专利摘要:
It is an energy storage system for vehicles consisting of a battery (1) and a compartment (2) for its accommodation that allows the introduction and removal of batteries (1) and its connection to the vehicle's electrical system with comfort, speed and low cost, both manually and based on auxiliary tools with different degrees of automation. The battery (1) has electrical connection elements (9) and communications (10) and is inserted or removed from the compartment (2) with a horizontal displacement. The compartment (2) includes electrical connection elements (20) and communications (21) complementary to those of the battery (1) and allows cooling of the battery. In this way, an electric vehicle can incorporate batteries (1) according to its needs, adjusting its cost to its actual use and reducing the waiting times due to the recharge of its energy storage. (Machine-translation by Google Translate, not legally binding)
公开号:ES2735302A1
申请号:ES201830583
申请日:2018-06-14
公开日:2019-12-17
发明作者:Rodríguez Daniel Remón
申请人:Remon Rodriguez Daniel;
IPC主号:
专利说明:

[0001]
[0002]
[0003]
[0004] TECHNICAL SECTOR
[0005]
[0006] The present invention belongs to the transport sector and more specifically to its electrical equipment or the propulsion of electric vehicles.
[0007]
[0008] The main object of the present invention is an energy storage system for vehicles formed by a battery and a compartment for its housing that allows the introduction and removal of batteries of this type and its connection to the vehicle's electrical system with comfort, speed and Low cost, both manually and based on auxiliary tools with different degrees of automation.
[0009]
[0010] BACKGROUND OF THE INVENTION
[0011]
[0012] Electric cars commercially available today have a high acquisition price compared to their conventional competitors with internal combustion engine. The main reason for this difference in price is due to the cost of your energy storage system, in most cases based on batteries built from lithium ion or lithium ion cells. To provide greater autonomy, manufacturers tend to increase the size of this energy storage system, although the figures obtained are still far from those corresponding to a fuel tank. This increase in size, in addition to a higher cost, also means an increase in the weight of the vehicle and, therefore, in its consumption.
[0013]
[0014] However, the autonomy necessary to carry out most of the usual trips is even lower than that of the electric cars currently available. For this reason, a relationship of commitment appears in the choice of a vehicle oriented to make the usual trips, at a lower price, or one that allows other longer trips, less frequent, but at a higher price.
[0015]
[0016] With this in mind, one solution is to use an electric car that It has a permanently installed energy storage system and whose capacity allows to make the usual trips with an additional margin of autonomy and that, at the same time, can be complemented with energy storage systems that can be installed in the vehicle in a manner temporary, to use them on longer, unforeseen trips or in other situations that require an additional energy supply.
[0017]
[0018] In this sense, vehicles that use storage systems with any of these characteristics have been proposed and even marketed, but have not been fully satisfactory. In some cases, the proposals have focused on a rapid change of batteries to restore the energy stored in the vehicle based on an additional infrastructure that requires a large investment and without taking advantage of the temporary nature of the use of these batteries. In other cases, the proposed solutions involve processes of extraction or introduction of excessively complex batteries, do not take into account fundamental structural restrictions of the vehicles for which they are proposed or have not been conveniently put into practice. A series of documents present in the state of the art and relevant to the present invention are referred to below.
[0019]
[0020] US Patent 1993893 (George A. Page Jr.) describes a compartment for housing an electric battery in the body of a vehicle. The compartment in question has a moving part that moves vertically where the battery is located. In its lowest position, it allows to extract or insert a battery, while an upward movement allows to close the compartment and make the electrical connection of this battery with the vehicle's electrical system. This patent, from 1935, does not take into account the characteristics of the storage systems used in automotive today and the possible refrigeration or communication needs they may have, as well as the characteristics of the compartment to be industrially applicable to a car with a current design
[0021]
[0022] US patent application US 2017 113661 (Max Moskowitz) reviews different systems proposed for the use of removable batteries in electric vehicles and raises one in which the batteries are introduced through the boot area and are automatically guided to contact points that They connect with a horizontal scroll. In one of the possible variants, the use of a compartment with a tray with two moving parts is pointed out, one descends vertically from the central area of the vehicle and another moves laterally towards the outside to allow the batteries to charge. The explanation of this variant does not make it clear how the connection of the batteries to the different systems (electrical, communication, cooling) of the vehicle is made.
[0023]
[0024] US patent application US 2010 181129 (Vahid Hamidi) describes a housing system for removable batteries in the vehicle in which a small cabinet where different trays can be connected moves vertically and the batteries are connected in a horizontal movement, making connection with that horizontal movement and having contacts on two opposite faces. As described, the batteries remain under the vehicle, restricting the exchange operation to the use of a complex tool installed on the ground, and even the use of several adjacent cabinets that would interfere to perform a simultaneous battery exchange is considered.
