专利摘要:
Bench reinforcement device corner boxes, mold and machine for the formation of boxes of sheet material from flat plates. The bending device comprises an anvil wall (2), a pivot shaft (65) and an actuator (69) that moves the pivot shaft (65) between a rest and a tightening position. It also comprises a clamping spacer (41), a clamping blade (44) and a second clamping blade (47) connected to the rotation shaft (65). The second tightening blade (47) has a pusher member (55) and pusher member adjustment means at each of its ends that cause the distal thrust end (90) of the pusher member (55) to pivot out relative to an arrow shaft (E2). The mold (4) and the machine have these two bending devices facing each other and are parallel turning axes (65). (Machine-translation by Google Translate, not legally binding)
公开号:ES2691245A1
申请号:ES201730730
申请日:2017-05-25
公开日:2018-11-26
发明作者:Telesforo González Olmos
申请人:Telesforo Gonzalez Maquinaria SL;
IPC主号:
专利说明:

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BOX CORNER REINFORCEMENT DEVICE DEVICE, MOLD AND MACHINE FOR THE FORMATION OF LAMINARY MATERIAL BOXES FROM
OF FLAT IRONS
SECTOR OF THE TECHNIQUE
The present invention concerns a box reinforcement column bender for sheet forming machines from flat sheets. The present invention also concerns a mold for forming machines of boxes of sheet material from flat plates, and said forming machine.
Throughout this description, the term "sheet material" is used to designate corrugated cardboard sheet, corrugated plastic sheet, compact cardboard sheet, compact plastic sheet and the like.
BACKGROUND OF THE INVENTION
The term "corner reinforcements" is used here generically and comprises a set of flaps located in the corners of a box or tray and which give the box the adequate vertical compressive strength (RVC) in its stack with full product. Likewise, the boxes have anchors and conjugated cavities to provide stability during vacuum stacking and stacking with full product, either in static conditions or in transport conditions.
"Plaform" boxes with roof flaps, lug flaps and double wall on two first side walls are known in the market.
Said box comprises a rectangular base with about two first facing side walls and about two second facing side walls. In the two lateral ends of each first lateral wall there are two first adjacent flaps that are mounted inside the box with respect to the second lateral walls.
On the upper edge of each first side wall there is a crease that separates the short side wall from three additional flaps: a double wall flap and a roof on each side of the double wall flap. In the plate-to-box formation step the
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Double wall flap experiences a 180 degree turn, and once the box is mounted, each first side wall has two flaps oriented vertically: the flap belonging to the first side wall and the double wall flap.
Also, the roof has at its two lateral ends a second adjacent flaps denominated in the sector as lugs. The roofs are mounted essentially horizontally with respect to the base of the box. The lugs are attached to the side walls and are perpendicular to the base of the box.
The corner reinforcements comprise the roofs in horizontal arrangement and the upper edges of the flaps oriented vertically.
On the other hand, they are known in the state of the art of box reinforcement column benders.
Documents ES2007712A6, ES8606124A1, ES2147686A1, and ES2160478B1
they show a bender device comprising a turning shaft that moves a tightening blade with an essentially vertical wall to the ground in the tightening position and the tightening blade is attached to the turning shaft. The suffering wall of the tightening blade presses the double wall flap against another fixed wall in the mold of the machine during automatic box formation, thus forming the formation of the double walls.
Document ES1050549U discloses a bender device comprising a pivot shaft that moves a tightening blade that does not have a wall and pusher members fixed at each end of the tightening blade and which are non-adjustable. In the tightening position, the pushing members press the horizontal roof to the base of the box, thus assembling the roof flaps at each corner of the box reinforcement. However, it is noted that the box does not have a double wall on the side walls and the bender does not have the means for mounting the roof flap and double wall flap that is born from the same side wall at the same time.
Document ES2024854A6 shows a bending device comprising a rotating shaft that rotates eccentrically and comprises a flat bar that functions as a tightening blade when pressed against the roof of the box. The pressure exerted by the flat bar on the roofs cannot be regulated. Additionally, it has a plate perpendicular to the flat bar and a wedge attached to the plate perpendicular. The wedge has a fixed inclination that is adjusted along a vertical groove in the tightening position to adapt to the different box heights.
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A drawback of document ES2024854A6 is that the inclined wedge does not press on the double wall flap parallel to the side wall of the box, but against a transition flap between the roof and the double wall flap, whereby the flap itself Double wall is very weakly connected against the short side wall using this bender.
Another drawback of document ES2024854A6 is that in the event of a change in the thickness of the cardboard, the perpendicular plate and the wedge with a fixed inclination of this bender remain unusable. For example, if the thickness of the cardboard decreases, the wedge does not press on the transition flap since in the tightening position the groove allows to regulate the vertical position but not the approach position to the double wall flap, preventing the wedge get to press against the transition flap or double wall flap.
In the state of the art there are no known folding devices, molds and / or machines that make the correct assembly of box models with roof flaps and flaps flaps and side walls with double wall flap that are born from the flap flap.
In the state of the art, although folding devices are combined with features disclosed in the documents cited for the assembly of said boxes, they suffer an unwanted assembly.
Said unwanted assembly means that the roofs are not horizontal to the base and that the double walls are not parallel to the double wall flap. That is, the roofs are tilted upwards or the double walls are not glued against the side wall. Said unwanted assembly of roofs and double walls translates into a substantial reduction in the vertical compressive strength (RVC) of the boxes.
