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  • 专利说明
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    • 专利摘要:
    Liquid mixing device with electronic control of high regulation dynamics and method of operation. The present invention relates to a liquid mixing device that has an electronic control and regulation system, in charge of receiving the parameters consigned with respect to the liquid that is expected to be supplied by the tap or supply means to which it is connected. said device and that acts on the means of regulation of the different liquid feed lines to be mixed to achieve said parameters, which has a high measurement and actuation dynamics thanks to measurement sections with ultrasonic transducers and proportional electrovalves and a configuration and geometry of said measurement sections that allows to have a multitude of reliable measurements per second. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2735648A1
    申请号:ES201830599
    申请日:2018-06-19
    公开日:2019-12-19
    发明作者:Arranz Isaac Salas；Larroche Rafael Bello
    申请人:Sedal S L U；
    IPC主号:
    专利说明:

    [0001]
    [0002]
    [0003]
    [0004] The present invention relates to a liquid mixing device that has an electronic control and regulation system, in charge of receiving the parameters consigned with respect to the liquid that is expected to be supplied by the tap or supply means to which it is connected. said device and acting on the means of regulation of the different liquid feed lines to be mixed to achieve said parameters.
    [0005]
    [0006] Background of the invention
    [0007]
    [0008] Within the use of the liquid mixture, the most widespread and known application is framed in the field of sanitary water supply. The traditional mixture of hot and cold water has usually been carried out by means of a mechanical system of direct and manual operation on one or several control levers of a tap, so that the user can vary the quantity and temperature of the mixed water that is supplied by The tap spout.
    [0009]
    [0010] These manual systems, of clear limitations in obtaining comfort of the water supplied throughout the time of use, as well as in the prevention of possible risks associated with the supply of water at a certain temperature, although they have a manual regulation set by the user and remain in said position, in which the desired temperature and flow parameters of the water supplied are obtained at first, the possible variations of the supply conditions of the different lines, either temperature and / or pressure of each of these, they would affect the temperature and flow rate of the mixture supplied without modifying said manual regulation means.
    [0011]
    [0012] Extreme conditions such as the breaking or cutting of a supply line can occur, with the consequent sudden interruption of the supply of the corresponding supply line, having the water flow in a very short time mixed at a desired comfort temperature to exclusively have water from the uninterrupted supply line, be it cold water or hot water. The consequences for the user are evident, being able to produce thermal shock and severe burns.
    [0013]
    [0014] To improve in sanitary applications the stability of the mixed water supply against variations in the conditions of water supply in the cold and hot water supply lines, mainly pressure and temperature variations, mixing devices are known in the state of the art of water with an electronic control system that usually uses the information collected by one or more sensors located along the hydraulic installation, usually in the supply lines and / or the mixing chamber, to regulate the mixture to be supplied by means of one or more actuators, where said actuators vary and adjust the flow of cold water and hot water that is supplied from each supply line to the mixture.
    [0015]
    [0016] The set of sensors that collect the information in the electronic control systems of the known mixing devices, according to the type and technology used, such as for example turbines generating magnetic fields, propellers and mechanical turbines or volumetric mechanical flowmeters, usually require a prudential time for the correct calculation of the parameter being measured, where said calculation time may even vary within the valid measuring range of the sensor, since the frequency of the signals that allow to determine the fluid flow rate is normally directly proportional to the flow rate circulating. For example, in the regulation at low flows, changes in flows derived from variations in the pressure conditions of the feed lines are determined with a significant delay that prevents a reaction of the regulation elements sufficiently fast that avoids the comfort problems caused for the changes in the indicated conditions of supply.
    [0017]
    [0018] Another example of sensors that have a considerable time delay between the instantaneous real conditions of the parameter being measured and the availability of information relative to those real conditions, can be found in conventional temperature probes that incorporate calibrated or semiconductor resistors that vary their impedance with temperature, these temperature sensitive elements being encapsulated and, therefore, presenting a certain thermal impedance and inertia. This delay is in turn variable and dependent on the velocity of the fluid in the vicinity of the probe because the heat transfer from the medium to the probe is related to the convection coefficient, which can vary significantly again with the velocity of the fluid in the vicinity of the probe. The temporary delay between the conditions of the fluid at a given time and the moment in which those conditions are reflected in the measurement of the probe affect the possible speed of regulation of the means of regulation in transitory situations of said conditions and in the consequences derived from said delay, such as a mixture whose temperature does not match the setpoint temperature.
