西班牙专利ES2596708A1 Machine and procedure for the automatic preparation of substances for intravenous application (Machi

专利PDF首页>>西班牙专利

专利附录

专利说明

权利要求

类似技术

同族专利

引用文献

法律状态

优先权

专利摘要:
Machine and procedure for the automatic preparation of intravenous substances. The present invention discloses a machine and method for the automatic preparation of substances for intravenous application. Said machine comprises a zone for receiving containers defining a matrix of individual positions for origin and end containers, and a plurality of actuators for the transfer of substances from the origin to the end, each of said actuators being disposed below the cited reception area of origin and end vessels, each of said actuators comprising independent relative movement capacity with respect to the rest of the actuators, and each of said actuators being adapted to receive and manipulate injectors of different volume and precision to carry out the extraction and insertion of substances from source container to final container. (Machine-translation by Google Translate, not legally binding)
公开号:ES2596708A1
申请号:ES201530986
申请日:2015-07-08
公开日:2017-01-11
发明作者:Borja Lizari Illarramendi；Naiara Telleria Garay；Asier Lizarriturri Martiarena；Ana Belén BARRIO JIMÉNEZ；Amaia ILZARBE ANDRÉS；José Ignacio ANDRÉS PINEDA
申请人:Kiro Grifols SL；
IPC主号:

专利说明:

5
10
fifteen
twenty
25
30
35
DESCRIPTION
Machine and procedure for automatic preparation of intravenous substances
The present invention refers to a machine and a method for the automatic preparation of intravenous substances.
The machines for preparing intravenous substances are usually used in hospitals to make mixtures of intravenous substance to be applied to each patient in particular, to reconstitute said substance from dust and / or to transfer a substance from a container of origin , such as, for example, a vial or syringe to the final container, such as, for example, a bag or a syringe from which it is applied to a pathway practiced in the patient, or a syringe, or other vial.
The machines for preparing intravenous mixtures known to date have the disadvantages of being machines of large dimensions, not very ergonomic and with a capacity / speed of preparation not sufficiently satisfactory. Examples of small-sized machines are also known, but with very low productivity.
Additionally, none of the machines for preparing intravenous mixtures known in the state of the art, allow the preparation of pediatric drugs, which require greater precision of the medicine to be prepared due to the small volumes of mixing substances with which It works.
It is an objective of the present invention to disclose a machine with an improved capacity and speed of preparation with respect to what is currently known, whose dimensions are substantially reduced and, which additionally allows the preparation of medicaments of greater precision for pediatric purposes. A further objective of the present invention is to disclose a process carried out by said machine that allows an improved rate of preparation of substances with respect to the procedures known in the state of the art.
More particularly, the present invention discloses a machine for the automatic preparation of intravenous substances comprising:
5
10
fifteen
twenty
25
30
35
- an area for receiving containers that defines a two-dimensional matrix of individual positions for original containers and final containers arranged along two horizontal axes perpendicular to each other;
- a plurality of actuators for the transfer of substances from original containers to final containers, each of said actuators being disposed below said reception area of original and final containers, each of said actuators having the capacity of independent relative movement along a horizontal axis parallel to one of said horizontal axes of said matrix, each of said actuators being adapted to receive and manipulate injectors of different volume and precision to carry out the extraction and insertion of substances from containers of Origin to final containers.
The machine according to the present invention arranges the original containers and the final containers and below them the actuators responsible for the extraction and insertion of the substances in said containers by means of the use of injectors, preferably syringes, which can be of different volume and precision This allows loads and recharges to be made with greater or lesser precision according to batches with short linear movements between batches and runs, without the use of circular movements, which allows a high speed of movements with greater or lesser precision and a reduced size, having decreased the length of movements
In addition, especially advantageously, each of the actuators for the transfer of substances has independent capacity for vertical and horizontal movement with respect to the rest of the actuators, in order to be able to prepare several final products simultaneously.
According to a first embodiment of the present invention, the actuators are capable of receiving injectors of different volume, such as for example syringes with their respective punch or needle, and carrying out the process of extracting and inserting substances directly with said punch or needle. on the respective containers of origin to final containers. Throughout the description, a needle or a punch will be understood as the typically small-diameter metal tube, with the free distal end bevelled and provided, at the other end of a bushing that connects to the distal part of the body of the syringe for injection, insertion or extraction of substances.
