• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    An apparatus and method for removing support material from a part formed by three- dimensional (3D) printing. The support removal machine contains a tank for submersion of a 3D printed part into a liquid mass. The liquid mass circulates in the tank in a controlled manner such that submerged parts remain centrally suspended in the tank, regardless of the material, density and geometry comprising the part. The part circulates and rotates in conjunction with the rotational flow of the liquid mass for uniform exposure to means of support removal. During rotation, the part may be subjected to multiple means of agitation that include heat, chemical and ultrasonic, in order to optimize energy use and maximize efficiency of the removal of support material.
    公开号:ES2711981A2
    申请号:ES201890076
    申请日:2017-06-01
    公开日:2019-05-08
    发明作者:Daniel Joshua Hutchinson
    申请人:PostProcess Technologies Inc；
    IPC主号:
    专利说明:

    [0001] Apparatus and procedure for the elimination of support
    [0002] Cross reference of related requests
    [0003] The present application claims the benefits of the US provisional application. No. 62 / 344,122, filed on June 1, 2016 and the title DETERMINATION DEVICE FOR SUPPORT, a provisional application that is incorporated as a reference in its entirety in this report.
    [0004] TECHNICAL FIELD
    [0005] The present description generally relates to an apparatus and a method for removing support material from a piece formed by three-dimensional printing.
    [0006] BACKGROUND
    [0007] There are several systems for removing support material from a 3D printed piece. These systems often refer to methods for agitating a 3D printed part in a liquid medium designed to erode the support material associated with the part. Known additional procedures for removing the support for three-dimensional objects include raising and lowering the temperature in a removal of support deposit to melt the support material, wherein the support material has a lower melting point than the part. Known systems may use a single reservoir in which the blank is submerged, or may include multiple reservoirs that provide different environments having different properties, including different temperatures or liquids.
    [0008] U.S. Patent No. 8,636,850 to Narovlyansky describes a method for the removal of 3D object support structures using a liquid jet. The method 850 generally involves the insertion of two or more objects made by manufacturing in free solid form into a cell having an inlet for receiving a high pressure liquid jet located on an upper side of the cell and a plurality of drainage holes. in the circumferential wall of the cell.
    [0009] U.S. Patent No. 8,459,280 to Swanson discloses a system for removing a support structure comprising a reservoir reservoir and a unitary base. The container comprises a container body, a porous floor configured to retain a 3D part and an impeller rotatably mounted below the porous floor. The impeller is rotated with magnetic force to stir the solution around the part. In addition, the reservoir may have a means for adjusting the pH and temperature in order to promote the removal of unwanted support material.
    [0010] U.S. Patent No. 7,546,841 to Tafoya discloses a device for removing the support using liquid agitation and heat in a reservoir. The communication between a thermocouple in the tank and a microprocessor is used to monitor the temperature in the tank and adjust the conditions accordingly. Previous systems often require a manual adjustment during the process to adjust differences between parts. The support removal systems of the prior art, including those mentioned above, can be optimally designed for certain types of parts, and can work well for pieces of known, tested sizes and shapes and materials. However, when new types of parts are introduced into the system, a great adjustment is required in the establishment of parameters such as heat, pH and time by the operator to optimize the efficient use of energy and time.
    [0011] Therefore, the drawbacks of current support removal systems include lack of efficiency when used for a wide variety of parts. In addition, the movement of the piece throughout the tank increases the inefficiency and gives occasion for the delicate pieces to collide with the walls of the tank or the components of the machine. These collisions can cause the fracture of the piece, and also increase the inefficiency through uncontrolled movement inside the tank.
    [0012] The elimination of efficient support for a wide variety of materials and shapes and sizes of pieces requires a system that responds to changes in the piece and the environment surrounding the piece. In addition, a system is desired that can measure the parameters of the piece, directly or indirectly, and automatically adjust the unique properties of each piece. Therefore, there is a need for a support removal machine that can efficiently handle the wide and expanding diversity of types of parts found in the field in rapid growth of printing in three dimensions.
    [0013]
    [0014] SUMMARY
    [0015]
    [0016] The present description describes a machine that improves the energetic efficiency for the elimination of the support material. The present description describes a support removal machine that automatically responds to changing conditions within a deposit and to structural changes in the part while keeping the part in an optimal position within the deposit. The regulation of the movement of the piece and of the parameters of the deposit, through a new combination of liquid flow, heat, ultrasonic radiation and measurement capabilities should reduce the use of energy and minimize the risk of damage to the piece.
