• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The object of the invention is a drinking-boxwith-straw and a method for manufacturing it. Drinking-box-with-straw (1) comprises a box body (2), a drinking straw and a drinking straw protector (4), and all the components of the drinking-box-with-straw (1) are of recyclable material, and all the components of the drinking-box-with-straw (1) belong to the same category of recyclable materials. The box body (2), drinking straw and the drinking straw protector (4) are permanently joined together.
    公开号:FI20185726A1
    申请号:FI20185726
    申请日:2018-08-30
    公开日:2019-09-13
    发明作者:Mika Salomäki；Jutta Vepsäläinen
    申请人:Her Majestys Drinking Box Oy；
    IPC主号:
    专利说明:

    DRINKING-BOX-WITH-STRAW AND A METHOD FOR MANUFACTURING IT
    The object of the present invention is a drinking-box-withstraw as defined in the preamble of claim 1 and a method as 5 defined in the preamble of claim 9 for manufacturing the drinking-box-with-straw .
    The drinking-box-with-straw according to the invention and also the method for making it, which are hereinafter re10 ferred to as the solution according to the invention, is a sustainable, environmentally-friendly, green-technology solution of the food industry.
    20185726 prh 30 -08- 2018
    Disposable drinking boxes are also known with other names, 15 like carton or drink pack. Nowadays disposable drinkingboxe-with-straw comprises, almost without exception, a small plastic drinking straw, which is hygienically bagged in a plastic bag, which is fastened against the drinking box by gluing. In some applications, the membrane, or bar20 rier layer, of the straw aperture in the drinking box is punctured with the drinking straw so that the straw can be put inside the drinking box. In some other solutions, a protective sticker is removed from on top of the straw aperture. In some applications, a telescopic straw, generally 25 comprised of two parts, is used, or a straw bent into a Ushape, but in these solutions also the straw is generally glued, together with the protective bag, into attachment with the drinking box. It is also important that the barrier layer, which normally in long life products is an alumi30 num-plastic-layer, is sealing the beverage all over in the package hermitically and airtightly.
    20185726 prh 30 -08- 2018
    Patent specification JP 2011126577 A discloses one drinking-box-with-straw solution wherein a plastic drinking straw bent into a U-shape is packed inside a plastic wrapper, which plastic wrapper is glued into attachment with 5 the side of the drinking box.
    The biggest problem in the drinking-boxes-with-straws used nowadays is their environmental hazards. The box itself is generally recyclable coated board, but the straw and the 10 protective wrapping of the straw are plastic, and the protective sticker of the straw aperture is plastic or aluminium foil. Plastics are one of the greatest environmental hazards in the world. Plastics degrade extremely slowly in nature. The polymer chains contained in plastics are broken 15 up in particular by the effect of UV radiation and oxygen, and when they decompose the plastics degrade into smaller pieces, into microplastics (particles of sometimes less than 1.6 pm in size), which find their way into the ecosystem and also into people's organ systems. The plastic aban20 doned in the sea and in the environment already has a considerable detrimental impact on fauna and flora. Especially when in water, a transparent plastic straw misleadingly resembles a creature of prey, a fish or worm, and e.g. plastics have been found in the stomachs of dead aquatic birds, 25 the birds having eaten them thinking them to be food.
    Aquatic animals, such as fish and turtles, have died after becoming entangled with plastic waste in the sea. It has been estimated that there is plastic in the organ systems of every fish living in the sea. The problem has been pub30 licized and many well-known bodies have campaigned against disposable plastics. In the United Kingdom, for example, the Palace has banned disposable plastic drinking straws from the royal estates. In recent years, public authorities and national governments have taken a strong stand on environmental and climate problems; as, for example, in the 2015 Paris Agreement on climate change, planned EU direc5 fives against disposable plastic packing materials and also in environmental programs published by the governments of many countries.
