METHOD FOR PRE-FEEDING PLATES IN A PLATE CHARGER OF A BOX FORMING MACHINE, PRE-PLATE FEEDER, AND INS

专利摘要:
Method for pre-feeding plates (200) in a plate loader (301) of a box-forming machine (300), pre-plate feeder (150), and installation for the formation of boxes from plates. The plates (200) are deposited forming a stack (210), and squared against a front stop (102) and a side stop (103). After this, the measurement between two fingers (12, 60) is regulated by a linear adjustment device (13, 22, 4a, 5a). The two fingers (12, 60) are part of a mechanical clamp (100) installed in the extreme articulation (91) of a robot arm (90) supported on the chassis (101) of the plate pre-feeder (150). Then, the line (L1) joining the two fingers (12, 60) is aligned with the line (R1) passing through the inner holes (205) of the plates (200). After this, the fingers (12, 60) are inserted into the inner holes (205). Then, an actuator device (8) moves the fingers (12, 60) and picks up the plates (205). After this, the robot arm (90) saves the stops (102, 103), places the plates (200) on the plate magazine (301), and then releases them on it. (Machine-translation by Google Translate, not legally binding)
公开号:ES2713331A1
申请号:ES201731336
申请日:2017-11-17
公开日:2019-05-21
发明作者:Olmos Telesforo Gonzalez
申请人:Telesforo Gonzalez Maquinaria SL；
IPC主号:

专利说明:

[0001]
[0002] METHOD FOR PRE-FEEDING PLATES IN AN IRON CHARGER
[0003] PLATES, AND INSTALLATION FOR THE FORMATION OF BOXES FROM
[0004]
[0005] TECHNICAL SECTOR
[0006]
[0007] The present invention concerns a method for pre-feeding plates in a loader of a box-forming machine. The plates are initially squared in a plate feeder and deposited in the plate feeder of a box forming machine. It also concerns the plate pre-feeder, and an installation for the formation of boxes from plates.
[0008]
[0009] Throughout this description, the term "iron" is used to designate corrugated cardboard plate, compact cardboard plate, plastic plate, and the like.
[0010]
[0011] STATE OF THE ART
[0012]
[0013] Document ES8701010A1 describes a mechanical clamp installed in use at the end of a robot arm for the manipulation of a plurality of glass sheets. The mechanical clamp comprises a support with a fixed stop at one end and a mobile stop at another end of the support moved by a cylinder. The fixed stop and the mobile stop capture the plurality of sheets of glass at the outer edges of the sheets. The face of a glass sheet is pushed by spacers against the fixed stop and the mobile stop. The mechanical clamp picks up said plurality of sheets of a horizontal table. Since the clamp seizes the sheet by the extreme edges of the piece, the span of the clamp is large. Also the weight and cost of the clamp is relatively high. Furthermore, no means or method followed to regulate said clamp at different sheet sizes is described, as would be desirable in the case of cardboard plates, where the size of the plate changes with a relevant frequency.
[0014]
[0015] In document US5161846A a mechanical clamp is described and the process followed by the mechanical clamp to pick up pieces. The method involves entering a finger of the Clamp on each of the three internal holes of a piece. The mechanical clamp comprises three first arms each moved by a servomotor, reducer and an encoder assembly. Each first arm has a removable fixed at its end a fluid dynamic cylinder with a fixed part, called the second arm, and a mobile part, called third arm. The third arm is the finger that is inserted in the hole of the piece to be held. The disadvantage of the clamp is that the servomotor, reducer and cylinder used by each of the fingers causes the clamp to weigh excessively. In addition no devices are described in the clamp or a method to regulate said clamp at different blade sizes.
[0016]
[0017] The method followed in US5161846A comprises a first stage wherein the clamp is placed on the piece. Next, the three moving parts (third arms) of the respective three fluid dynamics cylinders are enabled to exit downwards. After this, the control unit lifts the clamp and rotates the first three arms so that they coincide over the three holes. Then, the control unit descends the mechanical clamp and causes the third arms to be inserted into the corresponding holes. Next, the first arms are turned by the servomotors, and at the same time, the third arms rotate in the holes until they stop. With this, the three third arms grip the piece reliably. However, this method presents serious problems in the stage in which the fingers make contact with the piece if only two fingers are used according to a linear direction. This is because performing a rotational movement of each of the two fingers to make stop according to a linear direction is critical and unstable. In other words, the rotational action of each of the fingers is very critical for them to make stops on both points of contact on the piece and, in addition, said contact points maintain the piece with a certain controlled position, without modifying the original position of the piece. Furthermore, the process followed to regulate said clamp to different sheet sizes according to a linear direction is not described, as it would be desirable for the case of cardboard plates, where the size of the plate changes with a relevant frequency.
[0018]
[0019] US6273483B1 discloses a mechanical clamp and a method for picking flat pieces. The mechanical clamp is composed of a support on which nine linear actuators and three fingers are mounted. Each of the three fingers is positioned in space by the combined movement of three linear actuators. Two linear actuators position each finger in the XY plane, and a third linear actuator on the Z axis. The disadvantage of this solution is that the regulation according to a linear direction of two of the fingers involves moving at least 4 actuators, two actuators to place one finger in the XY plane, and two other actuators to place the other finger in the XY plane. With this proposed solution, the regulation range of the clamp must be in accordance with the linear actuator strokes, with which the weight and cost of the mechanical clamp is relatively high. This is because the same devices are used for the function of regulating the mechanical clamp according to a wide range of plate sizes, and for the ironing function. In addition, this task of regulation implies an excessive time of regulation and depends on the skill of the operator, which implies an increase in production cost.
[0020]
[0021] In an alternative embodiment of document US6273483B1, the mechanical clamp comprises a rotational actuator mounted on a support and two linear actuators mounted on the rotational actuator by each of the three fingers supported on the clamp support. Again, it is the same linear actuator that performs both the regular function of the mechanical clamp to adapt it to a wide range of plate measurements as well as the ironing function. Due to this design concept, the clamp has a relatively high weight and cost if said solution is applied to the cardboard plates with internal holes. The use of said linear actuators for regulation tasks has the disadvantage that the range of regulation must be in accordance with the strokes of the linear actuators, and therefore, the weight and cost of the mechanical clamp is excessive. Also due to the dependence between the regulation function and the grip function, repairs and maintenance of the clamp involve costly repairs and maintenance in terms of production downtime and expensive spare parts.
[0022]
[0023] The process described and the mechanical clamps described in document US6273483B1 grasp and block the piece by a notch made in at least one of the three fingers. The process indicates that the notch prevents the piece from being released when the fingers have been inserted into the internal holes of the piece and have moved as far as possible or as close as possible between the three fingers, forming three vertices of a triangle . The flat pieces are caught in a stable manner without changing their original position. However, said solution is not viable for the pre-feeding of a stack of squared sheets against perpendicular walls between them, the sheets having two internal holes. If two of the fingers of document US6273483B1 are inserted through the inner holes, the clamp tends to rotate the position of the iron. The clamp picks up the iron in an uncontrolled manner, since any pair of fingers considered in isolation exert forces with non-parallel directions on the plate. This causes that the clamp does not take the iron correctly since it irones this squared one against some stops and the rotation of the iron is impeded. This implies a continuous stop due to malfunction of the robot arm, which translates into non-production time and therefore an increase in costs.
[0024]
[0025] Therefore, a method is needed to pre-feed cardboard plates that can hold a piece in a stable manner and have control over the original position of the plates and a control over the final position of the plate with respect to the clamp, to be able to take squared plates against some walls and deposit them in the plate loader of a box-forming machine, where the plates are also squared.
[0026]
[0027] Document US5161847A describes a mechanical clamp with a support with three fingers. The support has a fixed spindle which, when rotated by the action of an actuator, regulates the position of the first finger along the spindle. A second actuator, of the rotating type, is mounted on the support and rotates an auxiliary support. The auxiliary support has a second spindle, which when rotated by a third actuator, increases or decreases the separation between two second fingers along the direction of the second spindle equal distances in a synchronous manner.
[0028]
[0029] If the auxiliary support assembly, third actuator, second spindle and two second fingers moved synchronously by the second spindle of document US5161847A for the application of pre-feeding plates, a drawback appears. This occurs when one of the blocks that supports the second fingers gets stuck. This is due to the fact that when cardboard sheets are pre-fed, they are worked in an environment of cardboard particles in suspension, which adhere to the second spindle and form an amalgam together with the lubricant of the second spindle. Even if only one of the two second studs is stuck, the other stud will not move due to its synchronous connection through the second spindle. Therefore, the clamp will not take iron since both blocks are moved by the same third actuator. A second drawback is that in addition the second spindle is used both to regulate the distance between the two fingers in a synchronous manner to catch the piece. Again, the function of regulating the size of the plate and the function of catching the plate are not made by devices separated. This will produce the need for costly and relatively frequent repairs and maintenance with corresponding production stops.
[0030] In the state of the art, there are no pre-feeders of plates or methods to pre-feed plates suitable for catching plates initially squared by front and side walls, and deposit them in a plate magazine of a box-forming machine where they are also squared. It should also be considered that the existing loaders of the great majority of the box-forming machines have a front loader bucket and two side loader buffers perpendicular to the front end of the loader. The locks of the loader form a U of continuous profile, without openings or holes, which considerably restricts the possible movements of the mechanical clamp for deposition of plates in the loader.
[0031]
[0032] Furthermore, in the state of the art, there are no pre-feeders of plates or methods to pre-feed plates that have devices and stages that correctly independent the regulation function of the mechanical clamp to adapt it to a wide range of measurements of plate iron. the function of pick iron. In the state of the art, the regulation of the mechanical clamp is subject to a much lower frequency of use compared to the large number of cycles of movement experienced by the fingers. By way of example, the regulation function of plate measurement in box forming machines is performed with a frequency comprised between 1 time every 3 months and 5 times a day. On the other hand, as an example, the ironing function should be performed with a frequency between 3 and 8 times per minute if they take 5 or 6 plates per cycle, to pre-feed a box-forming machine running at a speed of box production comprised between 900 and 3100 boxes / hour. If these functions are not independent, it results in heavier and more expensive to manufacture clamps, and robot arms of pre-feeder plates with less effective load, in stops due to malfunction of the robot arm and mechanical clamp of the pre-plate feeder, and costly repairs and maintenance of the mechanical clamp that translates into production stops. Therefore, if these functions were made independent by means of different devices, we will reduce the integral costs of production.
[0033]
[0034] EXPLANATION OF THE INVENTION
[0035]
[0036] In a first aspect, the present invention contributes to mitigate the previous and other disadvantages by providing a method to pre-feed plates in a plate loader of a box-forming machine.
[0037]
[0038] The method comprises the steps of arranging a plurality of plates with their flat faces relative to the ground forming a stack of plates aligned with the vertical direction and supported on the chassis of a plate pre-feeder, or with their faces essentially perpendicular to the ground forming a stack of plates to the direction, and supported on the chassis of a plate pre-feeder.
[0039] The method also includes the step of squaring a plurality of plates stacked against a front stop and at least one side stop perpendicular to the front stop.
[0040] In addition, the method comprises the step to start the pre-feeding cycle of the robot arm plates. The robot arm includes a mechanical clamp installed in the extreme articulation of the robot arm. The mechanical clamp comprises a main support, and at least one auxiliary support fixed to the main support during the plate pre-feeding cycle of the robot arm. The mechanical clamp also comprises a linear regulation device able to regulate the auxiliary support with respect to the main support according to a direction of linear regulation. The direction of linear regulation is parallel to the line that results from joining the end of a first finger to the end of a second finger. Also, the mechanical clamp includes an actuator device with a fixed part and a movable part that moves between an extended position and a collected position. Ace! same, the mechanical clamp comprises a first finger located at the distal end of the auxiliary support and supported on the moving part of the actuator device. The movable part of the actuator device is arranged to move the first finger in a guided manner in a direction parallel to the direction of linear regulation between the extended position and the collected position. It also comprises a second finger aligned with the first finger according to the line parallel to the direction of linear regulation, and supported by the main support.
[0041]
[0042] Also, the method comprises the step of regulating the measurement between the first finger and the second finger by the linear regulating device. The regulating step comprises performing at least one regulating movement wherein the first finger moves to a desired position, the second finger remains fixed and the actuating device is in an extended or picked up position. With this, the measurement between the first finger and the second finger is made to coincide with the measurement between two inner holes of the plate.