5
10
fifteen
twenty
25
30
35
Optionally, if the source container and / or the final container consists of a syringe, it will be necessary to use additive points of the "Luer Lock" type so that said syringe as a source and / or final container can contain the substance and additionally the actuator syringe can extract and insert substances directly with the punch or needle.
In addition, especially advantageously, said machine additionally comprises automatic actuator means for the extraction, clamping and insertion of syringe type injector caps.
According to a second embodiment of the present invention, the actuators are capable of receiving injectors of different volume, such as for example syringes without a punch with a respective adapter connecting / disconnecting to the origin / end containers, the latter being able to be, for example , syringes without punch closed with a closure cap. In this case, the actuators comprise rotating actuator means for screwing and unscrewing said closure caps arranged in the inlet / outlet ports of the respective syringe type containers and, in addition the actuators also comprise rotating actuator means for connecting and disconnecting the respective connection / disconnection adapters arranged in the inlet / outlet ports of the injection syringes with the inlet / outlet ports of the respective syringe type containers.
A further object of the present invention is to disclose a method of automatic preparation of intravenously applied substances by means of a machine according to the present invention. Said procedure is characterized in that it comprises the following stages:
- loading of at least one injector into at least one actuator for the transfer of substances;
- displacement of the actuator-injector assembly along its respective horizontal and vertical axis until disposed under a container of origin;
- extraction of substance from said source container by means of said injector driven by said actuator;
- displacement of said actuator-injector assembly along its respective horizontal and vertical axis until it is disposed under a final container;
- inserting said substance from inside the injector into the inside of the final container by means of the action of said actuator;
According to a first preferred embodiment, the automatic actuator means for extracting and inserting the caps carry out the extraction of the cap from the injector.
5
10
fifteen
twenty
25
30
35
According to a second preferred embodiment, the actuator means of rotation of the actuator carry out the unscrewing of the eventual closure cap of the source and / or final container. More preferably, the actuator means of rotation of the injector actuator carry out the screwing of the closure cap of the source and / or final container.
Preferably, the actuator rotation means of the actuator screw and / or unscrew the nozzle of the injector with the nozzle of the source and / or final container for the respective connection and / or disconnection.
For better understanding, some drawings of an embodiment of the machine for the automatic preparation of intravenously applied substances object of the present invention are attached by way of explanatory but not limiting example.
Figure 1 shows a perspective view of an embodiment of a machine for the automatic preparation of intravenous substances according to the present invention.
Figure 2 shows a perspective view of the machine preparation area where the different elements, origin and end containers and the substance extraction and insertion devices according to a first embodiment are located.
Figure 3 shows a perspective view of the syringe actuator for the extraction and insertion of substances of Figure 2 according to a first embodiment.
Figures 4 to 7 show different side elevation views illustrating various stages of a procedure for extracting and inserting source substances at the end through an actuator according to a first embodiment such as that of Figure 3.
Figure 8 shows a perspective view of a second embodiment of a syringe actuator for the extraction and insertion of substances.
Figure 9 shows a side elevation view of a syringe for use by an actuator according to the second embodiment of Figure 8.
5
10
fifteen
twenty
25
30
Figure 10 shows a side elevational view of a first stage of a substance extraction and insertion process in which the actuator, according to the second embodiment of Figure 9, performs a screw unscrewing of the original container.
Figure 11 shows a detailed view in side section of the actuator seat part where the cap to be unscrewed is received which additionally comprises a vertical axis that allows the cap to be rotated for unscrewing.
Figure 12 shows a side elevation view of a next stage of a substance extraction and insertion process in which the actuator, according to the second embodiment of Figure 9, disposes the extraction syringe vertically in line with the source container.
Figure 13 shows a detailed perspective view of the procedure stage
shown in figure 12 where you can see the different actuator elements that
They intervene in the same stage.
Figure 14 shows a side elevational view of a next stage of a substance extraction and insertion process in which the actuator, according to the second embodiment of Figure 9, is arranged to connect the extraction syringe with the original container by a threading procedure.