    [0017]
    [0018] Hydraulic pressure circulates and suspends a piece printed in 3D while analyzing it with ultrasonic frequencies. One feature of the present invention may be the ability to maintain the position of the piece in a generally central position in the tank. This can be achieved through the use of distributors having a plurality of holes placed in specific positions in the reservoir to create a rotational liquid flow that creates a liquid stream that submerges the parts that would otherwise float and float the parts that otherwise they would sink. In these conditions of rotational flow, the pieces can be placed in a central position submerged in the tank and rotate together with the flow of the liquid. In one embodiment, one or more distributors may be located at the bottom of the tank together with one of the wall of the overflow. The positions of the pump connected to the distributors allow the use of commercially available pumps, instead of customized pumps, since the distributors were designed around the pumps.
    [0019]
    [0020] More specifically, each diameter of the orifice of the distributors is suitably sized and can differ in its size from another hole diameter to produce an optimum flow of liquid mass in order to keep the piece in the desired position inside the tank containing the piece
    [0021]
    [0022] The distributors can be grouped in section so that each section is equipped with a nozzle that in the tank directs the flow generally within a same plane.
    [0023]
    [0024] The rotation of the part within the liquid mass creates friction between the materials of the liquid mass and the part, thus causing the removal of support material. The elimination of the support can be enhanced by ultrasonic transducers placed tangentially in the tank with the object in rotation. The ultrasonic generators create heat within the designated liquid mass inside the tank, which enhances the elimination of the support, while also causing cavitation through direct interaction with the piece in rotation. The piece generally circulates around a central point in a tank, and the piece in itself rotates. The movement of the piece in the tank creates a controlled agitation. As the piece rotates and circulates within the mass, the faces of the piece are exposed to the ultrasonic waves, thus creating a synergistic effect in the elimination of the support through the effects of circulation and rotation of the movement of the piece already the ultrasonic intensification of the destruction of the support.
    [0025]
    [0026] The ultrasonic analysis of the piece can create heat and cavitation in a generally uniform way across the piece. However, a heating unit in the tank can also be used to generate heat for the removal of the support. The heating unit and the ultrasonic generator can operate in harmony, so that when the power of the ultrasonic generator has to be reduced, the heater can compensate by maintaining the heat of the liquid mass at an optimum level. An advantage of using ultrasonic radiation to generate heat is that it also produces cavitation of the liquid mass, which a heater and a pump will not create. Excess use of an ultrasonic device can degrade the liquid mass, for example, by causing the ingredients in the liquid to heat up as gas and escape from the liquid, so that the fluid is depleted. The material of the piece may be sensitive to deformation or delamination, so the frequent use of energy optimization in relation to the ultrasonic component is important.
    [0027]
    [0028] The ultrasonic transducer may also have the ability to mix the mass of fluid. Although heating with an ultrasonic transducer may require more energy than the use of a standard heating unit, the ultrasonic transducer can have multiple effects due to the particular effect of ultrasonic radiation on the parts. While regulating the work done by the ultrasonic transducer turning it on or off, the machine regulates both the work of the transducer and the amount of flow through the distributors. Ultrasonic radiation affects the surface of the piece microscopically by causing a vibration, so the work done by the ultrasonic generator goes beyond simply heating, and creates a synergistic effect in the elimination of the support, causing the elimination of the material Support in less time.
    [0029] The support removal machine of the present invention can have two linked deposits, an exit tank, or tank containing the piece, and an entry tank. The liquid mass, which can be a detergent, flows from the bottom of the inlet tank through a distributor to the outlet tank, generating a pressure and a rotational flow inside the outlet tank. In said configuration, there is no suction means which extracts the fluid from the outlet tank during operation. The fluid from the outlet tank flows continuously from the outlet tank back to the inlet tank on an overflow arranged in the upper part of the outlet tank.
    [0030] In said embodiment of the invention, the liquid level of the inlet tank may be below the level of the outlet tank, thereby allowing the liquid mass to be discharged from the outlet tank on the barrier (sometimes referred to herein as " overflow ") between the outlet tank and the entrance tank, thus forming an overflow. The overflow provides oxygenation and cooling to the liquid mass, essential functions to maintain optimal conditions for the elimination of the support. The flow of liquid over the overflow and in the inlet tank can be important because it can allow simultaneous reductions in temperature and oxygenation in the liquid mass, without the inclusion of additional costly or high energy consumption characteristics to regulate these parameters. It may be necessary to adjust the overflow to maintain a desired balance between oxygenation, pH and evaporation.
    [0031] Through the use of the machine, the liquid mass is consumed and must finally be replaced. However, during use, the level of liquid mass in the exit tank can be conserved or kept full. As the liquid mass is consumed, the level of liquid in the input tank decreases. When the level drops to a certain point, a liquid level sensor can be activated in the input tank, which indicates to the operator that it is necessary to replenish the liquid mass. Unlike other machines and systems for eliminating supports, a support elimination machine according to the present invention may not require the user to empty and fill the tank, but the formulations of the liquid mass are calibrated to minimize consumption. by heat and other conditions so that it is enough to fill the input tank when the level is reduced to the set point to keep the system operating practically indefinitely.
