoxy silane (Silquest A 187 sold by the company Momentive Performance Materials Inc) after the impregnation phase at 80 ° C, and
    - 5: PA 12 grafted with 5% glycidoxypropyl trimethoxy silane.
    FIG. 2 represents the IR spectra of Example 2, with:
    - 1: glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc),
    - 2: PA 12 (Orgasol invent smooth marketed by the company Arkema),
    - 3: mixture of 95% PA 12 (Orgasol invent smooth marketed by the company Arkema) + 5% glycidoxypropyl triethoxy silane (Silquest A1871 marketed by the company Momentive Performance Materials Inc), and
    - 4: PA 12 grafted with 5% glycidoxypropyl triethoxy silane.
    FIG. 3 represents the IR spectra of Example 3, with:
    - 1: glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc),
    - 2: PA 12 (Orgasol invent smooth marketed by the company Arkema),
    - 3: mixture of 92% PA 12 (Orgasol invent smooth marketed by the company Arkema) + 8% glycidoxypropyl triethoxy silane (Silquest Al871 marketed by the company Momentive Performance Materials Inc), and
    - 4: PA 12 grafted with 8% glycidoxypropyl triethoxy silane.
    FIG. 4 represents the IR spectra of Example 4, with:
    - 1: glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc),
    - 2: PA 11 (Rilsan Invent Natural marketed by the company Arkema),
    - 3: mixture of 94% PA 11 (Rilsan Invent Natural sold by the company Arkema) + 6% of glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc), and
    - 4: PA 11 grafted with 6% glycidoxypropyl triethoxy silane.
    FIG. 5 represents the curves of variation of the elastic modulus and of the loss or damping factor, corresponding to the tangent of the angle of loss Delta (Tan Delta), examples 5 and 6 compared with that of the reference PA 12 and the comparative example, with:
    - curve 1: example 5,
    - curve 2: example 6,
    - curve 3: PA 12 (Orgasol invent smooth marketed by the company Arkema), and
    - Curve 4: comparative example.
    FIG. 6 represents the variation curves of the elastic modulus and of the loss or damping factor, corresponding to the tangent of the angle of loss Delta (Tan Delta) of Example 7 compared with that of the reference PA 11, with:
    - curve 1: PA 11 (Rilsan Invent Natural from Arkema), and
    - curve 2: example 7.
    FIG. 7 represents the light microscopy images of PA12, PA11, of the polymers of examples 1 to 4 and that of the comparative example.
    EXAMPLES
    Materials and methods
    DSC analysis: Differential thermal scanning analyzes (DSC) are carried out with a DSC Q20 device from TA instruments. The thermal cycle applied is as follows: the first increasing temperature ramp from ambient to 240 ° C at 10 ° C / min, decreasing temperature ramp from 240 ° C to -20 ° C at 10 ° C / min, 2 th increasing temperature ramp from -20 ° C to 240 ° C at 10 ° C / min.
    Particle size and shape: The particle size of the polymer particle powders is measured by dry laser particle size using a Malvern Instruments Mastersizer 2000 particle size analyzer. The shape of the particles is observed by optical microscopy using an Andonstar USB desktop microscope.
    Thermoplasticity: The thermoplasticity of the polymers is validated by the production of a thin film by thermocompression with a thermo-regulated hydraulic press (40 g of powder deposited between the plates of the press heated to 220 ° C, pressed at 10 bars for a period of hold for 2 minutes).
    Preparation of a powder of spherical crosslinkable polyamide particles according to the invention: Polyamide (II) powder (1 kg) is dry mixed with crosslinking agent (III) until a sticky paste is obtained which does not flow. The mixture (II + III) is then introduced into a sealed stainless steel container which is then placed in a programmable oven. The thermal cycle applied is as follows: isotherm at 80 ° C for 3 hours in order to impregnate the powder, followed by isotherm at 130 ° C for 8 hours in order to carry out the grafting.
    Infrared analysis: Infrared spectroscopy is performed in reflection with a Nicolet IS10 spectrometer equipped with a Smart ITR cell.
    Thermo gravimetric analysis (ATG): ATG analysis is carried out under an inert atmosphere (nitrogen) by applying an increasing temperature ramp from 10 ° C / min to 650 ° C with a TGA Q500 device from TA instruments.
    Example 1: Preparation of a powder of spherical crosslinkable polyamide particles of type PA 12 grafted with 5% w / w of glycidoxypropyl trimethoxysilane
    A PA 12 powder suitable for laser sintering (Orgasol invent smooth marketed by the company Arkema) (D50 = 38 pm, spherical grain, melting temperature equal to 182 ° C, glass transition temperature equal to 40 ° C) is modified according to the invention. The grafting agent is glycidoxypropyl trimethoxy silane (Silquest A 187 sold by the company Momentive Performance Materials Inc) at a rate of 5% w / w. A container of crosslinkable polyamide according to the invention is prepared according to the process described in the materials and method part.