Said unwanted assembly happens on a mechanical level because the bending device has a wall for its contact with the double wall and the wall for its contact with the roofs and form between them an angle of 90 degrees. When the wall suffers for its contact with the double wall presses against the double wall, it stops against the cardboard and the wall suffers on contact with the double wall flap is not completely vertical. That is why this deviation from the vertical leaves the roof flaps with a slight upward inclination, since the mechanism has the limitation that the wall suffers for its contact with the
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Roof always forms 90 degrees with the wall sufridera for its contact with the double wall.
The non-verticality of the double wall is given, among other reasons, by the different plate thicknesses and small box mounting tolerances. In order to achieve a compromise solution for the installation of double walls and a roof assembly, for each case model to be assembled, some regulation tasks must be carried out for the time-consuming bending devices that imply the addition of additional plates or plates.
This regulation task is iterative, always obtaining a bad assembly of double walls if the assembly of the roofs is acceptable or, on the contrary, obtaining a bad assembly of the roofs if the assembly of the double walls is acceptable. This is due again due to the 90 degree limitation between suffrage walls mentioned above.
EXPLANATION OF THE INVENTION
The present invention helps to mitigate the above and other inconveniences by providing in a first aspect a device for corner reinforcement of boxes for boxes forming machines of sheet material from flat plates.
The bending device comprises an elongated suffering wall supported in use in the machine mold, a turning shaft suitable for pivoting around a first axis aligned with the elongated suffering wall, an actuator suitable for moving the rotating shaft between a position at rest and a tightening position, a tightening spacer attached to the pivot shaft, and a tightening blade with a second wall that is essentially vertical to the ground in the tightening position and the tightening blade being attached to the pivot shaft.
It also comprises a second tightening blade with a third suffering wall and having an adjustable pusher member attached to the third suffering wall at each of the two ends of the tightening blade, the second tightening blade being attached to the turning shaft and the third wall being essentially horizontal to the floor in a tightening position.
It also comprises an adjustable pusher member with a proximal thrust end and a distal thrust end, the proximal thrust end being more
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close to the pivot shaft that the distal thrust end and the pusher member being attached to the second tightening blade by the side of the third wall.
It also comprises means for adjusting the pusher member located at each end of the second tightening blade and comprising a first hole that passes through the second tightening blade and through which a regulation piece is introduced. They also comprise a regulating piece that is arranged to protrude from the side of the third suffering wall and which is arranged to push the distal thrust end into a desired protrusion position relative to the third suffering wall and the proximal thrust end. They also comprise means for fixing the regulation part that fix the regulation part to the second tightening blade.
It also comprises an arrow axis essentially parallel to the pivot shaft.
In a first arrow axis alternative, the arrow axis is located at the distal thrust end of the pusher member such that the proximal thrust end pivots around the arrow axis upon a change in the desired overhang position of The regulation piece.
In a second arrow axis alternative, the arrow axis is located at the proximal thrust end such that the distal thrust end pivots about the arrow axis upon a change in the desired protrusion position of the workpiece. regulation.
Thus, the angle formed by the second suffering wall of the tightening blade with respect to the pushing surface of the pushing member is regulated by means of the pushing member adjustment means. By varying the overhang position, the inclination of the pusher member is varied while maintaining the inclination of the second suffering wall. Therefore, the bending device proposed here allows to regulate the inclination of the pusher member without affecting the inclination of the second suffering wall, thus independent of the regulation of the pushing member and the inclination of the second suffering wall. Therefore, the same folding device admits variations of cardboard thicknesses and is also able to regulate the pressure exerted on the roofs so that the roofs are horizontal with respect to the base of the box, thus improving the vertical compressive strength of the box.
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Preferably, in the tightening position the suffering wall is in contact with a first side wall of the box, the second suffering wall is in contact with the double wall flap essentially vertical to the ground and parallel to the first side wall of the box, and the pusher member is in contact with the flap flaps essentially horizontal to the ground and located in the reinforcing corners of the box. Likewise, with the machine stopped, the pusher member regulates the angle that forms its surface in contact with the roof with respect to the second wall by means of the means for regulating the pusher member.
In another preferred embodiment, the clamping separator further comprises a fourth wall that is essentially horizontal to the floor in the clamping position.
Optionally, the tightening position of the fourth suffering wall is in contact with the upper flange of the first side wall.
The fourth wall suffridera improves the folding of the double wall flap by the action of folding the inner crease and the outer crease of the upper flange.
In a first embodiment, the pusher member is a thin sheet and has at least a second hole located at the proximal thrust end, the arrow axis coinciding with the center of the at least a second hole and essentially parallel to the pivot shaft. .
Likewise, the second tightening blade has practiced at each of its ends at least a third hole that crosses essentially perpendicular to the third wall, at least one first screw that crosses the at least second hole and the at least one third hole, fixing the pusher member to the second tightening blade by the face of the third wall, at least a fourth hole in a face perpendicular to the third wall and through which the fixing means of the piece of regulation, and a thread practiced in the first hole.
Likewise, the fixing means of the regulation piece is a screw that crosses the fourth hole and that fixes the regulation part laterally.
