• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Machine for manufacturing tiles or panels of different shapes, characterized in that it comprises a mixer, a hopper, a processing means, a laminating belt, a conveyor or chain conveyor, a laser reading means, a system for unwinding of a plastic sheet, tensioning supports, a sprinkler nozzle system, a drawing roller, a transition medium, removable molds, roll forming, a side cutting disc, a lateral pulling system, a tunnel of first partial setting, and a cross-sectional robot. (Machine-translation by Google Translate, not legally binding)
    公开号:ES2685848A1
    申请号:ES201731243
    申请日:2017-10-23
    公开日:2018-10-11
    发明作者:José RODA MARTÍNEZ
    申请人:Vidmar Rm 2000 S L；VIDMAR RM 2000 SL；
    IPC主号:
    专利说明:

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    On the other hand, the hopper 2 is linked with the mixer 1, so that said mixer 1 pours the content of its resulting mass into the same hopper 2.
    Hopper 2 has an outlet nozzle 201 of adjustable output amplitude arranged
    5 on the laminating belt 3, where the mass inside the hopper 2 is poured onto the laminating belt 3. At the same time said hopper 2 has lifting means 202 capable of regulating the effective height of the hopper 2 in in relation to the same laminating belt 3, and also has vibration means 203.
    10 For its part, the unwinding system 5 of a plastic sheet comprises a plastic reel 501, pre-laminating rollers 502 and laminating rollers 503 arranged on the laminating belt 3.
    Accordingly, a plastic sheet 504 from the unwinding of the plastic coil 15 501 is therefore positioned just above the laminating belt 3.
    Said unwinding system 5 can incorporate automatic tensioning means of the plastic sheet 504 by means of a brake and load cells.
    20 In addition, the conveyor belt 30 is underneath and aligned with the laminating belt 3.
    In addition, the same plastic sheet 504 is arranged and extended between the laminating belt 3 and the pre-laminating rollers 502 and the laminating rollers 503.
    25 The laser reading medium 4 is arranged at the outlet of the hopper 2, in order to measure the thickness of the protruding mass of the hopper 2 and deposited on the plastic sheet 504 in the laminating belt 3.
    30 The laser reading means 4 is linked in data communication with the processing means (not shown in the drawings), and therefore the reading data obtained by the laser reading means 4, corresponding to the thickness of the mass outgoing from the hopper 2 and deposited on the plastic sheet 504 in the laminating belt 3, they are communicated to the processing means.
    35


    At the same time, the processing means have the ability to govern on the lifting means 202, the laminating belt 3 and the vibration means 203.
    Depending on the difference between the desired value in the thickness of the protruding mass of the hopper 2 and deposited on the plastic sheet 504 in the laminating belt 3 and the value actually measured and communicated from the laser reading means 4, the means of processing then governs the lifting means 202, the laminating belt 3 and the vibration means 203, to enable a lift of the hopper 2 on the laminating belt 3, a speed of the same laminating belt 3 and a vibration intensity of the vibration means 203, so that all of this is suitable for achieving the desired value in the thickness of the protruding mass of the hopper 2 deposited on the plastic sheet 504 in the laminating belt 3.
    As explained above, the processing means are enabled for the introduction into them of the desired value in the thickness of the protruding mass of the hopper 2 and deposited on the plastic sheet 504 in the laminating belt 3.
    The processing means may be constituted by a PLC, and incorporate a suitable program for this purpose, to carry out the functionalities described above.
    The assembly formed by the mass arranged on the plastic sheet 504 in the laminating belt 3 advances according to the speed conferred by the same laminating belt 3, and receiving the pressure on the same mass of the pre-laminating rollers 502 and the laminating rollers 503 arranged on the laminating belt 3.
    The pre-laminating rollers 502 and the laminating rollers 503 reduce the thickness of the dough on the laminating belt 3, and for this they have a specific diameter, a height and a geometry (for example conical, flat, wavy), which means that its rotation speed is adjusted according to the speed of the rolling belt 3. In this preferred embodiment, there are a total of eight rollers, of which the first five are with flat geometry, the sixth and seventh rollers with conical-flat geometry and the eighth with conical geometry.


