• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Food filleting system. The present invention relates, although without limitation, to a novel system of filleting food and more especially meat food, suitable for installation in medium and small stores thanks to its ergonomics, small size and low level of sound that offers the system during its operation. For this, the present invention comprises a first and a second conveyor belts (1, 2), a deflector (6) adapted to carry out the transfer of the food between the two belts (1, 2) so that the entry and exit of the food it is made by a single external region, cutting means provided with at least one blade (4) and a casing (5). (Machine-translation by Google Translate, not legally binding)
    公开号:ES2712093A1
    申请号:ES201830419
    申请日:2018-04-27
    公开日:2019-05-09
    发明作者:Serrano Daniel Suárez；Río López Juan Del；Peguero Santos Ramos
    申请人:Ramos Vega S L；
    IPC主号:
    专利说明:

    [0001]
    [0002]
    [0003]
    [0004] FIELD OF THE INVENTION
    [0005]
    [0006] The present invention is part of the technical field corresponding to the sector of food processing. More specifically, the invention is referred, although without limitation, to a food filleting system suitable for use in confined spaces, such as in a private home or a small or medium-sized business.
    [0007]
    [0008] Throughout this document, the term "food" will be used broadly, to refer to both meat and fish and vegetables.
    [0009]
    [0010] BACKGROUND OF THE INVENTION
    [0011]
    [0012] The evolution of the needs of customers in the food sector is leading to look for products that require a shorter processing time by the end user. To this end, manufacturers and distributors put on the market products that are increasingly processed partially or totally, which minimize the manipulation time of the final consumer.
    [0013]
    [0014] In this sense, one of the previous processes most demanded by consumers is related to the cutting and / or filleting of food. This fact is especially evident in the butchery sector and more specifically, with birds. For this reason, products filleted in trays are currently on sale directly. These products are usually cut in large industrial machines that process huge quantities of food before reaching the sales and retail areas. However, many customers prefer that this cut is made by the final distributor, being technically unfeasible and economically dispose of such industrial machineries. Therefore, the final distributors or companies such as restaurants mainly use a manual filleting of food to satisfy the needs of the final consumers, being a more expensive process, less productive, slower, less homogenous and involving a greater risk for the worker .
    [0015] In the sector of retail distribution, whether small food shops such as butchers, fishmongers or sections of these same categories within supermarkets, or small pre-cooked food companies, small restaurants and bars, the aforementioned industrial machines are not adapted to the needs of this commercial segment. These industrial solutions do not have reduced sizes, nor with ergonomics or sound protection that allow their installation in such small and medium-sized businesses.
    [0016]
    [0017] The present invention is focused on proposing a solution for filleting food adaptable to the restrictions of said small and medium establishments of the food sector through a filleting system where the raw food input and the exit of the filleted food is made in the same region of the invention, optimizing the space required. Additionally, the present invention provides the system with total versatility thanks to the fact that all its components are easily removable, allowing an optimum cleaning of the same. Finally, the problem of the high sound levels produced by this type of filleting systems is solved.
    [0018]
    [0019] BRIEF DESCRIPTION OF THE INVENTION
    [0020]
    [0021] An object of the present invention relates, although without limitation, to a filleting system of a food comprising:
    [0022] - an outer region adapted to allow the entry of unprocessed food and the exit of the filleted food;
    [0023] - an internal processing region adapted to perform the filleting of the food; - a first upper conveyor belt housed between the outer and inner regions comprising a first end designed to allow the entry of food through the outer region and a second end accommodated in the inner region destined to transfer it;
    [0024] - a second lower conveyor belt, substantially aligned with the first belt, said second conveyor comprising a first end housed in the inner region intended to receive the food transferred by the first belt and a second end intended to transport the filleted food to the region Exterior;
    [0025] - cutting means arranged between the first and second conveyor belts, said cutting means comprising at least one blade.
    [0026] Advantageously, said system further comprises a deflector disposed between the second inner end of the first belt and the first end of the second belt adapted said baffle for transferring the food onto the second conveyor belt between said second inner end of the first belt and the first end of the second tape.