[0043] Also, the method includes the step of facing the mechanical clamp by arranging the first finger and the second finger perpendicular to the face of the last plate disposed in the stack of plates. This step is carried out after the steps of arranging the plurality of plates, squaring the plurality of plates, and starting the cycle of pre-feeding plates of the robot arm.
[0044]
[0045] In the same way, the method comprises aligning the direction of regulation with the line joining two internal holes of the plurality of plates to pre-feed by actuating the robot arm. This step is carried out once the plurality of plates have been arranged and squared, the mechanical clamp has been regulated and the pre-feeding cycle of the robot arm plates has been started.
[0046]
[0047] Also, the method includes moving the robot arm, according to the vertical direction in the downward direction, or according to a direction perpendicular to the vertical direction, to introduce the first finger in an inner hole and the second finger in the other inner hole. This stage is carried out after the stages of facing and aligning.
[0048]
[0049] In addition, the method comprises picking a plurality of plates from the top of the vertical pile of plates or from the end part of a horizontal stack of plates by means of the first finger and the second finger thanks to a linear movement of the first finger by the action of the actuator device. This step is carried out after the step of moving the robot arm, according to the vertical direction in a downward direction, or according to a direction perpendicular to the vertical direction.
[0050]
[0051] Similarly, the method includes moving the mechanical clamp by means of the robot arm, according to the vertical direction in an upward direction, or according to a direction perpendicular to the vertical direction, until the front stop and the at least one lateral stop are saved. This step is carried out after the step of picking up the plurality of plates.
[0052]
[0053] Likewise, the method includes actuating the robot arm until placing the plurality of plates on the plate magazine of a box forming machine with their faces parallel to the faces of the plates previously arranged in the plate magazine. This step is carried out after the step of picking up the plurality of plates.
[0054]
[0055] Also, the method includes releasing a plurality of plates in the plate magazine by changing the position of the actuator device of the stage of catching the plurality of plates. This step is carried out after actuating the robot arm until placing the plurality of plates on the plate magazine.
[0056]
[0057] With this method, the function of regulating the mechanical clamp to adapt it to the measure of the plurality of plates and the function of picking up the plurality of plates becomes independent. This is because the step of regulating the clamp is performed by a device other than the step of picking up the plurality of plates. The regulating step is achieved by a regulating movement of the linear regulating device, while the picking step is performed by a linear movement thanks to the actuating device. This method is valid to pre-feed plates suitable to take plates initially squared by front and side walls, and deposit them in a plate loader of a box-forming machine where they are also squared.
[0058]
[0059] Preferably, the method comprises the step of verifying whether the loader of the box-forming machine is full. After the full loader verification stage, it also comprises the step of stopping the pre-feed cycle of the robot arm while the loader of the box forming machine is full. This is done by a sensor operatively connected to a control unit.
[0060]
[0061] Preferably, the front stop and the side stop are fixed in use to the chassis of the plate pre-feeder.
[0062]
[0063] Preferably, the regulation step is carried out before the step of arranging the plurality of plates and before the step of squareing the plurality of plates.
[0064] Alternatively, the step of arranging the plurality of plates and the step of squaring a plurality of plates is done before the regulation stage.
[0065]
[0066] Preferably, the step of arranging the plurality of plates and the step of squaring a plurality of plates is done after the regulation step.
[0067] Optionally, in the step of picking up a plurality of plates, the first finger and the second finger apply on the plurality of plates two forces contained in the plane parallel to the face of the plurality of plates caught. The two forces are of the same magnitude, with opposite senses and aligned with each other.
[0068]
[0069] Optionally, in the step of picking up a plurality of plates, a first one joined to the first finger and a second one joined to the second finger, and the plurality of plates is supported by the action of the first one and the second one.
[0070] Optionally, in the step of starting the cycle of pre-feeding plates of the robot arm with a mechanical clamp, the mechanical clamp also comprises a first wall that forms an integral part of the first finger and essentially flat. It also comprises a second wall forming an integral part of the first finger, essentially flat, and facing the first wall.
[0071] Preferably, the two inner holes of the plurality of plates are holes belonging to the bottom of the plate or are holes adjacent to the folds of the bottom of the plate. The folds separate the bottom of some side panels. Optionally, the positions of inner holes in the plate here described may correspond to the anchor holes. The anchor holes and the anchoring projections are elements of a box that allow their stacking. In a stacking situation, the anchoring projections of a box immediately inferior to the considered box are inserted in the respective anchoring holes of the considered box.
[0072]
[0073] Preferably, the line resulting from joining the inner holes into which the first finger and the second finger are inserted divides the plate virtually into two halves of equal weight.
[0074]
[0075] Preferably, in the step of regulating the measurement between the first finger and the second finger, the actuator device is in the extended position, and in the step of picking up a plurality of plates from the top of the vertical stack, the actuator change to collected position.
[0076]
[0077] Also, preferably, in the step of starting the cycle of pre-feeding plates of the robot arm with a mechanical clamp, the mechanical clamp comprises two auxiliary supports. The two auxiliary supports are each fixed to the two opposite ends of the main support during the plate feed pre-feeding cycle of the robot arm. It also includes two linear adjustment devices suitable for regulating each of the auxiliary supports independently of the main support according to the direction of linear regulation. In addition, the mechanical clamp comprises an actuator device with a fixed part and a moving part (which moves between an extended position and a collected position.
[0078] Also the mechanical clamp includes a first finger located at the distal end of the auxiliary support. The first finger is supported on the moving part of the actuator device. The moving part of the actuating device is arranged to move the first finger in a guided manner in a direction parallel to the direction of linear regulation between the extended position and the collected position. Also, the mechanical clamp comprises a second finger aligned with the first finger according to a line parallel to the direction of linear regulation, and supported by the other auxiliary support. After this step of starting the plate pre-feeding cycle, the regulation stage is carried out by means of a first regulation movement by means of the linear regulation device where the first finger moves to a desired position, the second finger remains fixed, and the actuator device is in an extended or picked up position. Said regulating step also includes a second regulating movement by means of the other linear regulating device wherein the second finger moves to a desired position, the first finger remains fixed and the actuator device is in the same extended or picked up position of the second finger. first move.
[0079]
[0080] Optionally to what is expressed in the previous paragraph, in the stage of regulation the first movement of regulation and the second movement of regulation travel equal distances
[0081]
[0082] Also optionally, in the regulation step, the regulation movement comprises the steps of releasing a fixing device that fixes the auxiliary support to the main support; moving the auxiliary support according to the linear adjustment direction to a desired position; and fixing the auxiliary support to the main support by means of the fixing device.
[0083]
[0084] Preferably, the release of the fixing device comprises loosening at least one screw, which passes through one of the one or more holes made in the main support and a slot made on the auxiliary support. It also comprises the step of moving the auxiliary support along linear projections made in the main support. Also, it comprises the step of fixing comprises fixing the at least one screw, which passes through one of the one or more holes made in the main support and a slot made in the auxiliary support. This method is a simple, economical and robust solution for the frequency of use of the regulation device and the frequency of use of the actuator device to pick up the plurality of plates.
[0085]
[0086] Also optionally, in the step of starting the plate feed pre-feeding cycle of the robot arm with a mechanical clamp, the mechanical clamp further comprises another actuator device with a fixed part and a moving part that moves between an extended position and a collected position. Likewise, in the mechanical gripper the second finger is aligned with the first finger in a direction parallel to the direction of linear regulation, supported by the main support and arranged to be moved by the other actuating device between an extended position and a collected position. Likewise, in the regulation stage the two actuator devices are in an extended or picked up position. Furthermore, in the step of picking up a plurality of plates the two actuating devices change their position. Likewise, in the step of releasing a plurality of plates, the two actuating devices change the position of the actuating device with respect to the step of picking up a plurality of plates. As the actuator devices are aligned, the plurality of plates is self-centering by the thrust of the first finger and second finger.
[0087]
[0088] Optionally, in the step of releasing the plurality of plates, the position of the actuator device or actuator devices is changed, and after this, the plurality of plates is ejected by means of at least one ejector mechanism supported in fixed use to the main support of the clamp. mechanical, which changes from a rest position to an expulsion position. The expression "fixed in use" includes the option that the ejector mechanism is fixed to the main support or that the ejector mechanism is fixed to the auxiliary support, since the auxiliary support is fixed in use to the main support during the pre-production cycle. feeding of the robot arm plates.
[0089]
[0090] In a complementary manner to the previous paragraph, in the expulsion stage, two ejector mechanisms change from a collected position to an extended position. Each of the ejector mechanisms comprises an ejector actuator with a fixed part and a moving part. The fixed part is connected to the main support in use. The moving part is articulated by a second axis to a lever. The lever rotates an ejector stop around a third axis between the rest position where the ejector stop is picked up and the ejection position where the ejector stop is extended.
[0091]
[0092] As an option to the previous paragraph, in the ejection stage the fixed part of the actuator of each ejector mechanism is connected in an articulated manner by a first axis to a fork. In addition, the fork is fixed to the auxiliary support by a support, and the third axis rotates supported on the auxiliary support by a second auxiliary support.
[0093]
[0094] In a complementary manner, the method also comprises the step of measuring the force received by the first finger or the second finger by means of a force measuring device. Also, the method further comprises the step of comparing the force measured by the force measuring device with a preset force value while the robot arm pre-feeding cycle is running. The method also includes the step of keeping the pre-feeding cycle of the robot arm in motion if the measured force is less than the preset force value. Also, the method comprises changing the state of a signal sent from the force measuring device to a control unit if the measured force is greater than the preset force value. The control unit is operatively connected to the robot arm. After the change in the state of the signal, it comprises making a move away from the clamp with respect to the face of the last plate disposed in the vertical stack of the plate pre-feeder or with respect to the plate stack of the box forming machine by the robot arm. Furthermore, after this, the extreme articulation is rotated by the robot arm around an axis perpendicular to the face of the plate of the stack until the position of the first finger and second finger coincide with the respective two inner holes.
[0095]
[0096] With the method of the previous paragraph, we obtain a method where also the position of the mechanical clamp is corrected if the position of the inner holes of the plates changes. With this, we avoid stops of the pre-feeding cycle.
[0097]
[0098] Alternatively to the previous paragraph, the method comprises the step of measuring the force received by the first finger or the second finger by means of a force measuring device. Also, the method further comprises the step of comparing the force measured by the force measuring device with a preset force value while the robot arm pre-feeding cycle is running. The method also includes the step of keeping the pre-feeding cycle of the robot arm in motion if the measured force is less than the preset force value. Likewise, the method comprises changing the state of a signal sent from the force measuring device to a connected control unit. operatively to the robot arm if the measured force is greater than the preset force value. The method further comprises the step of stopping the pre-feeding cycle of the robot arm by the signal sent to the control unit if the measured force is greater than the preset force value. Optionally, this alternative comprises the step of informing the operator to square the plates arranged in the stack of plates by means of an acoustic or visual signal.
[0099]
[0100] Optionally, the pre-set force value is below a threshold force value that produces a pain sensation to a human.
[0101]
[0102] In a second aspect, the present invention contributes to mitigate the above and other drawbacks by providing a pre-feeder plates to pre-feed plates in a plate loader of a box-forming machine.
[0103]
[0104] The pre-plate feeder comprises a chassis suitable for either arranging the faces of a plurality of flat plates with respect to the ground forming a stack of plates aligned with the vertical direction, or arranging the faces of a plurality of plates essentially perpendicular to the surface. floor forming a pile of plates perpendicular to the vertical direction.
[0105]
[0106] Likewise, the plate pre-feeder comprises a front stop supported in use to the chassis, at least one side stop supported in chassis use and perpendicular to the front stop, and a robot arm supported on the chassis.
[0107]
[0108] The pre-feeder of plates includes a mechanical clamp installed in use in the extreme articulation of the robot arm. The mechanical clamp comprises a main support, and at least one auxiliary support fixed in use to the main support.
[0109]
[0110] In addition, the mechanical clamp comprises a linear regulation device able to regulate the auxiliary support with respect to the main support according to a direction of linear regulation. The direction of linear regulation is parallel to the line and results from joining the end of a first finger to the end of a second finger.
[0111]
[0112] Also, the mechanical clamp comprises an actuator device with a fixed part and a moving part that moves between an extended position and a collected position.