    Another container of PA 12 particle powder (Orgasol smooth invent sold by the company Arkema) impregnated with 5% w / w of Glycidoxypropyl trimethoxy silane (Silquest A 187 sold by the company Momentive Performance Materials Inc) is also prepared in the same way way but removed from the oven after the impregnation phase at 80 ° C before the grafting phase.
    After cooling, the powder of crosslinkable polyamide particles obtained is dry and regains flow properties close to unmodified PA 12 (Orgasol invent smooth marketed by the company Arkema).
    To verify the grafting of glycidoxypropyl trimethoxy silane, an analysis by infrared spectroscopy and a thermogravimetric analysis (ATG) were carried out (i) on the powder of crosslinkable polyamide particles and (ii) on the powder of non-PA 12 particles. grafted and impregnated with glycidoxypropyl trimethoxy silane.
    The infrared analysis shows that the absorbance peak at 760 cm 1 characteristic of the epoxide function of the silane, present in the initial mixture and in the sample taken at the end of the impregnation phase (cf. FIG. 1, curves 3 and 4), disappeared after the grafting phase (cf. FIG. 1, curve 5). These epoxy functions are consumed by the grafting reaction.
    The absorbance peak at 1072 cm 1 characteristic of the -O-CH- bonds is moved to 1110 cm -1 (cf. FIG. 1).
    For the powder collected at the end of the impregnation phase, the two peaks coexist: grafting has already started during the impregnation phase. The ATG analysis gives a volatile rate of the order of 4 - 4.5%.
    For the powder of polyamide particles taken at the end of the grafting phase, the peak at 1070 cm 1 has disappeared. The volatile level measured by ATG is less than 0.2%, which indicates that the grafting is almost complete.
    The thermal profile of the powder of crosslinkable polyamide particles is determined by DSC analysis. The results show that the thermal profile of the PA 12 powder is not modified by grafting (see Table 1).
    The particle size of the powder obtained is practically unchanged (see Table 2 and Figure 7). The spherical shape of the particles is preserved. The particle size remains homogeneous: the value (d90-dl0) is 26 µm, and is comparable to that of PA12 (23 µm).
    The thermoplasticity of the grafted PA powder is validated by producing a thin film by thermo compression with a thermo regulated hydraulic press. The film obtained is perfectly homogeneous, thus indicating that the powder of PA 12 grafted with 5% w / w of glycidoxypropyl trimethoxy silane is always thermoplastic.
    Thus, the particles of PA 12 grafted with 5% w / w of glycidoxypropyl trimethoxysilane according to the invention are spherical and of uniform size and suitable for the SLS technique. The powder thus obtained is dry and has good flow properties. In addition, the thermal profile of the powder of spherical particles of PA 12 grafted with 5% w / w of glycidoxypropyl trimethoxysilane according to the invention was not modified by the grafting and thus retains the thermal properties adapted to the SLS technique.
    Table ί: thermal characteristics measured by DSC
    Table 2: particle size of the powders
    Particle size distribution (pm) î By volume By number | o OT Ω Φ ΓΜ CM φ Sb 46 1 24 days 35 1 D50 32 στ my m m one on rxî τ — 1 O T — ί o T — 1 QO t — 1 Q1 O in OKD 22 24 we ru oo a ΓΟ rM uo one uo rxi LO (XJ Γχ ru oo one LO oo o in Q UT Ί — 1 rx (XJ UT on LD m Φ rx ί - 1 CN Ύ ”< | D50 oo ΓΟ 37 37 £ 8 ττ 1 OE ί - 1 rx D10 oo rxl LD T — ί uo (XJ oo <χί rx OR LD1 “ί 35 2 - <U g:> -o Q- PA 12 (Orgasol Invent Smooth) PA 11 (Rilsan Invent Natural) Example 1 Example 2 my;exe0)UJ <u Cl E aj X LU Comparative example
    Example 2: Preparation of a powder of spherical crosslinkable polyamide particles of type PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane
    A PA 12 powder suitable for laser sintering (Orgasol invent smooth marketed by the company Arkema) (D50 = 38 pm, spherical grain, melting temperature equal to 182 ° C, glass transition temperature equal to 40 ° C) is modified according to the invention with 5% w / w of glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc). PA 12 powder (Orgasol invent smooth sold by the company Arkema) impregnated with glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc) is also prepared as described in Example 1.
    As in Example 1, the infrared analysis shows that the absorbance peak at 760 cm -1 , characteristic of the epoxide function of the silane present in the initial mixture (cf. FIG. 2, curve 3), disappeared after the grafting phase (see Figure 2, curve 4). These epoxy functions are consumed by the grafting reaction.
    The absorbance peak characteristic of Si-OC bonds at 950 cm 4 is moved to 1025 cm 4 . The absorbance peaks of the -O-CH 2 - bonds of the silane, at 1070 cm 4 and 1163 cm 4 are displaced at 1110 cm 4 and 1185 cm 4 .
    The displacement of the absorbance peaks of the characteristic bonds of the silane results from the grafting of the latter onto the polyamide.
    ATG analysis gives a volatile rate of less than 0.2%, indicating an almost complete grafting.