[0025]
[0026] Also in the state of the art is the US patent application US 2013 183561 (Ernest W. Laitinen), which describes removable batteries that are inserted horizontally and carry the contacts on a side face, as well as a handle. These batteries can be stacked and inserted into a tight housing on which they slide. The compartment does not consider a vertical displacement, which makes it difficult to use it in a car due to the tightness of the dimensions and the presence of bars of the resistant structure of the vehicle. Nor is a cooling system external to the batteries.
[0027]
[0028] Other relevant patents are WO 2015 045981 (Koichi Tozaki), which shows batteries that are introduced horizontally in a bus, connecting them with the same horizontal movement, and US 2017141368 A1 (Christopher Ricci), which shows batteries that are stacked in a structure and are intended to connect with a horizontal movement.
[0029]
[0030] EXPLANATION OF THE INVENTION
[0031]
[0032] In order to provide electrical energy storage systems that can be temporarily installed in a vehicle, the invention proposes an energy storage system for vehicles formed by a battery and a compartment for its accommodation in the vehicle that allows its introduction and extraction with a simple procedure that can be performed manually or with the help of tools with different degrees of automation.
[0033] This invention takes into account the needs of these batteries to interact with the vehicle and other external systems such as those used for recharging or storage, paying special attention to their electrical connection, communications and battery cooling. In addition, the invention considers the geometric characteristics of the vehicles currently used, especially cars or passenger cars, and makes possible the integration of the compartments for the accommodation of batteries in the structure of these vehicles, without substantially modifying their exterior shape, thus such as the connection between battery and vehicle with simple movements and without the need of mobile connection elements that in turn require the presence of flexible cables that adapt to different positions of these connection elements. To this end, the battery housing compartment considered in this invention has a simple structure, with the displacement of the minimum number of elements, and the process of introducing or removing a battery is reduced to the opening of the compartment for its housing, a horizontal displacement of the battery to insert it or to remove it and the closure of the compartment, without the need for highly complex installations to perform these operations.
[0034]
[0035] The invention consists of two main components, a battery and a compartment for housing the battery in the vehicle that takes into account the physical characteristics of the vehicle and allows its connection to different vehicle systems and its cooling when installed in it.
[0036]
[0037] The battery has the approximate external shape of a rectangular prism with a wide base and low height. Inside, most of the space is occupied by basic storage units, with electrical junction elements, and has the possibility of integrating different auxiliary systems, among which a battery monitoring and management system can be considered (which it takes into account aspects such as the voltages of different basic storage units or groups of these, the temperatures of relevant points, the total voltage and current or the state of charge of the battery), electrical protections or a power converter. Preferably, these additional systems are located next to one of the lateral faces of the theoretical prism. To fix concepts, this face will be called the front face, calling the back side the opposite side to this and the remaining two side faces, calling the broad bases lower base and upper base.
[0038] In general, the basic storage units inside the battery can be lithium-ion cells, electrochemical cells based on other substances, capacitors, inductors or other storage elements. Similarly, the elements that allow the management, protection and control of the battery can have different embodiments. This description does not limit the internal configuration of the battery.
[0039]
[0040] The elements inside the battery that are subjected to an electrical voltage permanently or temporarily during the use of the battery are electrically isolated, especially in the lower and upper part in contact with the bases. For this function an electrical insulating material and thermal conductor is used. The battery housing is formed by lower and upper bases of a good thermal conductor material and by the other four faces of an electrical and thermal insulating material and with good mechanical resistance. In this way, the lower and upper bases of the battery are formed by elements of thermal conductive material and the interior of the battery can be cooled through them. The other four faces fix the bases and can have exterior shapes with sufficiently rounded edges to avoid damage and injury. On the other hand, the two lateral faces can incorporate one or several handles and optionally one or several cylindrical bearings in their lower part to facilitate the movement of the battery.
[0041]
[0042] The elements that allow the electrical and communications connection of the battery with the outside are placed in the upper base, preferably in the area where the elements to which they are connected inside the housing and next to the front face are located, being accessible from the outside through the upper base of the battery and the battery having internally the proper wiring. To facilitate their connection to a recharging system, the electrical connection elements can be compatible with specifications widely used for recharging electric vehicles in direct current, such as the connectors of the CCS combined charging system type 1 or type 2, so that a battery can be recharged by connecting to a car charging point, or to facilities that use the same cables and connectors. Optionally, the battery can have auxiliary elements inside that allow recharging through a single-phase or three-phase alternating current installation. In the case of communication connection elements, a similar design objective can be considered, using a common communication system in vehicles, such as CAN, and connectors adapted to the requirements of this system.