[0113] Likewise, the mechanical clamp comprises a first finger located at the distal end of the auxiliary support. The first finger is supported on the mobile part of the device actuator The movable part of the actuator device is arranged to move the first finger in a guided manner in a direction parallel to the direction of linear regulation between the extended position and the collected position. In addition, the mechanical clamp includes a second finger aligned with the first finger according to a line parallel to the direction of linear regulation, and supported in use by the main support.
[0114]
[0115] With this pre-feeder plates, the function of regulating the mechanical clamp to adapt it to the measure of the plurality of plates and the function of picking up the plurality of plates become independent. This is because the regulation function is performed by a device other than that used for the function of picking up the plurality of plates. The regulation function is achieved by the linear regulating device, while the function of picking up a plurality of plates is carried out by means of an actuator device.
[0116]
[0117] Preferably, the first finger and the second finger apply on the plurality of plates to take two forces contained in the plane of the face of the plate of the same magnitude, with opposite directions and aligned with each other.
[0118]
[0119] Optionally, the mechanical clamp further comprises a first one fixed with respect to the first finger and a second one fixed with respect to the second finger.
[0120]
[0121] Also optionally, the mechanical clamp comprises a first wall that forms an integral part of the first finger and is essentially flat. Likewise, the mechanical clamp comprises a second wall that forms an integral part of the first finger, essentially flat, and facing the first wall.
[0122]
[0123] Optionally, the mechanical clamp comprises two auxiliary supports fixed each of them at the two opposite ends of the main support. It also includes two linear adjustment devices able to regulate each of the auxiliary supports independently of the main support according to the direction of linear regulation. Ace! same, includes an actuator device with a fixed part and a moving part that moves between an extended position and a collected position. It also includes a first finger located at the distal end of the auxiliary support and supported on the movable part of the actuator device. The movable part of the actuator device is arranged to move the first finger in a guided manner in a direction parallel to the direction of linear regulation between the extended position and the collected position. Likewise, it comprises a second finger aligned with the first finger according to a line parallel to the direction of linear regulation, and supported by the other auxiliary support.
[0124] Optionally, the linear regulation device comprises a fixing device that fixes the auxiliary support to the main support, and a linear guidance device that positions the auxiliary support with respect to the main support according to the direction of linear regulation.
[0125]
[0126] Optionally to the previous paragraph, the fixing device comprises at least one screw, which passes through one or more holes made in the main support and a slot made on the auxiliary support. The fixing device also comprises one or more holes made in the main support. In addition, the linear guidance device comprises linear projections made on the main support, and a slot formed on the auxiliary support.
[0127]
[0128] Optionally, the mechanical clamp further comprises another actuator device with a fixed part and a movable part supported by the main support, and moving between an extended position and a collected position. Furthermore, in the mechanical gripper the second finger is aligned with the first finger according to a second line parallel to the direction of linear regulation, supported by the main support, and arranged to be moved by the other actuating device between an extended position and a collected position.
[0129]
[0130] In the previous paragraph, the actuator device is either supported by the main support and fixed to an auxiliary support, or supported by the main support and fixed to the main support.
[0131]
[0132] Optionally, the mechanical clamp has at least one ejector mechanism, which changes from a retracted position to an extended position. The ejector mechanism includes an ejector actuator with a fixed part and a moving part. The fixed part is connected to the main support or auxiliary support in use, while the moving part is articulated by a second axis to a lever. The lever rotates an ejector stop around a third axis between the rest position, where the ejector stop is picked up, and the ejection position, where the ejector stop is extended.
[0133]
[0134] Optionally in the previous paragraph, the fixed part of the actuator is connected in an articulated manner by means of a first axis to a fork. The fork is fixed to auxiliary support by means of a support, and the third axis rotates supported on the auxiliary support by means of a second auxiliary support that is fixed in use to the main support.
[0135]
[0136] Optionally, the plate pre-feeder includes two ejector mechanisms in the mechanical clamp.
[0137]
[0138] Equivalently, the at least one ejector mechanism is removable relative to the main support by means of ejector fixing devices.
[0139]
[0140] In addition, the plate pre-feeder includes a mechanical clamp further comprising a force measuring device operatively connected to a control unit. The control unit is also operatively connected to the robot arm and supported on the chassis. The function of the force measuring device is to measure the force received by the first finger and / or the second finger, and to compare the measured force with a preset force value while the robot arm pre-feeding cycle is running.
[0141]
[0142] The term "running" comprises the case in which the robot arm has network tension and its actuating organs move the end articulation of the robot arm, and therefore, the mechanical clamp.
[0143]
[0144] Optionally, the force measuring device measures the force applied to the first finger and / or the second finger when the first finger and / or second finger interferes with the face of the upper plate located in the stack of plates.
[0145]
[0146] Optionally, the force measuring device keeps the plate feeding cycle of the robot arm running if the measured force is less than the preset force value. In addition, the force measuring device sends a signal to the control unit operatively connected to the robot arm and to the force measuring device if the measured force is greater than the preset force value.
[0147]
[0148] Also optionally, the force measuring device for the pre-feeding cycle of the robotic arm by means of the signal sent to the control unit if the measured force is greater than the pre-established force value.
[0149]
[0150] Optionally, the measured force device compares the measured force with a preset force value that is below a threshold force value that It produces a pain sensation to a human.
[0151]
[0152] In a third aspect, the present invention contributes to mitigate the above and other drawbacks by providing an installation for the formation of boxes from plates.
[0153]
[0154] The installation comprises a box forming machine with a plate magazine, and the plate pre-feeder described in the second aspect of the invention, suitable for feeding plates in the plate magazine of the box forming machine.
[0155]
[0156] Throughout the description and claims the term "robot arm" includes the definitions of "robot system", "robotic industrial cell" and "cooperative robot", as defined in the Spanish Standard UNE-EN ISO 10218- 2, in its corrected version of September 2016. The "cooperative robot" is also known as "collaborative robot".
[0157]
[0158] The term "control unit" comprises an automata or programmable logic controller (PLC), or an equivalent electronic device which, according to input signals, produces output signals.
[0159]
[0160] The term "box-forming machine" includes the term "tray assembly machine" defined in the Spanish Standard UNE-EN 415-7: 2007 + A1 of November 2008.
[0161]
[0162] The word "box" also includes the word "tray".
[0163]
[0164] The term "essentially perpendicular" also includes the case where two elements are perpendicular to each other forming an angle of 90 degrees, and also includes slight deviations of 90 degrees, for example, when two elements form between 80 and 100 degrees.
[0165]
[0166] The verb "save" and its conjugations used herein include the meaning of "avoid an inconvenience, impediment, difficulty or risk", in reference to avoid the interference of the robot arm, mechanical clamp or plate held by the mechanical clamp against the front stop and lateral stop.
[0167]
[0168] Throughout the description and the claims the word "comprises" and its variants do not intend to exclude other technical characteristics, additives, components or stages. In addition, the word "comprises" includes the case "consists of". For those skilled in the art, other objects, advantages and characteristics of the invention will emerge partly from the description and partly from the practice of the invention. The following examples and drawings are provided by way of illustration, and are not intended to be limiting of the present invention. Numerical signs relating to the drawings and placed between parentheses in a claim, are only to attempt to increase the understanding of the claim, and should not be construed as limiting the scope of the protection of the claim. In addition, the present invention covers all possible combinations of particular and preferred embodiments herein indicated.
[0169]
[0170] BRIEF DESCRIPTION OF THE DRAWINGS
[0171]
[0172] To complement the description that is being made of the object of the invention and to help a better understanding of the characteristics that distinguish it, it is accompanied in the present description, as an integral part thereof, of a set of plans, in the that with illustrative and non-limiting character the following has been represented:
[0173]
[0174] Fig. 1 is a side view of the plate pre-feeder of the present invention, according to a first embodiment.
[0175]
[0176] Fig. 2 is a side view of the installation of the present invention, wherein a box-forming machine with magazine and a plate pre-feeder according to the first embodiment of plate pre-feeder is shown.
[0177]
[0178] Fig. 3 is a top perspective view of the mechanical clamp of the plate pre-feeder of Fig. 1 in a collected regulation position and with the actuator device in the collected position, according to a first embodiment of plate pre-feeder.
[0179]
[0180] Fig. 4 is a top perspective view of Fig. 3 in an extended regulation position.
[0181]
[0182] Fig. 5 is a bottom perspective view of the mechanical clamp of Fig. 3.
[0183]
[0184] Fig. 6 is a bottom perspective view of the mechanical clamp of Fig. 4.
[0185]
[0186] Fig. 7 is a side perspective view of the plate pre-feeder of the first realization, with the robot arm in a position prior to the introduction stage of the fingers in the inner holes of the plurality of plates.
[0187]
[0188] Fig. 8 is a top perspective view of the mechanical clamp of Fig. 7 placed on a plurality of plates forming a stack prior to the step of introducing the fingers into the holes.
[0189]
[0190] Fig. 9 is a side view of the mechanical clamp of Fig. 4, wherein the actuator device is in the collected position.
[0191]
[0192] Fig. 10 is a side view of the mechanical clamp of Fig. 4, wherein the actuator device is in extended position.
[0193]
[0194] Fig. 11 is a side view of the installation of the present invention, wherein the pre-feeding cycle is at an instant subsequent to the step of introducing the fingers into the inner holes of the plurality of plates and before the stage of catching the plurality of plates.
[0195]
[0196] Fig. 12 is a side view of the installation of the present invention, wherein the pre-feed cycle is in the step of moving the mechanical clamp until the stops of the pre-feeder plates.
[0197]
[0198] Fig. 13 is a side view of the installation of the present invention, wherein the pre-feeding cycle is in the step of locating the plurality of plates on the loader of the box-forming machine. It also illustrates the first and second variant of the first realization of the method for pre-feeding plates in the plate magazine of a box-forming machine.
[0199]
[0200] Fig. 14 is a view of a plate model apt to be pre-fed by the method of the first aspect, apt to be pre-fed with the plate pre-feeder of the second aspect, and apt to be pre-fed and subsequently formed in box according to the third aspect of the invention.
[0201]
[0202] Fig. 15 is a view of another model of plate capable of being pre-fed by the method of the first aspect, apt to be pre-fed with the plate pre-feeder of the second aspect, and apt to be pre-fed and subsequently formed in box according to the third aspect of the invention.
[0203]
[0204] Fig. 16 shows the corresponding flow diagram with a first and second realization, and part of a third embodiment, of the method according to the first aspect of the present invention.
[0205]
[0206] Fig. 17 shows the flow chart of a fourth embodiment and part of a fifth embodiment of the method of the present invention.
[0207]
[0208] Fig. 18 shows part of the fifth embodiment of the method of the present invention, wherein a flow diagram corresponding to the introduction stage of the first finger and second finger in the inner holes is shown.
[0209]
[0210] Fig. 19 shows a flow chart corresponding to the step of regulating the measurement between the first and second fingers.
[0211]
[0212] Fig. 20 shows a flow chart corresponding to the step of releasing the plurality of plates, which corresponds to a part of the third method realization.
[0213]
[0214] Fig. 21 is a top perspective view of the mechanical clamp of the plate pre-feeder of Fig. 1 in a picked up regulation position and with the actuator device in a retracted position, according to a third embodiment of plate pre-feeder.
[0215]
[0216] Fig. 22 is a bottom perspective view of the mechanical clamp of Fig. 21.
[0217]
[0218] Fig. 23 is a top perspective view of Fig. 21 in a collected regulation position.
[0219]
[0220] Fig. 24 is a side view of Fig. 21 with the actuator device in the collected position.
[0221]
[0222] Fig. 25 is a side view of Fig. 21 with the actuator device in extended position.
[0223]
[0224] Fig. 26 is a top perspective view of the mechanical clamp of the plate pre-feeder of Fig. 1 in a picked up regulation position and with the actuator device in a collected position, according to a second embodiment of plate pre-feeder.
[0225]
[0226] Fig. 27 is a bottom perspective view of the mechanical clamp of Fig. 26.
[0227] Fig. 28 is a side view of the mechanical clamp of Fig. 26 with the ejector mechanism in the collected position.
[0228]
[0229] Fig. 29 is a side view of the mechanical clamp of Fig. 28 with the ejector mechanism in ejection position.
[0230]
[0231] Fig. 30 are two illustrative graphs: in one graph force is represented in the vertical and time in the horizontal axis, and in the other graph it is represented if the plate pre-feed cycle is in the run or stop state.