    The DSC analysis of the modified PA 12 powder shows that the thermal profile of the PA 12 powder is not modified by grafting (cf. table 1).
    As in Example 1, the particle size of the powder and the spherical shape of the grains of PA 12 are not modified (see Table 2 and Figure 7). The particle size remains homogeneous: the value (d90-dl0) is 25 µm, and is comparable to that of PA12 (23 µm).
    The film obtained by thermo compression is perfectly homogeneous. The PA 12 powder grafted with 5% w / w glycidoxypropyl triethoxy silane is always thermoplastic.
    Thus, the particles of PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane according to the invention are spherical and of uniform size and suitable for the SLS technique. The powder thus obtained is dry and has good flow properties. In addition, the thermal profile of the powder of spherical particles of PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane according to the invention was not modified by the grafting and thus retains the thermal properties adapted to the SLS technique.
    Example 3: Preparation of a powder of spherical particles of crosslinkable polyamide of type PA 12 grafted with 8% w / w of glycidoxypropyl triethoxysilane
    A PA 12 powder suitable for laser sintering (Orgasol invent smooth marketed by the company Arkema) (D50 = 38 pm, spherical grain, melting temperature equal to 182 ° C, glass transition temperature equal to 40 ° C) is modified according to the invention with 8% w / w of glycidoxypropyl triethoxy silane (Sllquest A1871 sold by the company Momentive Performance Materials Inc), as described in the materials and method section.
    As in Example 1, the infrared analysis shows that the absorbance peak at 760 cm 1 characteristic of the epoxide function of the silane, present in the initial mixture (cf. FIG. 3, curve 3), has disappeared after the grafting phase (see Figure 3, curve 4). These epoxy functions are consumed by the grafting reaction.
    The absorbance peak characteristic of Si-OC bonds at 950 cm 1 is shifted to 1025 cm 1 . The absorbance peaks of the -O-CH2- bonds of the silane, at 1070 cm 1 and 1163 cm 1 , are displaced at 1110 cm 1 and 1185 cm 1 .
    The displacement of the absorbance peaks of the characteristic bonds of the silane results from the grafting of the latter onto the polyamide.
    The absorbance peak at 1072 cm -1 is always present at the end of the grafting reaction and co-exists with the peak at 1110 cm -1 (cf. FIG. 3, curve 4). The grafting is therefore not complete.
    ATG analysis gives a volatile rate of the order of 2 - 2.5%.
    Despite an incomplete grafting, the DSC analysis of the PA 12 powder modified with 8% w / w of silane shows that the thermal profile of the PA 12 powder is not modified either by the grafting or by the presence of non-grafted silane (see table D The particle size of the powder and the spherical shape of the grains of PA 12 thus grafted are not modified (see table 2 and figure 7). The particle size remains uniform: the value (d90-dl0 ) is 27 pm, and is comparable to that of PA12 (23 pm).
    The film obtained by thermo compression has bubbles due to the evaporation of the silane. By cons it does not exhibit heterogeneity. PA powder grafted with 8% w / w glycidoxypropyl triethoxy silane is always thermoplastic.
    Thus, here again, the particles of PA 12 grafted with 8% w / w of glycidoxypropyl triethoxysilane according to the invention are spherical and of homogeneous size and suitable for the SLS technique. The powder thus obtained is dry and has good flow properties. In addition, the thermal profile of the powder of spherical particles of PA 12 grafted with 8% w / w of glycidoxypropyl triethoxysilane according to the invention was not modified by the grafting and thus retains the thermal properties adapted to the SLS technique.
    Example 4: Preparation of a powder of spherical particles of crosslinkable polyamide of type PA 11 grafted with 6% w / w of glycidoxypropyl triethoxysilane
    A PA 11 powder suitable for laser sintering (Rilsan Invent Natural marketed by the company Arkema) (D50 = 37 pm, irregular grain shape, melting temperature equal to 202 ° C, glass transition temperature equal to 41 ° C) is modified according to the invention using 6% w / w glycidoxypropyl triethoxy silane (Silquest A1871 sold by the company Momentive Performance Materials Inc), as described in the materials and method section.
    The infrared analysis shows that the absorbance peak at 760 cm 4 characteristic of the epoxide function of the silane present in the initial mixture (cf. FIG. 4, curve 3) has disappeared after the grafting phase (cf. FIG. 4 , curve 4). These epoxy functions are consumed by the grafting reaction.
    The absorbance peak characteristic of Si-O ~ C bonds at 952 cm 4 is displaced to 1037 cm 4 . The absorbance peaks of the -O-CH 2 - bonds of the silane, at 1074 cm 4 and 1163 cm 4 are displaced at 1120 cm 4 and 1198 cm 4 .
    The displacement of the absorbance peaks of the characteristic bonds of the silane results from the grafting of the latter onto the polyamide.
    ATG analysis gives a volatile rate of less than 0.2%, indicating an almost complete grafting.
    The DSC analysis of the grafted PA 11 powder shows that the thermal profile of the PA 11 powder is not modified by the grafting (cf. table 1).