[0043] Optionally, the battery can also have some type of status indicator that facilitates the management of its recharge and the identification of the charged and discharged batteries in the exchange process. This indicator can be based on one or several LEDs that can have different colors, on more sophisticated systems such as a screen with alphanumeric indicators or on a combination of these. These elements can be placed on the upper base or one of the side faces, so that they are easily visible from the outside.
[0044]
[0045] Additionally, the batteries may include an asymmetry element to ensure their correct orientation, preventing displacement to be introduced into the compartment for their accommodation if the orientation is not adequate. For example, one option is that the upper edge of the rear face of the battery includes a recess, which can have a depth of 1 cm or less and different shapes, such as a chamfer or a square profile, while the spaces intended to accommodate The battery, such as the compartment for accommodation in a vehicle or a storage shelf, can include a corresponding projection, so that if you try to insert it in any other orientation, the edge of the battery trips over the projection and it cannot be introduced Optionally, this projection can have a depth less than the recess of the battery to avoid friction when it is introduced properly, and even a smaller width and rounded shapes, and can be reduced to a prominent element in the area closest to the face through which the battery is inserted, as long as it limits the advance of the battery when its orientation is not correct.
[0046]
[0047] The other main component is a compartment that is integrated into the vehicle and allows to accommodate batteries of this invention. The compartment consists of a set fixed to the structure of the vehicle and a drawer, connected to this fixed set and with the possibility of moving with respect to it, in which a battery of this invention is located. This compartment is designed to be installed under the vehicle, integrating into the vehicle profile when it is closed. The compartment opens with a downward displacement of the drawer defined by guide elements and closes with the reverse upward displacement. This displacement can also have a lateral component at the lowest points of the path, making the area corresponding to one of the side faces of the drawer more accessible. The side face most exposed to the outside of the vehicle when the drawer is open will be called the outer side face in the rest of this document, as well as the side face inside the opposite of this and matching the remaining names of the faces of the compartment with those of the corresponding faces of a battery located in the drawer.
[0048]
[0049] Preferably, the drawer has walls on the front, rear and inner side faces, the latter being its bottom and the surfaces of the outer side face and the upper face being free, allowing access to the interior of the drawer from these. The lower face has two levels, external and internal. The external level is located below, with a sheet of material that can be like the one used in the lower part of the vehicle, and it is the one that continues the lower line of the vehicle when the compartment is closed, being able to also ensure a good insulation of the exterior of the vehicle with an elastic covering on its perimeter. The internal level is above the external level, with a small clearance between the two levels, and is the level at which the battery is placed inside the drawer. Preferably, this internal level is not carried out by an iron of material in its entirety, but only has a few supports in the areas adjacent to the front and rear faces for the battery, it being possible to locate additional supports in intermediate areas. Each of these supports can be formed by a structural part that connects both levels and allows air circulation between them and a top piece with low friction coating, possibly of a plastic material, which is easily interchangeable in case of deterioration and allows Let the battery slide or roll over. At the internal level of the lower face, in the area of the outer side face, a small shoulder can be included that prevents unwanted movement of the battery outwards without conditioning its voluntary introduction or removal. Optionally, the profile of this projection is lower in the central area so that the battery only comes into contact with it at its ends. Also optionally, this shoulder can have one or more cylindrical bearings so that the bottom base of the battery rolls over it.
[0050]
[0051] The whole compartment fixed to the structure of the vehicle has walls on the front, rear, side and top faces. When the compartment is closed housing a battery inside, there is also a small gap between the upper face of the compartment and the upper base of the battery. The clearances arranged in the lower and upper part allow the circulation of air for cooling or air conditioning of the compartment, leaving the lower and upper bases of the battery free and providing cooling to the battery through these bases. The circulation of air to and from the compartment can be done through openings of cooling in the lower and / or upper part of the front, rear or side walls of the assembly fixed to the structure of the vehicle.
[0052]
[0053] In addition to this, the upper part may include stops, preferably on the sides in a complementary position to that of the battery handles, which ensure that it does not move vertically or laterally when the compartment is closed, the longitudinal movement being restricted by The walls of the drawer. Also in the upper part of the assembly fixed to the structure of the vehicle, the electrical connection and communication elements of the compartment are installed, oriented downwards in the position corresponding to the battery connection elements, with a complementary shape to that of these , and being able to have a small tolerance or flexibility to compensate for small mismatches in the position of the battery, so that the connections are established with the upward movement of the component corresponding to the closure of the compartment and are maintained while the compartment is closed.
[0054]
[0055] Optionally, reflective elements or of certain material or topology are placed in the outermost part of the drawer that allow detecting the position of the drawer with an external sensor, so that they can be used to orient a tool or machine used in the exchange operation for insert or remove a battery correctly.