[0232]
[0233] Fig. 31 is a top perspective view of the mechanical clamp of the plate pre-feeder of Fig. 1 in an extended regulation position and with the actuator devices in the collected position, according to a fourth embodiment of plate pre-feeder.
[0234]
[0235] Fig. 32 is a bottom perspective view of Fig. 31.
[0236]
[0237] Fig. 33 is a side view of the mechanical clamp of Fig. 31, wherein the actuator devices are in the collected position.
[0238]
[0239] Fig. 34 is a side view of the mechanical clamp of Fig. 31 with the actuator devices in extended position.
[0240]
[0241] Fig. 35 is a top perspective view of the mechanical pre-feeder of the plate pre-feeder of Fig. 1 with fingers in extended position, according to a fifth embodiment of plate pre-feeder.
[0242]
[0243] Fig. 36 is a side view of Fig. 35 with indication of a cut A-A.
[0244]
[0245] Fig. 37 is the sectioned view according to section A-A of Fig. 36.
[0246]
[0247] Fig. 38 is a side view of the mechanical clamp of Fig. 34 with the fingers in a retracted position, and with indication of a cut B-B.
[0248]
[0249] Fig. 39 is the sectioned view according to section B-B of Fig. 38.
[0250]
[0251] In the following, the numeration of the elements of the present invention is listed for a better clarification:
[0252]
[0253] 2. doll piece
[0254] 3. force gauge device 4. main stand
[0255] 4a. hole
[0256] 5. auxiliary support
[0257] 5a. groove
[0258] 6. linear patln
[0259] 7. linear guide
[0260] 8. actuator device
[0261] 8a. fixed part
[0262] 8b. mobile part
[0263] 10. first taco
[0264] 11. screw captive
[0265] 12. first finger
[0266] 12a. first wall
[0267] 12b. first one
[0268] 13. linear highlight
[0269] 16. second screws
[0270] 18. second taco
[0271] 19. second screw screw 20. third screws
[0272] 22. screw
[0273] 23. nut
[0274] 30. ejector mechanism
[0275] 31. support
[0276] 32. fork
[0277] 33. ejector actuator
[0278] 33a. fixed part
[0279] 33b. mobile part
[0280] 35. lever
[0281] 36. second auxiliary support 37. ejector stop
[0282] 40. extendable bar
[0283] 41. first bar
[0284] 41a. second slot
[0285] 42. second bar
[0286] 43. fourth screw
[0287] 42a. second hole
[0288] 44. third fork
[0289] 50. rotating part
[0290] 50a. teton
[0291] 51. bearing
[0292] 53. first ejector fixture 54. second ejector fixture 55. second fork
[0293] 60. second finger
[0294] 60a. second wall
[0295] 60b. second one
[0296] 70. iron
[0297] 71. background
[0298] 72. short side panels
[0299] 73. long side panels
[0300] 75. interior hole
[0301] 76. opening
[0302] 80. iron
[0303] 81. background
[0304] 82. Short side panels
[0305] 83. Long side panels
[0306] 85. interior hole
[0307] 88. crease
[0308] 90. robot arm
[0309] 91. Extreme articulation
[0310] 100. mechanical clamp
[0311] 101. chassis
[0312] 102. front stop
[0313] 103. lateral stop
[0314] 104. control unit
[0315] 150. pre-feeder plates
[0316] 200. iron
[0317] 201. background
[0318] 202. Composite side panels
[0319] 203. Simple side panels
[0320] 204. flaps
[0321] 205. interior hole
[0322] 208. fold
[0323] 210. stack
[0324] 300. box forming machine
[0325] 301. plate loader
[0326] E1. first axis
[0327] E2. second axis
[0328] E3. third axis
[0329] E4. fourth axis
[0330] E5 fifth axis
[0331] E6. sixth axis
[0332] E7. seventh axis
[0333] F0. threshold force value
[0334] F1. preset force value
[0335] FM. measured strength
[0336] L1. line
[0337] R. direction linear regulation
[0338] R1 straight
[0339] Z. vertical direction
[0340]
[0341] DETAILED EXHIBITION OF REALIZATION MODES / EXAMPLES
[0342]
[0343] According to a first aspect of the invention which concerns a method for pre-feeding plates (200, 70, 80) in a plate magazine (301) of a box-forming machine (300).
[0344]
[0345] Figs. 16, 17, 28, 29 and 20 show corresponding flow diagrams with different embodiments of the method of the present invention.
[0346]
[0347] Fig. 16 shows the corresponding flow diagram with a first embodiment. The method begins with a first stage where plates are arranged forming a pile. In Figs. 1 and 2, a plurality of plates (200) with their flat faces relative to the ground is arranged forming a stack (210) of plates (200) aligned with the vertical direction (Z) and supported on the chassis (101) of a pre-feeder plates (150). In the first embodiment of Fig. 16, after the step of arranging the plates forming a stack, the step of squareing plates against stops is performed. In Figs. 1 and 2, a plurality of plates (200) stacked against a front stop (102) and at least one side stop (103) perpendicular to the front stop (102) has been squared.
[0348]
[0349] Following in Fig. 16, after the step of squaring plates against stops, re performs the step of starting the cycle of pre-feeding plates of the robot arm (90) with a mechanical clamp (100) installed in the extreme articulation (91) of the robot arm (90). In Fig. 2, the plate pre-feeding cycle of the robot arm (90) is started with a mechanical clamp (100) installed in the extreme articulation (91) of the robot arm (90).
[0350]
[0351] In Figs. 3, 4, 5 and 6, it is shown that the mechanical clamp (100) comprises a main support (4), and two auxiliary supports (5) fixed to the main support (4) during the pre-feeding cycle of plates of the arm robot (90). The mechanical clamp (100) also comprises a linear regulation device (13, 22, 4a, 5a) that regulates the position of one of the auxiliary supports (5) with respect to the main support (4) according to a linear direction of regulation (R ). The direction of linear regulation (R) is parallel to the line (L1) that results from joining the end of a first finger (12) with the end of a second finger (60). Similarly, the mechanical clamp (100) includes an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position. In Figs. 3 to 6, the actuator device (8) is a pneumatic cylinder and is shown in the collected position. The body of the cylinder is the fixed part (8a) and the rod of the cylinder is the mobile part (8b). Ace! same, the mechanical clamp (100) comprises a first finger (12) located at the distal end of the auxiliary support (5) and supported on the mobile part (8b) of the actuator device (8). The moving part (8b) of the actuator device (8) is arranged to move the first finger (12) in a guided manner in a direction parallel to the direction of linear regulation (R) between the extended position and the collected position. It also comprises a second finger (60) aligned with the first finger (12) according to a line (L1) parallel to the direction of linear regulation (R), and supported by the main support (4).
[0352]
[0353] Following in Fig. 16, the method comprises the step of regulating the measurement between the first finger (12) and the second finger (60) by means of the linear regulation device (13, 22, 4a, 5a). The regulating stage is carried out before starting the cycle of pre-feeding of plates. In Figs. 3 and 4 a mechanical clamp (100) with a distance between fingers (12, 60) in a collected position is shown. In Figs. 5 and 6 the mechanical clamp (100) with a distance between fingers (12, 60) greater than that of Fig. 3 and 4 is shown. In Figs. 5, 6 and 8, the distance between fingers (12, 60) coincides with the distance between inner holes (205). In Figs. 3 to 6, the regulation step is performed by a first regulation movement by means of the linear regulating device (13, 22, 4a, 5a) wherein the first finger (12) moves to a desired position, the second finger (60) remains fixed and the actuator device (8) is in an extended or picked up position. Said regulating step also includes a second movement of regulation by means of the other linear regulating device (13, 22, 4a, 5a) wherein the second finger (60) moves to a desired position, the first finger (12) remains fixed and the actuator device (8) is in the same extended or collected position of the first movement. In Fig. 19, the step of regulating the measurement between fingers is shown in detail. In Figs. 3 to 6 and 19, the first and second regulating movement each comprises the steps of releasing a fixing device (22, 4a) that fixes the auxiliary support (5) to the main support (4), moving the auxiliary support (5) according to the direction of linear regulation (R) to a desired position, and fixing the auxiliary support (5) to the main support (4) by means of the fixing device (22, 4a).
[0354]
[0355] In Figs. 3 to 6, the release of the fixing device (22, 4a) comprises loosening at least one screw (22), which passes through one of the one or more holes (4a) in the main support (4) and a slot (5a) ) practiced on the auxiliary support (5); the step of moving the auxiliary support (5) along linear projections (13) made in the main support (4); and the fixing step comprises fixing the at least one screw (22), which passes through one of the one or more holes (4a) made in the main support (4) and a slot (5a) made on the auxiliary support (5) .
[0356]
[0357] In Figs. 5 and 6, the regulation stage the first regulation movement and the second regulation movement travel equal distances. That is, each auxiliary support (5) travels along the slot (5a) equal distances. If the distance between fingers (12, 60) of Figs. 3 and 4 is 400 mm, and the distance between fingers (12, 60) of Figs. 5 and 6 is 600 mm, then the first regulating movement and the second regulating movement run 100 mm each.
[0358]
[0359] Following in Fig. 16, the method comprises the step of starting the cycle of pre-feeding plates of the robot arm (90) with a mechanical clamp (100) installed in the extreme articulation (91) of the robot arm (90), after the regulation stage. In Figs. 16, the plate pre-feed cycle includes checking if the loader of the box-forming machine is full. In Fig. 7 it is checked whether the plate magazine (301) of the box forming machine (300) is full. If the plate magazine (301) is full, the method also comprises the step of stopping the cycle while the plate magazine (301) of the box forming machine (300) is full. This is done by a sensor (not shown) operatively connected to the control unit (104).
[0360]
[0361] Returning to Figs. 8 and 16, shows the step of facing the mechanical gripper (100) wherein the first finger (12) and the second finger (60) are arranged perpendicular to the face of the last plate (200) disposed in the stack (210). ). In this case, the stack (210) of plates (200) is aligned with the vertical direction (Z). This step is carried out after the regulation step described above.
[0362]
[0363] Following in Figs. 8 and 16, the alignment of the regulation direction (R) with the straight line (R1) joining two internal holes (205) of the plurality of plates (200) to pre-feed by actuating the robot arm (90) is shown. In Fig. 8, the first and second fingers (12, 60) are coincident with the inner holes (205). This step is carried out once the plurality of plates have been arranged and squared, the mechanical clamp (100) has been regulated and the plate pre-feeding cycle (200) of the robot arm (90) has been started.
[0364]
[0365] Following in Figs. 7, 8 and 16, the step of moving the robot arm (90), according to the vertical direction (Z) in a downward direction to introduce the first finger (12) in an inner hole (205, 75, 85) and the second finger (60) in the other inner hole (205, 75, 85). This stage is carried out after the stages of facing and aligning.
[0366]
[0367] In Figs. 9, 10, 11, and 16, there is shown the step of picking up a plurality of plates (200) from the upper part of the vertical plate stack (210) by means of the first finger (12) and the second finger (60) thanks to a linear movement of the first finger (12) by the action of the actuator device (8). In Fig. 9 the actuator device (8) is in a collected position where it picks up an iron, while in Fig. 10 it is in an extended position where it does not pick up an iron. As shown in Fig. 16, this step is carried out after the step of introducing the first finger (12) and the second finger (60) in the inner holes (205).
[0368]
[0369] In Figs. 12 and 16 it is shown that the method includes moving the mechanical gripper (100) by means of the robot arm (90) according to the vertical direction (Z) upwards until the front stop (102) and the at least one side stop (103) are saved. ). This step is carried out after the step of picking up the plurality of plates.
[0370]
[0371] In Figs. 13 and 16 it is shown that the method includes actuating the robot arm (90) until placing the plurality of plates (200) on the plate magazine (301) of a box forming machine (300) with their faces parallel to the faces of the plates (200) previously arranged in the plate magazine (301). This step is carried out after the step of picking up the plurality of plates.
[0372]
[0373] The method includes releasing a plurality of plates (200) in the plate magazine (301) by changing the position of the actuator device (8) in which it was in the step of picking up the plurality of plates. In Fig. 9, the actuator device (8) is in the position of picking up the plurality of plates, while in Fig. 10 the actuator device changes position with respect to Fig. 9, whereby the plates of Fig. 13 are released. This step is carried out after the step of FIG. 13, where the robot arm (90) is actuated until the plurality of plates (200) are placed on the plate magazine (301).