    20185726 prh 30 -08- 2018
    Another problem is that recyclability is awkward. Drinking 10 boxes have parts that during use are detached to be separate from the drinking box. First the straw with its protective bag is detached from the drinking box, after which the straw is taken out of the protective wrapping. After this, in some applications, a protective sticker is torn 15 away from the aperture for the straw. Altogether, one drinking-box-with-straw is therefore formed from the following parts that are separate from each other: a box body (coated board), a protective bag (soft plastic) for the straw, a straw (soft plastic), a protective sticker (alu20 minium) for the straw aperture. Four different parts and three different materials for recycling. In a normal situation, all these are disposed of as unsorted rubbish or, alarmingly, at least the smaller parts remain in the natural environment.
    Another problem is the complexity of the industrial manufacture of drinking-boxes-with-straws. The plastic straw itself and its protective bag are manufactured in a different location than the drinking boxes themselves. The straw 30 and protective bag are produced for a drinking-box-withstraw factory and fastened to the prefilled drinking-boxwith-straw, generally in the final phase of the manufactur4
    20185726 prh 30 -08- 2018 ing process, with a separate apparatus. The arrangement presented above increases the production costs of a drinking-box-with-straw and makes the manufacturing process complicated to manage, and additionally involves external bod5 ies, such as subcontractors, in the manufacturing process, which in turn raises the risk level for a continuous production process.
    Patent publication WO9602437 Al discloses one drinking-box10 with-straw solution which comprise internal straw component and external straw component. This invention is meant for solving the problems of long straw in manufacturing and use of the drink pack. This invention does not solve ecological problems, like plastic littering or recyclability nor the 15 components are fastened to each other's after use.
    Yet one big problem of present commercial drink boxes has poor convenience and usability. It is quite common that the straw back has loosen and lost from the drink box side. It 20 is almost impossible to unpack the straw from the protective bag with one hand, so you need to two hands for that purpose and you must let go for the drink box. You have to think where to put the detached protective bag and take care that the straw does not loose from the pack after use. 25 Also, if you don't finish the beverage at one time, there is no way to re-close the package and beverage spills from the straw when you are moving.
    The purpose of the present invention is to eliminate the 30 aforementioned drawbacks and to provide a sustainable, inexpensive, easy to use and environmentally-f riendly solution for drinking-boxes-with-straws .
    The drinking-box-with-straw according to the invention is characterized by what is disclosed in the characterization part of claim 1. Correspondingly, the manufacturing method 5 according to the invention is characterized by what is disclosed in the characterization part of claim 9. Other embodiments of the invention are characterized by what is disclosed in the other claims.
    The drinking-box-with-straw according to the invention comprises a box body, a drinking straw and a drinking straw protector. All the components of the drinking-box-withstraw; the box body, drinking straw and drinking straw protector, are of recyclable material and all the components 15 of the drinking-box-with-straw belong to the same category of recyclable materials. The drinking straw of the drinking-box-with-straw is formed from an internal straw component inside the box body and from an external straw component that is outside the box body. Preferably the internal 20 straw component is fabricated from the same material as the box body. All components of the drinking-box-with-straw are permanently joined together and remain joined together during and after the use of the drinking-box-with-straw.
    20185726 prh 30 -08- 2018
    The drinking-box-with-straw according to the invention can be used e.g. in juice packages, milk packages, drinking yoghurt packages and in other drinkable foodstuff packages.
    The purpose, and the biggest advantage, of the solution ac30 cording to the invention is to disclose a sustainable, easily recyclable and environmentally-friendly drinking-boxwith-straw and a method for manufacturing the box. One ad6
    20185726 prh 30 -08- 2018 vantage, among others, is therefore the environmental friendliness of the drinking-box-with-straw, because it does not include disposable plastic parts. Another advantage also is that no unconnected parts detach from the 5 drinking-box-with-straw during use, or after use, so it can be left for recycling in its entirety.
    In manufacturing point of view, the drinking-box-with-straw according to the invention supports present drinking box 10 production lines and processes with small modifications / add-ons. Thus e.g. the existing content protective barrier layer and aseptic packing process remain mainly as is.
    One further advantage of the solution according to the in15 vention is that one and the same recyclable manufacturing material is used in the solution for forming both the package and the straw components, in which case the whole drinking-box-with-straw can be manufactured in its entirety preferably in one location, without separately produced 20 components and subcontractors. The aforementioned simplifies the manufacturing process and lowers manufacturing costs .