    [0019]
    [0020] There are multiple technical embodiments commonly used as means of regulation, that is, different types of actuators that perform the variation and adjustment of the flow rate value of each supply line. The intrinsic characteristics of the different technologies used, as well as the specific execution of their implementation in each specific application also influence the ability of the actuators to react and adjust their status to setpoint changes sent from the control more or less quickly, this It is their dynamic response capacity. They are usually used for example electric motors with and without position monitoring, such as stepper motors and servomotors, which usually act directly or through reducers on mechanical flow passage keys of different types. The inertia of its masses, the friction of its different elements, the limitations of available torque in executions with space or power limitations etc. they are limiting aspects in those applications that require high dynamic response capacity to satisfactorily regulate the flow. There are also other types of actuators, such as proportional solenoid valves commanded, for example, by pulse width modulation which, in certain applications, in some special executions and with suitable control electronics, offer dynamic responses significantly higher than those of the aforementioned motors , being also competitive in terms of electricity consumption and space necessary for its realization.
    [0021]
    [0022] It is also known in the state of the art the use of ultrasound transducers to determine the instantaneous average speed, as well as the instantaneous average temperature of a known fluid medium that circulates through a conduit of known geometry in which said transducers are located. ultrasound
    [0023] Description of the invention
    [0024]
    [0025] With the liquid mixing device with electronic control of high regulation dynamics and its method of operation according to the present invention, the aforementioned drawbacks are resolved, presenting other advantages that will be described herein.
    [0026]
    [0027] The present invention aims at the realization of a mixing device with electronic control system characterized by a high response dynamics in the regulation of the mixture against changes in the temperature and pressure characteristics of the liquids supplied. This is possible thanks to the almost instantaneous measurement of the flow and temperature values of said liquids supplied in each of the fluid supply lines and the regulation of the partial flow of each of them by means of high dynamic actuators that they vary and adjust the flow of each and every one of the liquids individually and in a coordinated manner to obtain and maintain the demanded conditions of mixed liquid, resulting from the passage through the device, according to the flow and temperature parameters set by the user or by the values preprogrammed by a CPU or similar systems of indication to the device of the characteristics of the mixed liquid to be supplied.
    [0028]
    [0029] For the determination of the instantaneous flow rate and the instantaneous average temperature of the fluids circulating through the different supply lines to the mixing device, the invention uses the principle of ultrasonic measurement, which allows a large number of measurements to be made in a short interval of time, being able to be of the order of up to several hundred hertz, and also being the number of measurements, unlike other principles of flow and temperature measurement, independent of the fluid velocity. This is an obvious advantage for a mixing device as the object of this invention since in this way it is possible to obtain every few milliseconds information from the transducers which, entered in the calculation algorithm, allows to have immediately and with a high cadence of the instantaneous flow and instantaneous temperature data necessary to feed the proportional solenoid regulation algorithm.
    [0030]
    [0031] The speed of propagation of a sound wave in a specific direction and direction in a liquid depends on several factors, including the liquid in which it propagates, for example fresh water, and the speed of the liquid in that direction and direction. The basic principle of operation of ultrasonic flowmeters is to measure the difference in time taken by a couple of sound pulses to travel a known distance in a known fluid in a conduit of known geometry, one of which propagates in favor of the flow and the other against the flow, this is in the same direction and opposite directions, and from these times determine by calculation the instantaneous velocity and the instantaneous average temperature of the fluid that crosses said conduit in the section where the measurement is made.
    [0032]
    [0033] The propagation speed of a sound wave in a fluid medium typically varies with the temperature at which the medium in which the wave propagates is. It may be the case that the liquid, as with fresh water in a liquid state, has its propagation speed increase as the temperature of the water increases, presenting a maximum, which in the example of fresh water is around 73 ° C, from which the propagation rate decreases as the temperature continues to rise until it reaches the boiling temperature. It follows that for a given temperature range of the liquid, the distance between the transducers known and from the data also known as the speed of propagation of the waves in that liquid, the temperature of said liquid cannot be determined univocally, since that there are two possible solutions, one that corresponds to a temperature lower than that of the maximum or inflection point of the temperature-speed curve, and another that corresponds to a temperature higher than that of said inflection point.
    [0034]
    [0035] Therefore, if liquid is flowing through one of the supply lines of the mixing device at a temperature that falls within said temperature range, it is impossible to determine uniquely by the principle of ultrasonic measurement exclusively the temperature of the liquid in that line. . This presents an obvious problem for liquid mixing systems, such as cold and hot water, in which typically the hot water supply temperature may exceed the inflection point of the speed-temperature curve at 73 ° C.
    [0036]
    [0037] In the present invention, advantageously, there is a mixing device with electronic control with two or more liquid supply lines to be mixed in which each of the supply lines has a section in which they place, at the less, two ultrasound transducers so that one acts as a sound wave emitter and the other as the receiver of the same, and vice versa, carrying out measures in favor of current, and against current.
    [0038]
    [0039] At a minimum, in those liquid supply lines in which the temperature of the liquid can be, by the characteristics of the supply, in the range of uncertainty mentioned above, the device, to discriminate the side of the velocity-temperature curve to which the measurement corresponds of determined speed through the principle of ultrasonic measurement and, therefore, to resolve in a unique way the temperature of the liquid, advantageously incorporates in the vicinity of the ultrasound transducers a second sensor based on another of the existing technologies and capable of determining univocally if the temperature of the liquid medium is above or below the maximum point of the propagation velocity curve with respect to the temperature of said liquid.