Also, the regulation piece is a fourth screw that passes through the first threaded hole and which is threaded until the desired protruding position of the fourth screw is achieved such that the fourth screw pushes and deforms the thin sheet into its
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distal thrust end downward relative to the arrow axis located at the proximal thrust end.
Equivalently, in this embodiment, a thin sheet, a strap or a plate can be used as a pusher member.
In a variant of the first alternative embodiment, at least third hole is chosen from among options. In a first option a third elongated hole, which crosses the at least first screw which, by means of a first screw fixing means, the second tightening blade is fixed. In a second option, it includes more than a third hole aligned parallel to the pivot shaft. Also, the first hole is chosen from a first elongated hole, or more than one hole aligned parallel to the pivot shaft. With this, a regulation of the pusher member located at each end of the second tightening blade is achieved according to the parallel (Y) direction and aligned with the pivot shaft.
In a second embodiment, the regulating piece is joined by its protruding end to the pusher member at the distal thrust end. Likewise, the pusher member comprises a thin sheet with a fold and said fold is located at the distal thrust end.
In addition, the folding has a folding direction that causes the proximal thrust end of the pusher member to maintain contact with the third suffering wall, and the arrow axis coincides with the axis of the fold practiced in the pusher member such that The proximal thrust end pivots around the arrow axis when there is a change in the desired protrusion position of the control piece.
In a third embodiment, the arrow axis is essentially parallel to the pivot shaft and is located at the proximal thrust end.
Likewise, the distal thrust end pivots around the arrow axis when a change in the desired protrusion position of the control piece is changed.
In addition, the fixing means of the regulation part comprises a threaded nut that fixes the regulation part to the second tightening blade.
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Also, the second tightening blade has a groove in each of its ends perpendicular to the turning shaft and the groove is traversed by the regulating piece.
In addition, a joint articulates the pusher member articulably with the regulating piece, and the regulating piece moves along the groove by means of the threaded nut by modifying the desired protrusion position of the regulating screw and the distal thrust end, that modify the inclination of the pusher member.
Optionally, the clamping spacer has a fifth hole in each of its ends, the clamping blade has a sixth hole in each of its ends aligned with the respective fifth holes, and the second clamping blade has practiced a seventh hole in each of its ends aligned with the respective fifth holes and sixth holes. An eighth screw at each of the two ends passes through the clamping spacer, clamping blade and second clamping blade through said fifth holes, sixth holes and seventh holes to fix them to the turning shaft in two ninth holes in the tree rotation.
In addition, the pivot shaft has a pinion attached which is arranged to engage with a rack. The rack is connected to the rod of a fluid dynamic cylinder and guided by at least one wheel. The dynamic fluid cylinder comprises a body supported on a support fixed in use to the machine and a rod. A housing covers the pinion, the rack and the at least one wheel.
Optionally, the second suffering wall of the tightening blade has a recess on the side closest to the turning shaft, aligned with the turning shaft and which is below the fourth suffering wall.
Also, optionally, the recess has the function of preventing the collision of the second wall with the upper edge of the inner crease of the double wall flap of the box and avoiding poor bonding of the double wall flap in the intermediate zone and the area near the base of the box.
In a second aspect of the present invention, a mold for forming machines for laminar material boxes is presented from flat plates.
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Said mold comprises two bending devices for corner box reinforcements such as those described in the first aspect of the invention, the suffering walls and the rotation shafts of each of the bending devices being arranged in a parallel and parallel manner.
In a third aspect of the present invention, a sheet forming machine is presented from flat sheets.
Said machine comprises a plate loader and a plate feeding system that drags the plates from the plate loader to a forming mold.
Likewise, the machine includes a male that performs an oscillating movement of entry and exit into the cavity of a mold, and a mold comprising bending devices and a cavity, in which the iron is folded by the joint action of the male and some bender devices. The mold is that described in the second aspect of the invention.
Throughout the description and the claims the word "comprises" and its variants are not intended to exclude other technical characteristics, additives, components or steps. In addition, the word "comprises" includes the case "consists of". For those skilled in the art, other objects, advantages and features of the invention will be derived partly from the description and partly from the practice of the invention. The following examples and drawings are provided by way of illustration, and are not intended to be limiting of the present invention. The numerical signs relating to the drawings and placed in parentheses in a claim are only intended to increase the understanding of the claim, and should not be construed as limiting the scope of protection of the claim. In addition, the present invention covers all possible combinations of particular and preferred embodiments indicated herein.
The words "essentially horizontal" include the case where a relationship between components is horizontal or with a slight inclination with respect to the vertical because it has the same technical effect and is equivalent.
The words "essentially vertical" include the case where a relationship between components is vertical or with a slight inclination with respect to the vertical because it has the same technical effect and is equivalent.