[0056]
[0057] Preferably, the closure of the drawer is secured with slips that are introduced under the front and rear faces when the compartment is closed. These slips can have a triangular profile with the horizontal top, so that they allow the movement of the drawer upwards but not downwards. The slips are attached to the whole compartment fixed to the structure of the vehicle, being able to cross its walls through a closing opening, and use the clearance between the two levels of the bottom face of the drawer to position themselves between them and prevent the downward movement of the drawer . Preferably, a slip in the central area of each of these two faces is considered, but a different number of them can be installed.
[0058]
[0059] The displacement of the drawer can be limited with rails like those used in the drawers of a piece of furniture and, optionally, the profile of these rails can describe a line that causes a movement with lateral component in the lower part of the path of the drawer. As a reference, it can be considered that two are fixed rails on each of the front and rear walls of the drawer, near their ends, each of them closed at least by the top and with a single corresponding bearing attached to the set fixed to the structure of the vehicle in its lowest part. However, other options with bearing and rail can be considered in both parts, or with the use of another number of rails in each of the front and rear walls of the drawer, even with a different number in each of them or considering its installation on the inner side wall of the drawer. To facilitate the assembly of the compartment and maintenance operations, each rail can have holes that allow fixing through them the bearing to one of the bodies once the rail has already been fixed to the other, for example, the bearing to the assembly fixed to the structure of the vehicle and the rail to the drawer.
[0060]
[0061] To facilitate the opening and closing movement of the drawer, several optional elements can be considered. The outer part of the bottom face of the drawer can be made in a manner suitable to provide a grip area to move the drawer manually. It is also possible to incorporate a damping element into the drawer to limit the speed with which it descends. Likewise, the presence of an elevator element of the drawer that acts automatically without the need to perform the effort manually, and which can also act as a retention element in the descent of the drawer can be considered. One possible way to do this is to install a belt or chain attached to the inner side wall of the drawer, or even anchored to the plate of the outer level of the bottom face of the drawer, and that is released or picked up by means of a reel or pinion Moved by an electric motor. A variant of this solution is to install this system on the front wall of the drawer, on its back wall or on both. An alternative solution may be to consider gear teeth in one of the bearing-rail assemblies, replacing it with a rack-and-pinion assembly in which the pinion, attached to the fixed assembly to the vehicle structure, is moved by an electric motor . This type of system can also have a brake by means of an appendix that tightens the belt in front of another surface, which is introduced in one of the holes in the chain or that blocks the teeth of the pinion; This brake reduces the effort made by the engine, making it work only when the drawer is moving and preventing it from supporting any kind of effort under other conditions. Other mechanisms and actuation systems, such as a hydraulic circuit, can also be considered.
[0062]
[0063] In addition, from this description a series of minor variations can be considered. Some of them affect the underside of the drawer. The internal level of the Bottom face can have a continuous surface, which can be mostly flat to get good battery support; in this case, cooling can be maintained by both battery bases or only the upper one. The lower face may lack the iron at its external level, the internal level forming the outer line of the compartment or even leaving the battery partially uncovered below. On the other hand, the outer side face of the drawer can have a larger dimension in the direction corresponding to the length of the vehicle, adapting the shape of the front and rear walls of the drawer in its outer part with a curved line, to have a greater tolerance in the introduction of the battery and allow its correct orientation when fully inserted. For its part, the inner side face may lack the wall, making the inside of the drawer accessible also from this face, and optionally incorporating a shoulder, to allow the introduction or removal of the battery from both sides of the drawer and the correct situation of the battery in the drawer. As for the closing of the drawer, this can be done with a system similar to that of other compartments of the vehicle, with a piece in the drawer and a clamp that hugs it in the set fixed to the structure of the vehicle, the clamp can have a plane of symmetry parallel to the front and rear faces of the vehicle and allowing the closure of the drawer with an upward movement. In turn, the movement of the drawer can be straight, either strictly vertical or diagonal, the rails that define it being straight.
[0064]
[0065] Double safety systems can also be considered to prevent the battery from leaving the compartment in case of an accident. One option may be that of a sheet that is attached to the drawer forming a wall on the outer side of the latter when the compartment is closed, without being attached to the assembly fixed to the structure of the vehicle and which is fixed to this assembly and released from the drawer when the compartment opens voluntarily. With a lifting element of the drawer with brake, this brake can act as an additional safety element when the closing slips fail (for example, due to a blow that deforms the drawer); additionally, in the case of considering a belt or chain, a plastic union with the drawer can be used that causes the belt or chain to limit the movement of the battery preventing its exit from the drawer if the compartment is opened, acting as a belt of security. Another option is to install slips on the sides of the compartment that are located below the battery handles when the compartment is closed, preventing it from descending even if the drawer is released.
[0066]
[0067] The invention can be incorporated into a vehicle both originally in the manufacturing this as in a subsequent modification, in different configurations. Optionally, four compartments can be considered installed under the passenger compartment, two on each side, with the electrical connection and communication elements in the same position on both sides or located towards the front of the vehicle on one side and towards the rear. in the other one.