    [0040]
    [0041] This second auxiliary sensor has no practical utility as a primary element for the determination of the temperature of liquids in the supply lines of a device of high dynamic of regulation, due to the slowness that it presents in the measurement in comparison with the technology of measurement by ultrasound and the consequent negative effect it produces in said regulation dynamics. Only the control system will consult the data provided by this second auxiliary sensor in case of having a sound velocity propagation value of the sound ode obtained by the ultrasonic measurement system that is in the range of values that do not allow to determine uniquely the temperature by this method and exclusively to determine the side of the velocity-temperature curve in which the temperature corresponding to the measured velocity is found.
    [0042]
    [0043] As it has been said, this additional auxiliary temperature sensor only needs to be installed in those lines through which a liquid flows whose properties and predictable temperature range can cause such uncertainty, which will preferably only be installed in said lines, with the consequent saving in temperature sensors corresponding to the rest of the liquid supply lines to be mixed that do not need it.
    [0044]
    [0045] Said second temperature sensor is preferably placed in the hydraulic line following the measuring section of the transducers in the direction of the liquid flow, so as not to generate turbulence in the liquid that could affect the measurements made by the transducers.
    [0046]
    [0047] The information provided by the sensors, transducers and auxiliary temperature probe, are processed by the electronic control system, to which said sensors are connected, in their usual computing means using algorithms and calculation formulas that incorporate additional information related to the dimensions known of the conduits in the measuring sections and the liquids used. The instantaneous flow and instantaneous average temperature data are contributed to the actuator regulation algorithm, which adequately modify the restriction to the passage of the different fluids by increasing or decreasing the flow of the supply lines that allow the device to deliver the mixture according to the setpoint values given for example by the user through the command interface of the mixing device. These actuators are elements capable of varying very quickly the restriction to the passage of fluids according to the orders of the electronic control system, as are preferably the proportional control solenoid valves.
    [0048]
    [0049] The different components of the liquid mixing device such as, at least, the liquid supply lines, the measuring sections of each of the supply lines with their corresponding sensors, the flow regulation means delivered to the mixture for each of the supply lines, the mixing chamber and each of the output lines of the mixed liquid, are configured so that, preferably, they are installed in the same housing to form a liquid mixing supply assembly together with, at least, a tap, a command device, integrated in the tap or outside it and the necessary means to install them.
    [0050]
    [0051] Each of the inputs of the supply lines connects to its corresponding measuring section, in which two transducers are located connected to the processing means of the control system, with the surfaces of the transducers emitting and receiving pressure waves propagated by the medium, preferably directly facing and aligned with the direction of the flow, at a known distance, in direct contact with the medium but as far as possible outside the flow path of the liquid so as not to excessively influence said flow creating more turbulence, not generating blind cavities where by solid sedimentation particles could be deposited or suspended in the liquid that could interfere with the measurement along the life of the mixing device.
    [0052]
    [0053] Within the variability of the conduits used in the liquid supply lines and, in particular, in the mixing devices with electronic control, conduits of diameter comprised preferably between 8 mm and 30 mm are used. With these measures, it has been tested and proven that the separation between transducers should not be less than 30 mm, since lower separations have a percentage of error greater than 5% in the flow reading, due to local flow disturbances that are They have proven that they are caused by transducers in areas adjacent to them. Above this separation of 30 mm, for said range of diameters applied in the ducts of the measuring section, it is possible to obtain a sufficiently accurate flow and temperature measurement.
    [0054]
    [0055] In the same way, it has been tested and proven that, for these diameters, the separation should not, in turn, be more than 250 mm in order not to suffer an unacceptably high received signal attenuation, with amplitude less than 10 mV for voltage 3V peak in the emission pulse and hardly processable by the control electronics in a reliable and accurate way, and allow its installation in the housings of compact devices.
    [0056]
    [0057] In order to be able to integrate measuring sections of sufficient length so that the measurements, as indicated, are acceptably accurate in compact housing, together with the other elements that make up the liquid mixing device, the liquid inlet and outlet sections to the measuring sections where the opposite transducers are installed outside the liquid flow path, they have been arranged at opposite ends and, preferably, perpendicular to said measuring sections. In the meeting area of the inlet and outlet sections with the measuring section, a radius has been placed in the inner elbow, which significantly reduces the turbulence of the liquid in the section in which the fluid changes direction and which would significantly affect the quality of the measurements. For ducts with a diameter of 8 mm to 30 mm, the radius of the inner elbow is 2 mm to 10 mm, thus eliminating, in the flow range of 0.1 -25 l / min, boundary layer detachments at the meeting point of the two tubes that generate local turbulence and reflux. Executions with larger radios occupy more volume and do not contribute significantly to improving the result.