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To complement the description that is being made of the object of the invention and to help a better understanding of the characteristics that distinguish it, it is accompanied in the present specification, as an integral part thereof, of a set of drawings, in the that the following has been represented by way of illustration and not limitation:
Figs. 1 and 2 show a side and plan view, respectively, of a first box model according to a first box assembly with state of the art devices;
Figs. 3 and 4 show a side and plan view, respectively, of a second box model according to a first box assembly with state of the art devices;
Fig. 5 is a top and sectioned perspective view of the box of Figs. 1 and 2;
Fig. 6 is a side view of Fig. 5;
Fig. 7 is a side and sectional view of the box of Figs. 1 and 2 according to a second box assembly with state of the art folding devices;
Fig. 8 is a side and sectional view of the box of Fig. 7 mounted with the folding device of the present invention;
Fig. 9 is a side view of the box model of Figs. 1 and 2 mounted with the bender device of the present invention;
Fig. 10 is a top and sectioned perspective view of the box of Figs. 1 and 2 mounted with the bender device of the present invention;
Fig. 11 is a side view of Fig. 10;
Fig. 12 is a top front perspective view according to a first embodiment of the bender device in rest position together with the second case model, and on which a detail view III is indicated;
Fig. 13 is detail view III;
Fig. 14 is a rear perspective top view of Fig. 12;
Fig. 15 is a top front perspective view according to a first embodiment of the bending device in a tightening position together with the second case model, and on which a detail view IV is indicated;
Fig. 16 is detail view IV;
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Fig. 17 is a sectional side view of Fig. 15 in a section perpendicular to the pivot shaft, and on which a detail view V is indicated;
Fig. 18 is the detail view V;
Fig. 19 is a sectioned top front perspective view of Fig. 17, and on which a detail view VI is indicated;
Fig. 20 is the detail view VI;
Fig. 21 shows a top front perspective view of a variant of the first embodiment of the bending device in a tightening position, and on which a detail view VII is indicated;
Fig. 22 is detail view VII;
Figs. 23 and 24 show a top and bottom perspective view, respectively, of an exploded view of some elements of the bending device of the first embodiment;
Fig. 25 is a sectional side view of the first embodiment of the bender device together with the box of Figs. 1 to 4;
Fig. 26 is a sectional side view of a second embodiment of the bender device together with the box of Figs. 1 to 4;
Fig. 27 is a sectional side view of a third embodiment of the bender device together with the box of Figs. 1 to 4;
Fig. 28 is a top perspective view of the mold according to a second aspect of the present invention, wherein a box is shown in the cavity of said mold and a male;
Fig. 29 is a plan view of Fig. 28; Y
Fig. 30 is a schematic plan view of the machine according to a third aspect of the present invention.
In Figs. 1 to 7 appear the English words "prior art" which translated into Spanish means "previous state", that is, corresponding to the state of the art.
DETAILED EXHIBITION OF EMBODIMENTS / EXAMPLES
Figs. 1, 2, 3 and 4 show a box (20) "plaform" format with roof flaps (27), lug flaps (29) and double wall flaps (30) on the first two walls
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lateral (23). It is mounted according to the state of the art and that is why there is a slight inclination (A) of the roof flaps (27) with respect to the base (21) of the box (20) which reduces the vertical resistance to compression. The boxes (20) comprise a rectangular base (21) with about two first side walls (23) facing each other and about two second side walls (22) facing each other. In the two lateral ends of each first side wall (23) there are two first adjacent flaps that are mounted on the inside of the box with respect to the second side walls (22). In the upper flange (24) of each first side wall (23) there is an inner crease (26) and an outer crease (25). The outer crease (25) separates the first side wall (23) from three additional flaps: a double wall flap (30) and a roof flap (27) on each side of the double wall flap (30). The double wall In the plate-to-box formation (20) the double wall flap (30) undergoes a 180-degree rotation so that once the box (20) is mounted, each first side wall (23) has two flaps oriented in a vertical position: the flap belonging to the first side wall (23) and the double wall flap (30), both contributing to the vertical compressive strength of the case. Likewise, the roof (27) disposes in two lateral ends of adjacent second flaps denominated in the sector as lugs (29).
Figs. 1, 2 and 14 show that a first box model comprising first anchors (34) in the first side walls (23) that pass through first recesses (35) of another box located immediately above in a stacking situation. It also comprises second anchors (31) in adjacent flaps that are slightly above the upper edge of the second side wall (32) and that pass through second recesses (33) of another box (20) located immediately above in a situation of stacking
Figs. 3 and 4 show a second box model (20) comprising first anchors (34) in the first side walls (23) that pass through first recesses (35) of another box (20) located immediately above in a stacking situation.
Figs. 5 and 6 show views of a box (20) mounted according to state-of-the-art bending devices, where the slight upward inclination that the roof flaps (27) undergo when double wall flaps (30) are mounted ) on the first side walls (23) in an acceptable manner.
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Fig. 7 shows a view of a box (20) mounted according to the state-of-the-art bending devices, where the poor formation of the double wall flaps (30) can be seen since they are not parallel to the first side walls ( 23) and an acceptable formation of the roof flaps (27).
According to Figs. 5, 6 and 7, it can be seen that the state-of-the-art bending devices do not correctly mount double wall flaps (30) and roof flaps (27) at the same time.
Figs. 9, 10 and 11 show views of the same box (20) formed according to the folding device, and / or mold and / or forming machine of the present invention. The roofs (27) are horizontal to the base (21) of the box (20) and the double walls (30) parallel to the first side wall (23) of the box (20).
Fig. 8 shows a box mounted with the device of the present invention. Although the distance between the inner crease (26) and the outer crease (25) is substantially greater than the thickness of the double wall flap (30) and the first side wall (23), it is observed that the distance (D ) of the double sidewall flap decreases with respect to Fig. 7, which increases the buckling resistance of the double wall flap (30) caused by vertical compression forces. This makes the bender device robust against clearances punched in an improper position or clearances marked with insufficient force.