    [0032] BRIEF DESCRIPTION OF THE DRAWINGS
    [0033] Next, preferred embodiments of the present invention will be described, by way of example only, with reference to the accompanying Figures, in which:
    [0034] FIG. 1 shows a perspective view of the support removal machine according to an embodiment of the present invention.
    [0035] FIG. 2 shows a cross-sectional side view of the support removal machine according to an embodiment of the present invention.
    [0036] FIG. 3A-C show a side, enlarged and cross-sectional perspective view, respectively, of the distributor and the nozzle orifice within the support removal machine according to an embodiment of the present invention.
    [0037] FIG. 4A and 4B show side perspective views of the dispensers and nozzle orifices in accordance with an embodiment of the present invention.
    [0038] FIG. 5 shows a perspective view of the reservoir drains and purge orifices according to an embodiment of the present invention.
    [0039] FIG. 6 shows a side perspective view of the pump and pipes according to an embodiment of the present invention.
    [0040] FIG. 7 shows a cross-sectional rear view of a support removal machine according to an embodiment of the present invention.
    [0041] FIG. 8 shows a cross-sectional side view of a part while rotating inside a chamber according to an embodiment of the present invention.
    [0042] DETAILED DESCRIPTION
    [0043] In the following description, various embodiments of the present invention will be described in detail. However, said details are included to facilitate the understanding of the invention and to describe example embodiments for implementing the invention. Said details should not be used to limit the invention to the particular embodiments described since other variations and embodiments are possible keeping within the scope of the invention.
    [0044]
    [0045] In addition, although details are set forth to provide a thorough understanding of the present invention, it should be apparent to one skilled in the art that these specific details may not be necessary to practice the present invention. In other cases details such as methods, data types, protocols, procedures, components, interconnected equipment in network, processes, interfaces, electrical structures, circuits, etc., well known are not described in detail, or are shown in diagram form blocks, so as not to obstruct the present invention.
    [0046]
    [0047] The terms "support", "support material" and "support structure" as used throughout the specification and the claims are to be understood in their broadest interpretation to include any material or materials used as provisional support during the manufacture of a 3D object and not a desired part of the finished object. The support may include materials that are different from the modeling materials used to fabricate the 3D object or a combination of modeling materials and materials that are different from the modeling materials used to fabricate the 3D object.
    [0048]
    [0049] Referring to FIG. 1, an embodiment of a support removal machine according to the present invention is shown. This support removal machine has a cover 10, which an operator can open to allow the placement of a 3D printed part 40 (shown in FIG.8) having a support material. The control panel 12 may be configured to allow a user to enter the initial predetermined parameters such as temperature and time. The front panel 8 can be opened to allow access to the tanks, the pump and other internal components of the support removal machine 100.
    [0050]
    [0051] Referring to FIG. 2, a cross-sectional side view shows several components that can be included in the support removal machine 100. When the cover 10 is in open position, the piece 40 can be placed in the outlet tank 16, which can alternatively be referred to as the tank containing the piece 16, in which the piece 40 can be contained in the basket of pieces 24. The outlet tank 16 is filled with a liquid mass 28 flowing in a circular manner from the inlet tank 18 in response to the activation of a pump 30 (shown in FIG 3A), which causes the liquid mass 28 to flow under pressure through the distributor 14. In this sense it is worth mentioning the fact of each of the three sections of the distributor (14). ) could be considered a distributor, sections which in turn each have a plurality of nozzle openings and some orientation within the tank. In some embodiments of the invention, there can be only one individual reservoir, which can be referred to as the reservoir containing the part 16. The PC 13 is shown in central position in the control panel 12. The ultrasonic generator 70 is shown below the exit deposit 16.
    [0052]
    [0053] There may be an overflow 20 between the outlet tank 16 and the inlet tank 18. The overflow 20 may be formed by a wall 36, or attenuation wall due to its effect in the ultrasound, between the outlet tank 16 and the tank inlet 18. The liquid mass flow 28 from the outlet tank 16 to a lower point in the inlet tank 18 on the wall 36 creates a passive system for reaching the appropriate temperature and oxygenation states in the liquid mass. A positive pressure in the outlet tank 16 created by the flow in the outlet tank 16 from the pump 30 generates an excess of flow through the wall 36 without the need for an active suction from the outlet tank 16, thus creating a system that eliminates the possible damage to the piece 40 caused by suction from the outlet tank 16. Due to the "cascade" of fluid from the outlet tank to the inlet tank, an "aspiration" or "traction" pressure is created , in the same way that it occurs with a real waterfall. There is a negative pressure in the inlet tank 18 which corresponds to the positive pressure in the outlet tank 16. During operation of the support removal machine 100 the liquid mass will naturally evaporate. The liquid level sensor 26, which in some embodiments may be continuous, warns the user when the level of the liquid mass 28 needs attention. An alternative embodiment may comprise a deposit or multiple deposits.