    [0058]
    [0059] With the same objective of reducing turbulence in the measurement section, to have such short sections of precise measurement, and optionally, means for stabilizing or normalizing the fluid velocity profile are installed along the section of the conduit in the inlet section in a position close to the encounter with the measurement section. In this way, the inertial or convective forces of the fluid in the central area of the duct are reduced by promoting laminar flow in the measurement section, which improves the accuracy of the measurements made in each of the liquid supply lines to mix in the mixing device object of the present invention.
    [0060]
    [0061] Once these measuring sections have passed, the supply lines with liquids whose foreseeable temperature ranges do not allow the univocal determination of the fluid temperature by the ultrasonic measurement method, additionally incorporate an auxiliary temperature sensor, usually with a calibrated resistance or a semiconductor, in which some electrical property varies with temperature, as indicated.
    [0062]
    [0063] Once the measurement zones leave the liquids, the device conducts the liquids to the regulation means, where each regulation means for each supply line is preferably formed by a proportional solenoid valve that follows the orders of the device control system , the passage of the liquid of said line varies to be able to obtain the mixture with the characteristics indicated by the user, being able to even close the passage completely, for example in case the resulting mixture could be dangerous for the user or that was far from the wanted.
    [0064]
    [0065] In this way, we have a system for measuring the parameters of the liquid flows of each of the supply lines, as well as a flow regulation of each of the lines, with high dynamics, which allows the The device reacts almost immediately to variations in the flow and / or temperature parameters of the supply line liquids to maintain the consigned conditions of the mixed liquid that is delivered to the user, all of which is carried out in a device that adapts to the measures of compact housings usually available in the market.
    [0066]
    [0067] The device has an operating method that starts from the user's slogan about the control means, tap or other means where to indicate the parameters of how you want the liquid to be supplied, where the control system executes different actions, including, when less, the following steps:
    [0068] electrically excite a transducer operated as an emitter and measure the time it takes for the pressure wave to pass through the liquid by detecting the electrical signal generated by the other transducer operated as a receiver. The time between the emission and reception of the electrical signal is called the flight time. Then, the process described in the previous step is repeated but in the opposite direction, this is emitting a pressure wave from the transducer that previously operated as a receiver and that in this step will act as emitter and measuring the time that elapses until it reaches the other transducer
    [0069] The control system thanks to its processing means, with the measurements of the flight times in favor and against the flow of the liquid, and known the geometry of the duct in the measurement section between the two transducers, the distance between the transducers and the physical properties of the fluid through which the pressure wave propagates, determines the instantaneous average velocity of the fluid almost immediately from which the instantaneous flow through the conduit can be calculated.
    [0070] To cancel the effect of temperature in the calculation of the speed of sound, flight times must be measured for and against the flow. The calculation of the fluid velocity (o) follows the following formula:
    [0071]
    [0072]
    [0073]
    [0074] Where
    [0075] - L is the distance between transducers,
    [0076] - fia ™ is the flight time in favor of the flow,
    [0077] - fupes the flight time against the flow,
    [0078] - tnusí- is the null ultrasound execution time, that is, the time it takes for the sound wave to travel along sections of the route that are perpendicular to the direction of the flow (mainly reflections in some geometries), and
    [0079] - tzo the flight time in a state of rest, that is to say at a water flow rate equal to zero.
    [0080] Next, the processing means obtain the flow of liquid flowing through the conduit (Q) by multiplying the calculated speed by the section of the known conduit:
    [0081]
    [0082] Where
    [0083] - or is the instantaneous average flow rate and
    [0084] - t ^ uhe the duct section.
    [0085] • Once the temperature has also been calculated with this high dynamic measurement, and therefore, with a high frequency of updating information on the status of each of the liquid input lines to the device, the control system with the parameters consigned by the user sends the instructions to the solenoid valves responsible for regulating the mixing ratio of each of the lines, or closing to avoid problems in the supply.
    [0086] • In those lines of liquid entering the device that for the reasons already mentioned incorporate an auxiliary temperature sensor, the system uses the measurement of said sensor to discern if the temperature of the liquid is in the range of temperatures below the maximum or in the section of temperatures above this maximum that has the curve of behavior of the speed of propagation of the wave according to the temperature of the liquid, thus solving the uncertainty already explained.
    [0087]
    [0088] In the present description, the measures of geometries indicated as diameters may have their equivalent in sections of ducts and sections of different geometry to the strictly cylindrical, having its equivalent sections in measures to those indicated.
    [0089]
    [0090] Brief description of the figures
    [0091]
    [0092] For a better understanding of how much has been exposed, some drawings are attached in which, schematically and only by way of non-limiting example, practical cases of realization are represented.
    [0093]
    [0094] Figure 1 is a graph showing the relationship between the velocity of propagation of sound waves in fresh water such as that usually supplied through distribution networks for human consumption and the temperature of said water.