Figure 15 shows a detailed side elevation view of the process stage
shown in figure 14 where you can see the different elements of the actuator that
They intervene in the same stage.
Figure 16 shows a detailed perspective view of the same stage of the procedure shown in Figures 14 and 15.
Figure 17 shows a side elevational view of a next stage of a substance extraction and insertion process in which the actuator, according to the second embodiment of Figure 9, acts on the plunger to extract the corresponding substance from the source container .
5
10
fifteen
twenty
25
30
35
Figure 1 shows an embodiment of a machine -1- for the automatic preparation of intravenous substances according to the present invention. Said machine -1- consists of two modules:
• a first module -2- where a part of the so-called “traceability zone” is integrated, and
• a second module -3- consisting of a horizontal laminar flow cabinet where, on the one hand, the other part corresponding to the said traceability zone is integrated and, on the other hand, the so-called "preparation zone" is additionally integrated .
The traceability zone is the area in which the user will control the loading and unloading of the material to be used and comprises different devices that allow the control and traceability of all types of origin and end containers involved in the preparation Automatic intravenous application substances. Said devices, which are distributed between both modules (-2-, -3-), can comprise, among others, a touch screen -21-, a printer -22-, a balance -31-, different RFID readers or barcode (not shown) and different validation and / or emergency push buttons (not shown). Later, the characteristics of each device will be explained in more detail.
The preparation area, which is exclusively in the module -3- (horizontal laminar flow cabinet) of the machine -1-, is the area in which the original and final containers are arranged and where automatic dosing is performed of products or substances from said original containers to said final containers. This preparation area is composed of 2 distinct subzones:
(a) A first subzone -32- comprising a preparation tray -4- (see figure 2) where the original and final containers are arranged. Additionally, said first subzone -32- may comprise additional devices corresponding to the traceability zone such as the balance -31-, bar code readers or RFID readers, as well as validation or emergency stop buttons of the machine (not illustrated);
(b) A second subzone -33- disposed below said first subzone -32- where automated dosing lines are arranged consisting of automatic actuators for extraction and insertion of substances from original containers to final containers with movement capacity vertical and horizontal along respective vertical and horizontal axes. The technical characteristics of these actuators will be explained in more detail below.
5
10
fifteen
twenty
25
30
35
As will be explained in more detail below, the dosage that will be carried out by machine -1- according to the present invention will be carried out by using syringes -5- that will be handled respectively by each actuator (-331-, -332 -, -333-) of each dose line. For this, the machine -1- will comprise in the second subzone -33- a front access door -34- that allows access to the loading and unloading of the syringe -5- of its respective actuator.
In general, the syringes used in the present invention may be of the type comprising a distal nozzle type "Luer Lock", said nozzle type Luer Lock, widely known in the state of the art, especially in the medical field, consists of a male threaded type connection that allows the coupling of elements such as a punch, or a female Luer Lock type adapter, thus allowing a tight and secure seal, avoiding leaks and risks of direct contact. The Luer Lock connection locking system secures the needle or the possible adapter so that it is not able to move or break from the syringe. Additionally, it is noted that normally, in the healthcare field, a syringe whose distal end is of the type comprising a "Luer Lock" type connection, said "Luer Lock" connection is called "male" type, while in the point at which said male "Luer Lock" connection is connected in conjugate is called female "Luer Lock" connection, such as, for example, said port of a container, a needle or an adapter.