    The particle size of the powder and the shape of the grafts of PA 11 grafted are not modified (see Table 2 and Figure 7). The particle size remains homogeneous: the value (d90-dl0) is 58 µm, and is comparable to that of PA11 (56 µm).
    The film obtained by thermo compression is perfectly homogeneous. The PA 11 powder grafted with 6% w / w of glycidoxypropyl triethoxy silane is always thermoplastic.
    Thus, the particles of PA 11 grafted with 6% w / w of glycidoxypropyl triethoxysilane according to the invention are of uniform size and suitable for the SLS technique. The powder thus obtained is dry and has good flow properties. In addition, the thermal profile of the powder of spherical particles of PA 11 grafted with 6% w / w of glycidoxypropyl triethoxysilane according to the invention was not modified by the grafting and thus retains the thermal properties adapted to the SLS technique.
    Comparative example:
    A PA 12 powder suitable for laser sintering (Orgasol invent smooth marketed by the company Arkema) (D50 = 38 pm, spherical grain, melting temperature equal to 182 ° C, glass transition temperature equal to 40 ° C) is modified by reactive extrusion using 5% w / w glycidoxypropyl trimethoxy silane (Silquest A 187 sold by the company Momentive Performance Materials Inc).
    The grafting is carried out on a corrosive twin-screw extruder with a diameter of 26 mm and a length of 80 D, comprising 16 independent heating zones of 5 D. With regard to the temperature profile, the first zone is regulated at 200 ° C. All other zones are regulated at 220 ° C. The grafting is therefore carried out in the molten phase.
    The screw profile used is a standard screw profile conventionally used for grafting thermoplastic material. The screw rotation speed is fixed at 100 rpm for a polyamide flow rate fixed at 4 kg / h.
    PA 12 and silane are incorporated at the bottom of the extruder in the main hopper in the form of a dry mixture.
    At the extruder outlet, the rod is cooled in water and granulated.
    The granules obtained are dried at 80 ° C for 4 hours to remove the surface moisture.
    The grafting being carried out in an extruder in the molten phase, the granules of modified PA12 obtained are grafted in a homogeneous manner, at the core and at the surface.
    A differential scanning thermal analysis (DSC) is carried out on the granules obtained in order to compare the thermal profile of the granules of modified PA. This thermal analysis shows that the thermal profile of PA 12 modified by reactive extrusion is modified (cf. table 1). In particular, the observed melting temperature (Tfus peak) and Tfus onset for the modified PA 12 are shifted towards low temperatures. The crystallization temperature (Tcrist peak) and Tcrist offset are shifted to high temperatures. The sintering window (corresponding to the difference between Tfus onset and Tcrist offset) is therefore reduced by around 11 ° C. The enthalpies of fusion and crystallization are reduced.
    The granules obtained are then cryo ground with a Retsch ZM 200 laboratory mill (250 µm grid, knife speed of 12,000 rpm). For this, the granules are cooled with liquid nitrogen for 30 min before being introduced into the mill.
    The powder obtained is then sieved at 100 μm with a Retsch AS200 laboratory sieve.
    The granulometry of the powder obtained is measured by laser granulometry and the shape of the particles is observed by optical microscopy. Compared to the unmodified PA 12 powder (Orgasol invent smooth marketed by the company Arkema), the distribution of particle sizes is modified and the shape of the particles is very heterogeneous, irregular and non-spherical (see Table 2 and Figure 7 ).
    The modified PA 12 granules are thermoplastic. The film obtained from these is perfectly homogeneous. On the other hand, the film obtained from the powder obtained by grinding is heterogeneous. Material flow lines are observable by transparency, indicating an increase in viscosity or even the start of crosslinking of PA 12.
    The PA 12 modified by reactive and ground extrusion is therefore unsuitable for the 3D printing process by selective laser sintering, in particular due to the distribution of the size and shape of the particles, and the reduced sintering window resulting from the reduction. the melting temperature and the increase in the crystallization temperature.
    The film pressed from the powder is immersed in water at 90 ° C for 12 hours, in order to obtain crosslinking by the hydrolysis condensation of the alkoxysilane groups. After the immersion cycle, the film is dried at 90 ° C for 6 hours in a ventilated oven. Test pieces are then cut with a cookie cutter.
    Crosslinking is demonstrated by a dynamic thermomechanical analysis (DMTA) in traction of the cut test pieces, carried out at a frequency of 1 Hz and with a temperature ramp of 5 ° C / min.
    The curves of variation of the elastic modulus and of the tangent of the angle of loss Delta (tan Delta) show that after the melting of the crystalline phase of the PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane by reactive extrusion, the elastic modulus does not collapse and is maintained up to 300 ° C., whereas that of the reference PA 12 (Orgasol invent smooth marketed by the company Arkema) collapses completely upon melting of the crystalline phase (FIG. 4) .
    Example 5: Use of the powder of spherical particles of crosslinkable polyamide of Example 2 in SLS
    The powder of particles of PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane according to Example 2 is sintered on a 3D printer of the SnowWhite type from the company Sharebot to produce a test tube of type H2 defined in standard ISO 527-1 : 2012 for the determination of mechanical tensile properties of plastics.