    Yet another advantage of the solution according to the in25 vention is improved convenience and usability of the drinking-box-with-straw. The Straw protector is easy to open revealing the the external straw component, which punctures the barrier layer of the inlet aperture and the content is ready to use. The straw protector can also be re-closed if 30 the content is not finished at one use.
    In the following, the invention will be described in greater detail by the aid of some embodiments and by referring to the attached simplified drawings, wherein
    20185726 prh 30 -08- 2018
    5Fig .1presents one partially sectioned drinking-boxwith-straw according to the invention, as viewed obliquely from above and from the side and without the external straw component,10Fig .2presents another partially sectioned drinkingbox-with-straw according to the invention, as viewed obliquely from above and from the side and without the external straw component,15Fig .3presents one drinking-box-with-straw according to the invention, as viewed obliquely from above and from the side, when unopened, Fig .4presents one sectioned drinking-box-with-straw according to the invention, as viewed from the side, when unopened,20Fig .5presents one partially sectioned drinking-boxwith-straw according to the invention, as viewed obliquely from above and from the side, when opened,25Fig .6presents one sectioned drinking-box-with-straw according to the invention, as viewed from the side, when opened, Fig .7presents another external straw component fastening method according to the invention, as viewed sectioned and from the side, and
    20185726 prh 30 -08- 2018
    Fig. 8 presents an example of a web of sequential drinking box blanks with fastened internal straw component, as viewed obliquely from above and from the side.
    Fig. 1 presents one partially sectioned drinking-box-withstraw 1 according to the invention, as viewed obliquely from above and from the side and without the external straw part. To one inner wall of the box body 2 is fastened an internal straw component 3a, hereinafter referred to as an 10 internal straw 3a, of the drinking-box-with-straw 1. This internal straw 3a is preferably fabricated from the same material as the box body 2. Preferably the material is recyclable board, coated on two sides, which withstands liquids without the board getting wet on the inside of the 15 coatings. The internal straw 3a is preferably manufactured from straight board sheet, coated on two sides and by shaping an elongated blister in it.
    In the manufacturing phase of the box body 2, the internal straw 3a that is manufactured from board sheet is fastened 20 to one inner wall of the box body 2, e.g. by gluing or heat sealing the straight sections on both sides of the elongated blister of the internal straw 3a to the inner wall of the box body 2, in such a way that the bottom edge of the board sheet does not quite extend to the base 2a forming 25 the box body 2. When it is fastened to the inside wall of the box body 2, the elongated blister of the internal straw 3a forms an unbroken liquid channel from the base 2a of the box body 2 to the top part of the box body 2. The liquid channel thus runs on the structure of the wall of the box 30 body 2.
    20185726 prh 30 -08- 2018
    The elongated blister can also be formed into an almost circular shape as viewed in cross-section, in which case the liquid channel being formed is in cross-sectional shape almost the round shape of a conventional straw. The coated 5 board sheet comprising an elongated blister can also be fastened to the box body 2 in such a way that the flat fastening sections on the sides of the elongated blister are fastened to the inner walls of the box body 2 that are one beside another, in which case a liquid channel forms in one 10 corner that is formed by the inner walls of the box body 2.
    Fig. 2 presents another partially sectioned drinking-boxwith-straw 1 according to the invention, as viewed obliquely from above and from the side and without the external straw component. In this embodiment the internal straw 3a 15 is prefabricated from board coated on two sides into a straw-like shape and the internal straw 3a is fastened, e.g. by gluing, in the manufacturing phase of the box body to an inner wall of the box body 2 in such a way that the bottom edge of the board sheet does not quite extend to the base 2a forming the box body 2. When it is fastened to the inside wall of the box body 2, the internal straw 3a forms an unbroken liquid channel from the base 2a of the box body to the top part of the box body 2.
    In Figs. 1 and 2, the distance of the bottom part of the internal straw 3a and the base 2a of the box body 2 from each other is preferably 1-2 millimeters, in which case the liquid has free passage into the liquid channel forming the internal straw 3a and the liquid is suckable from inside 30 the box body 2 until almost the end.