[0068]
[0069] In such a configuration, the batteries can be connected to the vehicle's electrical system, optionally on the continuous side of the drive converter and the charger, in parallel with a permanently installed energy storage system and using the control elements suitable to allow a proper connection regardless of whether the voltages of the groups of basic energy storage elements that form the different energy storage systems installed in the vehicle can be different, either with switches that connect only one of these systems in every moment or with converters that allow simultaneous use. The cables and conduits for cooling can occupy a part of the central longitudinal space of the vehicle, and can even be placed slightly above with a small elevation of the floor of the cabin in this central area, as is usual in cars with combustion engines. Optionally, the vehicle can include elements to interrupt the connection between the batteries and the vehicle even when they are in the closed compartment with the electrical connection and communications elements correctly connected, keeping the other systems in operation. This can be done with a switch for the connection circuit of each battery or with a common one for all. This would allow an operation of introduction or removal of batteries without electrical risk even when some systems of the vehicle are kept in operation, provided that the corresponding switch is open, a condition that can be linked to the opening of the compartment.
[0070]
[0071] On the other hand, it can be considered that some of the auxiliary elements of the battery, such as a possible converter or circuit interruption elements, are installed in the vehicle and not within the battery itself. Within this option, it can be considered that the elements installed in the vehicle correspond to one per battery or there is a common one for more than one battery and that they are located in the vicinity of the corresponding batteries or at any other point of the vehicle's electrical system.
[0072]
[0073] In a car considering the storage system described, the battery installed permanently in the vehicle it may be smaller than usual at present and it may be located on the battery compartments of this invention, under the rear seats, in the gap between the battery compartments and the rear axle, on this axle, around the front axle, in the front of the vehicle or even in the central area between the battery compartments of this invention.
[0074]
[0075] In any case, in the use of the invention, the battery is introduced and removed in a horizontal movement, which reduces the effort required and allows manual operation. In an auxiliary way, a tool with wheels can be used to move the battery outside the vehicle or with the possibility of varying its height to place it in a suitable place for storage or recharging. Specifically, an operation of exchanging one battery for another is carried out in the manner explained below.
[0076]
[0077] First, the compartment containing the battery is opened, releasing the drawer and letting it move to its lowest position. The battery is removed with a horizontal movement, sliding on the internal level of the lower side of the drawer and optionally on a surface located outside to facilitate operation, such as that of a tool subsequently used to move the battery. Once removed, this battery moves to a transitory storage location for the exchange or longer-term process for storage or recharging and in the same position is the battery with which it is to be replaced. The battery to be introduced is moved towards the inside of the drawer with a horizontal movement, optionally sliding on the surface where it is initially supported and on the internal level of the bottom face of the drawer, until it reaches the bottom delimited by the wall of the inner side face. Finally, the drawer is raised and its position is secured with the closing elements. In the case of performing only the extraction or the introduction of a battery, similar steps are followed, avoiding the introduction of the second battery and the extraction of the first respectively. The movements of the batteries can be done manually, with the help of tools that allow to place the battery on a horizontal plane and modify the height at which they are or by means of a machine that automates the exchange process. Similarly, auxiliary operations related to batteries, such as storage or connection to a facility for recharging, can be performed manually or automatically.
[0078] BRIEF DESCRIPTION OF THE DRAWINGS
[0079]
[0080] To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, a set of drawings is attached as an integral part of said description, where illustrative and non-limiting nature has been represented. next:
[0081] Figure 1 shows the exterior appearance of the battery of the invention according to a preferred embodiment.
[0082] Figure 2 shows the general appearance of the battery compartment of the invention according to a preferred embodiment, including the upper part elements fixed to the vehicle. The face that limits it from the top is not represented to make the interior visible.
[0083] Figure 3 shows a possible integration of the battery compartments according to a preferred embodiment of the invention with the structure of a vehicle. The compartments on the left side are closed, one empty and the other containing a battery, and the compartments on the right side are open, the rear with a battery in the drawer and the empty front, with a battery on the outside, in the orientation suitable for insertion into this compartment. In the upper part of the compartments, the stops and the location of the connecting elements are visible, but the upper face of the compartments is not included to make the interior visible. A representation of the structural elements of the vehicle is also shown as an indication.
[0084]
[0085] PREFERRED EMBODIMENT OF THE INVENTION
[0086]
[0087] In the preferred embodiment of the invention, the main components thereof that interact in its operation are a battery (1) and a compartment (2) where said battery (1) is housed.