    [0027]
    [0028] In this way, it is achieved that the transfer of the food between the upper and lower belt positions the food optimally with respect to the cutting mechanism for its subsequent filleting.
    [0029]
    [0030] In a preferred embodiment of the invention, the cutting means are arranged substantially perpendicular to the direction of the second conveyor belt.
    [0031]
    [0032] In a preferred embodiment of the invention, the at least one blade of the cutting means is substantially linear and is joined together at each of its two ends to a sliding shoe by a guide.
    [0033]
    [0034] In a preferred embodiment of the invention, each bearing has a substantially circumferential outer surface, and comprises at least one bearing disposed on said outer surface, said bearing being slidably disposed on the guide.
    [0035]
    [0036] In a preferred embodiment of the invention, each skate comprises a plurality of bearings following a circumference of the outer surface of the guide, arranged at intervals of 180 °, 120 °, 90 °, 60 °, 45 ° or 30 °.
    [0037]
    [0038] In this way a system is obtained that balances the efforts and minimizes both the wear of the cutting means and the sound intensity during the operation of the system.
    [0039]
    [0040] In a preferred embodiment of the invention, the guide is substantially cylindrical.
    [0041]
    [0042] In a preferred embodiment of the invention, the at least one blade of the cutting means is adapted to perform a reciprocating movement generated by a motor of the cutting means.
    [0043] In a preferred embodiment of the invention, the motor of the cutting mechanism is adapted to generate a linear movement in the blades through a connecting rod-crank mechanism.
    [0044]
    [0045] In a preferred embodiment of the invention, the system comprises at least one drive shaft disposed in each of the first and second conveyor belts and at least one motor mechanically connected to one or more drive axes of one or more belts.
    [0046]
    [0047] In a preferred embodiment of the invention, the respective connections between the drive shafts with clutches and the blades with the runners are adapted to be fixed by means of mechanical fastening elements.
    [0048]
    [0049] This results in a removable system that allows a cleaning of each element of the invention. Additionally, this feature allows exchanging both the tapes and the blades to adapt them to different needs.
    [0050]
    [0051] In a preferred embodiment of the invention, the system comprises a lever adapted to adjust the distance between the first and second conveyor belts.
    [0052]
    [0053] In this way, it is achieved that a return segment of the first conveyor belt and a food transport segment of the second conveyor convey the food together during its stay in the second conveyor belt facilitating its passage through the cutting means and favoring the filleting. Thus, a more versatile invention is achieved, adaptable to different morphologies and sizes of different foods.
    [0054]
    [0055] In a preferred embodiment of the invention, the system further comprises a housing adapted to house the elements of the system.
    [0056]
    [0057] In a preferred embodiment of the invention, the housing comprises at least one wheel in its lower portion.
    [0058]
    [0059] In a preferred embodiment of the invention, the housing comprises at least one handle.
    [0060]
    [0061] Thus, the system is easily transportable by the user.
    [0062] In a preferred embodiment of the invention, the housing comprises a start and stop switch of the filleting system, configured to activate or deactivate the operation of the system.
    [0063]
    [0064] DESCRIPTION OF THE FIGURES
    [0065]
    [0066] Figure 1 shows a perspective view of the food filleting system, according to a preferred embodiment of the present invention.
    [0067]
    [0068] Figure 2 shows a cross section of the food filleting system, according to a preferred embodiment of the present invention.
    [0069]
    [0070] Figures 3 and 4 show a side view and a perspective view of the cutting mechanism, according to a preferred embodiment of the invention.
    [0071]
    [0072] Figure 5 shows a section of the mechanism of one of the driving axes, according to a preferred embodiment of the present invention.