    Figs. 3 and 4 present one unopened drinking-box-with-straw 1 according to the invention. The drinking box 1 is sealed according to existing technology where the box body 2 is fully covered inside with the barrier layer 2c, which nor5 mally comprise an aluminum foil layer. Also, the inlet aperture 2b in the box body 2 is sealed with this barrier layer 2c. The barrier layer 2c provides aseptic hermetic conditions for the drinking box content.
    The drinking straw comprises a part of the straw remaining on the inside of the box body 2, i.e. an internal straw 3a, and also a component of the straw remaining outside the box body 2, i.e. an external straw component 3b, hereinafter referred to as an external straw 3b, as well as a suction 15 aperture 3c, from where the liquid 5 is sucked inside the drinking straw.
    20185726 prh 30 -08- 2018
    The external straw 3b, is against the outer surface of the box body 2 and one end of the external straw 3b has a sharp 20 tip, so it may easily penetrate the barrier layer 2c in the inlet aperture 2b. The external straw 3b is fully covered hygienically with a drinking straw protector 4. The gluing 4c of the drinking straw protector 4 is suitably tight so that it keeps the external straw 3b well against the box 25 body 2, but the drinking straw protector 4 is also fairly easily openable with the fingers when the external straw 3b is taken out by pulling from the gripping tag 4b belonging to the drinking straw protector 4. One end of the drinking straw protector 4 is a fixed end 4a, from which the drink30 ing straw protector 4 is glued firmly to the box body 2. In this example the fixed end 4a is located at the top of one side wall of the box body 2.
    Figs. 5 and 6 present one opened drinking-box-with-straw according to the invention. The drinking straw protector 4 has been torn open by pulling from the gripping tag 4b. The 5 drinking straw protector 4 remains firmly and permanently fastened to the box body 2 at the fixed end 4a of the drinking straw protector. While opening the drinking straw protector 4, the external straw 3b is bending upwards and when pushing the sharp tip of the external straw 3b towards 10 the inlet aperture 2b, the external straw 3b punctures the sealing barrier layer 2c and penetrates firmly inside the internal straw 3a. Joined internal straw 3a and external straw 3b forms uniform and continuous drinking straw from the drinking box base 2a to the upper end of the external 15 straw 3b. The connection of the internal straw 3a and the external straw 3b is substantially airtight. A liquid 5 can be sucked/drunk by means of the drinking straw formed by the internal straw 3a and external straw 3b.
    20185726 prh 30 -08- 2018
    The external straw 3b is fastened, e.g. glued, between its ends firmly and permanently to the drinking straw protector 4 to ensure it won't detach from the straw protector 4 before, during or after the use of the drinking-box-withstraw 1. The fastening point in the figure is marked as 4d.
    Preferably the straw protector 4 material is so strong that it is difficult to tear off.
    Fig. 7 presents another external straw component fastening method according to the invention, as viewed sectioned and 30 from the side.
    Instead of fastening the external straw 3b to the straw protector 4, the external straw 3b may also be permanently fastened between its ends to the box body 2 with a fastening piece 4e, which is partly fastened to the box body 2 and partly fastened to the external straw 3b. However, the fastening piece 4e allows the external straw 3b flexible 5 moving when bending the external straw 3b upwards, puncturing the barrier layer 2c of the inlet aperture 2b and joining the external straw 3b to the internal straw 3a.
    The drinking-box-with-straw 1 is constructed so, that not a 10 single part has been detached from the used drinking-boxwith-straw 1 and all the parts permanently fastened to the drinking-box-with-straw 1 are of a material that is recyclable in the same manner, so the used drinking-box-withstraw 1 can be placed in its entirety into a recycling re15 ceptacle for one material, such as e.g. for beverage packages .
    20185726 prh 30 -08- 2018
    The drinking-box-with-straw 1 is re-closable; the external straw 3b can easily be lifted off from the inlet aperture 20 2b, placed against the box body 2 and the straw protector 4 can be re-attach on the box body 2 and on the external straw 3b. The re-attached straw protector 4 prevents drinking-box-with-straw 1 liquid content spilling.