The machine configuration shown in Figure 1 may, for example, have dimensions of module -2- of 500mm x 1950mm x 450mm (width x height x depth) and dimensions of module -3- (laminar flow cabinet) of 1200mm x 1950mm x 720mm (width x height x depth), the latter being variable dimensions depending on the dimensions of the tray -4- (depending on the number of final products to be prepared) and / or the number of lines of Substance dosing
Dimensions of the module -3- such as the previous ones, allow to have a tray -4- defining a matrix of 12x3 elements, or what is the same, 12 elements per dose line of which, for example, the first 4 elements starting from the right of the tray -4- are original containers -40- and the following 8 elements are final containers -41-, different combinations of original and final containers are possible depending on the needs of each case. Also, lower or larger dimensions of tray -4- are possible,
5
10
fifteen
twenty
25
30
35
The horizontal laminar flow cabinet is characterized by having the following common systems, which should incorporate:
• Fan motor system (not shown);
• Air filters of the HEPA type of English (High Efficiency Particle Arresting): such filters are of high efficiency known in the state of the art that prevent the spread of bacteria and viruses through the air and, therefore, are very important for prevent infections
First realization of the preparation area
Figure 2 shows a first embodiment of the machine preparation zone according to the present invention. Certain elements and / or devices of the machine -1- have been ignored to be able to appreciate more clearly the arrangement of the different containers in the tray -4- as well as the arrangement and interaction of the actuators of the different substance dosage lines . In this embodiment, as will be explained in greater detail below, the dosage will be carried out by using syringes -5- with a punch or needle manipulated respectively by each actuator (-331-, -332-, -333-) of Each dose line. As indicated above, the terms needle or punch will be understood as the typically small-diameter metal tube, with the free distal end cut to the bevel and provided, at the other end of a socket that connects to the distal part of the syringe body for injection, insertion or extraction of substances.
According to this first embodiment, the tray -4- comprises a plurality of housings -44- for receiving any type of containers, such as for example, vials, syringes or bags. However, while the standard volume of a bag-type container could occupy the entire reception space of the housing -44-, other types of containers such as a vial or syringe can occupy half the space of a housing - 44- Accordingly, a housing -44- of tray -4- could be used to accommodate at least two vials -40- or two syringes -41-, allowing doubling the accommodation capacity of said tray -4-, such and as illustrated in figure 2. In the example of embodiment of figure 2, tray -4- defines a matrix of 6x3 housings -44-, however, as syringes -41- are used as final containers and vials -40 - as original containers, the matrix of 6x3 housings -44- is transformed into a matrix that defines 12x3 housings for containers. In this case, starting on the right of tray -4-, for each dosage line, four vials -40- are first arranged as original containers and
5
10
fifteen
twenty
25
30
35
then eight syringes -41- as final containers, although other configurations are possible.
Alternatively, they could be arranged first for each dosage line, starting on the right of the tray -4-, four vials -40- as original containers and then four perfusion bags as final containers.
Additionally, depending on the type of container to be housed in each of the housings -44- of the tray -4-, a specific adapter can be used for each type of container and the housings -44-, in turn, will be able to universally accommodate any type of container with its respective adapter. The correct position of the adapters in tray -4- can be ensured by means of poka-yoke systems to minimize and avoid connection errors. In this way, a vial adapter, a syringe adapter or a bag adapter can be placed in each housing -44- without the need to place any other additional parts, allowing to always maintain the same horizontal position of the injection point by the syringe -5- in each of said housings -44-, In this way, the vertical movement distance of the respective actuator (-331-, -332-, -333-) will be the same for any type of container. In addition, great flexibility is obtained when making preparations as more or less vials can be loaded, more or less syringes or more or less bags depending on the needs of each case.
With regard to the adapters of containers, these may be wedge-shaped (not illustrated) to be able to center the container on the same point of the housing -44-. Additionally, by using ball positioners arranged in the housings -44- (not illustrated) of the tray -4-, it will be achieved that the adapters are always mounted in the same position in each housing -44-, In addition, the housings -44- may have an automatic retention system of the adapters as well as a manual to unlock them, preventing the adapter from moving vertically when the syringe puncture -5- is carried out in the container port.
In the case of syringe adapters or other type of infuser or cassette container, the clamping will be carried out at the so-called additive point that can consist of a female-female connector type "Luer Lock" ("female-female luer-lock" "). For this reason this
5
10
fifteen
twenty
25
30
35
clamping will be valid for any type of syringe, as long as it has a Luer Lock connection.
Additionally, each container adapter may carry an RFID type label to identify at all times the type of substance or medication comprising the container that is mounted on said adapter. In this way, it is possible to ensure the traceability and control of the substance dosing procedure in each operation.
Each of the actuators (-331-, -332-, -333-) may additionally comprise an RFID antenna to check before each puncture that the medicine or substance of the container placed in the housing -44- is correct.
Alternatively, taking into account that the use of perfusion bags as a source or final container could lead to excessive occupation of tray space -4- and that, sometimes, such bags are usually very unstable, it would be possible that these could go hanging on hooks arranged in said first subzone -32-.