    [0073]
    [0074] NUMERICAL REFERENCES USED IN THE FIGURES
    [0075]
    [0076] In order to help a better understanding of the technical characteristics of the invention, the aforementioned Figures are accompanied by a series of numerical references where, with an illustrative and non-limiting character, the following is represented:
    [0077]
    [0078]
    [0079]
    [0080]
    [0081] DETAILED DESCRIPTION OF THE INVENTION
    [0082]
    [0083] We proceed to describe an example of preferred embodiment of the present invention, provided for illustrative purposes but not limiting thereof.
    [0084]
    [0085] A main object of the invention refers, as described in the preceding paragraphs, and as represented in Figures 1 to 5 of this document, to a system of filleting food and more especially, meat foods, suitable for installation in medium and small businesses thanks to its ergonomics, small size and low level of sound that the system offers during its operation.
    [0086]
    [0087] As shown mainly in Figures 1 and 2, said invention preferably comprises: first and second substantially linear continuous conveyor belts (1, 2), one upper (1) and one lower (2) substantially vertically aligned, which transport the food to process thanks to at least one drum or drive shaft (3) driven by at least one electric motor; a cutting mechanism comprising at least one blade (4) with a reciprocating movement generated by another electric motor, said cutting mechanism being located between the first and second conveyor belts (1, 2); and a casing (5) that acts both as a chassis to support the mechanical elements and as a protection against dirt, the user's operation and as sound insulation.
    [0088]
    [0089] As shown in Figure 1, the system has an external region accessible to the user through which the unprocessed food is fed and the exit of the food already filleted and a region inside the system, not accessible to the user during the operation of the system. system in which are lodged means capable of carrying out the process of filleting the food. On the one hand, the first upper conveyor belt (1), housed between the outer and inner regions, comprises a first end disposed in the region outside intended to receive the raw food and a second end disposed in the inner region of the system intended to transfer the food to the second conveyor belt (2). In turn, the second conveyor belt (2) is housed between the interior and exterior regions and comprises a first end arranged in the interior region intended to receive the food transferred from the first conveyor belt (1), a section that obliges the food to pass through the cutting mechanism and a second end arranged in the outer region intended to deliver the filleted food.
    [0090]
    [0091] In a preferred embodiment of the invention, the inverted movement of the first and second belts (1, 2) is achieved by a single motor and a transmission that reverses the direction of one belt (1) relative to the other (2).
    [0092]
    [0093] On the other hand, the separation between the first and second ribbons (1, 2) is similar to the height of the food to be processed, so that when it passes between them, the food is dragged together by the upper food transport segment. of the second lower belt (2) as per the lower return segment of the first upper belt (1). Along this path between the two belts (1, 2), the food is threaded when forced, by the two segments of the first and second belts (1, 2) described above, to pass through the cutting mechanism. Finally, the filleted food is transported to the outer end of the second lower belt (2) of the filleting system.
    [0094]
    [0095] Thanks to this configuration, an ergonomic filleting system is obtained, which only requires accessibility of the user by a single region of the filleting system, facilitating its installation in environments where space restrictions are important as in small and medium retail stores. of pre-processed foods. In addition, the user's management is simplified, since the loading and unloading of the food by the user does not require their movement.
    [0096]
    [0097] A fundamental aspect for optimum filleting is the position of the food with respect to the at least one blade (4). Therefore, it is very important that the transfer of the food between the upper (1) and lower (2) tapes correctly position the food with respect to the at least one blade (4) and always be in the same way. Therefore, the present invention comprises a deflector (6) disposed between the second inner end of the first belt (1) and the first end of the second belt (2) to adapt the transfer of the food between said first and second belts (1). ,two). Said baffle (6) it flips and correctly positions the food facing its passage through the cutting mechanism for its optimal filleting.
    [0098]
    [0099] Likewise, it is important to be able to adapt the distance between the first and second conveyor belts (1, 2), in order to mold them to the food that is going to be processed. For this purpose, as shown in Figure 1, the present invention additionally comprises at least one height adjustment lever (7) in each conveyor belt (1, 2) capable of modifying the distance between them. By means of said levers (7), the filleting system can adapt to different sizes of food to be processed, making a more versatile invention.