[0374]
[0375] Fig. 13 illustrates two variants of the first realization of the method.
[0376]
[0377] In a first variant, in the step of picking up a plurality of plates (200) the first finger (12) and the second finger (60) apply on the plurality of plates (200) two forces contained in the plane parallel to the face of the plate (200) that catches the mechanical clamp (100). The two forces are of the same magnitude, with opposite senses and aligned with each other. For the first variant, in Figs. 3 to 6, the mechanical clamp (100) employs a first wall (12a) forming an integral part of the first finger (12) and essentially flat. It also comprises a second wall (60a) forming an integral part of the first finger (12), essentially flat, and facing the first wall (12a). The term essentially comprises the case that the flat surface contains a rough finish, for example, in the form of a sawtooth, to increase the friction of the first wall (12a) as is the case of Fig. 3 to 6.
[0378]
[0379] In a second variant, in the step of picking up a plurality of plates (200, 70, 80), a first one (12b) is used practiced at the end of the first finger (12) and a second one (60b) practiced at the end of the second finger (60), and the plurality of plates (200, 70, 80) is supported by the action of the first one (12b) and the second one (60b). Figs. 3 to 6 show said ones (12a, 60b) the first one (12b) and the second one (60b).
[0380]
[0381] In Fig. 14, there is shown a plate (70) apt to be pre-fed by the present method, wherein the two inner holes (75) are holes belonging to the bottom (71) of the plate (70). The bottom (71) is delimited by folds (78) that separate the bottom (71) of short side panels (72) and long side panels (73). Alternatively, a plurality of plates (70) can be pre-fed by the openings (76) of the short side panels (72) of the plate (70). The openings (76) are also inner holes of the plate. The function of the inner holes (75) and openings (76) is not related to the stack of the plate (70). In Fig. 14 is shown the line (R1) resulting from joining the inner holes (75) into which the first finger (12) and the second finger (60) are inserted and shown to virtually divide the plate (70) in two halves of equal weight, which divides the surface of the plate (70) in equal parts.
[0382]
[0383] In Fig. 15, another plate (80) is shown in which the two inner holes (85) are holes belonging to the bottom (81) of the plate (80). The bottom (81) is delimited by folds (88) that separate the bottom (81) from short side panels (82) and long side panels (83). Alternatively, a plurality of plates (80) can be pre-fed through the openings (86) of the short side panels (82) of the plate (80). The openings (76) are also inner holes of the plate (80). The inner holes (85) are anchor holes. The anchor holes and the anchoring projections are elements of a box that allow their stacking.
[0384]
[0385] In Fig. 18, another plate model (200) apt to be pre-fed by the present method is shown, wherein the two inner holes (205) are holes belonging to the bottom (201) of the plate (200). The bottom (201) is delimited by folds (208) separating the bottom (201) of composite side panels (202) and simple side panels (203). The composite side panels (202) have flaps (204) at each of their two ends.
[0386]
[0387] In a second embodiment of the method of the present invention, in the step of starting the pre-feeding cycle of plates of the robot arm (90) with a clamp Mechanical (100) of Fig. 16, the mechanical clamp (100) further comprises another actuator device (8) with a fixed part (8a) and a moving part (8b). Figs. 21 to 25 show that the other actuator device moves between an extended position and a collected position. In Fig. 24, the other actuator is in a retracted position, while in Fig. 25 it is in an extended position. Similarly, the second finger (60) is aligned with the first finger (12) in a direction parallel to the direction of linear regulation (R), supported by the main support (4) and arranged to be moved by the other actuator device ( 8) between an extended position and a collected position. Likewise, in the regulation stage the two actuator devices (8) are in an extended or picked up position. Furthermore, in the step of picking up a plurality of plates (200, 70, 80), like those of Figs. 8, 14 and 15, the two actuator devices (8) change their position with respect to the regulation stage. Likewise, in the step of releasing a plurality of plates (200, 70, 80), like those of Figs. 8, 14 and 15, the two actuator devices (8) change the position of the actuator device with respect to the step of picking up a plurality of plates.
[0388]
[0389] Fig. 20 shows the flow chart of a third embodiment of the method of the present invention. In the third embodiment, in the step of releasing a plurality of plates (200, 70, 80) of Fig. 16, first the position of the actuator device (8) or actuator devices (8) is changed and, after this, the plurality of plates (200, 70, 80) is ejected. This is done by means of two ejector mechanisms (30) such as those shown in Figs. 26 to 29. Each ejector mechanism (30) is supported in fixed use to the main support (4) of the mechanical clamp (100), which changes from the rest position of Figs. 26 to 28 to the ejection position of Fig. 29. In Figs. 26 to 29 there is shown an ejector actuator (33) with a fixed part (33a) and a moving part (33b), a fixed part (33a) connected to the main support (4) or to the auxiliary support (5) in use, a mobile part (33b) articulated by a second axis (E2) to a lever (35), and a lever (35) that rotates an ejector stop (37) around a third axis (E3) between the rest position where the ejector stop (37) is picked up and the ejection position where the ejector stop (37) is extended. The fixed part of the actuator (33a) of each ejector mechanism (30) is connected in an articulated manner by a first axis (E1) to a fork (32), the fork (32) is fixed to the auxiliary support (5) by a support (31), and the third axis (E3) rotates supported on the auxiliary support (5) by a second auxiliary support (36).
[0390] Fig. 17 shows the flow chart of a fourth embodiment of the method of the present invention. Said embodiment comprises the steps of arranging the plates, squaring them, regulating the distance between fingers of the mechanical clamp, and starting the start-up of the pre-feeding cycle, in that order. After this, if the charger is full, the pre-feeding cycle does not start.
[0391]
[0392] If the magazine is not full, a preset force value (F1) is established. Alternatively and in an equivalent manner, the preset force value (F1) can be established at any stage from the beginning of the method.
[0393]
[0394] Then, the step of measuring the force received by the first finger (12) or the second finger (60) is carried out by means of a force measuring device (3). Next, the measured force (FM) is compared by the force measuring device (3) with a preset force value (F1) while the plate pre-feeding cycle of the robot arm (90) is running. It also includes the step of keeping the plate pre-feeding cycle of the robot arm (90) running if the measured force (FM) is less than the preset force value (F1). The pre-feeding cycle continues with the steps previously described in Fig. 16: aligning the fingers with the inner holes, inserting the fingers into the inner holes, grasping the plates with the actuating device, moving the clamp over the stops , place iron on the magazine and release the plates, in that order.
[0395]
[0396] Fig. 30 shows this situation, where in the first time interval (T1), the plate pre-feed cycle continues in the running state while the measured force (FM) is lower than the preset force value (F1) . When the value of the measured force (FM) exceeds the preset force value (F1) the state of a signal sent from the force measuring device (3) to a control unit (104) of Fig. 1 is changed. In Fig. 1, the control unit (104) is operatively connected to the robot arm (90). After this, the plate pre-feeding cycle of the robot arm (90) is stopped. In Fig. 30, in the second time interval (T2) the machine is stopped. In Fig. 30, in the third time interval (T3) it represents that the plate feed cycle starts again. Following in Fig. 30, it is shown that the preset force value (F1) is below a threshold force value (F0) that produces a human sensation of pain.
[0397]
[0398] Figs. 17 and 18 show a fifth embodiment of the method of the invention, in where in addition to the characteristics of the fourth embodiment, it comprises a series of steps added if the measured force (FM) is greater than the pre-established force value (F1) in the step of introducing the fingers in the inner holes. If this condition is met, after the change in the state of the signal, the method comprises making a movement away from the clip (100) with respect to the face of the last plate (200) disposed in the vertical stack (210) of the pre-feeder plates (150). After this, the extreme articulation (91) is rotated by the robot arm (90) around an axis perpendicular to the face of the stack plate (210) until the position of the first finger (12) and second finger (12) coincide. 60) with the respective two inner holes (205, 75, 85). Then insert the first finger (12) and the second finger (60) into the inner holes (75, 85, 205). If at this point, the measured force (FM) is less than the preset force value (F1), the introduction step ends and the pre-feed cycle continues with the subsequent stage, that is, the step of catching the plurality of plates (75, 85, 205). On the contrary, if the measured force (FM) is greater than the preset force value (F1), the cycle stops.
[0399] The second aspect of the present invention relates to a plate pre-feeder. Five embodiments of the plate pre-feeder (150) are summarized below. Figs. 1, 2, 7, and 11 to 13 show a first embodiment of the plate pre-feeder (150). Figs. 3 to 6 and 8 to 10 show the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90) of Figs. 1, 2, 7 and 11 to 13. Figs. 26 to 29 is a second embodiment of the plate pre-feeder, wherein the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90) are shown. Figs. 21 to 25 is a third embodiment of the plate pre-feeder, wherein the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90) are shown. Figs. 31 to 34 is a fourth embodiment of the plate pre-feeder, where the mechanical clamp (100) is shown. Figs. 35 to 39 is a fifth embodiment of the plate pre-feeder, wherein the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90) are shown.
[0400]
[0401] Figs. 1, 2, 7, and 11 to 13 show a first embodiment of the plate feeder (150) for pre-feeding plates (200, 70, 80) in a plate feeder (301) of a box forming machine. (300)
[0402]
[0403] The plate pre-feeder (150) of Figs. 1 and 2 comprises a chassis (101) capable of arranging the faces of a plurality of flat plates (200, 70, 80) with respect to the ground forming a stack (210) of plates aligned with the vertical direction (Z). It also includes a front stop (102) supported in use to the chassis (101) where the stack (210) of plates (200) abut. It also includes at least one lateral stop (103) supported in chassis use (101), perpendicular to the front stop (102) and which restrains the position of the plates (200). In Figs. 7, and 11 to 13 the lateral stop (103) has been shown transparent for better understanding. It also includes a robot arm (90) supported on the chassis (101). Furthermore, it comprises a robot arm (90) with an extreme articulation (91). The robot arm (90) is fixed to the chassis (101). Likewise, the plate pre-feeder (150) comprises a mechanical clamp (100) installed in use in the extreme articulation (91) of the robot arm (90).
[0404] In Figs. 3 to 6 there is shown a mechanical clamp (100) apt to be installed in use in the extreme articulation (91) of the robot arm (90) of Figs. 1 and 2. The mechanical clamp (100) includes a force measuring device (3) interposed between the extreme articulation (91) and a wrist piece (2). The wrist piece (2) joins the force measuring device (3) to the main support (4) of the mechanical clamp (100). The wrist piece (2) is fixed to the main support (4) by means of a few second screws (16). The mechanical clamp (100) has a main support (4) materialized in an elongated plate of rectangular section. Also, the mechanical clamp (100) has two auxiliary supports (5) are fixed in use to the main support (4) by means of the screws (22). In Figs. 3 to 6 the auxiliary supports (5) are elongated plates of rectangular section.
[0405]
[0406] Likewise, in Figs. 3 to 6 it is shown that the mechanical clamp (100) has two linear regulation devices (13, 22, 4a, 5a), able to adjust the auxiliary support (5) with respect to the main support (4). ) according to a direction of linear regulation (R). The direction of linear regulation (R) is parallel to the line (L1). The line (L1) results from joining the end of a first finger (12) with the end of a second finger (60). The adjustment distance between the first finger (12) and the second finger (60) of Figs. 4 and 6 is greater than the adjustment distance between the first finger (12) and the second finger (60) of Figs. 3 and 5
[0407]
[0408] Each of the two linear regulating devices (13, 22, 5a, 4a) has a fixing device (22, 4a) that fixes the auxiliary support (5) to the main support (4), and a linear guidance device ( 13, 5a) that positions the auxiliary support (5) with respect to the main support according to the direction of linear regulation (R).
[0409] Each of the two fixing devices (22, 4a) comprises two screws (22). The screws (22) go through respective holes (4a) made in the main support (4) and a slot (5a) made on the auxiliary support (5), and are fixed by means of respective nuts (23). Each fixing device (22, 4a) also comprises four holes (4a) made in the main support (4).
[0410]
[0411] Following in Figs. 3 to 6, each of the two linear guidance devices (13, 5a) comprises two linear projections (13) defining the direction of linear regulation (R). The linear projections (13) are made in the main support (4). The linear guidance device (13, 5a) also comprises a groove (5a) formed on the auxiliary support (5).