Additionally, in this first embodiment, the dosage will be carried out by the use of syringes -5- with punch, the latter being manipulated respectively by an actuator (-331-, -332-, -333-) arranged along a respective horizontal axis ( -3310-, -3320-, -3330-) respectively defining a dose line. Said actuators (-331-, -332-, -333-) may move independently along their respective horizontal axis (-3310-, -3320-, -3330-). In principle, for each dosing operation, the movements of each actuator (-331-, -332-, -333-) will be carried out from the right (where the original containers -40- are located) to the left (where the final containers -41-).
Additionally, in this first embodiment, a mechanism -42- for securing syringe needle caps -5- is arranged respectively for each dosage line. Said mechanism -42- for holding syringe needle caps -5- is arranged to the right of the original containers -40-.
Figure 3 shows a perspective view of one of the syringe actuators, in this case the actuator -331-, according to said first embodiment. Said actuator comprises a carriage -3311- slidable vertically along a vertical axis -3312-. Said carriage -3311- comprises fixedly, on the one hand, a fastener -3313- of body of
5
10
fifteen
twenty
25
30
35
syringes and a syringe nozzle holder -3315-. The syringe body holder -3313- comprises a plurality of grooves -3314- adapted to receive different types of adapters for different types of syringes. Indeed, the syringe -5- that is loaded in the actuator -331- to carry out the extraction and insertion of substances will be held by a syringe adapter -3316-. Said syringe adapter -3316- comprises an inner housing suitable for housing the body of a syringe -5- and additionally comprises at its outer surface at least one projection -3317- adapted to be introduced into any of the grooves -3314- of the holder -3313- of the actuator -331-. Different types of syringe adapters may be used depending on the size and volume of the syringe. The plurality of grooves -3314- of the holder -3313- additionally allows different positions of the syringe -5- depending on the needs. Additionally, the syringe plunger fin -5- is also held by a fin adapter -3319- which will allow different types of pistons and fins to be provided in the actuator -331-. Different types of adapters for piston fins may be used depending on the size and volume of the syringe to be used. The fin adapter -3319- comprises at its outer surface at least one projection -3340- adapted to be inserted into one of the slots -3341- of an actuator -3318- of piston fins arranged jointly in said carriage - 3311- of the syringe actuator. Said piston fin actuator -3318- is slidable vertically along a vertical axis -3342-, allowing the syringe plunger to act and move during substance extraction and insertion operations.
Figures 4 to 7 illustrate different stages of a procedure for extracting and inserting substances from source container -40- to final container -41- by one of the actuators (-331-, -332-, -333-) according to a first realization.
In figure 4, the actuator -331- is positioned so as to arrange the holder -3313- of the syringe -5- below the mechanism -42- for securing syringe needle caps -5-, by means of the action of the carriage -3311- along the vertical axis -3312-, the cap -51- of the syringe -5- is held by a clamp (not illustrated) of the mechanism -42- that retains said cap -51-,
In Figure 5, while said mechanism clamp -42- retains said cap -51-, the carriage -3311- slides vertically down along the vertical axis -3312- so as to release the punch -52- of the syringe -5- of the cap -51-,
5
10
fifteen
twenty
25
30
35
In figure 6, the actuator -331- has moved along the horizontal axis -3310- so as to place the syringe -5- below a container of origin (in this case, a vial -40- with a substance -401- determined). By vertical displacement of the carriage -3311- along the vertical axis -3312-, the punch or needle -52- of the syringe -5- has been introduced through the inlet / outlet port of the vial -40- in the inside of it. Subsequently, the actuator -3318- of the piston slides down along the vertical axis -3342- sliding the piston -53- out of the syringe -5- in order to extract the substance -401- from the inside of the vial - 40- and insert it inside the syringe body -5-,
In figure 7, the actuator -331- has moved along the horizontal axis -3310- so as to arrange the syringe -5-, with part of the substance -401- inside, below an end container (in this case, a syringe -41-). By moving the carriage -3311- along the vertical axis -3312-, the punch -52- of the syringe -5- has been introduced through an additive point connected to the inlet / outlet port of the syringe - 41- inside it. Subsequently, the actuator -3318- of the piston slides up along the vertical axis -3342- sliding the piston -53- into the syringe -5- so as to insert the substance -401- inside the syringe -5- into the syringe -41- (final container).