    The layer thickness used for carrying out this test is 100 μm.
    The sintering parameters are shown in Table 3. These parameters are the laser power, the laser scanning speed and the environment temperature.
    On this type of machine, two modes of temperature regulation are possible: a regulation by measuring the temperature of the sintering chamber carried out by means of a thermocouple, the environment temperature, and a regulation by measuring the temperature of powder bed surface produced by infrared sensor. For the sintering of the modified PA 12 powder according to Example 2, the mode of regulation by measuring the environment temperature is chosen.
    îo Table 3: sintering parameters on a 3D printer of the SnowWhite type from the company Sharebot
    Powder Laser Temperature (° C) d Power(W) Speed(mm / s) Instructions Control mode PA 12 (Orgasol Smooth Invent from Arkema) 2.46 1800 153 Environment PA 11 (Rilsan Invent Natural from Arkema) 4.70 1600 167 Environment Example 5 7.84 1600 155 Environment Example 6 5.60 1000 149 Environment Example 7 7.84 1600 165 Environment
    Compared to the ungrafted PA 12 powder (Orgasol Invent Smooth from Arkema), the power of the laser radiation and the scanning speed of the laser were modified so as to transfer more energy to the powder to melt it. properly and get good sintering of the parts.
    The thermoplasticity of the H2 test pieces obtained by laser sintering is validated by the production of a thin film by thermo compression with a thermo regulated hydraulic press.
    During sintering, the powder of PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane does not crosslink during the passage of the laser.
    Also, the thermoplasticity of the powder of grafted PA 12 particles which have not undergone the impact of the laser is validated by the production of a thin film. The grafted PA 12 powder therefore does not crosslink under the action of heat. It can be reused a large number of times (at least 5 times) to carry out other sintering tests.
    DSC analysis of the sintered H2 specimen shows that the thermal profile of the powder after melting and recrystallization during sintering is comparable to that of the PA powder modified according to the comparative example. We thus find the results of the comparative example which shows that a PA 12 having a thermal profile suitable for selective laser sintering loses the latter when it is melted and recrystallized.
    The crosslinking of the sintered parts in modified PA, caused by the hydrolysis condensation of the alkoxysilane groups, is carried out by immersion in water at 90 ° C for 12 hours.
    After the immersion cycle the test pieces are dried at 90 ° C for 6 hours in a ventilated oven.
    Crosslinking is demonstrated by a dynamic thermomechanical analysis (DMTA) carried out in traction, at a frequency of 1 Hz and with a temperature ramp of 5 ° C / min.
    The curves of variation of the elastic modulus and the tangent of the angle of loss Delta (tan Delta) show that after the crystalline phase of the PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysüane has melted, the elastic modulus not collapse and is maintained up to 300 ° C., whereas that of the reference PA 12 (Orgasol invent smooth marketed by the company Arkema) collapses completely on melting of the crystalline phase (FIG. 5).
    This behavior is comparable to that of a polyane crosslinkable by silane route (Pex -b) well known to those skilled in the art, which generally has crosslinking rates of 60 to 70%.
    Thus, the powder of particles of PA 12 grafted with 5% w / w of glycidoxypropyl triethoxysilane according to the invention does not crosslink and remains thermoplastic during the passage of the laser during the sintering step. After crosslinking of a sintered test piece, the thermomechanical properties are improved compared to those of a part sintered from a powder of non-crosslinkable PA 12 particles.
    In FIG. 5, the comparison of the thermomechanical properties of the PA12 modified according to the invention and crosslinked after selective laser sintering (curve 2), with those of the PA12 modified by reactive extrusion according to the comparative example and crosslinked after implementation by thermo compression (curve 4), shows that the grafting of the crosslinking agent according to the invention leads to a level of crosslinking close to that obtained when the grafting is carried out by reactive extrusion.
    This result proves that the modification of the powder according to the invention does indeed lead to a grafting on the surface and at the heart of the particles, insofar as the thermomechanical properties of the PA12 modified according to the invention and crosslinked after selective laser sintering are comparable to those of a PA12 grafted to the heart and crosslinked.
    A surface grafting alone would lead to the crosslinking of a small fraction of the PA (less than 10% of the PA). With such a level of crosslinked PA, the modified PA12 would behave like a PA12 loaded at 10% of any load. Those skilled in the art know that for such a material, the elastic modulus would collapse after the melting temperature, as would the PA12 uncharged and unchanged.
    Example 6: Use of the powder of spherical particles of crosslinkable polyamide of Example 3 in SLS
    The powder of particles of PA 12 grafted with 8% w / w of glycidoxypropyl triethoxysilane according to Example 3 is sintered on a 3D printer of the SnowWhite type from the company Sharebot to produce a test tube of type H2.
    The layer thickness used for carrying out this test is 100 μm and the mode of regulation by measuring the environment temperature.
    The sintering parameters are shown in Table 3.