Figs. 12 to 20, 23, 24 and 25 show a first embodiment of the bender device. Figs. 21 and 22 shows an alternative embodiment of the first embodiment of the bender device. Fig. 26 shows a second embodiment of the bender device. Fig. 27 shows a third embodiment of the bender device.
In Fig. 12 a first embodiment of the bending device is shown comprising an elongated wall (2) supported in use in the machine mold, a turning shaft (65) suitable for pivoting around a first axis (E1 ) aligned with the elongated wall (2), an actuator (69) capable of moving the pivot shaft (65) between a rest position and a clamping position, a clamping spacer (41) attached to the pivot shaft ( 65), and a tightening shovel (44) with a second suffering wall (59) vertical to the ground in the tightening position and the tightening blade (44) being attached to the turning shaft (65). Fig. 15, 16, 17 and 18 show the tightening position of the bender device. In Fig. 12 three perpendicular directions are shown
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each. The first direction (X) is perpendicular to the rotation shaft, the second direction (Y) is parallel to the rotation shaft (65) and the vertical direction (Z) is the direction perpendicular to the plane defined by the X and Y directions. Vertical direction (Z) is parallel to the oscillating movement of the male in the mold where the bending devices of the present invention are installed.
In Fig. 12, 23 and 24 a second tightening blade (47) is shown with a third suffering wall (61) and having an adjustable pusher member (55) attached to the third suffering wall (61) in each of the two ends of the tightening blade (47), the second tightening blade (47) being attached to the pivot shaft (65) and the third suffering wall (61) being horizontal to the ground in a tightening position.
Figs. 23, 24 and 25 show that the pusher member (55) is adjustable with a proximal thrust end (91) and a distal thrust end (90), the proximal thrust end (91) being closest to the pivot shaft ( 65) that the distal thrust end (90) and the pusher member (55) being attached to the second clamping blade (47) by the side of the third wall (61). The pusher member (55) is a thin sheet and has at least one second hole (56) located at the proximal thrust end (91), the arrow axis (E2) coinciding with the center of the at least one second hole (56) and essentially parallel to the turning shaft (65).
In Figs. 12, 23 and 24, the second tightening blade (47) has practiced at each of its ends two third holes (51) that pass essentially through the third suffering wall (61) perpendicularly. Two first screws (57) pass through each of the two second holes (56) and the two second holes (51) and fix the pusher member (55) to the second clamping blade (47) by the face of the third suffering wall (61). It also includes at each of its ends a fourth hole (50) in a face perpendicular to the third wall (61) and through which the fixing means of the regulation piece (54) is introduced.
Figs. 23, 24 and 25 show that the pusher member adjustment means located at each end of the second tightening blade (47) comprise a first threaded hole (49) that passes through the second tightening blade (47) and through which introduces a regulation piece (53), a regulation piece (53) that is arranged to protrude from the side of the third wall (61) and is arranged to push the distal thrust end (90) into a position of
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protrusion desired with respect to the third suffering wall (61) and the proximal thrust end (91), and fixing means of the regulating part (54, 50) that fix the regulating part (53) to the second blade of tighten (47). The fixing means of the regulating part (54) is a nut that crosses the fourth hole (50) and laterally fixing the regulating part (53); and the regulation piece is a fourth screw
(53) that passes through the first threaded hole (49) and which is threaded until the desired overhang position of the fourth screw (53) is achieved. Figs. 13, 15, 16, 22 and 25 show that the fourth screw pushes and deforms the thin plate (55) at its distal thrust end (90) downwards relative to the arrow shaft (E2) located at the proximal thrust end ( 91).
This first embodiment further includes an arrow axis (E2) shown in Figs. 12, 13, 23 and 24 which is parallel to the pivot shaft (65) and is located at the proximal thrust end (91) such that the distal thrust end (90) pivots about the arrow axis (E2 ) before a change in the desired overhang position of the control piece (53).
According to this first embodiment, in Figs. 15, 16, 17, 18, 19, 20, 21 and 22 it is shown that in the tightening position the suffering wall (2) is in contact with a first side wall (23), the second suffering wall (59) is in contact with the double wall flap (30) essentially vertical to the ground and parallel to the first side wall (23) of the box (20) and the pusher member (55) is in contact with the roof flaps (27) horizontal to the ground and located in the reinforcement corners of the box (20).
Figs. 23, 24 and 25 show that when the machine is stopped, the pushing member (55) regulates the angle that its surface forms in contact with the roof (27) with respect to the second wall (59) by means of the pushing member adjustment means.
In this first embodiment, Figs. 23 and 24 show that the clamping spacer (41) has a fifth hole (43) in each of its ends, the clamping blade (44) has a sixth hole (46) in each of its ends aligned with the respective fifth holes (43), and the second tightening blade (47) has made a seventh hole (52) at each of its ends aligned with the respective fifth holes (43) and sixth holes (46) and an eighth screw (58) at each of the two ends crosses the clamping spacer (41), clamping blade
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(44) and second tightening blade (47) through said fifth holes (43), sixth holes (46) and seventh holes (52) to fix them to the pivot shaft (65) in two ninth holes (66) made in the turning shaft (65).