    [0095]
    [0096] Figure 2 is a schematic view of a high dynamic regulation mixing device with electronic control system for application in the domestic water mixture, having a cold water inlet and a hot water inlet, in its box with the upper cover removed. In the present figure the measuring section (14) is covered by the measuring section (13), as can be seen by the placement of the transducers of said section (14) that come out on the right.
    [0097]
    [0098] Figure 3 is a sectional view of the measurement section with the transducers connected.
    [0099]
    [0100] Figure 4 is a Computational Fluid-Dynamic simulation in the 70mm length and 10mm diameter measuring section with a 90 ° inlet and outlet duct connection without elbows having internal radii.
    [0101]
    [0102] Figure 5 is a Computational Fluid-Dynamic simulation in the measuring section of 70mm length and 10mm diameter with a connection of the inlet and outlet ducts at 90 ° with elbows having 2mm inner radii.
    [0103]
    [0104] Figure 6 is a simulation in the measuring section of 70mm length and 10mm diameter with a connection of the inlet and outlet ducts at 90 ° with elbows having internal radii of 3 mm.
    [0105]
    [0106] Figure 7 is a sectional view of the detail of the measurement section in its connection zone with the input supply line.
    [0107]
    [0108] Figure 8 is a sectional view of three possible interchangeable input or output lines according to type of socket or diameter.
    [0109]
    [0110] Description of a preferred embodiment
    [0111]
    [0112] In the present preferred embodiment of the invention, a mixing device (10) of two water supply lines, hot (11) and cold (12), with electronic control of the flow and temperature measurement of each is available of the lines (11, 12) and regulation of the mixture by means of proportional valves (15, 16) governed by an electronic control system (19).
    [0113]
    [0114] Said mixing device (10), as shown in Figure 2, is included in a protective housing (20), which makes the assembly compact and in which the set of input supply lines (11) are integrated. , 12), the measurement sections (13, 14), the proportional solenoid valves (15, 16), the mixing chamber (17) and the outlet line (18) of the water mixed to the supply tap, not shown in the figures, as well as the electronic processing components corresponding to the control system ( 19).
    [0115]
    [0116] The measuring sections (13, 14) are positioned next to each of the inputs (11, 12) of the supply lines, substantially perpendicular to them, each measuring section (13, 14) having a transducer of ultrasound (21) at each of its ends, facing each other and without interfering with them (21), or their associated elements, with the flow of water avoiding turbulence.
    [0117]
    [0118] In the present embodiment, the measuring sections (13, 14) have a diameter of 10 mm and, as can be seen in Figure 3, in their connection with the inlet and outlet ducts therein, they have an inner radius (22) of 2.5 mm that prevents the creation of a turbulent flow due to the abrupt change of direction of the flow and which allows to have a mainly laminar regime in the central area of said water flow in the measurement section (13, 14), allowing flow readings with an error of less than 2% in the flow range 0.1 - 25 l / min.
    [0119]
    [0120] It can be seen in figures 4, 5 and 6, the difference in velocities that are experienced in said zones of change of direction as there is an interior radius (22) or another or its absence, having on the axis of the measurement section ( 13, 14) a more stable speed regime against greater is the inner radius (22), so that the measurement will be carried out with less distortion due to said turbulence. Specifically, for interior radii (22) of 2.5 mm, a variation in the average flow velocity is obtained in the central section of the measuring section, less than 5% compared to the radius-free configuration in the elbows of change of direction of the water flow. In said radius-free configuration in the elbows of change of direction of the water flow, in wide areas close to the entrance vertex of the change of direction, even inversion of the flow (RF) can occur, as shown in the figure 4. As can also be seen in said figures 4, 5 and 6, for radii of elbow (22) between 2 and 3 mm in ducts with a diameter of 10 mm, a great improvement in the laminar state of the flow is not obtained, as a result that increases of the radius to have a better laminar regime are not efficient since it implies a greater cost in the manufacture, having larger diameters of conduits and transducers. With this we have that the radius of 2.5 mm and, alternatively the radius of 3 mm, are those that are considered suitable for conduits of measuring section (13, 14) with a diameter of 10 mm.
    [0121] The opposite ultrasonic transducers (21) are in the present embodiment at 70 mm in a 10 mm diameter conduit, which allows a margin of error of less than 2% in the flow range 0.1-25 l / min. and, therefore, provide reliable and accurate information continuously to the electronic control system (19), thanks to obtaining read voltages by the received peak wave transducers of approx. 90 mV and precise with said margin of error of less than 2%, mentioned above, facilitating its installation in housings of usual measures between 100 and 300 mm in length in the direction that the measuring sections are positioned.