    In a similar manner to Example 5, the sintering of this powder of grafted PA 12 particles requires a higher energy input compared to the ungrafted PA 12, in order to correctly melt the powder with the laser passage and obtain good sintering of the rooms.
    The thermoplasticity of the H2 test pieces obtained by laser sintering and the thermoplasticity of the powder of grafted PA 12 particles, not having been sintered but having undergone the complete thermal cycle of the sintering procedure, are validated by the production of a film fine by thermo compression with a thermo regulated hydraulic press.
    The DSC analysis of the sintered H2 specimen shows a thermal profile similar to that of the sintered specimen in Example 5.
    After crosslinking of the parts obtained by sintering from the modified PA, carried out by immersion in water at 90 ° C for 12 hours, the test pieces are dried at 90 ° C for 6 hours in a ventilated oven before being evaluated by analysis dynamic thermo-mechanical (performed in traction, at a frequency of 1 Hz and with a temperature ramp of 5 ° C / min).
    The curves of variation of the elastic modulus and the tangent of the loss angle Delta show that after the melting of the crystalline phase of the modified PA 12, the elastic modulus does not collapse and is maintained up to 300 ° C. , whereas that of reference PA 12 (Orgasol Invent Smooth from the company Arkema) completely collapses when the crystalline phase melts (cf. FIG. 5). The reduction in modulus linked to the fusion is offset by ten degrees towards the high temperature with respect to the reference PA 12 and to the crosslinked PA 12 of Example 5. This offset is probably linked to the excess of non-silane grafted with the powder prepared according to Example 3, which nevertheless participates in the hydrolysis-condensation process and contributes to increasing the crosslinking density.
    Thus, the powder of particles of PA 12 grafted with 8% w / w of glycidoxypropyl triethoxysilane according to the invention does not crosslink and remains thermoplastic during the passage of the laser during the sintering step. After the crosslinking of a sintered test piece, the thermomechanical properties are improved compared to those of a part sintered from a powder of non-crosslinkable PA 12 particles.
    In FIG. 5, the comparison of the thermomechanical properties of the PA12 modified according to the invention and crosslinked after selective laser sintering (curve 3), with those of the PA12 modified by reactive extrusion according to the comparative example and crosslinked after processing by thermosetting compression (curve 4), shows as for example 5 that the grafting of the crosslinking agent according to the invention leads to a level of crosslinking close to that obtained when the grafting is carried out by reactive extrusion.
    This result proves that the modification of the powder according to the invention does indeed lead to a grafting on the surface and at the heart of the particles.
    Example 7: Use of the powder of spherical particles of crosslinkable polyamide of Example 4 in SLS
    The powder of particles of PA 11 grafted with 5% w / w of glycidoxypropyl triethoxysilane according to Example 4 is sintered on a 3D printer of the SnowWhite type from the company Sharebot to produce a test tube of type H2. The layer thickness used for carrying out this test is 100 μm and the mode of regulation by measuring the environment temperature is chosen. The sintering parameters are shown in Table 3.
    Compared to the benchmark PA 11 (Rilsan Invent Naturai sold by the company Arkema), the PA 11 powder modified according to Example 4 requires a greater energy input when passing the laser to melt properly and obtain good sintering of the rooms.
    The thermoplasticity of the H2 test specimens obtained by laser sintering and the thermoplasticity of the powder of modified PA 11 particles, not having been sintered but having undergone the complete thermal cycle of the sintering procedure, are validated by the production of a film fine by thermo compression with a thermo regulated hydraulic press.
    After the crosslinking of the parts obtained by sintering from the powder of particles of PA 11 grafted according to Example 4, carried out by immersion in water at 90 ° C for 12 hours, the test pieces are dried at 90 ° C for 6 hours in a ventilated oven before being evaluated by dynamic thermo-mechanical analysis (performed in traction, at a frequency of 1 Hz and with a temperature ramp of 5 ° C / min).
    The variation curves of the elastic modulus and the tangent of the loss angle Delta show that after the melting of the crystalline phase of the modified PA 11, the elastic modulus does not collapse and is maintained up to 300 ° C , whereas that of the reference PA 11 (Rilsan Invent Natural marketed by the company Arkema) completely collapses when the crystalline phase melts (cf. FIG. 6).
    These thermomechanical properties indicate, as for Examples 5 and 6, that the grafting onto PA11 of the crosslinking agent according to the invention does indeed lead to a grafting on the surface and to the core of the PA11 particles suitable for the selective laser sintering process. .
    权利要求:
    Claims (18)
    [1" id="c-fr-0001]
    1. Powder of spherical particles of a polyamide (I) functionalized by Rt crosslinking functions making it crosslinkable, characterized in that said Rt crosslinking functions are present on the surface and in the mass of said particles and in that said particles of crosslinkable polyamide (I) have an average diameter d50 belonging to the range from 20 to 100 microns.
    [2" id="c-fr-0002]
    2. Powder of spherical particles of crosslinkable polyamide (I) according to claim 1, characterized in that the mean diameters d90 and d10 of said particles of crosslinkable polyamide (I) are such that (d90-dl0) belongs to the range from 10 at 80 microns, preferably 20 to 60 microns.