[0088]
[0089] The battery (1) is approximately in the form of a rectangular prism with a wide base and low height. In the terms in which the description is made, lower (6) and upper (7) bases are defined as those delimited by edges whose size corresponds to the length and width, side faces (5) those delimited by edges whose size corresponds to the length and height and front face (3) and rear face (4) those delimited by edges whose size corresponds to the width and height. The difference between lower (6) and upper (7) and front (3) and rear (4) base is defined below in relation to the position of some elements that constitute the battery (1).
[0090] Inside the battery (1) there is a plurality of basic energy storage units with electrically connected elements between them and auxiliary systems that are located next to the front face (3) of the battery (1). These auxiliary systems include a battery monitoring and management system (1), electrical protections and a power converter. In addition to these elements, the electrical connection (9) and communications (10) elements of the battery (1) are installed in this area adjacent to the front face (3) and inserts in the upper base (7). In this way, the front face (3) and the upper base (7) are determined uniquely and the rear face (4) and the lower base (6) are defined as the opposite of these respectively.
[0091]
[0092] The elements inside the battery (1) that are subjected to an electrical voltage, especially from the lower and upper part in contact with the lower (6) and upper (7) bases, are electrically isolated with an electrical insulating material but Good thermal conductor, like the Sil-Pad. The battery (1) is closed by the front (3), rear (4) and side (5) faces with a material of good mechanical resistance and electrical and thermal insulation, preferably of plastic origin, and by the lower bases (6) and upper (7) with sheets of a thermally conductive material, such as aluminum, to allow cooling. Around the electrical connection elements (9) and communications (10) of the battery (1), the housing can be made of plastic integrating correctly in the plate of the upper base (7). On each of the side faces (5) of the housing, at its upper edge and integrating into the prismatic shape, two handles (8) are arranged that allow the battery (1) to move a person using both arms.
[0093]
[0094] With this battery configuration (1), with approximate dimensions of 80 cm long by 70 cm wide and 10 cm high and using 18650 NMC lithium ion cells, a battery (1) with a capacity can be built of approximately 14 kWh and a mass around 70 kg. This battery (1) can be moved in a horizontal direction by dragging or rolling it on a surface manually a distance of the order of 1 m, using a relatively simple tool to make vertical or longer displacements.
[0095]
[0096] The exterior appearance according to this description can be seen in Figure 1.
[0097]
[0098] The compartment (2) where the battery is housed (1) consists of a set (18) fixed to the vehicle structure and a drawer (11) with a suitable way to house a battery (1) connected to said assembly (18). The fixed assembly (18) is installed under the vehicle, so that the drawer (11) is integrated into the lower external line of the vehicle when the compartment (2) is closed. The faces of the compartment (2), not all physically made, are named in the same way as the corresponding ones of the battery (1), with one of the lateral faces being the one closest to the outer edge of the vehicle. This face closest to the outer edge is called the outer side face of the compartment (2), the opposite being the inner side face. The compartment (2) opens with a downward movement of the drawer (11) and with a lateral displacement towards the outside of the vehicle in the final part of its path that makes the outer side face more accessible from outside the vehicle. The compartment (2) closes with the reverse movement of the drawer (11), upwards.
[0099]
[0100] The drawer (11) has walls (12), (13), (14) on the inner, front and rear side faces respectively, the inner side face wall (12) being its bottom and the face surfaces being free outer side and upper face, allowing access to the inside of the drawer (11) from them. The walls (12), (13), (14) of the inner side, front and rear sides of the drawer (11) occupy part of the height of the battery (1) and the walls (13), (14) of the Front and rear faces have a recess in the part closest to the outer side face, converging with the lower face. The lower face has two levels, external and internal. The external level is below, with an iron (15) of material like the one used in the lower part of the vehicle. This external level continues the lower line of the vehicle when the compartment (2) is closed, also ensuring good insulation of the exterior of the vehicle with the use of an elastic covering on its perimeter. The internal level is above the external level, with a small clearance between the two levels, and is the level at which the battery (1) is placed inside the drawer (11). This internal level is formed by supports (16) for the battery (1) in the areas adjacent to the walls (13), (14) of the front and rear faces. These supports (16) are formed by a structural part, which supports the weight of the battery (1), and an upper part with a low friction coating, made of plastic material, which is easily interchangeable in case of deterioration and allows the battery (1) slide over. The structural part that connects these supports (16) with the plate (15) of the external level is formed by a series of pillars with free space through which the air can circulate. In the upper part of the internal level, in the area of the outer side face, there is a small shoulder (17) that ensures the correct placement of the battery (1) with respect to its faces lateral (5) and prevents unwanted movement of the battery (1) outward without conditioning its introduction or voluntary removal.