    [0054]
    [0055] In one embodiment, a feature of the support removal machine 100 is the inclusion of two related reservoirs, an outlet tank 16 and an inlet tank 18, in which the outlet tank 16 contains the piece 40 and the reservoir inlet 18 may contain a liquid mass 28 formulated. In the preferred embodiment, the liquid mass 28, which can be a detergent, is pumped through a pump 30 from a lower region of the inlet reservoir 18 through multiple nozzle openings 34 of manifolds 14 in the outlet reservoir 16. , generating a hydraulic pressure and a rotational flow inside the outlet tank 16. In a preferred embodiment, the pump 30 is placed below the inlet tank 18. The position of the pump 30 can be important because, in one embodiment, the pump 30 is not self-priming, and therefore, requires the liquid mass 28 to be pumped to feed the pump 30 above the pump inlet. The distributor nozzle openings 14 are positioned so that they can direct a liquid mass flow 28 to create a circularized, or vortex, flow in the outlet tank 16. This flow allows a uniform exposure of all the faces of the part 40. means for removing the support, including, but not limited to, ultrasound, heat and chemical treatment. In one embodiment, there are no suction means for extracting the liquid mass 28 from the outlet tank 16 to the inlet tank 18 during operation. Instead, the liquid mass 28 flows over the overflow 20 when the liquid mass 28 is pumped from the inlet reservoir 14 to the outlet reservoir 16. In one embodiment, the pump 30 is a centrifugal magnetic coupling pump. The pump 30 can be placed in a position below the level of the inlet tank 18 or the outlet tank 16. In one embodiment, the pump 30 has a motor that operates from 50 to 60 Hz and is maintained in this range.
    [0056]
    [0057] In the preferred embodiment, the liquid level of the inlet tank 19 is lower than that of the outlet tank 16, which allows the liquid mass 28 to be discharged from the outlet tank 16 onto a wall 36 between the outlet tank 16 and the tank. inlet 18, thus forming an overflow 20. Overflow 20 has a wall 36 for separating the liquid mass 28 between the outlet tank 16 and the inlet tank 18. The overflow 20 must be located just above the top of the distributor 14, allowing the rotational flow to continue within the outlet tank 16, while allowing the liquid mass 28 to flow over the overflow 20 in a laminar manner. In a preferred embodiment, the distance between the level of the liquid mass 28 in the outlet tank 16 and the level of liquid in the inlet tank 18 can be between 5 cm (2 inches) and 30 cm (12 inches).
    [0058]
    [0059] The overflow 20 provides oxygenation and cooling to the liquid mass 28, which are essential functions to maintain optimum conditions for the elimination of the support. The cooling effect achieved when the liquid mass 28 flows over the overflow 20 to the inlet tank 18 allows the temperature of the liquid mass 28 to be controlled with much stricter tolerances, even in low temperature settings. Therefore, the overflow 20 allows the user to process delicate pieces that are normally in danger of being damaged or altered due to over-stimulation of temperature. The wall 36, which separates the outlet tank 16 and the inlet tank 18 to form the overflow 20, simultaneously allows oxygenation, or aeration, and temperature reductions to regulate these parameters without the inclusion of additional costly or consumptive features. energy The liquid mass 28 and the overflow 20 create a cascade that can be used to regulate oxygenation, pH and evaporation. The parameters of overflow 20 have been optimized to improve the elimination efficiency of the support.
    [0060]
    [0061] Therefore, the level of liquid mass 28 in the outlet tank 16 and the inlet tank 18 is monitored and maintained. As the liquid mass 28 is consumed or is exhausted by evaporation, mechanical means (when removing the piece) or chemicals or other means, the substitution of the portion consumed may be required. As the liquid mass 28 is consumed, the liquid level of the inlet tank 18 decreases. When the level of the liquid mass 28 in the inlet tank 18 decreases to a certain point, a liquid level sensor 26, which may be a continuous liquid level sensor, may be activated in the inlet tank 18, which indicates to the operator filling or restoring liquid mass 28. Unlike the machines and systems for eliminating supports, the support elimination machine 100 of the present invention may not require the user to completely empty and fill the system, but the formulations of the liquid mass 28 are calibrated so that the filling of the system when the liquid mass level 28 decreases to a certain point may be sufficient to maintain the operation of the system indefinitely.