    [3" id="c-fr-0003]
    3. Powder of spherical particles of crosslinkable polyamide (I) according to claim 1 or claim 2, characterized in that the polyamide is a semi-crystalline aliphatic or semi-aromatic polyamide, preferably aliphatic.
    [4" id="c-fr-0004]
    4. Powder of spherical particles of crosslinkable polyamide (I) according to any one of claims 1 to 3, characterized in that the polyamide is chosen from PA 6, PA 6.6, PA 10.10, PA 10.12, PA 11 and PA 12.
    [5" id="c-fr-0005]
    5. Powder of spherical particles of crosslinkable polyamide (I) according to any one of claims 1 to 4, characterized in that the crosslinking functions Rt are chosen from the alkoxysilane, chlorosilane and acyloxysilane groups, and are preferably alkoxysilane groups .
    [6" id="c-fr-0006]
    6. Powder of spherical particles of crosslinkable polyamide (I) according to any one of claims 1 to 5, characterized in that the crosslinking functions Rt are introduced by grafting onto a polyamide (Π).
    [7" id="c-fr-0007]
    7, Powder of spherical particles of crosslinkable polyamide (I) according to claim 6, characterized in that the Rt crosslinking functions are provided by direct grafting on amine and / or carboxyl and / or amide functions of the polyamide (II), called reactive functions Rr, of a crosslinking agent (III) of formula:
    Rg-Rl-SI (R2) 3-a (R3) a (III) in which:
    - a = 0, 1 or 2,
    - Rg is a grafting function able to react with Rr,
    - RI is a divalent hydrocarbon group or a covalent bond directly connecting Si to Rg,
    R2 is an alkoxy or acyl group or represents a halogen, the R2 groups being identical or different when a = 0 or 1,
    - R3 is an alkyl group, the R3 groups being identical or different when a = 2.
    [8" id="c-fr-0008]
    8, Powder of spherical particles of crosslinkable polyamide (I) according to claim 7, characterized in that the grafting function Rg of the crosslinking agent (III) comprises at least one group chosen from:
    the amino group -NH2, the groups having ethylenic unsaturation, preferably the vinyl, allyl and methacryloyl groups, the epoxy groups, being preferably chosen from the glycidyl, glycidoxy and oxiranyl groups, the thiol function -SH, the atoms of halogen, preferably chlorine, the isocyanate group -N = CO, and the acylurea group -CO-NH-CO-NH 2 or alkylurea R-NH-CO-NH 2 with R representing a divalent hydrocarbon group.
    [9" id="c-fr-0009]
    9, Powder of spherical particles of crosslinkable polyamide (I) according to claim 7 or 8, characterized in that the crosslinking agent (III) is such that a = 0, RI is a divalent hydrocarbon group, preferably a propylene group , R2 is an alkoxy group, preferably methoxy or ethoxy, and Rg is an epoxy group, and preferably a glycidoxy group.
    [10" id="c-fr-0010]
    10. Powder of spherical particles of crosslinkable polyamide (I) according to any one of claims 1 to 9, characterized in that the crosslinkable polyamide (I) has a rate of crosslinking functions Rt belonging to the range going from 0.3 to 9% by weight, preferably from 1 to 5% by weight, relative to the total weight of the crosslinkable polyamide.
    [11" id="c-fr-0011]
    11. Method for preparing a powder of crosslinkable polyamide particles (I) according to any one of claims 1 to 10, characterized in that it comprises the following steps:
    a) Having a powder of spherical particles of a polyamide (II), said particles having an average diameter d50 belonging to the range going from 20 to 100 microns,
    b) Having a crosslinking agent (III) comprising, on the one hand, at least one Rt crosslinking function, and, on the other hand, at least one Rg grafting function capable of reacting on the amine and / or carboxyl and / or amide of polyamide (II), called reactive functions
    Rr,
    c) Mix the powder of spherical polyamide particles (II) with the crosslinking agent (III) to obtain a mixture (Π + ΙΠ),
    d) Heating the mixture (II + III) from step c) to a temperature Tl belonging to the range from the glass transition temperature of the polyamide (II) Tg C n) + 5 ° C to the transition temperature glassy polyamide (II) Tg ( n) + 70 ° C if Tg (n) + 70 ° C <Tcristqi) - 35 ° C or belonging to the range from Tg C n) + 5 ° C to the crystallization temperature polyamide (II) Tcrist (n) - 35 ° C if Tg {î i) + 70 ° C>
    Tcrist (n) - 35 ° C, to obtain a powder of spherical polyamide particles impregnated with crosslinking agent (IV), and
    e) Heating the polyamide powder impregnated with crosslinking agent (IV) to a temperature T2 higher than T1 and lower than the crystallization temperature Tcrist (n) of the polyamide (II), to obtain a crosslinkable polyamide powder (I) .