    [0122]
    [0123] In alternative embodiments, as indicated, measuring sections (13, 14) with a diameter more broadly between 8 and 30 mm may be available, where in a preferred alternative the diameter will have a value between 9 and 15 mm
    [0124]
    [0125] The inner radii (22) will alternatively have a value of 2 mm to 10 mm.
    [0126]
    [0127] The distance between the ultrasonic transducers (21), alternatively, will be greater than 30 mm and less than 250 mm, having, in an alternative embodiment also preferred, they will have a distance value between them (21) of 60 to 120 mm
    [0128]
    [0129] Alternatively, as shown in Figure 7, stabilization filters (30) of the flow rate can be included in the input line to the measuring section (13, 14), as a means of stabilizing or normalizing the profile of fluid velocities.
    [0130]
    [0131] In the hot water line, after the output of the measuring section (13) and prior to the proportional solenoid valve (15) of said hot water line, a temperature probe (23) is connected and connected to the electronic control system (19) as an auxiliary temperature sensor. The information of this auxiliary temperature probe (23) will only be required by the electronic control system (19) in the event that the hot water is in or near the temperature range, which does not allow to calculate a value of speed of propagation of univocal sound waves, as can be seen in figure 1, for values between 50 ° C and 100 ° C. Thus, this auxiliary temperature probe (23) will allow the electronic control system (19) to discern whether the water is above or below 73 ° C, not requiring a temperature probe for each water line, since the corresponding to cold water, not reaching those temperatures, Thanks to the advantageous method of measurement applied, it is possible to dispense with it (23), the measurement and calculation performed by the transducers (21) in the corresponding measurement section (13, 14) being sufficient.
    [0132]
    [0133] The control system (19) starts from the creation of pulses in the form of ultrasonic pressure waves in one of the transducers (21), acting as emitter, so that through the flow of water in the same direction, the wave arrives in a certain time (t down ) to the opposite transducer (21) that acts as a receiver. Immediately afterwards, this transducer (21) that has acted as a receiver changes its function to a transmitter and sends another pressure wave in the opposite direction to the water flow, being detected by the first transducer in a certain time (t up ).
    [0134]
    [0135] The electronic control system (19) has processing means that receive said measurements, which correspond to a large number of measurements in a short time interval, as described above, and may be of the order of up to several hundred hertz, in the present embodiment approximately 250 Hz, being able to obtain approximately every 4 milliseconds information from the transducers (21), where said information entered in the algorithm for calculating the processing means, allows to have immediately and with a cadence high of the instantaneous flow and instantaneous temperature data necessary to feed the regulation algorithm that the processing means also have, corresponding to the regulation of the proportional solenoid valves (15, 16).
    [0136]
    [0137] As the electronic control system knows, by the indication of the system programmer, the geometry of the conduit in the measuring section (13, 14), the distance between the transducers (21) and the physical properties of the water through which it is propagated The pressure wave determines the instantaneous average velocity of the water almost immediately from which the instantaneous flow through the duct can be calculated.
    [0138]
    [0139] To cancel the effect of temperature in the calculation of the speed of sound, flight times must be measured for and against the flow. The calculation of the fluid velocity (o) follows the following formula:
    [0140]
    [0141]
    [0142] Where
    [0143] - L is the distance between transducers,
    [0144] - tdawn is the flight time in favor of the flow,
    [0145] - ^ ues the flight time against the flow,
    [0146] - tnusr is the null ultrasound execution time, that is, the time it takes for the sound wave to travel along sections of the route that are perpendicular to the direction of the flow (mainly reflections in some geometries), and
    [0147] - izo the flight time in a state of rest, that is to say at water flow rate equal to zero.
    [0148]
    [0149] With this, the processing means obtain the flow of water flowing through the conduit (Q) by multiplying the speed calculated by the section of the known measurement section (13, 14):
    [0150] Q = v * Atube
    [0151] Where
    [0152] - or is the instantaneous average flow rate and
    [0153]
    [0154] - ^ you be the duct section.
    [0155]
    [0156] The electronic control system (19), once the temperature has been calculated with this high dynamic measurement, and therefore, with a high frequency of updating information on the status of each of the incoming water lines (11, 12) to the device, said control system (19) with the parameters set by the user sends the instructions to the proportional solenoid valves (15, 16) responsible for regulating the mixing ratio of each of the lines, or closing to avoid problems in the supply.
    [0157]
    [0158] In case of total withdrawal of the electrical supply to the proportional solenoid valves (15-16), for example, because the user decides to turn off the device (10), or in the event of a failure in the electrical supply to the device ( 10), the proportional solenoid valves (15-16) return to their resting position, completely closing the passage of the fluids they regulate.
    [0159]
    [0160] Each of the regulated flows is mixed in the mixing chamber (17) to perform its outlet through the outlet line (18) that will connect to the supply tap, with which it forms a distribution assembly. Alternatively, various output lines (18) can be arranged that connect to different supply taps.