    The tile or panel manufacturing machine of different forms of the invention can also incorporate a pneumatic cylinder system 19 enabled for lifting the pre-laminating rollers 502 and the laminating rollers 503, for the maintenance and cleaning thereof.
    5 The spray nozzle system 7 is disposed on the laminating rollers 503, and is enabled for the application of a suitable release agent on said laminating rollers 503, thus preventing the dough from sticking thereto.
    10 After the exit of the dough and plastic sheet 504 of the rolling rollers 503, the tensioning supports 6 provide a lateral tension to the plastic sheet 504 for stretching and thus prevent wrinkling.
    Then, after leaving the tensioning supports 6 behind, the dough receives the action of the drawing roll 15, which is arranged on the laminating belt 3, etching the surface of the dough and concealing the possible imperfections present.
    The transition means 9 is arranged next to the laminating belt 3, and is interposed in the path of the mass from the laminating tape 3. This means of transition 9 is of a laminar nature, and according to and following the path of the mass in said transition means 9 has a flat initial part that coincides tangentially with the control drum of the laminating belt 3 (as can be seen above all in Figure 3), with a specific inclination angle, and then it progressively undulates until the same transition medium 9 has the wavy shape 25 required to provide a suitable shape to the mass entering said transition medium 9 (and according to the precise shape required in the tile or panel desired end), and thus the mass goes from being flat to being wavy or profiled and shaped as a tile or panel thanks to the action and geometry of said transition means 9. Likewise, the prototype or proto panel now obtained at the exit of the transition medium still has in its part
    30 bottom the same plastic sheet 504 that allows it to slide over the transition medium 9.
    The transition means 9 has continuity with the conveyor belt 30 (for example chains) arranged below, as can be seen above all in Figure 3, in which 35 are removable molds 10 arranged one after the other and that
    image6


    a displacement and travel in the opposite direction to that of the previous conveyor belt 30, and enter by means of the conveyor belt 31 in the second partial setting tunnel 18 to effect a definitive setting.
    5 At the exit of the second partial setting tunnel 18, the tiles or panels already finished and arranged on the removable molds 10 are then palletized as finished product, and the removable molds 10 are again arranged at the beginning of the conveyor belt 30 for its reuse, as schematically represented in figure 2.
    The details, shapes, dimensions and other accessory elements, as well as the materials used in the manufacture of the machine for manufacturing tiles or panels of different forms of the invention, may be conveniently replaced by others that are technically equivalent and not depart from the essentiality of the invention or the
    15 scope defined by the claims included below.
    权利要求:
    Claims (1)
    [1]
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    同族专利:
    公开号 | 公开日
    WO2019081787A1|2019-05-02|
    ES2685848B2|2019-02-19|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US3193903A|1962-05-11|1965-07-13|Nordon Inc|Tile casting installation|
    US4666648A|1982-04-08|1987-05-19|Marley Tile Ag|Method and apparatus for manufacturing roof tiles|
    ES273609U|1983-07-18|1984-03-16|Vifesa, S.L.|Compressed concrete textor formor |
    ES546891A0|1984-09-12|1986-11-16|Redland Roof Tiles Ltd|A METHOD OF MANUFACTURING ROOF SHINGLES|
    US5366676A|1991-12-17|1994-11-22|Shigeru Kobayashi|Method and apparatus for manufacturing concrete panels by continuous pressing|
    ES2267045T3|2003-02-17|2007-03-01|Sacmi Cooperativa Meccanici Imola Societa' Cooperativa|PROCEDURE AND INSTALLATION OF TILES OR CERAMIC Slabs.|
    DE1164911B|1964-03-05|Plastic Print A G|Machine for the production of corrugated asbestos-cement sheets|
    GB704701A|1951-10-17|1954-02-24|Joseph Peter Petritsch|A plant for manufacturing corrugated board, sheets or plates made of mouldable substances, such as fibre cement or asbestos-cement|
    US4281952A|1978-03-16|1981-08-04|Clear Theodore E|Methods and apparatus for stacking cementitious reinforced panels|
    DE3835951C1|1988-10-21|1989-12-14|Hans Lingl Anlagenbau Und Verfahrenstechnik Gmbh & Co Kg, 7910 Neu-Ulm, De|
    US6868883B2|2002-07-01|2005-03-22|National Gypsum Properties, Llc|Apparatus and method for reducing wallboard waste during manufacture|CN111421651B|2020-04-27|2021-01-26|浙江中悦环保新材料股份有限公司|Production and processing device for artificial stone concrete hollow bricks|
    法律状态:
    2018-10-11| BA2A| Patent application published|Ref document number: 2685848 Country of ref document: ES Kind code of ref document: A1 Effective date: 20181011 |
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    优先权:
    申请号 | 申请日 | 专利标题
    ES201731243A|ES2685848B2|2017-10-23|2017-10-23|MACHINE OF MANUFACTURE OF TEXAS OR PANELS OF DIFFERENT FORMS|ES201731243A| ES2685848B2|2017-10-23|2017-10-23|MACHINE OF MANUFACTURE OF TEXAS OR PANELS OF DIFFERENT FORMS|
    PCT/ES2018/070623| WO2019081787A1|2017-10-23|2018-09-26|Machine for manufacturing tiles or panels of different shapes|
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