    [0100]
    [0101] For its part, as shown in Figures 3 and 4, the cutting mechanism comprises at least one blade (4) substantially linear, so that it is joined together by each end to a skate (10). Also, said cutting mechanism is located between the two conveyor belts (1, 2) and whose one or more blades (4) are arranged substantially horizontally and substantially perpendicular to the direction of the second conveyor belt (2). Said cutting mechanism performs a reciprocating movement to facilitate the threading produced by a motor that generates a linear movement through a set crank (8) - crank (9) transmitting it to a skate (10) on which the one or more blades (4) are fixed.
    [0102]
    [0103] In a preferred embodiment of the invention, as shown in Figure 4, the skate slides over one or more guides (11), these preferably being cylindrical. In another preferred embodiment, the shoe (10) slides on the cylindrical guides (11) thanks to bearings (12) placed so as to balance the forces in all directions. Preferably, said arrangement of the bearings (12) will be at 180 °, 120 °, 90 °, 60 °, 45 ° or 30 °. In this way, a cutting mechanism is obtained that compensates the efforts both in the longitudinal direction of advance of the food and in the direction of the reciprocating movement of the blades (4), producing a silent mechanism with less wear.
    [0104]
    [0105] Additionally, the present filleting system has an advantage regarding the ease of disassembling each element, enabling total accessibility to each element. This characteristic allows both a simple and complete cleaning of each element of the system and simplicity when making replacements or reconfigurations as cutting mechanisms with a different number of blades (4) or with blades (4) of other characteristics, giving the system a great versatility regarding the use.
    [0106]
    [0107] For this, the patm (10) comprises at each end a mechanical fastening element. As shown in the preferred embodiment of Figure 4, said element is preferably a captive screw (13). For its part, the disassembly of the first and second belts (1, 2) is carried out through another mechanical fixing element. As shown in the preferred embodiment of Figure 5, through a threaded pin (14) it is possible to join or separate the drive shaft (3) with a clutch (15) used as a transmission element of the motor torque to the belts. (1,2).
    [0108]
    [0109] In another preferred embodiment of the invention, the tapes (1, 2) comprise an irregular and / or rough surface to increase the grip of the food to the tapes (1, 2) and favor their transport. In another preferred embodiment, said purpose is achieved through small fins arranged in the tapes (1,2).
    [0110]
    [0111] As shown in Figure 1, the casing (5) frees the outer ends of the conveyor belts (1, 2) for food entry and exit. In this way, the rest of the filleting system elements are internal to the housing (5) offering protection against dirt, user operation and sound insulation. In a preferred embodiment of the invention, the casing (5) comprises at least one wheel (16) in its lower portion that allows a comfortable displacement of the filleting system. Additionally, to facilitate the transport of the filleting system, the casing (5) has one or more handles (17). Likewise, in another preferred embodiment of the invention, the housing (5) comprises a system start and stop switch (18), configured to activate or deactivate the operation of the system.
    权利要求:
    Claims (15)
    [1]
    1. - System of filleting a food comprising:
    - an outer region adapted to allow the entry of unprocessed food and the exit of the filleted food;
    - an internal processing region adapted to house means for performing the filleting of the food;
    - a first conveyor belt (1) housed between the outer and inner regions comprising a first end designed to allow the food to enter the outer region and a second end housed in the inner region destined to transfer it;
    - a second conveyor belt (2) lower, substantially aligned with the first belt (1), said second conveyor belt (2) comprising a first end housed in the interior region intended to receive the food transferred by the first belt (1) and a second end intended to transport the filleted food to the outer region;
    - cutting means arranged between the first and second conveyor belts (1,2), said cutting means comprising at least one blade (4);
    characterized in that the system further comprises a baffle (6) disposed between the second inner end of the first belt (1) and the first end of the second belt (2) adapted said baffle (6) to transfer the food onto the second belt. conveyor (2) between said second inner end of the first belt (1) and the first end of the second belt (2).