Each actuator (-331-, -332-, -333-) according to this first embodiment may perform as many operations as described in reference to Figures 4 to 7 as many times as necessary depending on the needs of the moment.
Once a substance transfer operation has been carried out between a source container and an end container, and whenever it is necessary to change the syringe -5-, the actuator -331- will be placed so as to arrange the holder -3313- of the syringe - 5- below the mechanism -42- for holding syringe needle caps -5-, By moving the carriage -3311- along the vertical axis -3312-, the punch -52- of the syringe -5- it is inserted inside the cap -51- held by a clamp (not illustrated) of the mechanism -42- that retains said cap -51-. Once the punch -52- of the syringe -5- has been inserted inside the cap -51-, the mechanism clip -42- releases the cap -51- and by moving the carriage -3311- along of the vertical axis -3312-, the assembly (syringe -5-, cap -51-) goes back down, allowing later the discharge by an operator of the syringe -5- with its punch -52-
5
10
fifteen
twenty
25
30
35
covered with its corresponding cap -51- through the front access door -34- of the machine -1- (see figure 1).
Additionally, the actuators (-331-, -332-, -333-) may have a vision control camera (not shown) that allows, at all times, to control what type of syringe -5- is loaded into said actuators (-331-, -332-, -333-). Likewise, said chamber will be able to control if a correct extraction and / or insertion of substances between original and final containers has been carried out and even be able to detect if air has been extracted at some time.
Second embodiment of the preparation area
Figure 8 shows a second embodiment of the machine preparation area -1- according to the present invention, and in particular a second embodiment of a syringe actuator -6- according to the present invention. Certain elements and / or devices of the machine -1- have been ignored to be able to appreciate more clearly the structure of the actuator -6- arranged in a substance dosing line along a horizontal axis -60-,
In this second embodiment, as will be explained in greater detail below, the dosing is carried out by using syringes -7- without punch handled by a respective actuator -6- along a horizontal axis -60-, Each syringe -7 - body -71- comprises a female-female Luer Lock type adapter -710- arranged in its respective inlet / outlet nozzle, as illustrated in figure 9, for direct connection / disconnection with the type nozzles Luer Lock male of the original and final containers. Additionally, according to this second embodiment, the original containers may be vials, infusion bags or syringes with their respective male Luer Lock inlet / outlet nozzles so as to allow the conjugate connection with said Luer Lock type adapter -710- female. The inlet / outlet nozzles of said original and final containers are initially closed by means of a respective closure cap to favor asepsis.
Each actuator -6- comprises, on the one hand, an actuator -61- for the threading and unscrewing of closure plugs of the source and end containers and, on the other hand, an actuator -62- for connecting and disconnecting the respective nozzles of the syringes -7- with the respective original and final containers and subsequently carry out the insertion and / or extraction of substances between original and final containers.
5
10
fifteen
twenty
25
30
35
On the one hand, the actuator -61- comprises a seat piece -613- provided with a slot -614- for receiving closure plugs of the origin and end containers. Said seat piece -613- has a turning capacity for the threading and unscrewing of said closing plugs, as well as vertical displacement capacity along a vertical axis -615-. Additionally, said actuator -61- comprises a carriage -610- vertically slidable along a vertical axis -611- comprising fixedly fixed actuation pliers -612- on the plunger -74- of the syringe -7- .
On the other hand, the actuator -62- is composed of an actuator -623- of rotation of adapters -710- comprising a first central axis -628- through which passes a through hole -624- of reception of the distal part of the syringe -7- with its corresponding adapter -710-. Said first central axis -628- has rotation capacity by means of the action of a second axis -626- driven by a motor -625-, said first -628- and second -626- being axes connected by a transmission belt -627- . The assembly (actuator -623- and motor -625-) together with their respective axes (first central axis -628- and second axis -626-) has vertical displacement capacity along a vertical axis -629-.