    [0161] Optionally, as shown in Figure 8, it is possible to have the liquid inlet or outlet lines (11, 12, 18) that are coupled to the inlet or outlet duct (32), either of the measuring section (13, 14) or of the mixing chamber (17), having coupling and solidarity means (31) between said input or output lines (11, 12, 18) and the input conduit ( 32) that allow its exchange and modification by thread or coupling parts of the inlet or outlet line (11, 12, 18) of the type that is required, such as quick-connect liquid inlet or outlet lines, diameters Different, special connections. These coupling and solidarity means are preferably formed by openings in the section of the liquid inlet or outlet lines (11, 12, 18) in which a removable clip is attached to facilitate its fixation and removal. In addition, each liquid inlet or outlet line (11, 12, 18) will have its corresponding seals.
    [0162]
    [0163] Although reference has been made to a specific embodiment of the invention, it is apparent to one skilled in the art that the liquid mixing device with electronic control of high regulation dynamics is susceptible to numerous variations and modifications, and that all the mentioned details can be substituted by other technically equivalent ones, without departing from the scope of protection defined by the appended claims.
    权利要求:
    Claims (13)
    [1]
    1. - Device of mixing of liquids with electronic control of high dynamics of regulation, of which they have two or more liquid supply lines, said device making measurements to know the conditions of the supply liquids, receiving the consigned values of the parameters of the mixed liquid to be supplied by regulating, according to the measurements and the setpoint, having actuators that vary the flow rate contributed to the mixing chamber by each of the supply lines, from which at least one liquid outlet line will come out mixed, characterized in that
    each of the supply lines (11, 12) has a measuring section (13, 14) in which at least two ultrasound transducers (21) are located so that one acts as a wave emitter and the another as the receiver of the same, and vice versa, to measure the flight time of the waves emitted in the middle both in the direction in favor of the flow and in the opposite direction to the flow,
    where the mixing device (10) has an additional auxiliary temperature sensor (23) based on a technology other than ultrasonic measurement, installed at least on the lines (11) through which liquids flow whose predictable temperature is within of a range that does not allow to univocally relate temperature and speed of propagation of the wave through said liquid, exclusively from the ultrasonic measurement method,
    connecting the transducers (21) and the auxiliary temperature probe (23) to the electronic control system (19) that acts on means of regulating the flow rate (15, 16) of each of the supply lines that provide liquid to the chamber mixing
    [2]
    2. - Liquid mixing device with electronic control of high regulation dynamics according to claim 1a, wherein the mixing device (10) has a configuration such that the transducers (21) are facing and aligned with the direction of the flow in the measurement section (13, 14), out of the liquid flow path, having a distance between transducers (21) greater than 30 mm and less than 250 mm, the measurement section (13, 14) having a diameter between 8 mm and 30 mm, as well as in the meeting area of the inlet and outlet sections with the measuring section (13, 14) a radius (22) has been arranged in the inner vertex forming an elbow of a diameter between 2 mm and 10 mm.
    [3]
    3. - Liquid mixing device with electronic control of high regulation dynamics according to claim 2a, wherein the mixing device (10) has a configuration such that the transducers (21) are facing each other having a distance between them of 60 mm to 120 mm.
    [4]
    4. - Liquid mixing device with electronic control of high regulation dynamics according to claim 2 or 3 a, wherein the mixing device (10) has a configuration such that the ducts that form the measuring section (13 , 14) have a diameter between 9 mm and 15 mm.
    [5]
    5. - Liquid mixing device with electronic control of high regulation dynamics according to claim 2a, wherein the mixing device has a configuration such that the transducers are facing each other having a distance between them of 70 mm, where the measurement section (13, 14) is 10 mm in diameter, having a radius elbow of 2.5 mm (22) at the internal vertices that form the meeting of the input and output sections with the measurement section (13 , 14).
    [6]
    6. - Liquid mixing device with electronic control of high regulation dynamics according to claim 1a, wherein the mixing device (10) has a configuration such that the additional auxiliary temperature sensor (23) is then located of the measurement section (13, 14).
    [7]
    7. - Liquid mixing device with electronic control of high regulation dynamics according to claim 1a, wherein the mixing device (10) has a configuration such that the additional auxiliary temperature sensor (23) is only installed in the lines (11) through which liquids flow whose predictable temperature is within a range that does not allow univocally relating temperature and speed of propagation of the wave through said liquid, exclusively from the ultrasonic measurement method.
    [8]
    8. - Liquid mixing device with electronic control of high regulation dynamics according to claim 1a, wherein the mixing device (10) has stabilization means (30) or normalization of the fluid velocity profile at along the section of the duct in the entrance section in a position close to the encounter with the measurement section.
    [9]
    9. - Liquid mixing device with electronic control of high regulation dynamics according to claim 1a, wherein the mixing device (10) has proportional solenoid valves (15, 16) as a means of regulating the flow rate of each of the liquid supply lines to the mixing chamber (17).