    [0062]
    [0063] The support removal machine 100 can respond automatically to the changing conditions within the outlet tank 16 and the inlet tank 18, and to structural changes in the piece 40, while keeping the piece 40 in an optimal position inside the tank. of exit 40 for the elimination of the support. Frequent regulation of the position, circulation and rotation of the part 40 can take place in response to the parameters of the outlet tank 16, subject to a combination of parameters including the liquid mass flow 28, the heat, the ultrasounds and the measurement capabilities, so that the efficient use of energy in the support removal machine 100 is optimized and damage to the part 40 is minimized.
    [0064]
    [0065] The liquid mass flow 28 in the outlet tank, which is generated by pumping as a liquid mass 28 through a set of nozzle openings in the manifolds 14 and in the outlet tank, is generally rotational within the outlet tank. so that the liquid mass 28 is a vortex and that the piece 40, due to the rotational flow of the liquid mass 28, generally does not come into contact with the liquid mass surface 28. The position of the nozzle openings in the distributors 14 and the direction of liquid mass flow 28 generated from the nozzle openings 34 in the manifolds 14 creates a vortex which suspends the piece 40 between a surface of the liquid mass 28 and the bottom and sides of the outlet tank 16. In an alternative embodiment of In the invention, a single pump can generate a sufficient flow to effectively rotate the piece 40 in a single tank.
    [0066]
    [0067] Referring to FIG. 3A-C, the dispensers 14 and the nozzle orifices 34 are shown. The position of the nozzle openings 34 in the distributors 14 within the outlet tank 16 is important to create a circular flow of liquid mass 28. FIG. 3C shows a continuous level sensor 39, which floats to transmit information about the liquid mass level to the input tank 18. In FIG. 3C the settling plate 37 is shown. This settling plate 37 is materialized in a filter that captures the support material in suspension in the liquid (since it was detached from the pieces in the outlet tank) and thus helps to prevent enter recirculation from the entrance tank back to the exit tank.
    [0068]
    [0069] As shown in FIGS. 3A-C and 4A and 4B, in a preferred embodiment, three distributor sections 14 are placed in the outlet tank, so that each distributor section 14 is positioned along a different outlet tank surface 14 in a union between two sides of the outlet tank 16. Two distributor sections 14 can be placed on opposite sides, a first and a second side, of the outlet tank 14 (as shown in FIG. 4A in which the nozzle orifices 34 are positioned 90 degrees apart on opposite sides of the adjacent distributor sections of the outlet tank 16). The adjacent distributor sections 14 have a series of in-line nozzle holes 34, in which the nozzle orifices 34 are offset 90 degrees in each adjacent distributor section 14, so that the nozzle orifices 34 project liquid mass 28 parallel to adjacent sides, thereby achieving a rotational flow of liquid mass 28 in three directions generally at 90 degree angles along three sides of outlet tank 90. This configuration of distributor sections 14 and orifice nozzles 34 induces a rotational circular flow of liquid mass 28 and creates a vortex within the outlet tank 16. Each distributor section 14 can extend the full width of the outlet tank 16 and can contain a diverse number of nozzle orifices 34 along the length of the tank. said distributor section 14, although embodiments may vary. In a preferred embodiment, the number of nozzle orifices 34, each aligned in line along each distributor section 14, is five. The number of manifold sections 14 may be important to create an appropriate pressure in the liquid mass 28 in order to produce an appropriate rotational flow to maintain the piece 40 in a central position in the outlet tank 16. In an embodiment of the invention, each distributor section 14 is supplied with liquid mass 28 from the pump 30 with approximately equal pump pressure 30 through the inlet of the distributor 42. The apparatus and method of the present invention may not be limited to a concrete number of deposits. The distributor sections 14 can extend laterally along the junction between the sides of the outlet tank 16.
    [0070]
    [0071] Referring to FIG. 4A and 4B, the distributor and its sections are shown. The distributor 14 has nozzle orifices 34. The diameter of the nozzle orifices 34 may vary depending on the desired conditions to optimize the pressure of the liquid mass 28 for the removal of the support. The distributor sections 14 and the nozzle orifices 34 are generally positioned around the outlet tank 16 (as shown in FIG 2) and approximately along the sides or side junctions of the outlet tank 16 with in order to drive the liquid mass 28 in a plane with the sides of the outlet tank 16 so that a vortex is generated to maintain the position of the piece 40 centrally within the outlet tank 16 (see FIG 8). Table 1 shows how the size of the orifice can influence the flow of liquid mass 28.