[0101]
[0102] The assembly (18) fixed to the structure of the vehicle has walls on the front, rear, side and upper faces and provides a clearance between the upper wall and the upper base (7) of the battery (1) when the compartment (2) It is closed housing a battery (1) inside. The clearances arranged in the lower and upper part allow the circulation of air for cooling or air conditioning of the compartment (2), which enters and leaves the compartment (2) through two cooling openings (22) in each of the front and rear walls of the assembly (18) fixed to the structure of the vehicle, in areas corresponding to the clearances of the lower and upper part of the compartment (2). In this way, the lower (6) and upper (7) bases of the battery (1) are free of obstructions and air circulation provides cooling to the battery (1) through these lower (6) and upper (7) bases .
[0103]
[0104] The upper part has stops (19) located on the sides, in a complementary position to that of the handles (8) of the battery (1). In the upper part of the assembly (18) fixed to the structure of the vehicle, the electrical connection elements (20) and communications (21) of the compartment (2) are also installed, oriented downwards in the corresponding position and with the complementary form to the electrical connection (9) and communications (10) elements of the battery (1), allowing the respective connections with the upward movement of the drawer to be established with a battery (1) located in the drawer (11) (11) that closes the compartment (2) and that these connections are maintained when the compartment (2) is closed. These connection elements (20), (21) of the compartment (2) are mounted not completely rigid and provide a degree of freedom that allows a small tolerance in the position of the battery (1) to ensure a good connection.
[0105]
[0106] The general appearance of the compartment (2), with the assembly (18) fixed to the structure of the vehicle and the drawer (11) in its lowest position, is shown in Figure 2.
[0107]
[0108] When the compartment (2) is closed, the drawer (11) is secured to the assembly (18) fixed to the structure of the vehicle with two slips that are introduced between the two levels of the bottom face of the drawer, one of the slips under the front wall (13) and the other under the rear wall (14). These slips have a triangular profile with the horizontal upper part, so that they allow the movement of the drawer (11) upwards but not downwards. Each of these slips is attached to the set (18) fixed to the structure of the vehicle, travels through a closing opening (23) in the corresponding wall of the assembly (18) fixed to the structure of the vehicle and uses the clearance between the two levels of the bottom face of the drawer (11) to enter and prevent the downward movement of the drawer (11).
[0109]
[0110] The displacement of the drawer (11) is conditioned with rails (24) that move on a bearing, with the kinematic restrictions of the employees in the drawers of a piece of furniture, although with a greater mechanical resistance and describing a line that causes a movement side component in the lower part of the drawer path (11). Two rails (24) are fixed to each of the front (13) and rear (14) walls of the drawer (11), near their ends, while the bearing corresponding to each of them is located in the lower part of the assembly (18) fixed to the structure of the vehicle.
[0111]
[0112] As an example, for the incorporation of this preferred embodiment of the invention into a car, a configuration can be considered in which four compartments (2) are installed under the passenger compartment, two on each side, from the rear of the space reserved to the front wheels to the front of the space reserved to the rear wheels and installed between the stringers and crossbars of the resistant structure of the vehicle (25) and even being able to incorporate others in the central part between compartments (2). Figure 3 shows the arrangement of the compartments (2) next to this resistant structure of the vehicle (25) in this configuration.
权利要求:
Claims (21)
[1]
1. Energy storage system for vehicles consisting of a battery (1) and a compartment (2) for accommodation in a vehicle with a battery (1), characterized by the fact that:
a) The battery (1) contains a plurality of basic electrical energy storage units inside and has an approximate exterior shape of a rectangular prism, with the lower (6) and upper (7) bases closed by conductive material elements thermal and with electrical connection elements (9) and communications (10) inserted in its upper base (7) and accessible from the outside of it.
b) The compartment (2) for accommodation in a vehicle of a battery (1) comprises a set (18) fixed to the structure of the vehicle, installed in the lower part of this, and a drawer (11), connected to said set (18), with geometric characteristics that allow placing a battery (1) in it. Said assembly (18) contains in its upper part electrical connection elements (20) and communications (21) complementary to those of the battery (1), the opening and closing of the compartment (2) are produced respectively with a movement with descending and ascending component of the drawer (11), the drawer (11) allows the introduction or removal of a battery (1) with a horizontal displacement of this when the compartment (2) is open, the connections of the respective electrical connection elements (9), (20) and communications (10), (21) are established with the movement with the upward component of the drawer (11) that causes the compartment (2) to close and remain while the compartment (2) is closed and the compartment (2) allows cooling of a battery (1) housed in it by the lower (6) and upper (7) bases of it.
[2]
2. Energy storage system for vehicles according to claim 1 characterized in that the battery (1) contains in its interior auxiliary systems including a power converter.
[3]
3. Energy storage system for vehicles according to any of the preceding claims characterized in that the elements inside the battery (1) subjected to an electrical voltage are electrically isolated with an electrical insulating material and thermal conductor.
[4]
4. Energy storage system for vehicles according to any of the previous claims characterized in that the battery (1) is closed by its front (3), rear (4) and lateral (5) faces with a material housing of good mechanical resistance and electrical and thermal insulation.