[0412]
[0413] In Figs. 3 to 6 and 8 to 10 show that the mechanical clamp (100) has an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position. The actuator device (8) is a pneumatic cylinder. The body of the cylinder is the fixed part (8a) and the rod of the cylinder is the mobile part (8b). Fig. 9 shows the actuator device (8) in the collected position. Fig. 10 shows the actuator device (8) in extended position. The fixed part (8a) of the actuator device (8) is fixed in use in the auxiliary support (5).
[0414]
[0415] In Figs. 9 and 10 it is shown that the first finger (12) is fixed to a first block (10) by means of a set screw (11). The first plug (10) is fixed to a linear shoe (6) slidably mounted on a linear guide (7). The linear guide (7) is fixed to the auxiliary support (5). The movable part (8b) of the actuator device (8) is fixed to the first block (10). With this arrangement, the mechanical clamp (100) shown in Figs. 3 to 6 is arranged to move the first finger (12) in a guided manner in a direction parallel to the direction of linear regulation (R) between the extended position of the actuator device (8) of Fig. 10 and the collected position of the device actuator (8) of Fig. 9.
[0416]
[0417] In Figs. 3 to 6, the mechanical clamp (100) has a second finger (60) aligned with the first finger (12) according to a line (L1) parallel to the direction of linear regulation (R), and supported by the main support (4). ). Specifically, the second finger (60) is fixed to a second plug (18) by means of a second set screw (19). The second plug (18) is fixed to the auxiliary support (5) by four third screws (20).
[0418]
[0419] In Figs. 3 to 6, the mechanical clamp (100) also comprises a first wall (12a) which forms an integral part of the first finger (12) and essentially flat. In addition, the mechanical clamp (100) has a second wall (60a) forming an integral part of the first finger (12), essentially flat, and facing the first wall (12a). In Fig. 13, the first wall (12a) and the second wall (60a) of Figs. 3 to 6 apply on the plurality of plates (200) two forces contained in the plane of the face of the plate (200, 70, 80) of the same magnitude, with opposite directions and aligned with each other.
[0420]
[0421] In Figs. 3 to 6 it is shown that the mechanical clamp (100) has a first one (12b) made in the free end of the first finger (12) and a second one (60b) practiced in the free end of the second finger (60).
[0422]
[0423] According to the second embodiment of the plate pre-feeder, Figs. 26 to 29 shows the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90).
[0424] The second embodiment has the same elements as the first embodiment and also has two ejector mechanisms (30), which change from a collected position to an extended position. Figs. 26 to 28 show the collected position of the ejector mechanism (30) and Fig. 29 shows the extended position of the ejector mechanism (30).
[0425]
[0426] Each ejector mechanism (30) is supported in fixed use to the main support (4) of the mechanical clamp (100), which changes from the rest position of Figs. 26 to 28 to the ejection position of Fig. 29. In Figs. 26 to 29 there is shown an ejector actuator (33) with a fixed part (33a) and a moving part (33b), a fixed part (33a) connected to the main support (4) or to the auxiliary support (5) in use, a mobile part (33b) articulated by a second axis (E2) to a lever (35), and a lever (35) that rotates an ejector stop (37) around a third axis (E3) between the rest position where the ejector stop (37) is picked up and the ejection position where the ejector stop (37) is extended. The fixed part of the actuator (33a) of each ejector mechanism (30) is connected in an articulated manner by a first axis (E1) to a fork (32), the fork (32) is fixed to the auxiliary support (5) by a support (31), and the third axis (E3) rotates supported on the auxiliary support (5) by a second auxiliary support (36).
[0427]
[0428] In Figs. 26 to 29, the ejector mechanism (30) is removable with respect to the main support (4) by means of first ejector fixing means (53) and second ejector fixing means (54). In the realization example, the first and second ejector fixing means (53, 54) are embodied in screws.
[0429]
[0430] According to a third embodiment of the plate pre-feeder, Figs. 21 to 25 show the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90).
[0431] The third embodiment has the same elements as the first embodiment and further comprises another actuator device (8) with a fixed part (8a) and a moving part (8b). The fixed part (8a) of the other actuator device (8) is mounted on the other auxiliary support (5), where the second finger (60) is supported. In this way, each auxiliary support (5) has an actuator device (8) that moves between an extended position of Fig.25, and a collected position of Figs. 21 to 24.
[0432]
[0433] In Figs. 21 to 25 it is shown that the second finger (12) is fixed to a second plug (18). The second pad (18) is fixed to a linear shoe (6) slidably mounted on a linear guide (7). The linear guide (7) is fixed to the other auxiliary support (5). The mobile part (8b) of the actuator device (8) is fixed to the second plug (18). With this arrangement, the moving part (8b) of the actuator device (8) shown in Figs. 21 to 15 is arranged to move the second finger (12) in a guided manner in a direction parallel to the direction of linear regulation (R) between the extended position of the actuator device (8) of Fig. 25 and the collected position of the device actuator (8) of Fig. 24.
[0434]
[0435] According to a fourth embodiment of the plate pre-feeder, Figs. 31 to 34 show the mechanical clamp (100).
[0436]
[0437] In Figs. 31 and 32 it is shown that the main support (4) has four third holes (4b) in which a wrist piece (not shown) is fixed. The main support (4) has an auxiliary support (5) fixed in use.
[0438]
[0439] In Figs. 31 and 32 a linear regulating device (13, 22, 4a, 5a) suitable for regulating the auxiliary support (5) with respect to the main support (4) according to a direction of linear regulation (R) is shown. It is also shown that the direction of linear regulation (R) is parallel to the line (L1). The line (L1) results from joining the end of the first finger (12) with the end of the second finger (60). The linear regulating device (13, 22, 4a, 5a) has a linear guidance device (13, 5a) and a fixing device. (22, 4a).
[0440]
[0441] The linear guidance device (13, 5a) comprises a linear projection (13) defining the direction of linear regulation (R). The linear projection (13) is practiced in the main support (4). The linear guidance device (13, 5a) also comprises a groove (5a) formed on the auxiliary support (5). The linear guidance device (13, 5a) positions the auxiliary support (5) with respect to the main support (4) according to the direction of linear regulation (R).
[0442]
[0443] The fixing device (22, 4a) fixes the auxiliary support (5) to the main support (4). The fixing device (22, 4a) comprises two screws (22). The screws (22) go through respective holes (4a) made in the main support (4) and a slot (5a) made on the auxiliary support (5), and are fixed by means of respective nuts (23). The fixing device (22, 4a) also comprises the four holes (4a) made in the main support (4) and the respective nuts (23).
[0444]
[0445] In Figs. 31 and 32 it is shown that the mechanical clamp (100) has two actuator devices (8) with a fixed part (8a) and a moving part (8b) that move between an extended position and a collected position. The actuator device (8) is a pneumatic cylinder. The body of the cylinder is the fixed part (8a) and the rod of the cylinder is the mobile part (8b). An actuator device (8) is fixed to the main support (4) and the other actuator device is fixed to the auxiliary support (5). Fig. 33 shows the actuator device (8) in the collected position. Fig. 34 shows the actuator device (8) in extended position. The fixed part (8a) of the actuator device (8) is fixed in use in the auxiliary support (5).
[0446]
[0447] In Figs. 31 to 34 it is shown that the first finger (12) is fixed to a first block (10) by means of a set screw (11). The first plug (10) is fixed to a linear shoe (6) slidably mounted on a linear guide (7). The linear guide (7) is fixed to the auxiliary support (5). The movable part (8b) of the actuator device (8) is fixed to the first block (10). With this arrangement, the moving part (8b) of the actuator device (8) shown in Figs. 31 and 32 is arranged to move the first finger (12) in a guided manner according to a direction parallel to the linear adjustment direction (R) between the extended position of the actuator device (8) of Fig. 10 and the collected position of the device actuator (8) of Fig. 9.
[0448] In Figs. 31 to 34 it is shown that the second finger (12) is fixed to a second plug (18). The second plug (18) is fixed to a linear patm (6) slidably mounted on a linear guide (7). The linear guide (7) is fixed to the main support (4). The mobile part (8b) of the actuator device (8) is fixed to the second plug (18). With this arrangement, the moving part (8b) of the actuator device (8) shown in Figs. 31 to 34 is arranged to move the second finger (12) in a guiding manner in a direction parallel to the direction of linear regulation (R) between the extended position of the actuator device (8) of Fig. 34 and the collected position of the device actuator (8) of Fig. 33.
[0449]
[0450] According to a fifth embodiment of the plate pre-feeder, Figs. 35 to 39 the mechanical clamp (100) and the extreme articulation (91) of the robot arm (90) shown in Figs. 1 and 2.
[0451]
[0452] In Figs. 35 to 39, the mechanical clamp (100) includes a force measuring device (3) sandwiched between the extreme articulation (91) and a wrist piece (2). The wrist piece (2) joins the force measuring device (3) to the main support (4) of the mechanical clamp (100). The wrist piece (2) is fixed to the main support (4). The mechanical clamp (100) has a main support (4) materialized in an elongated plate of rectangular section. Likewise, the mechanical clamp (100) has two auxiliary supports (5) which are fixed in use to the main support (4) by means of the screws (22). In Figs. 35 to 39 the auxiliary supports (5) are elongated plates of rectangular section.
[0453] Likewise, in Figs. 35 to 39 it is shown that the mechanical clamp (100) has two linear adjustment devices (13, 22, 4a, 5a), able to adjust the auxiliary support (5) with respect to the main support (4). ) according to a direction of linear regulation (R). The direction of linear regulation (R) is parallel to the line (L1). The line (L1) results from joining the end of a first finger (12) with the end of a second finger (60) as shown in Fig. 36.
[0454]
[0455] Each of the two linear regulating devices (22, 23, 13, 5a) has a fixing device (22, 4a) that fixes the auxiliary support (5) to the main support (4), and a linear guidance device ( 13, 5a) that positions the auxiliary support (5) with respect to the main support according to the direction of linear regulation (R).
[0456]
[0457] Each of the two fixing devices (22, 23, 4a) comprises two screws (22). The screws (22) pass through respective holes (4a) made in the support main (4) and a groove (5a) made on the auxiliary support (5), and are fixed by means of respective nuts (23). Each fixing device (22, 23, 4a) also comprises four holes (4a) made in the main support (4) and the respective nuts (23) for fixing and loosening the screws (22).
[0458]
[0459] Following in Figs. 35 to 39, each of the two linear guiding devices (13, 5a) comprises two linear projections (13) defining the direction of linear regulation (R). The linear projections (13) of Fig. 36 are made in the main support (4). The linear guidance device (13, 5a) also comprises a groove (5a) formed on the auxiliary support (5).
[0460]
[0461] In Figs. 35 to 39 it is shown that the mechanical clamp (100) has an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between the extended position of Figs. 38 and 39 wherein the mechanical gripper (100) picks up a plurality of plates, and the collected position of Figs. 36 and 37 wherein the mechanical clamp (100) releases the plurality of plates. The actuator device (8) is a pneumatic cylinder. The body of the cylinder is the fixed part (8a) and the rod of the cylinder is the mobile part (8b).
[0462]
[0463] In Figs. 35 to 39 it is shown that the first finger (12) and the second finger (60) are fixed to respective first stud (10) and second stud (18) by means of a set screw (11). The first block (10) and the second block (18) are fixed to respective linear runners (6). The linear runners (6) are slidably mounted on respective linear guides (7). Each linear guide (7) is fixed to the auxiliary support (5).
[0464]
[0465] The fixed part (8a) of the actuator device (8) is articulated by a fourth axis (E4). The fourth axis (E4) is supported on a second fork (55). The second fork (55) is fixed to the auxiliary support (5).
[0466]
[0467] The movable part (8b) of the actuator device (8) is hingedly connected to a fifth axis (E5). The fifth axis (E5) is articulated in one of the two diametrically opposed lugs (50a) made in a rotating part (50). The rotating part (50) rotates by the action of the actuator device (8) around a bearing (51). The bearing (51) is fixed to the wrist piece (2). In each of the two lugs of the rotating part (50) an extendable bar (40) is articulated at its end by a respective sixth axis (E6). The opposite end of the two extendable bars (40) is They articulate on seventh axes (E7) that are supported on two thirds (44). A third fork (44) is fixed to the first block (10) and the other third fork (44) is fixed to the second block (18).
[0468]
[0469] With this arrangement, the moving part (8b) of the actuator device (8) shown in Figs. 35 to 39 is arranged to move the first finger (12) and the second finger in a guiding manner in a direction parallel to the direction of linear regulation (R) between the extended position of the actuator device (8) of Figs. 36 and 37, and the collected position of the actuator device (8) of Figs. 38 and 39.