    [12" id="c-fr-0012]
    12. Method for preparing a powder of spherical particles of crosslinkable polyamide (I) according to claim 11, characterized in that the crosslinking agent (III) has the following formula:
    Rg-Rl-Si (R2) 3 -a (R3) a (III) in which:
    - a = 0.1 or 2,
    - Rg is a grafting function capable of reacting with the reactive functions Rr of the polyamide (II),
    - RI is a divalent hydrocarbon group or a covalent bond directly connecting Si to Rg,
    R2 is an alkoxy or acyl group or a halogen, the R2 groups being identical or different when a = 0 or 1,
    - R3 is an alkyl group, preferably a C1-C6 alkyl group, the R3 groups being identical or different when a = 2.
    [13" id="c-fr-0013]
    13. A method of preparing a powder of spherical particles of crosslinkable polyamide (I) according to claim 11 or 12, characterized in that the mixing in step c) is carried out with an amount of crosslinking agent (III) belonging to the range from 1 to 10% by weight, preferably from 3 to 8% by weight, and better still from 4 to 6% by weight, relative to the total weight of crosslinking agent (III) and of polyamide (II).
    [14" id="c-fr-0014]
    14. Use of a powder of spherical particles of crosslinkable polyamide (I) according to any one of claims 1 to 10 for the preparation of intermediate articles by the technique of selective laser sintering.
    [15" id="c-fr-0015]
    15. A method of preparing an intermediate article from a powder of spherical particles of crosslinkable polyamide (I) according to any one of claims 1 to 10, by the technique of selective laser sintering.
    [16" id="c-fr-0016]
    16. Method for preparing an article comprising:
    i. forming an intermediate article by the selective laser sintering technique from a powder of spherical particles of crosslinkable polyamide (I) according to the method of claim 15, and s ii. crosslinking at least part of the crosslinkable functions Rt of said crosslinkable polyamide (I) of the intermediate article.
    [17" id="c-fr-0017]
    17. The method of claim 16, characterized in that the crosslinking is carried out by hydrolysis, in particular with ambient air.
    [18" id="c-fr-0018]
    18. An article formed from a powder of spherical particles of crosslinkable polyamide (I) according to the method of claim 16 or 17.
    1/4
    Abundance Abundance
    0.28
    0.26
    0.24
    0.22
    0.20
    0.18
    0.16
    0.14
    0.12
    0.10
    0.08
    0.06
    0.04
    0.02
    0.00
    -0.02
    -0.04
    -0.06
    Number of waves (cm-1)
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    同族专利:
    公开号 | 公开日
    CN110099945A|2019-08-06|
    EP3559086B1|2022-02-09|
    KR20190099460A|2019-08-27|
    US20190375952A1|2019-12-12|
    JP2020514457A|2020-05-21|
    US11236242B2|2022-02-01|
    EP3559086A1|2019-10-30|
    FR3061182B1|2019-05-31|
    WO2018115767A1|2018-06-28|
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    法律状态:
    2017-10-24| PLFP| Fee payment|Year of fee payment: 2 |
    2018-06-29| PLSC| Publication of the preliminary search report|Effective date: 20180629 |
    2019-12-30| PLFP| Fee payment|Year of fee payment: 4 |
    2020-12-29| PLFP| Fee payment|Year of fee payment: 5 |
    2021-02-05| CD| Change of name or company name|Owner name: SETUP PERFORMANCE SAS, FR Effective date: 20201229 |
    2021-12-27| PLFP| Fee payment|Year of fee payment: 6 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1663160|2016-12-22|
    FR1663160A|FR3061182B1|2016-12-22|2016-12-22|SPHERIC PARTICLE POWDER OF CROSSLINKABLE POLYAMIDE, PROCESS FOR PREPARATION AND USE WITH SELECTIVE LASER SINTERING TECHNOLOGY|FR1663160A| FR3061182B1|2016-12-22|2016-12-22|SPHERIC PARTICLE POWDER OF CROSSLINKABLE POLYAMIDE, PROCESS FOR PREPARATION AND USE WITH SELECTIVE LASER SINTERING TECHNOLOGY|
    US16/472,318| US11236242B2|2016-12-22|2017-12-21|Powder of spherical crosslinkable polyamide particles, preparation process and use with the selective laser sintering technique|
    KR1020197020791A| KR20190099460A|2016-12-22|2017-12-21|Spherical Crosslinkable Polyamide Particle Powder, Manufacturing Method and Uses Using Selective Laser Sintering Technology|
    EP17832528.8A| EP3559086B1|2016-12-22|2017-12-21|Powder of spherical crosslinkable polyamide particles, preparation process and use with the selective laser sintering technique|
    PCT/FR2017/053776| WO2018115767A1|2016-12-22|2017-12-21|Powder of spherical crosslinkable polyamide particles, preparation process and use with the selective laser sintering technique|
    CN201780079481.1A| CN110099945A|2016-12-22|2017-12-21|Powder, preparation method and the purposes using Selective Laser Sintering of cross linkable polyamide spheroidal particle|
    JP2019534672A| JP2020514457A|2016-12-22|2017-12-21|Powders of spherical, crosslinkable polyamide particles, a process for their production and their use in selective laser sintering techniques|
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