According to this first embodiment, Figs. 12, 14, 15, 17, 18 and 19 show that the first embodiment includes a pivot shaft (65) has a pinion (67) attached which is arranged to engage with a rack (68). The rack (68) is connected to the rod (69b) of a dynamic fluid cylinder (69) and guided by at least one wheel (70). The dynamic fluid cylinder (69) comprises a body (69a) supported on a support (71) fixed in use to the machine and a rod (69b). In addition, a housing (72) covers the pinion (67), the rack (68) and the at least one wheel (70). In said figures the housing (72) has been shown transparently for a better visualization of the components.
Figs. 17, 18, 20, 23 and 24 show that in this first embodiment, that the clamping separator (41) comprises a fourth wall (42) essentially horizontal to the ground in the clamping position. The fourth suffering wall (42) is in contact with the upper flange (24) of the first side wall (23). In Figs. 18 and 20 it is shown in detail that the fourth wall suffridera (42) improves the folding of the double wall flap (30) by the action of folding the inner crease (26) and the exterior (25) of the upper flange (24) .
Going back to Figs. 17, 18, 19 and 20, the second suffering wall (59) of the clamping blade (44) has a recess (45) on the side closest to the turning shaft (65), aligned with the rotating shaft (65 ) and that is below the fourth wall sufridera (42).
The recess (45) has the function of preventing the collision of the second suffering wall (59) with the upper edge of the inner groove (26) of the double wall flap (30) of the box (20) and preventing poor sticking of the double wall flap (30) in the intermediate zone and the area near the base (21) of the box (20).
In Figs. 19 and 20 the box (20) is shown the box of Fig. 8 whose distance between the inner crease (26) and the outer crease (25) is substantially greater than the thickness of the double wall flap (30) and the first side wall (23). In spite of this, the recess (45) frees this area and allows the bender device to be sturdy in the presence of punched grooves in an inadequate position or clearances marked with insufficient force, as previously mentioned.
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In a variant of the first alternative embodiment, Figs. 21 and 22 show a third elongated hole (51) made in the second tightening blade (47), which crosses the at least first screw (57) which by means of a first screw fixing means (82) is fixed to the second tightening shovel (47). The second tightening blade has three first holes (49) aligned parallel to the turning shaft (65). With this, a second adjustment of the pusher member (55) located at each end of the second tightening blade according to the direction (Y) parallel and aligned with the pivot shaft (65) is achieved.
In a second embodiment of the bending device, Fig. 26 shows that the regulating part (53) is a screw is connected by its protruding end to the pusher member (55) at the distal thrust end (90). Likewise, the pusher member (55) comprises a thin sheet with a fold and said fold is located at the distal thrust end (90).
In Fig. 26, the folding has a folding direction that causes the proximal thrust end (91) of the pusher member (55) to maintain contact with the third suffering wall (61). In addition, the arrow axis (E2) is coincident with the axis of the folding practiced in the pusher member (55) such that the proximal thrust end (91) pivots around the arrow axis (E2) before a change in the desired overhang position of the control piece (53).
In a third embodiment of bending device, Fig. 27 shows that the arrow shaft (E2) is essentially parallel to the pivot shaft (65) and is located at the proximal thrust end (91).
Likewise, in Fig. 27, the distal thrust end (90) pivots about the arrow axis (E2) before a change in the desired protrusion position of the regulation piece (53).
Furthermore, in Fig. 27 the fixing means of the regulating part is a threaded nut (54) that fixes the regulating part (53) to the second tightening blade (47).
Following in Fig. 27, the second tightening blade (47) has a groove (11) at each of its ends perpendicular to the pivot shaft (65) and the groove (11) is crossed by the adjustment piece ( 53). A joint (E3) articulately connects the pusher member (55) with the regulation piece (53). The adjustment piece (53) moves along the groove (11) by means of the threaded nut
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(54) by modifying the desired protrusion position of the regulating screw (53) and the distal thrust end (90), which modify the inclination of the pusher member
(55) with respect to the third wall sufridera (59). Fig. 27 shows a second groove (13) and a recess (14) made in the pusher member (55) that serves as a guide for the joint (E3) to allow its regulation.
In Fig. 27 it also includes a second nut (12) that is threaded into the adjustment piece (53) that acts as a stop. The second tightening blade (47) has a second recess (15) to house the second nut (12).
Figs. 28, 29 and 30 show the second aspect of the present invention which concerns a mold for forming machines for boxes of sheet material from flat plates. The mold (4) comprises two bending devices for corner box reinforcements according to any of the preceding claims, the elongated suffering walls (2) and the turning shafts (65) of each of the bending devices facing each other being arranged and parallel, thus defining a mold cavity (10) in which a male (3) is introduced and exits following a reciprocating movement according to the vertical direction (Z).
Fig. 30 shows the third aspect of the present invention which concerns a box-forming machine (20) of sheet material from flat plates (6). The forming machine includes a plate loader (7) and a plate feeding system (5) that pulls the plates (6) from the plate loader (7) to a mold (4) box former (20).
Likewise, the machine of Fig. 29 and 30 includes a male (3) that performs an oscillating movement of entry and exit into the cavity (10) of the mold (4) according to the vertical direction (Z), and a mold (4) which comprises benders and a cavity (10), in which the plate (6) is folded by the joint action of the male (3) and bending devices. The mold (4) shows the box corner reinforcement benders according to any of the embodiments described in the first aspect.