    [0072]
    [0073] Table 1 Velocity ^ of maximum jet m / s ft / s
    [0074]
    [0075]
    [0076]
    [0077]
    [0078]
    [0079] Referring to FIG. 5, overflow drain 52 is shown. Sediment drain 54 is shown. Purge orifices 56 are shown. The number of outlets for each purpose is not limiting.
    [0080] Referring to FIG. 6, pump 30 and a portion of distributor 14 are shown.
    [0081]
    [0082] Referring to FIG. 7, a rear view in cross-section shows the mechanisms for pumping and filtering the liquid mass 28. The filter 32 removes the particulate material generated during the removal of the support. The pump 30 generates pressure that forces the liquid through the distributors 14. The pump 30 can be a commercially available pump, when used with the support removal machine 100 of the present invention, and would not require a custom fabrication. The present invention is not limited to commercially available pumps. The pump 30 generates sufficient pressure, without the need for suction inside the outlet tank 16, to provide a rotational flow so that the piece is maintained in a central position within the outlet tank 16. The ultrasonic generator 70, or ultrasonic motor, supplies power to the ultrasonic transducers 22, whose number can be between 16 and 24 without limitation.
    [0083]
    [0084] The hydraulic pressure rotates and suspends a piece printed in 3D during the analysis with ultrasonic energy. A key functional feature of the present invention is the ability to maintain the position of the part 40 in a generally central position in the outlet reservoir 16. Maintenance of the position of the part 40 can be achieved through the use of dispensers 14 which they have sections placed in positions throughout the reservoir 40 to create a rotational liquid flow, or vortex, which creates a liquid stream to sink a part 40 that would otherwise float and float a part 40 that would otherwise sink. In the rotational flow conditions generated by the apparatus and method of the present invention, a piece 40 may be in a central position, submerged in a tank and circulating around a central axis of the tank, while rotating about an axis of the piece 40. In one embodiment, one or more distributors or distributor sections may be placed on the walls of the tank in certain positions along the outlet tank 16 including a position immediately adjacent the overflow 20 in the wall 36. The position of the pump 30, connected to the distributors 14, even in a place where it is protected from the conditions of the tank (including not being submerged in the tank) allows the use of commercially available pumps, instead of made-to-measure pumps, since the distributors were designed around the performance, or operational capabilities, of the pumps. However, custom made pumps are contemplated within the present invention.
    [0085]
    [0086] The rotation of piece 40 within the liquid mass 28 creates a friction between the materials in the liquid mass 28 and the piece 40, which causes the elimination of the support. In one embodiment, the removal of the support is enhanced by ultrasonic transducers 22 placed tangentially in the outlet tank 16 with respect to the piece 40 in rotation. The ultrasonic generator 42 creates heat in the liquid mass 28 within the outlet tank 16, which causes the elimination of the support through multiple direct and indirect means, while also inducing cavitation through direct interaction with the piece 40. in rotation. As the part 40 rotates within the liquid mass 28, all the faces of the part 40 can be exposed to ultrasound, which creates a synergistic effect in the removal of the support through rotational effects in the liquid mass 28 and of the ultrasonic potentiation of the elimination of the support.
    [0087]
    [0088] Referring to FIG. 8, a side view in cross-section shows the liquid mass flow 28 during pumping by the pump 30, as indicated by the curved arrows in the outlet tank 16, together with the concomitant rotation of the 3D printed part. FIG. 8 illustrates that, as the 3D printed piece 40 rotates in the center of the outlet tank 16, different surfaces of the 3D piece 40 are exposed to the tangential radiation from the ultrasonic transducer 22. The ultrasonic transducer 22 analyzes the piece 40 made to measure that the piece 40 rotates in the outlet tank 16. The piece 40 can be tangential to the ultrasonic transducer 22, and the rotation of the piece 40 allows all the faces of the piece 40 to be exposed to ultrasound. The piece 40 generally circulates around a central point in the outlet tank 16, and the piece 40 rotates. The movement of the piece 40 in the outlet tank 16 creates a controlled agitation. The action of the piece 40 during this process therefore produces the elimination of the support through friction by continuous rotational movement of the 3D printed part 40 within the detergent, together with a uniform analysis from the ultrasonic transducer 22, thereby generates a synergy in the elimination of the support between the action of the pump, the heater, the chemistry and the ultrasonic transducer.