    Fig. 8 presents an example of a web 7 of sequential drinking box blanks la with fastened internal straw component 3a, as viewed obliquely from above and from the side. In the manufacturing phase, the web 7 is rolled out from the big roll containing several sequential blanks la of drink30 ing boxes 1. The blanks la are separated from each other by cutting along the lines 5. The blanks la are preferably impermeable cardboard/carton material layered inside with aluminum barrier layer 2c. The web 7 has been scored with creases 6 from which, later in the process, the drinking box 1 will be formed. Each blank la has the inlet aperture 2b, which in this figure projection, is under the barrier 5 layer 2c. While the web 7 is moving to the direction illustrated with the arrow, the internal straw component 3a is fastened to each blank la. The internal straw component 3a is formed from a rectangular blank and these rectangular blanks are rolled out fast speed from a separate roll, af10 ter which the blanks are cut, formed to the internal straw components 3a form with the liquid channel and fastened by heat sealing or clueing to the blanks la. Alternative method is to use pre-cut and pre-formed internal straw components 3a to be fastened to the blanks la. Because of the 15 clarity, the apparatus accomplishing the phases mentioned above is not illustrated in the picture. In the next phase, the web 7 with the fastened internal straw components 3a can be e.g. sterilized by a sterilization liquid, rinsed with water and dried for example by scraping or by warm air 20 blow avoiding damaging the fastened internal straw components 3a.
    20185726 prh 30 -08- 2018
    It is obvious to the person skilled in the art that different embodiments of the invention are not limited to the ex25 amples described above, but that they may be varied within the scope of the claims presented below. What is essential is that the drinking-box-with-straw according to the invention is an environmentally-friendly and easily recyclable package. Thus, for example, the shapes and fastenings of 30 the drinking-box-with-straw or drinking straws can be different to what is described in the embodiments. Furthermore, the internal liquid channel of the box body of the drinking-box-with-straw can be integrated inside the box structure .
    20185726 prh 30 -08- 2018
    It is also obvious to the person skilled in the art that 5 the drinking-box-with-straw according to the invention can also be made from another recyclable material than coated board. The drinking-box-with-st raw can be made e.g. from environmentally-friendly, fully-recyclable plastic material. Additionally, the drinking straw and box body can be of 10 a different material or there is only an external drinking straw, but no liquid channel inside; the main issue is, however, that all the components belong to the same category of recyclable material and there are no detachable parts .
    It is also obvious to the person skilled in the art that the manufacturing process of the drinking-box-with-straw includes several process phases, like package material manufacturing and printing, drinking box sterilization, drink20 ing box filling, drinking box forming, aseptic drinking box closing and sealing with a barrier layer, etc., but this document describes only the description of substantial phases of the invention. Also, in the manufacturing phase, the drinking boxes may be formed from cardboard sheets in25 stead of from the cardboard roll and moving web.
    权利要求:
    Claims (18)
    [1] 1. Drinking-box-with-straw, which comprises a box body (2), a drinking straw and a drinking straw protector (4), and 5 all the components of the drinking-box-with-straw (1) are of recyclable material, and all the components of the drinking-box-with-straw (1) belong to the same category of recyclable materials, characterized in that the box body (2), drinking straw and the drinking straw protector (4) 10 are permanently joined together.
    [2] 2. Drinking-box-with-straw according to claim 1, characterized in that the drinking-box-with-straw (1) comprises an internal straw component (3a) inside the box body (2) and 15 an external straw component (3b) that is outside the box body (2).
    [3] 3. Drinking-box-with-straw according to claim 1 or 2, characterized in that the external straw component (3b) is per20 manently joined to a component of the drinking-box-withstraw (1) at a fastening point (4d) between the ends of the external straw component (3b).
    20185726 prh 30 -08- 2018
    [4] 4. Drinking-box-with-straw according to claim 1, 2 or 3,
    25 characterized in that the internal straw component (3a) is the same material as the box body (2).