权利要求:
Claims (14)
[1]
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1. Corner bending device for box corner reinforcement for forming machines
of boxes of sheet material from flat sheets comprising:
• an elongated wall (2) supported in use in the mold of the machine;
• a pivot shaft (65) suitable for pivoting around a first axis (E1) aligned with the elongated wall (2);
• an actuator (69) capable of moving the pivot shaft (65) between a rest position and a tightening position;
• a clamping spacer (41) attached to the pivot shaft (65);
• a tightening blade (44) with a second suffering wall (59) essentially vertical to the ground in the tightening position and the tightening blade (44) being attached to the turning shaft (65); Y
characterized in that it comprises:
• a second tightening blade (47) with a third suffering wall (61) and having an adjustable pushing member (55) attached to the third suffering wall (61) at each of its ends, the second blade being connected tighten (47) to the pivot shaft (65) and the third suffering wall (61) being essentially horizontal to the ground in a tightening position;
• an adjustable pusher member (55) with a proximal thrust end (91) and a distal thrust end (90), the proximal thrust end (91) being closer to the pivot shaft (65) than the distal end of thrust (90) and the pusher member (55) being attached to the second clamping blade (47) by the side of the third wall (61); Y
• means for adjusting the pusher member located at each end of the second tightening blade (47) comprising:
• a first hole (49) that passes through the second tightening blade (47) and through which a regulation piece (53) is introduced;
• a regulation piece (53) that is arranged to protrude from the side of the third suffering wall (61) and that is arranged to push the distal thrust end (90) into a desired protrusion position relative to the third suffering wall (61) and the proximal thrust end (91); Y
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• fixing means of the regulating part (54, 50) that fix the regulating part (53) to the second clamping blade (47); Y
• an arrow axis (E2) essentially parallel to the pivot shaft (65) and
• located at the distal thrust end (90) of the pusher member (55) such that the proximal thrust end (91) pivots around the arrow axis (E2) in the face of a change in the desired overhang position of the control piece (53), or
• located at the proximal thrust end (91) such that the distal thrust end (90) pivots around the arrow shaft (E2) when there is a change in the desired protrusion position of the regulating part (53) .
[2]
2. Device for corner reinforcement of boxes for boxes forming machines of sheet material from flat plates according to claim 1, characterized in that in a tightening position
• the suffering wall (2) is in contact with a first side wall (23) of the box (20);
• the second suffering wall (59) is in contact with the double wall flap (30) essentially vertical to the ground and parallel to the first side wall (23) of the box (20); Y
• the pusher member (55) is in contact with the roof flaps (27) essentially horizontal to the ground and located in the reinforcing corners of the box;
• and characterized in that when the machine is stopped, the pusher member (55) regulates the angle formed by its surface in contact with the roof (27) with respect to the second wall (59) by means of the pusher member adjustment means.
[3]
3. Box corner bending device for boxes forming machines of sheet material from flat plates according to claim 1 or 2, characterized in that the clamping separator (41) comprises a fourth suffering wall (42) essentially horizontal to the ground in the tightening position.
[4]
4. Box corner bending device for box forming machines of sheet material from flat plates according to claim 3
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characterized in that in the tightening position the fourth suffering wall (42) is in contact with the upper flange (24) of the first side wall (23).
[5]
5. Folding device for corner reinforcements of boxes for laminating boxes forming machines based on flat plates according to claim 1, 2, 3 or 4 characterized in that
• the pusher member (55) is a thin sheet and has at least one second hole (56) located at the proximal thrust end (91), the arrow axis (E2) coinciding with the center of the at least one second hole (56) and essentially parallel to the pivot shaft (65);
• the second tightening blade (47) has at each of its ends:
• at least one third hole (51) that passes essentially perpendicularly to the third wall (61),
• at least a first screw (57) that passes through the at least second hole (56) and the at least a third hole (51), fixing the pusher member (55) to the second clamping blade (47) by the face of the third wall suffridera (61),
• at least a fourth hole (50) on a face perpendicular to the third wall (61) and through which the fixing means of the regulating piece (54) is introduced, and
• a thread made in the first hole (49);
• the fixing means of the regulating part (54) is a screw that passes through the fourth hole (50) and laterally fixing the regulating part (53); Y
• the adjustment piece is a fourth screw (53) that passes through the first threaded hole (49) and which is threaded until the desired overhang position of the fourth screw (53) is achieved so that the fourth screw pushes and deforms the sheet thin (55) at its distal thrust end (90) downwards relative to the arrow axis (E2) located at the proximal thrust end (91).
[6]
6. Folding device for corner reinforcements of boxes for forming machines of boxes of sheet material from flat plates according to claim 5 characterized in that
The at least third hole (51) is chosen from:
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• a third elongated hole (51), which passes through the at least first screw (57) which by means of a first screw fixing means (82) the second tightening blade (47) is fixed; or
• more than a third hole (51) aligned parallel to the pivot shaft (65),
The first hole (49) is chosen from:
• a first elongated hole (49), or
• more than one hole (49) aligned parallel to the pivot shaft (65).
[7]
7. Folding device for corner reinforcements of boxes for forming machines of boxes of sheet material from flat plates according to claim 1, 2, 3 or 4 characterized in that
• the regulating part (53) is connected by its protruding end to the pusher member (55) at the distal thrust end (90);
• the pusher member (55) comprises a thin sheet with a fold and said fold is located at the distal thrust end (90);
• the folding has a folding direction that causes the proximal thrust end (91) of the pusher member (55) to maintain contact with the third suffering wall (61); Y
• the arrow axis (E2) is coincident with the axis of the folding practiced in the pusher member (55) in such a way that the proximal thrust end (91) pivots around the arrow axis (E2) before a change in the desired overhang position of the control piece (53).