    [0089]
    [0090] The ultrasonic analysis of piece 40 creates heat and cavitation in a generally uniform manner throughout the piece as it rotates and circulates through the outlet tank 16, leaving each surface of the piece 40 exposed to ultrasound. In addition, a heating unit can also be used to generate heat in order to enhance the removal of the support. The heating unit and the ultrasonic generator 70 can operate in harmony, so that when the frequency of the ultrasonic generator 70 must be reduced, the heating unit can compensate by keeping the heat of the mass at an optimum level. A heating unit may be placed in which said heating means comprises a heating element having an internal end internally positioned in the outlet chamber 16 for coupling the liquid mass and an external end coupled in communication with said microprocessor to control the input of heat to the liquid mass contained within the outlet chamber 16. An advantage provided by the use of ultrasound is the creation of cavitation of the liquid mass 28, which can not be done by a heater and a pump 30. The excess of use of the ultrasonic transducer 22 can degrade the liquid mass 28, for example by causing the ingredients in the liquid to be heated to become gases and escape from the liquid, so that the liquid mass 28 is exhausted. The material of the piece 40 can be energetically sensitive to deformation or delamination so that optimization of energy within the system is important.
    [0091]
    [0092] The use of an ultrasonic transducer 22 has a double effect, so that the ultrasonic transducer 22 can be considered a mixing component of the liquid mass 28 and not simply a heater. While heating with an ultrasonic transducer 22 may require more energy than the use of a standard heating unit, the ultrasonic transducer 22 has multiple effects. The ultrasounds affect the surface of the part 40 microscopically by inducing a vibration, so that the work done by the ultrasonic transducer 22 goes beyond simply heating, with which multiple benefits are simultaneously obtained for the elimination of the support, and it is increased the efficiency of the process.
    [0093]
    [0094] It is evident that the components comprising the support removal apparatus can be made of various materials, provided that said selection or use of materials possesses the ability to resist premature corrosion given the presence and use of an aqueous alkaline cleaning solution, which is clearly located within a variety of pH ranges. The tank can be made of stainless steel 304 and / or 316 or any steel alloy with better resistance to corrosion than 316 stainless steel. Consequently, the most convenient, and therefore the preferred, is to build the working surface of the deposit of exit and the deposit of entrance, the upper heads and of stainless steel nozzles; the pipes and fittings of a polymeric material such as polyamide (PA) or acrylonitrile-butadiene-styrene (ABS); and the box and storage box of a lower quality stainless steel. It should be noted herein that the retention tank, the nozzle head, the work surface and the integral work platform can alternatively be made with materials that reduce the overall weight of the support stripping apparatus while maintaining a Sufficient resistance to corrosion, such as polypropylene, polyoxymethylene, polyphenylene, ABS or PA. Similarly, the pump, the thermocouple, the heating element 38 and the level indicator, especially the exposed operating components of each of them, are made of a high quality stainless steel or covered with a waterproof material resistant to corrosion such as epoxide.
    [0095]
    [0096] Although the invention has been described with reference to certain preferred embodiments, those skilled in the art will appreciate that modifications and variations may be made without departing from the spirit and scope of the invention. It should be understood that the applicant does not intend to be limited to the specific details described above and illustrated by the accompanying drawings.
    权利要求:
    Claims (20)
    [1]
    A method of removing support structure material, comprising: supplying a deposit for processing parts;
    filling the tank with a liquid mass;
    generation of a vortex in the liquid mass;
    placing a part comprising the supporting structure material in the deposit; in which the forces of the vortex suspend the piece in the liquid mass within the vortex;
    and elimination of the support material of the piece.
    [2]
    2. The method according to claim 1, wherein the reservoir containing the part has a first side, a second side and a lower surface; wherein the first side is opposite the second side; wherein a first distributor section is placed in an upper portion of the first side and is configured to direct a downward flow of liquid mass along the first side; wherein a second distributor section is proximal to a junction between the first side and the bottom surface and is configured to direct a lateral flow of liquid mass along the bottom surface toward the second side.
    [3]
    The method according to claim 2, wherein the reservoir containing the part has a third distributor proximal to a junction between the second side and the bottom surface and is configured to direct an upward flow of liquid mass along the second side.
    [4]
    4. The method according to claim 3, wherein each distributor directs a liquid mass flow under a substantially equal pressure.
    [5]
    The method according to claim 3, wherein each distributor has a hole; wherein each hole has a hole diameter; wherein each hole diameter is suitably sized and can differ in its size from another hole diameter to produce an optimum flow of liquid mass in order to maintain a piece in the desired position within the tank containing the piece.
    [6]
    The method according to claim 1, further comprising supplying a reservoir containing a piece in fluid communication with an inlet reservoir while leaving a construction material undisturbed.
    [7]
    The method according to claim 6, further comprising the filling of the inlet tank and the tank containing the piece with a liquid mass, in which the level of liquid mass in the inlet tank is less than the level of liquid mass in the deposit that contains the piece.
    [8]
    The method according to claim 7, further comprising pumping the liquid mass from the inlet reservoir to the reservoir containing the part through a plurality of distributors.