[0470]
[0471] In this fifth embodiment, the linear regulating devices (22, 23, 13, 5a) also comprise the said extendable bars (40), which also have to be regulated with a plate measurement change (200, 70, 80), as those shown in Figs. 8, 14 and 15.
[0472]
[0473] In Figs. 35 to 39, it is shown that each extendable bar (40) is divided into a first bar (41) and a second bar (42). The first bar (41) is a hollow rectangular section bar having a second groove (41a). The second bar (42) is a solid bar that is inserted inside the hollow rectangular section of the first bar (41). The second part has five blind holes (42a) practiced. Two fourth screws (43) fix the first bar (41) to the second bar (42) when fixing the two fourth screws (43). For the fixation in a regulated position of the extendable bar (40), the fourth screws (43) are loosened, the second bar (42) slides inside the first bar (41) and the two fourth screws (43) Are fixed. In the fixation, each fourth screw (43) traverses perpendicularly the second groove (41a) and a second blind hole (42a).
[0474]
[0475] In the third, fourth and fifth embodiment of Figs. 21 to 39 the mechanical clamp (100) moves the first finger (12) and the second finger (60) along a linear guide (7), to pick up the plurality of plates (200, 70, 80) as the shown in Figs. 8, 14 and 15. These actuator devices (8) are aligned, and therefore the plurality of plates is self-centered by the thrust of the first finger (12) and second finger (60).
[0476]
[0477] In the first and second embodiment of the plate pre-feeder of Figs. 3 to 6 and 26 to 29, the first plug (10), the second plug (18) and at least one actuating device (8) are below the auxiliary support (5), and the first and second finger (12, 60) are below the auxiliary support (5).
[0478] In the third, fourth, and fifth embodiment of the plate pre-feeder of Figs.
[0479] 21 to 25, 31 to 34 and 35 to 39, the first plug (10), the second plug (18) and at least one actuator (8) are above the auxiliary support (5), and the first and second finger (12, 60) are below the auxiliary support (5). This relative position of elements allows the pre-feeder to have a greater number of plates (200) in the stack (210) shown in Figs. 2, 7, and 11 to 13.
[0480]
[0481] In the first embodiment of the plate pre-feeder of Figs. 1, the mechanical clamp (100) further comprises a force measuring device (3) operatively connected to a control unit (104). In addition to control unit (104) is operatively connected to robot arm (90) and supported on the chassis (101). In Fig. 30, the measured force (FM) is shown by the force measuring device (3), which corresponds to the force received by the first finger (12) or the second finger (60) and compares it with a value of preset force (F1) while the plate feed pre-feeding cycle of the robot arm (90) is running.
[0482]
[0483] In Fig. 8, if the first finger (12) and the second finger (60) do not coincide with the holes (205), the force measuring device (3) measures the force applied on the first finger (12) and / or the second finger (60) when the first finger (12) and / or second finger (60) interfere with the face of the plate placed in the plate stack (210) (200).
[0484]
[0485] Returning to FIG. 30, it is noted that the force measuring device (3) keeps the pre-feeding cycle of the robot arm (90) in motion if the measured force (FM) is less than the preset force value. (F1), and sends a signal to a control unit (104) operatively connected robot arm (90) and to the force measuring device (3) if the measured force (FM) is greater than the preset force value (F1) that for the pre-feeding cycle of plates of the robot arm (90) of Figs. 1 and 2.
[0486]
[0487] Following in Fig. 30, it is illustrated that the measured force device (3) compares the measured force (FM) with a preset force value (F1) is below a threshold force value (F0) which produces a sensation of pain to a human.
[0488]
[0489] According to a third aspect of the present invention, the present invention provides an installation for the formation of boxes from plates.
[0490]
[0491] Fig. 2 shows said installation, which includes a box-forming machine (300) with a plate magazine (301), and a plate feeder (150) able to feed plates (200) in the plate magazine (301) of the box forming machine (300). The plate pre-feeder (150) of the installation is any of the plate pre-feeders (150) described in the second aspect of the invention.

权利要求:
Claims (41)
[1]
Method for pre-feeding plates (200, 70, 80) in a plate loader (301) of a box forming machine (300) characterized in that it comprises the steps of:
a) arranging a plurality of plates (200, 70, 80),
with their flat faces relative to the ground forming a stack (210) of plates (200, 70, 80) aligned with the vertical direction (Z) and supported on the chassis (101) of a plate feeder (150), or
with their faces essentially perpendicular to the ground forming a stack (210) of plates (200, 70, 80) perpendicular to the vertical direction (Z) and supported on the chassis (101) of a plate pre-feeder (150);
b) squaring a plurality of plates (200, 70, 80) stacked against a front stop (102) and at least one side stop (103) perpendicular to the front stop (102);
c) starting the plate pre-feeding cycle of the robot arm (90) with a mechanical clamp (100) installed in the extreme articulation (91) of the robot arm (90), comprising the mechanical clamp (100):
• one main support (4),
• at least one auxiliary support (5) fixed to the main support (4) during the pre-feeding cycle of plates of the robot arm (90),
• a linear regulation device (13, 22, 4a, 5a) able to regulate the auxiliary support (5) with respect to the main support (4) according to a direction of linear regulation (R), being the direction of linear regulation (R) parallel to the line (L1) which results from joining the end of a first finger (12) with the end of a second finger (60);
• an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position;
• a first finger (12) located at the distal end of the auxiliary support (5), supported on the mobile part (8b) of the actuator device (8), the mobile part (8b) being arranged to move the first finger (12) guided in a direction parallel to the direction of linear regulation (R) between the extended position and the collected position; Y
• a second finger (60) aligned with the first finger (12) according to a line (L1) parallel to the direction of linear regulation (R), and supported by the main support (4);
d) regulating the measurement between the first finger (12) and the second finger (60) by means of the linear regulating device (13, 22, 4a, 5a), performing at least one regulating movement where the first finger (12) moves to a desired position, the second finger (60) remains fixed and the actuator (8) is in an extended or picked up position to match the measurement between the first finger (12) and the second finger (60) with the measurement between two inner holes (205, 75, 85) of the plate (200, 70, 80);
e) facing the mechanical clamp (100) arranging the first finger (12) and the second finger (60) perpendicular to the face of the last plate (200, 70, 80) disposed in the stack of plates (200, 70, 80) ), after stages a), b) and c);
f) aligning the regulation direction (R) with the line (R1) joining two inner holes (205, 75, 85) of the plurality of plates (200, 70, 80) to pre-feed by actuating the robot arm (90) ), after stages a), b), c) and d);
g) moving the robot arm (90) according to the vertical direction (Z) in a downward direction or a direction perpendicular to the vertical direction (Z), to introduce the first finger (12) into an inner hole (205, 75, 85) and the second finger (60) in the other inner hole (205, 75, 85), after steps e) and f);
h) taking a plurality of plates (200) from the upper part of the vertical plate stack (210) or the end portion of a horizontal stack of plates by the first finger (12) and the second finger (60) thanks to a linear movement of the first finger (12) by the action of the actuator device (8), after step g);
i) move the mechanical clamp (100) by means of the robot arm (90):
• according to the vertical direction (Z) in an upward direction, or
• according to a direction perpendicular to the vertical direction (Z),
up to save the front stop (102) and the at least one side stop (103), after step h);
j) operating the robot arm (90) until placing the plurality of plates (200, 70, 80) on the plate magazine (301) of a box forming machine (300) with their faces parallel to the faces of the plates ( 200, 70, 80) previously arranged in the plate magazine (301), after step i); Y
k) releasing a plurality of plates (200, 70, 80) in the plate magazine (301) by changing the position of the actuator device (8) of step h), after step j).
[2]
2. Method according to claim 1, further comprising the step of verifying whether the loader (301) of the box-forming machine (300) is full, and also the step of stopping the pre-feeding cycle of the robot arm plates. (90) while the magazine (301) of the box-forming machine (300) is full.
[3]
Method according to claim 1 or 2, wherein step d) of regulation is carried out before step a) of arranging the plurality of plates (200, 70, 80) and before stage b) of squaring a plurality of plates (200, 70, 80).
[4]
Method according to claim 1, 2 or 3, wherein step a) of arranging the plurality of plates (200, 70, 80) and step b) of squaring a plurality of plates (200, 70, 80) are carried out before the stage d) of regulation.
[5]
Method according to claim 1, 2, 3 or 4, wherein step a) of arranging the plurality of plates (200, 70, 80) and step b) of squaring a plurality of plates (200, 70, 80) ) is performed after step d) of regulation.
[6]
Method according to any of the preceding claims, wherein in step h) of picking up a plurality of plates (200, 70, 80), the first finger (12) and the second finger (60) apply on the plurality of plates (200) two forces contained in the plane of the face of the plate (200, 70, 80) of the same magnitude, with opposite directions and aligned with each other.
[7]
Method according to any of the preceding claims, wherein in step h) of picking up a plurality of plates (200, 70, 80), a first one joined to the first finger (12) and a second one (60b) is used joined to the second finger (60), and the plurality of plates (200, 70, 80) is supported by the action of the first one (12b) and the second one (60b).
[8]
8. Method for pre-feeding plates (200, 70, 80) according to any of the preceding claims, wherein in step c) the mechanical clamp (100) further comprises:
• a first wall (12a) forming an integral part of the first finger (12) and essentially flat; Y
• a second wall (60a) forming an integral part of the first finger (12), essentially flat, and facing the first wall (12a).
[9]
The method according to any of the preceding claims, wherein the two inner holes (75, 85, 205) of the plurality of plates (200, 70, 80) are holes belonging to the bottom (75, 85) of the plate (70). , 80) or are holes adjacent to the folds (208) of the bottom (201) of the plate (200) separating the bottom (201) of side panels (202, 203).
[10]
Method according to any of the preceding claims, wherein the line (R1) resulting from joining the inner holes (205, 75, 85) into which the first finger and the second finger (60) are inserted divides the plate virtually ( 200, 70, 80) in two halves of equal weight.
[11]
Method according to any of the preceding claims, wherein in step d) the actuator device (8) is in the extended position, and in step h) the actuator (8) changes to the collected position.
[12]
12. Method according to any of the preceding claims, wherein:
in step c) the mechanical clamp (100) comprises:
• two auxiliary supports (5), each fixed at the two opposite ends of the main support (4) during the plate pre-feeding cycle of the robot arm (90);
• two linear regulating devices (13, 22, 4a, 5a) able to adjust each of the auxiliary supports (5) independently of the main support (4) according to the direction of linear regulation (R);
• an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position;
• a first finger (12) located at the distal end of the auxiliary support (5), supported on the mobile part (8b) of the actuator device (8), the movable part (8b) arranged to move the first finger (12) in a guided manner according to a direction parallel to the direction of linear regulation (R) between the extended position and the collected position; Y
• a second finger (60) aligned with the first finger (12) according to a line (L1) parallel to the direction of linear regulation (R), and supported by the other auxiliary support (5);
and wherein step d) of regulation is performed by:
• a first regulating movement by means of the linear regulating device (13, 22, 4a, 5a) wherein the first finger (12) moves to a desired position, the second finger (60) remains fixed and the actuator device ( 8) is in an extended or collected position, and
• a second regulating movement by means of the other linear regulating device (13, 22, 4a, 5a) wherein the second finger (60) moves to a desired position, the first finger (12) remains fixed and the actuating device (8) is in the same extended or collected position of the first movement.
[13]
Method according to claim 12, wherein in the regulation stage d) the first regulation movement and the second regulation movement travel equal distances.
[14]
Method according to any of the preceding claims, wherein any regulation movement of the regulation step d) comprises the steps of:
• releasing a fixing device (22, 4a) that fixes the auxiliary support (5) to the main support (4);
• moving the auxiliary support (5) according to the direction of linear regulation (R) to a desired position; Y
• fix the auxiliary support (5) to the main support (4) by means of the fixing device (22, 4a).
[15]
15. Method according to claim 14, wherein in step d) of regulation:
• the release of the fixing device (22, 4a) comprises loosening at least one screw (22), which passes through one of the one or more holes (4a) made in the main support (4) and a slot (5a) made on the auxiliary support (5); • the step of moving the auxiliary support (5) along linear projections (13) made in the main support (4); Y
• the fixing step comprises fixing the at least one screw (22), which passes through one of the one or more holes (4a) made in the main support (4) and a slot (5a) made on the auxiliary support (5) .