Said actuator -62- additionally comprises a syringe body holder -620- with vertical movement capability along a vertical axis -621-. Said syringe body holder -620- comprises a plurality of grooves -622- adapted to receive different types of adapters -720- for different types of syringes. Indeed, the syringe -7- that is loaded into the holder -620- to carry out the extraction and insertion of substances will be held by a syringe adapter -720- as illustrated in Figure 9. Said adapter -720- of syringes comprises an inner housing suitable for housing the body of a syringe -7- and additionally comprises on its outer surface at least one projection -721- adapted to be introduced into any of the grooves -622- of the holder -620- of the actuator -62-. Different types of syringe adapters may be used depending on the size and volume of the syringe to be used. The plurality of grooves -622- of the holder -620- additionally allows different positions of the syringe -7- depending on the needs. Additionally, the piston fin -74- of the syringe -7- is also held by a fin adapter -73- which will allow different types of pistons and fins to be provided in the actuators. Different types of adapters for piston fins may be used depending on the size and volume of the syringe to be used. The fin adapter -73- additionally comprises at least one projection on its outer surface
5
10
fifteen
twenty
25
30
35
-731- which serves as a handle for the pliers -612- of the actuator of the syringe by the actuator -61-,
Figures 10 to 17 illustrate different stages of a method of extracting substances from a source container -80-, by means of one of the actuators -6- according to a second embodiment. The procedure for inserting the substance extracted into a final container -81- will be similar and analogous, using the same elements and actuators as those set forth below. According to this second embodiment, the arrangement of the original and final containers will be the same as in the first embodiment. In principle, for each dosing operation, the movements of each actuator -6- will be carried out from the right (where the original containers -80- are located) to the left (where the final containers -81- are located).
In figure 10, the actuator -6- is positioned so as to arrange the seat part -613- of the actuator -61- below the stopper -9- of the original container, in this case, a syringe -80 - Subsequently, said seat piece -613- approaches said closure plug -9- thanks to the vertical axis -615- so as to seat said plug -9- in the receiving slot -614-. As can be illustrated in Figure 11, an engine -10- with a central shaft -101- allows the rotation of the seat part -613- in order to unscrew the cap -9- from the syringe nozzle -80-.
Subsequently, and as illustrated in Figure 12, after unscrewing, the seat piece -613- has backed vertically along the vertical axis -615- with the cap seated in the receiving slot -614-. At the same time, the syringe -7- of insertion and extraction of substances, which already incorporates its corresponding adapters (-720-, -73-) of syringe body and piston fins respectively, has been fixed in the holder -620 - of a syringe body by matching the projection -721- in one of the grooves -622- of said fastener -620-. In turn, the fin adapter -73-, by means of its corresponding projection -731- is held by the clamps -612- of the actuator -61-,
Subsequently, the actuator -6- moves horizontally to the left of its horizontal axis -60- so as to arrange the rotation actuator -623- of the actuator -62- below the syringe -80- of origin. At the same time, the carriage -610- moves vertically upwards, along the vertical axis -611-, so as to introduce the distal area of the syringe -7- with its corresponding adapter -710- through the hole -624- intern so that the
5
10
fifteen
twenty
25
30
35
adapter -710- faces the syringe nozzle -80-, as shown in Figure 13.
As illustrated in Figures 14 and 15, the rotation actuator -623- together with the assembly (syringe -7-, adapter -710-) are moved vertically upwards by the joint action of the respective vertical axes (-610- , -621-, -629-). At the same time and as illustrated in Figure 16, the motor -625- is driven by rotating the shaft -626- which, in turn and using the belt -627-, rotates the shaft -628- of the actuator -623 - turning, causing the threading and connection of the adapter-710- with the syringe nozzle -80-,
Finally, and as illustrated in Figure 17, the carriage -610- moves vertically down along the axis -611- by sliding the plunger -74-, using the pliers -612- that hold the fin adapter -73- of piston, towards the outside of the body -71- of the syringe -7- in order to extract the substance from the inside of the syringe -80- towards the inside of the body -71- of the syringe -7-,
Subsequently, the actuator -6- moves, along its respective horizontal axis -60-, so as to arrange the seat part -613- of the actuator -61-, the respective stopper -9- comprising the closure of the syringe -80-, just below said syringe -80-, Subsequently, said seat piece -613- approaches said syringe -80- thanks to the vertical axis -615- so as to introduce the closure plug -9- into the nozzle of the syringe body -80-, Subsequently, the motor -10- with central axis -101- allows the reverse rotation of the seat piece -613- in order to screw the cap -9- into the nozzle of the syringe -80-,
Subsequently, the actuator -6- will be able to insert the substance contained inside the syringe -7- into some final container -81- according to an analogous and similar procedure as the one explained above making use of the actuators -61- and -62-.