    [10]
    10. - Liquid mixing device with electronic control of high regulation dynamics according to claim 1a, wherein the liquid inlet or outlet lines (11, 12, 18) are parts that are coupled to the inlet duct or output (32), either of the measuring section (13, 14) or of the mixing chamber (17), having coupling and solidarity means (31) between said input or output lines (11, 12, 18 ) and the inlet duct (32) that allow its exchange and modification by thread or coupling parts of the inlet or outlet line (11, 12, 18) of the type required.
    [11]
    11. - Liquid mixing device with electronic control of high regulation dynamics according to all the preceding claims, wherein the mixing device (10) is installed under the same housing over the corresponding supply lines (11, 12). ) and output (18).
    [12]
    12 - Method of operation of a liquid mixing device with electronic control of high regulation dynamics as indicated in claims 1 to 11, of which they have an electronic control system that receives the information of the measurements made by the different sensors or devices and sends action orders on the flow control solenoid valves of the different lines, characterized in that the control system (19) executes at least the following steps:
    • electrically excite a transducer (21) operated as a transmitter and measure the time it takes for the wave to pass through the liquid by detecting the electrical signal generated by the other transducer (21) operated as a receiver;
    • Repeat the process described in the previous step but in the opposite direction, this is emitting a wave from the transducer (21) that previously operated as a receiver and in this step will act as emitter and measuring the time that elapses until it reaches the other transducer (twenty-one);
    • Determine the average instantaneous speed of the fluid thanks to its processing means, with the measurements of the flight times in favor and against the flow of the liquid, knowing the geometry of the duct in the measurement section (13, 14) between the two transducers (21), the distance between the transducers (21) and the physical properties of the fluid through which the wave propagates, almost immediately from which the instantaneous flow through the measuring section (13, 14);
    • Perform the calculation of the fluid velocity (or) with the control system algorithm;
    • Obtain the flow of liquid flowing through the measuring section (13, 14) by multiplying the calculated speed by the section of the conduit of the known measuring section (13, 14);
    • Once the temperature is known with a high dynamic measurement, and therefore, with a high frequency of information on the status of each of the liquid input lines to the device (10), the control system (19) with the parameters set by the user, it sends the instructions to the solenoid valves (15, 16) responsible for regulating the mixing ratio of each of the lines, or closing to avoid problems in the supply.
    • In those liquid input lines in the mixing device (10) that incorporate an auxiliary temperature sensor (23), the control system (19) uses the measurement of said sensor to discern if the temperature of the liquid is at the section of temperatures below the maximum or in the section of temperatures above this maximum that has the curve of behavior of the speed of propagation of the wave according to the temperature of the liquid, thus solving the uncertainty that occurs in said supply lines of liquid.
    [13]
    13.- Method of operation of a liquid mixing device with electronic control of high regulation dynamics according to claim 12a, wherein the setpoint values for the liquid to be supplied are flow and temperature parameters set by the user, by the values preprogrammed by a CPU or similar systems of indication to the mixing device (10) of the characteristics of the mixed liquid to be supplied
    14 - Liquid supply assembly of which is mixed in a mixing device as indicated in claims 1 to 11, characterized in that the assembly is formed by at least one electronic control command connected to the mixing device (10 ) of liquids with electronic control of high regulation dynamics, and which has at least one mixed liquid outlet line according to control system regulation, following what is recorded in the control knob, where each mixed liquid outlet line connects with at least one liquid dispensing tap.
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    同族专利:
    公开号 | 公开日
    US20190381464A1|2019-12-19|
    US11040318B2|2021-06-22|
    EP3584665A1|2019-12-25|
    JP2020011230A|2020-01-23|
    CN110616776A|2019-12-27|
    ES2735648B2|2020-05-20|
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    ES201830599A|ES2735648B2|2018-06-19|2018-06-19|LIQUID MIXING DEVICE WITH ELECTRONIC CONTROL OF HIGH DYNAMICS OF REGULATION AND METHOD OF OPERATION OF THE SAME|ES201830599A| ES2735648B2|2018-06-19|2018-06-19|LIQUID MIXING DEVICE WITH ELECTRONIC CONTROL OF HIGH DYNAMICS OF REGULATION AND METHOD OF OPERATION OF THE SAME|
    EP19179644.0A| EP3584665A1|2018-06-19|2019-06-12|Liquid mixing device with electronic control of high dynamic regulation and operating method thereof|
    JP2019112877A| JP2020011230A|2018-06-19|2019-06-18|Liquid mixing device with electronic control of high dynamic regulation and operating method thereof|
    CN201910532622.1A| CN110616776A|2018-06-19|2019-06-19|Electronically controlled liquid mixing apparatus with high dynamic regulation and method of operation thereof|
    US16/445,412| US11040318B2|2018-06-19|2019-06-19|Liquid mixing device with electronic control of high dynamic regulation and operating method thereof|
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