[5]
5. Energy storage system for vehicles according to any of the preceding claims characterized in that the battery (1) has at least one handle (8) on its side faces (5).
[6]
6. Energy storage system for vehicles according to any of the preceding claims characterized in that the battery (1) includes at least one cylindrical bearing in the lower part of its lateral faces (5).
[7]
7. Energy storage system for vehicles according to any one of the preceding claims characterized in that the battery (1) has an indicator of its status comprising one or more LEDs of one or more colors located in its upper base ( 7) or on a side face (5) and visible from the outside.
[8]
8. Energy storage system for vehicles according to any one of the preceding claims characterized in that the battery (1) has an indicator of its status comprising a screen with alphanumeric indicators located at its upper base (7) or in a side face (5) and visible from the outside.
[9]
9. Energy storage system for vehicles according to any one of the preceding claims characterized in that the lower side of the drawer (11) has two levels, an external level and an internal level, where the external level is below the internal level with a little slack between both levels.
[10]
10. Energy storage system for vehicles according to claim 9 characterized in that the internal level of the lower side of the drawer (11) consists of supports (16) for the battery (1) in the areas adjacent to the faces front and rear.
[11]
11. Energy storage system for vehicles according to claim 10 characterized in that the supports (16) are formed by a structural part, which supports the weight of the battery (1), and an upper part with a coating of low friction
[12]
12. Energy storage system for vehicles according to any of claims 9 to 11 characterized in that the drawer (11) has a shoulder (17) on the inner level of its lower face, in the area of the face outer side
[13]
13. Energy storage system for vehicles according to any of the preceding claims characterized in that the assembly (18) fixed to the vehicle structure comprises cooling openings (22) in the lower and upper part of the front faces , rear and / or sides.
[14]
14. Energy storage system for vehicles according to any of the preceding claims characterized in that the assembly (18) fixed to the vehicle structure comprises stops (19) that restrict the vertical and lateral displacement of the battery (1 ).
[15]
15. Energy storage system for vehicles according to claim 14 characterized in that the stops (19) are located on the sides of the upper part of the compartment (2) in a complementary position to that of the handles (8) of the battery (1) when the compartment (2) is closed.
[16]
16. Energy storage system for vehicles according to any one of the preceding claims characterized in that the drawer (11) comprises at least one rail (24) fixed on the front wall (13) and at least one other rail (24) fixed on the rear wall (14) and the assembly (18) fixed to the structure of the vehicle comprises for each rail (24) a bearing on which that rail (24) moves.
[17]
17. Energy storage system for vehicles according to claim 16 characterized in that each rail (24) has a curved profile that causes a lateral component movement in the lower part of the drawer path (11).
[18]
18. Energy storage system for vehicles according to any of the preceding claims characterized in that the compartment (2) contains elements for detecting the position of the drawer (11) by an external device in the outermost part of the drawer (eleven).
[19]
19. Energy storage system for vehicles according to any of the preceding claims characterized in that the compartment (2) comprises a double security system that employs a sheet attached to the drawer (11) forming a wall on its outer side face when the compartment (2) is closed, which is attached to the assembly (18) fixed to the structure of the vehicle and is released from the drawer (11) when it is opened voluntarily.
[20]
20. Energy storage system for vehicles according to any of the preceding claims characterized in that the inside of the drawer (11) is accessible from the outer side face and the upper side thereof.
[21]
21. Energy storage system for vehicles according to any one of claims 1 to 19 characterized in that the inside of the drawer (11) is accessible from the outer side face, the inner side face and the upper face thereof.
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同族专利:
公开号 | 公开日
EP3808584B1|2021-10-27|
ES2735302B2|2020-07-28|
CN112074427A|2020-12-11|
WO2019238985A1|2019-12-19|
US20210078399A1|2021-03-18|
EP3808584A1|2021-04-21|
引用文献:
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法律状态:
2019-12-17| BA2A| Patent application published|Ref document number: 2735302 Country of ref document: ES Kind code of ref document: A1 Effective date: 20191217 |
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优先权:
申请号 | 申请日 | 专利标题
ES201830583A|ES2735302B2|2018-06-14|2018-06-14|Vehicle energy storage system|ES201830583A| ES2735302B2|2018-06-14|2018-06-14|Vehicle energy storage system|
CN201980029065.XA| CN112074427A|2018-06-14|2019-05-27|Energy storage system for a vehicle|
EP19734127.4A| EP3808584B1|2018-06-14|2019-05-27|Energy storage system for vehicles|
US17/050,249| US20210078399A1|2018-06-14|2019-05-27|Energy storage system for vehicles|
PCT/ES2019/070352| WO2019238985A1|2018-06-14|2019-05-27|Energy storage system for vehicles|
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