    [2]
    2. - System according to the preceding claim, wherein the cutting means are arranged longitudinally according to a cutting direction that is substantially perpendicular to the first direction of advance.
    [3]
    3. - System according to any of the preceding claims, wherein the at least one blade (4) of the cutting means is substantially linear and where each of its two ends is joined together with a slide (10) sliding by a glider ( eleven).
    [4]
    4. System according to the preceding claim, wherein each pad (10) has a substantially circumferential outer surface, and comprises at least one bearing (12) arranged on said outer surface, said bearing (12) being slidably arranged on the guide (eleven).
    [5]
    5. - System according to the preceding claim, wherein each pad (10) comprises a plurality of bearings (12) following a circumference of the outer surface of the guide (11), arranged at intervals of 180 °, 120 °, 90 °, 60 °, 45 ° or 30 °.
    [6]
    6. - System according to any of claims 3 to 5, wherein the guide (11) is substantially cylindrical.
    [7]
    7. - System according to any of the preceding claims, wherein the at least one blade (4) of the cutting means is adapted to perform a reciprocating movement generated by a motor of the cutting means.
    [8]
    8. - System according to the preceding claim, wherein the motor of the cutting mechanism is adapted to generate a linear movement in the blades (4) through a connecting rod mechanism (8) - crank (9).
    [9]
    9. System according to any of the preceding claims, comprising at least one drive axle (3) arranged in each of the first and second conveyor belts (1, 2) and at least one motor mechanically connected to one or more axes
    (3) motor drives of one or more tapes (1, 2).
    [10]
    10. - System according to any of the preceding claims, wherein the respective links between the driving axles (3) with clutches (15) and the blades (4) with the skids (10), are adapted to be fixed by elements of mechanical fixation (13, 14).
    [11]
    11. - System according to any of the preceding claims, comprising a lever (7) adapted to adjust the distance between the first and second conveyor belts (1, 2).
    [12]
    12. - System according to any of the preceding claims, which further comprises a housing (5) adapted to house the elements of the system.
    [13]
    13. - System according to the preceding claim, wherein the casing (5) comprises at least one wheel (16) in its lower portion.
    [14]
    14. System according to any of claims 12 and 13, wherein the housing (5) comprises at least one handle (17).
    [15]
    15. - System according to any of claims 12 to 14, wherein the housing (5) comprises a switch (18) for running and stopping the filleting system, configured for
    activate or deactivate the operation of the system.
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    同族专利:
    公开号 | 公开日
    WO2019207190A1|2019-10-31|
    ES2712093B2|2020-02-14|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US2822942A|1954-08-23|1958-02-11|William E Lanham|Roll dump and turn over|
    US5738577A|1995-07-07|1998-04-14|Maja-Maschinenfabrik Hermen Schill Gmbh|Automatic butt skinning machine|
    US20030221532A1|1999-10-28|2003-12-04|Long John W.|Horizontal meat slicer with butterfly blade|
    US6277019B1|2000-04-19|2001-08-21|Townsend Engineering Company|Method and apparatus for removing fat from meat cuts|
    WO2010046366A1|2008-10-20|2010-04-29|Ihf Food|Method and system for processing parts of slaughtered animals|IT201900010182A1|2019-06-26|2020-12-26|Grasselli S P A|Floating tape perfected|
    法律状态:
    2019-05-09| BA2A| Patent application published|Ref document number: 2712093 Country of ref document: ES Kind code of ref document: A1 Effective date: 20190509 |
    2020-02-14| FG2A| Definitive protection|Ref document number: 2712093 Country of ref document: ES Kind code of ref document: B2 Effective date: 20200214 |
    优先权:
    申请号 | 申请日 | 专利标题
    ES201830419A|ES2712093B2|2018-04-27|2018-04-27|FOOD FILETING SYSTEM|ES201830419A| ES2712093B2|2018-04-27|2018-04-27|FOOD FILETING SYSTEM|
    PCT/ES2019/070275| WO2019207190A1|2018-04-27|2019-04-23|Food filleting system|
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