[8]
8. Box corner bending device for boxes forming machines of sheet material from flat sheets according to claim 1, 2, 3 or 4 characterized in that
• the arrow shaft (E2) is essentially parallel to the pivot shaft (65) and is located at the proximal thrust end (91);
• the distal thrust end (90) pivots around the arrow axis (E2) in the event of a change in the desired overhang position of the regulating part (53);
• the fixing means of the regulating part comprises a threaded nut (54) that fixes the regulating part (53) to the second tightening blade (47),
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• the second tightening blade (47) has a groove (11) at each of its ends perpendicular to the pivot shaft (65) and the groove (11) is traversed by the adjustment piece (53);
• a joint (E3) articulately connects the pusher member (55) with the adjustment piece (53), and
• the regulating part (53) moves along the groove (11) by means of the threaded nut (54) when modifying the desired overhang position of the regulating screw (53) and the distal thrust end (90), which modify the inclination of the pusher member (55).
[9]
9. Box corner reinforcement folding device for sheet forming machines from flat sheets according to any of the preceding claims characterized in that the clamping separator (41) has a fifth hole (43) made in each of at its ends, the tightening blade (44) has a sixth hole (46) in each of its ends aligned with the respective fifth holes (43), and the second tightening blade (47) has a seventh hole (52) ) at each of its ends aligned with the respective fifth (43) and sixth holes (46) and an eighth screw (58) at each of the two ends crosses the clamping spacer (41), clamping blade (44) and second tightening blade (47) through said fifth (43), sixth (46) and seventh (52) holes to fix them to the turning shaft (65) in two ninth holes (66) made in the turning shaft ( 65).
[10]
10. Box corner bending device for boxes forming machines of sheet material from flat plates according to any of the preceding claims, characterized in that
• the turning shaft (65) has a pinion (67) attached which is arranged to engage with a rack (68);
• the rack (68) is connected to the rod (69b) of a dynamic fluid cylinder
(69) and guided by at least one wheel (70);
• the dynamic fluid cylinder (69) comprises a body (69a) supported on a support (71) fixed in use to the machine, and a rod (69b);
• and a housing (72) covers the pinion (67), the rack (68) and the at least one wheel
(70).
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[11]
11. Box corner reinforcement folding device for sheet forming machines from flat sheets according to any of the preceding claims characterized in that the second wall (59) of the clamping blade (44) has a recess ( 45) on the side closest to the rotation shaft (65), aligned with the rotation shaft (65) and which is below the fourth wall (42).
[12]
12. Box corner reinforcement folding device for sheet forming machines from flat sheets according to claim 11, characterized in that the recess (45) has the function of preventing the collision of the second suffering wall (59) with the upper edge of the inner crease (26) of the double wall flap (30) of the box (20) and avoid poor bonding of the double wall flap (30) in the intermediate zone and the area near the base (21 ) of the box (20).
[13]
13. Mold (4) for box-forming machines of sheet material from flat sheets characterized in that it comprises two box corner reinforcement bending devices according to any of the preceding claims, the suffering walls (2) and the shafts are arranged. rotation (65) of each of the bender devices in a facing and parallel manner.
[14]
14. Machine for forming laminar material boxes from flat plates comprising
• an iron loader (7);
• a plate feeding system (5) that pulls the plates (6) from the plate loader (7) to a mold (4) box former (20);
• a male (3) that performs an oscillating movement of entry and exit into the cavity (10) of the mold (4); Y
• a mold (4) comprising benders and a cavity (10) arranged for a plate (6) to bend by the joint action of the male (3) and the bending devices of said mold (4), and
• characterized in that the mold (4) comprises the box corner reinforcement bending devices according to any one of claims 1 to 13.
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同族专利:
公开号 | 公开日
ES2691245B2|2019-05-23|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
US3978774A|1974-11-25|1976-09-07|International Paper Company|Tray forming machine|
ES2024854A6|1990-06-13|1992-03-01|Embalaje Iberoamericana|Improvements to the folding mechanisms of machines for forming containers|
ES1019493U|1991-11-27|1992-04-01|Boix Jaen Jose|Device for folding flaps on the sides of the cartons. |
US20080039308A1|2002-11-26|2008-02-14|Herrin Robert M|Method for Forming a Double Glued Corner Tray Structure|
US7470226B1|2002-11-26|2008-12-30|R & L Manufacturing|Apparatus and method for forming a container having an enhanced corner support structure|
法律状态:
2018-01-17| GD2A| Contractual licences|Effective date: 20180117 |
2018-11-26| BA2A| Patent application published|Ref document number: 2691245 Country of ref document: ES Kind code of ref document: A1 Effective date: 20181126 |
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优先权:
申请号 | 申请日 | 专利标题
ES201730730A|ES2691245B2|2017-05-25|2017-05-25|Bench reinforcement device corner boxes, mold and machine for the formation of boxes of sheet material from flat plates|ES201730730A| ES2691245B2|2017-05-25|2017-05-25|Bench reinforcement device corner boxes, mold and machine for the formation of boxes of sheet material from flat plates|
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