    [5] 5. Drinking-box-with-straw according to any of the preceding claims, characterized in that the internal straw compo30 nent (3a) of the drinking-box-with-straw (1) is fastened into one or two inner walls of the drinking-box-with-straw (1) ·
    [6] 6. Drinking-box-with-straw according to any of the preceding claims, characterized in that the unopened drinkingbox-with-straw (1) is sealed in an airtight manner by a
    5 barrier layer (2c), which is covering all inner surfaces of the box body (2).
    [7] 7. Drinking-box-with-straw according to any of the preceding claims, characterized in that the drinking straw pro-
    10 tector (4) is arranged to keep and seal the external straw component (3b) against the outer surface of the box body (2), and in that the drinking straw protector (4) is firmly fastened at its fixed end (4a) to the box body (2), and in that the drinking straw protector (4) has a gripping tag 15 (4b), by means of which the drinking straw protector (4) is partially opened from the outer surface of the drinkingbox-with-straw (1) for releasing the external straw component (3b) from the outer surface of the drinking-box-withstraw (1), and in that the external straw component (3b) is 20 firmly fastened between its ends to the drinking straw protector (4 ) .
    20185726 prh 30 -08- 2018
    [8] 8. Drinking-box-with-straw according to any of the preceding claims, characterized in that one end of the external 25 straw component (3b), has a sharp tip enabling the external straw component (3b) to puncture the barrier layer (2c) of the inlet aperture (2b) , and in that the meeting ends of the external straw component (3b) and the internal straw component (3a) arranged to form substantially airtight con30 nection when connected within each other.
    [9] 9. Method for manufacturing a drinking-box-with-straw, which drinking-box-with-straw (1) comprises a box body (2), a drinking straw and a drinking straw protector (4), and the components of the drinking-box-with-straw (1) are fab5 ricated from materials that belong to the same category of recyclable material, characterized in that all the components of the drinking-box-with-straw (1) are permanently joined together in the manufacturing phase.
    [10] 10 10. Method according to claim 9, characterized in that all inner surfaces of the box body (2) are covered in an airtight manner by a barrier layer (2c).
    [11] 11. Method according to claim 9 or 10, characterized in 15 that the drinking straw of the drinking-box-with-straw (1) is formed from an internal straw component (3a) inside the box body (2) and from an external straw component (3b) that is outside the box body (2).
    20185726 prh 30 -08- 2018
    20
    [12] 12. Method according to claim 9, 10 or 11, characterized in that the internal straw component (3a) of the drinking-boxwith-straw (1) is formed from a shapeable sheet-like piece having a height that is smaller than the height of the internal space of the drinking-box-with-straw (1), and in 25 which sheet-like piece a vertical liquid channel is formed, and on both sides of said liquid channel flat sheet-like fastening surfaces are left, from which sheet-like fastening surfaces the internal straw component (3a) is fastened into one or two inner walls of the box body (2) in 30 the manufacturing phase of the box body (2).
    [13] 13. Method according to any of claims 9-11, characterized in that the prefabricated internal straw component (3a) of the drinking-box-with-straw (1) is fastened into one or two inner walls of the box body (2) in the manufacturing phase
    5 of the box body (2).
    [14] 14. Method according to any of claims 9-13, characterized in that the external straw component (3b) is placed on the outer surface of the box body (2) and covered with a drink-
    10 ing straw protector (4).
    [15] 15. Method according to any of claims 9-14, characterized in that the external straw component (3b) is firmly fastened between its ends to the drinking straw protector (4),
    15 and in that the drinking straw protector (4) is firmly fastened to the box body (2) at its fixed end (4a).
    [16] 16. Method according to any of claims 9-14, characterized in that the external straw component (3b) is firmly and
    [17] 20 flexibly fastened between its ends to the box body (2) with a fastening piece (4e), and in that the drinking straw protector (4) is firmly fastened to the box body (2) at its fixed end (4a).
    20185726 prh 30 -08- 2018
    [18] 25 17. Method according to any of claims 9-16, characterized in that in the manufacturing phase the internal straw components (3a) are fastened to the blanks (la) of the box body (2) on the moving web (7).
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