[16]
16. Method according to any of the preceding claims, wherein:
in step c) the mechanical clamp (100) further comprises:
• another actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position, and
the second finger (60) is aligned with the first finger (12) according to a direction parallel to the direction of linear regulation (R), supported by the main support (4) and arranged to be moved by the other actuator device (8) between an extended position and a collected position;
in step d) of regulation the two actuator devices (8) are in an extended or picked up position;
in step h) of picking up a plurality of plates (200, 70, 80) the two actuating devices (8) change their position; Y
in step k) releasing the plurality of plates (200, 70, 80) the two actuating devices (8) change the position of the actuating device with respect to step h).
[17]
Method according to any of the preceding claims, wherein the step k) of releasing a plurality of plates (200, 70, 80), the position of the actuator device (8) or actuator devices (8) is changed and, after this, the plurality of plates (200, 70, 80) is ejected by means of at least one ejector mechanism (30) supported in fixed use to the main support (4) of the mechanical clamp (100) and which changes from a rest position to an expulsion position.
[18]
18. Method according to claim 17, wherein in step k) two ejector mechanisms (30) change from a rest position to an extended position, each of them comprising: an ejector actuator (33) with a fixed part (33a) ) and a moving part (33b), a fixed part (33a) connected to the main support (4) or to the auxiliary support (5) in use, a moving part (33b) articulated by a second axis (E2) to a lever (35), and a lever (35) that rotates an ejector stop (37) around a third axis ( E3) between the rest position where the ejector stop (37) is collected and the ejection position where the ejector stop (37) is extended.
[19]
19. Method according to claim 18, wherein the fixed part of the actuator (33a) is connected in an articulated manner by a first axis (E1) to a fork (32), and the fork (32) is fixed to the auxiliary support (5). ) by means of a support (31), and the third axis (E3) rotates supported on the auxiliary support (5) by means of a second auxiliary support (36).
[20]
Method according to any of the preceding claims, further comprising the steps of:
l) measuring the force received by the first finger (12) or the second finger (60) by means of a force measuring device (3);
m) comparing the measured force (FM) by the force measuring device (3) with a preset force value (F1) while the plate pre-feeding cycle of the robot arm (90) is running;
n) keeping the plate pre-feeding cycle of the robot arm (90) running if the measured force (FM) is less than the preset force value (F1);
o) changing in the state of a signal connected between the force measuring device (3) and a control unit (104) operatively connected to the robot arm (90) if the measured force (FM) is greater than the preset force value (F1);
p) perform a movement away from the clip (100) with respect to the face of the last plate (200) arranged in the vertical stack (210) of the plate pre-feeder (150) or with respect to the stack of plates of the machine box former (300) by the robot arm (90) after step o); and then
q) rotating the extreme articulation (91) by means of the robot arm (90) around an axis perpendicular to the face of the plate of the stack (210) until matching the position of the first finger (12) and second finger (60) ) with the respective two inner holes (205, 75, 85).
[21]
21. The method according to any of claims 1 to 20, further comprising The stages of:
l) measuring the force received by the first finger (12) or the second finger (60) by means of a force measuring device (3);
m) comparing the measured force (FM) by the force measuring device (3) with a preset force value (F1) while the plate pre-feeding cycle of the robot arm (90) is running;
n) keeping the plate pre-feeding cycle of the robot arm (90) running if the measured force (FM) is less than the preset force value (F1);
o) changing in the state of a signal connected between the force measuring device (3) and a control unit (104) operatively connected to the robot arm (90) if the measured force (FM) is greater than the preset force value (F1); Y
r) stopping the pre-feeding cycle of the robot arm (90) by means of the signal sent to the control unit (104) if stage o) is fulfilled.
[22]
22. Method according to any of claims 20 and 21, wherein the pre-established force value (F1) is below a threshold force value (F0) that produces a pain sensation to a human.
[23]
23. Pre-plate feeder (150) for pre-feeding plates (200, 70, 80) in a plate magazine (301) of a box forming machine (300), characterized in that it comprises:
- a chassis (101) suitable for:
• arranging the faces of a plurality of flat plates (200, 70, 80) with respect to the ground forming a stack (210) of plates aligned with the vertical direction, or
• arranging the faces of a plurality of plates (200, 70, 80) essentially perpendicular to the ground forming a stack (210) of plates (200, 70, 80) perpendicular to the vertical direction;
- a front stop (102) supported in use to the chassis (101);
- at least one lateral stop (103) supported in chassis use (101) and perpendicular to the front stop (102);
- a robot arm (90) with an extreme articulation (91) supported on the chassis (101); Y
- a mechanical clamp (100) installed in use in the extreme articulation (91) of the robot arm (90), comprising:
• a main support (4);
• at least one auxiliary support (5) fixed in use to the main support (4);
• a linear regulation device (13, 22, 4a, 5a) suitable for adjusting the auxiliary support (5) with respect to the main support (4) according to a direction of linear regulation (R), the direction of linear regulation (R) being parallel to the line (L1) which results from joining the end of a first finger (12) with the end of a second finger (60);
• an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position;
• a first finger (12) located at the distal end of the auxiliary support (5), supported on the mobile part (8b) of the actuator device (8), the mobile part (8b) being arranged to move the first finger (12) guided according to a direction parallel to the direction of linear regulation (R) between the extended position and the collected position; Y
• a second finger (60) aligned with the first finger (12) according to a line (L1) parallel to the direction of linear regulation (R), and supported by the main support (4).
[24]
24. Pre-plate feeder (150) according to claim 23, characterized in that the first finger (12) and the second finger (60) of the mechanical clamp (100) apply to the plurality of plates (200) two forces contained in the plate (200). plane of the face of the plate (200, 70, 80) of the same magnitude, with opposite directions and aligned with each other.
[25]
25. Pre-plate feeder (150) according to claim 23 or 24, characterized in that the mechanical clamp (100) further comprises a first one (12b) fixed with respect to the first finger (12) and a second one (60b) fixed with respect to the second finger (60).
[26]
26. Pre-plate feeder (150) according to any of claims 23 to 25, characterized in that the mechanical clamp (100) also comprises:
• a first wall (12a) forming an integral part of the first finger (12) and essentially flat; Y
• a second wall (60a) forming an integral part of the first finger (12), essentially flat, and facing the first wall (12a).
[27]
27. Pre-plate feeder (150) according to any of claims 23 to 26, characterized in that the mechanical clamp (100) comprises:
• two auxiliary supports (5), each fixed at the two opposite ends of the main support (4);
• two linear regulation devices (13, 22, 4a, 5a) suitable for regulating each of the auxiliary supports (5) independently of the main support (4) according to the direction of linear regulation (R);
• an actuator device (8) with a fixed part (8a) and a moving part (8b) that moves between an extended position and a collected position;
• a first finger (12) located at the distal end of the auxiliary support (5), supported on the mobile part (8b) of the actuator device (8), the mobile part (8b) being arranged to move the first finger (12) guided according to a direction parallel to the direction of linear regulation (R) between the extended position and the collected position; Y
• a second finger (60) aligned with the first finger (12) according to a line (L1) parallel to the direction of linear regulation (R), and supported by the other auxiliary support (5);
[28]
28. Pre-plate feeder (150) according to any of claims 23 to 27, wherein the linear regulating device (13, 22, 4a, 5a) comprises:
• a fixing device (22, 4a) that fixes the auxiliary support (5) to the main support (4);
• a linear guidance device (13, 5a) that positions the auxiliary support (5) relative to the main support according to the direction of linear regulation (R).
[29]
29. Pre-plate feeder (150) according to claim 28, wherein the fixing device (22, 4a) comprises:
• at least one screw (22), passing through one or more holes (4a) made in the main support (4) and a slot (5a) made on the auxiliary support (5); and • one or more holes (4a) made in the main support (4);
and wherein the linear guidance device (13, 5a) comprises:
• linear projections (13) made in the main support (4); Y
• a slot (5a) made on the auxiliary support (5).
[30]
30. Pre-plate feeder (150) according to any of claims 23 to 29, wherein:
• the mechanical clamp (100) further comprises another actuator device (8) with a fixed part (8a) and a mobile part (8b) supported by the main support (4), and moving between an extended position and a collected position ,
• and wherein in the mechanical gripper (100) the second finger (60) is aligned with the first finger (12) according to a second line (L1) parallel to the direction of linear regulation (R), supported by the main support (4) and arranged to be moved by the other actuator device (8) between an extended position and a collected position.
[31]
31. Pre-plate feeder (150) according to claim 30, wherein the actuator device (8) is either supported by the main support (4) and fixed to an auxiliary support (5), or supported by the main (4) and fixed to the main support (4).
[32]
32. Pre-plate feeder (150) according to any of claims 23 to 31, wherein the mechanical clamp (100) has at least one ejector mechanism (30), which changes from a retracted position to an extended position, and comprising: an ejector actuator (33) with a fixed part (33a) and a moving part (33b), a fixed part (33a) connected to the main support (4) or to the auxiliary support (5) in use, a mobile part (33b) articulated by a second axis (E2) to a lever (35), and a lever (35) that rotates an ejector stop (37) around a third axis (E3) between the rest position where the stop ejector (37) is collected and the ejection position where the ejector stop (37) is extended.
[33]
33. Pre-plate feeder (150) according to claim 32, wherein the fixed part of the actuator (33a) is hingedly connected by a first axis (E1) to a fork (32), the fork (32) is fixed to the auxiliary support (5) by means of a support (31), and the third axis (E3) rotates supported on the auxiliary support (5) by means of a second auxiliary support (36).
[34]
34. Pre-plate feeder (150) according to any of claims 32 or 33, comprising two ejector mechanisms (30).
[35]
35. Pre-plate feeder (150) according to any of claims 32 to 34, wherein the at least one ejector mechanism (30) is removable with respect to the main support (4) by ejector fixing devices (53, 54). ).
[36]
36. Pre-plate feeder (150) according to any of claims 23 to 35, wherein the mechanical clamp (100) further comprises a force measuring device (3) operatively connected to a control unit (104) and to the arm robot (90), and supported on the chassis (101), and that measures the force (FM) received by the first finger (12) or the second finger (60) and compares the measured force (FM) with a value of preset force (F1) while the plate pre-feeding cycle of the robot arm (90) is running.
[37]
37. Plate pre-feeder (150) according to claim 36, wherein the force measuring device (3) measures the force applied on the first finger (12) and / or the second finger (60) when the first finger interferes (12) and / or second finger (60) with the face of the plate located in the stack (210) of plates (200).
[38]
38. Plate pre-feeder (150) according to claim 36 or 37, wherein the force measuring device (3) keeps the plate pre-feeding cycle of the robot arm (90) running if the measured force (FM) ) is smaller than the pre-set force value (F1), and sends a signal to a control unit (104) operatively connected robot arm (90) and to the force measuring device (3) if the measured force (FM) is greater than the pre-established force value (F1).
[39]
39. Pre-plate feeder (150) according to any of claims 36 to 38, wherein the force measuring device (3) for the pre-feeding cycle of the robot arm (90) by the signal sent to the unit of control (104) if the measured force (FM) is greater than the preset force value (F1).
[40]
40. Plate pre-feeder (150) according to any of claims 36 to 39, wherein the measured force device (3) compares the measured force (FM) with a preset force value (F1) is below a threshold force value (F0) that produces pain sensation to a human.
[41]
41. Installation for the formation of boxes from plates (200, 70, 80) that includes:
a box-forming machine (300) with a plate loader (301),
and characterized in that it also comprises:
the plate pre-feeder (150) according to any of claims 23 to 40, suitable for feeding plates (200, 70, 80) in the plate magazine (301) of the box-forming machine (300).

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ES201731336A|ES2713331B2|2017-11-17|2017-11-17|METHOD FOR PRE-FEEDING IRONS IN AN IRON CHARGER OF A BOX FORMER MACHINE, PLANK PRE-FEEDER, AND INSTALLATION FOR THE FORMATION OF BOXES FROM IRONS|ES201731336A| ES2713331B2|2017-11-17|2017-11-17|METHOD FOR PRE-FEEDING IRONS IN AN IRON CHARGER OF A BOX FORMER MACHINE, PLANK PRE-FEEDER, AND INSTALLATION FOR THE FORMATION OF BOXES FROM IRONS|