    [9]
    9. The method according to claim 8, further comprising discharging the liquid mass from the reservoir containing the part to the input reservoir in an upper portion of the reservoir containing the part.
    [10]
    The method according to claim 1, further comprising the flow of the liquid mass from the tank containing the piece to the entrance tank on a wall located between the tank containing the piece and the entrance tank.
    [11]
    The method according to claim 1, wherein each section of a nozzle in the reservoir directs the flow generally within the same plane.
    [12]
    12. A method of removing support structure material, comprising: supplying an exit tank in fluid communication with an inlet tank;
    filling the input tank to a first level and filling the outlet tank to a second level with a liquid mass, in which the first level of liquid mass in the input tank is less than the second level of liquid mass in the tank of exit;
    pumping of the liquid mass from the entrance tank to the exit tank through at least one distributor; formation of a vortex in the liquid mass contained in the exit tank;
    flow of the liquid mass from the outlet tank to the input tank above a wall located between the two tanks at a rate preferably that is substantially similar to the speed at which the liquid mass is pumped from the tank to the tank. of exit;
    placement of a piece in the exit tank;
    suspension of the piece in the outlet tank below the surface of the liquid mass and within the vortex; rotation of the part in the outlet tank with hydraulic pressure;
    and elimination of the support material of the piece.
    [13]
    13. The method according to claim 12, further comprising analyzing the piece with ultrasound.
    [14]
    14. The method according to claim 12, further comprising oxygenation of the liquid mass during flow from the exit tank to the entry tank.
    [15]
    15. The method according to claim 12, further comprising cooling the liquid mass during flow from the exit tank to the entry tank.
    [16]
    16. An apparatus for eliminating the material of the support structure, comprising:
    an outlet tank having walls and a base which together form an outlet tank chamber for containing a liquid mass portion and a part comprising support structure material;
    an entrance tank having walls and a base which together form an entrance tank chamber for containing a portion of a liquid mass; in which the exit deposit chamber and the entry deposit chamber are in liquid communication;
    a pump to make the liquid mass flow from the inlet tank to the outlet tank; distributors to produce rotational flow of liquid mass in the outlet tank; Y
    an overflow between the outlet tank and the inlet tank, in which the liquid mass in the outlet tank is capable of flowing to the inlet tank while being maintained at a level above the level of the liquid mass in the tank. entry deposit.
    [17]
    17. The apparatus according to claim 16, further comprising one or more ultrasonic transducers in or adjacent to the outlet tank to provide ultrasonic radiation tangential to the part.
    [18]
    18. The support structure removing apparatus according to claim 16, further comprising a level indicator positioned internally in said chamber of the input tank to transmit measurements of the level of the liquid mass present in said chamber of the input tank to said microprocessor.
    [19]
    19. The support structure removing apparatus according to claim 16, wherein the pump is attached to the intake and outlet pipes passing through the intake and outlet openings in which the intake opening is in place. a wall of the inlet tank, and the outlet opening is in a wall of the outlet tank, in which the inlet pipe has one end attached to one outlet side of a pump and another end connected to a distributor.
    [20]
    The apparatus for eliminating the support structure according to claim 16, further comprising a basket placed inside the chamber of the outlet tank, having perforated walls to allow the passage of the liquid mass and inhibit the passage of pieces, and an opening extending through one of its perforated walls to allow access to an interior portion thereof, said basket further comprising an overall configuration capable of being adjusted through the confines of an opening in the machine for placement inside the chamber of the exit tank.
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    同族专利:
    公开号 | 公开日
    GB2597397A|2022-01-26|
    KR20190015266A|2019-02-13|
    US20190344501A1|2019-11-14|
    GB2566404A|2019-03-13|
    GB2566404B|2021-12-22|
    ES2711981B2|2021-06-08|
    JP2019519396A|2019-07-11|
    US10737440B2|2020-08-11|
    DE112017002807T5|2019-03-28|
    ES2711981R1|2019-06-07|
    US20170348910A1|2017-12-07|
    WO2017210460A1|2017-12-07|
    GB202115471D0|2021-12-08|
    US20200391436A1|2020-12-17|
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    法律状态:
    2019-05-08| BA2A| Patent application published|Ref document number: 2711981 Country of ref document: ES Kind code of ref document: A2 Effective date: 20190508 |
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    优先权:
    申请号 | 申请日 | 专利标题
    US201662344122P| true| 2016-06-01|2016-06-01|
    US15/611,435|US20170348910A1|2016-06-01|2017-06-01|Apparatus and method for support removal|
    PCT/US2017/035500|WO2017210460A1|2016-06-01|2017-06-01|Apparatus and method for support removal|
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