Each actuator -6- according to this second embodiment may perform as many operations as described in reference to Figures 10 to 17 as many times as necessary depending on the needs of the moment.
Additionally, the actuators -6- may have the same elements incorporated in the actuators (-331-, -332-, -333-) of the first embodiment.
5
10
fifteen
twenty
25
30
35
TRACEABILITY AREA
As we have said before, the traceability zone is divided between the modules (-2-, -3-) of the machine -1- according to the present invention with the following peripherals:
(i) Peripherals of Module -2-
• Touch screen -21-: an informative screen with access to the prescriptions to be able to load the appropriate material and monitor the automatic filling procedure;
• Printer -22-: to be able to double label the final products, before and after preparation, and the vials. An example of a printer could be the Zebra GK420D series printer, among others.
• RFID code reader such as the OMRON V680 system. The final product label can be printed when the RFID of the final container adapter is read, in this way the label will be placed in the appropriate final container.
• Emergency mushroom: For the machine in an emergency.
(ii) Peripherals of Module -3-
• Balance -31-: to be able to weigh each product before and after preparation. Thanks to this, the accuracy and precision of the dosing process will be ensured. An example of a scale could be a Metler Toledo type scale MI3002 / 01, among others. This balance will have a tray, thanks to which the appropriate weighing of the infusion bags can be carried out.
• Dataman 200S barcode reader.
• RFID code reader such as the OMRON V680 system.
• Validation button: it is used to start the automatic preparation once the loading of original and final containers has been carried out correctly.
• Display (not shown): allows step-by-step monitoring of what is being executed.
• Emergency mushroom: For the machine in an emergency.
In general, when loading original or final containers in tray -4-, the following steps can be followed for each original or final container load:
- Place the container in its corresponding adapter;
- Read container barcode;
• If it is an infusion bag or syringe, weighing is carried out;
- Read RFID adapter.
5 - A green light (LED) will light up in tray position -4- where it should be placed
respective container (the LEDs have not been shown in the figures).
- Place the respective container on tray -4- and validate.
- Off of the previously lit light.
10 To download, the opposite process will be followed.
• In the event that a container of origin was a vial, they will not be weighed. The programmable logic controller (PLC) of the machine -1- will control the amount of medicine left in the vial since it will know the amount that the vial had at the beginning and the number and volume of the extractions performed. The RFID of the vial adapter will be read
15 and the corresponding label will be pasted.
• As for the discharge of the final containers, they will be weighed, the RFID of the adapter will be read and labeled again. In this way the accuracy control will be carried out. When a reconstitution procedure is carried out, the vials will be the final container, and like all the final products they will be weighed.
twenty
While the invention has been described with respect to examples of preferred embodiments, these should not be construed as limiting the invention, which will be defined by the broader interpretation of the following claims.

权利要求:
Claims (12)
[1]
5
10
fifteen
twenty
25
30
35
1. Machine for the automatic preparation of intravenous substances characterized in that it comprises:
- an area for receiving containers that defines a two-dimensional matrix of individual positions for original containers and final containers arranged along two horizontal axes perpendicular to each other,
- a plurality of actuators for the transfer of substances from source container to final container, each of said actuators being disposed below said reception area of original and final containers, each of said actuators having the capacity of independent relative movement along a horizontal axis parallel to one of said horizontal axes of said matrix, each of said actuators being adapted to receive and manipulate injectors of different volume and precision to carry out the extraction and insertion of source container substances to final container.
[2]
2. Machine, according to claim 1, characterized in that each of the actuators for the transfer of substances has vertical movement capacity independent of the rest of the actuators.
[3]
3. Machine according to any one of claims 1 or 2, characterized in that the actuators comprise turning actuator means for screwing and unscrewing eventual plugs arranged in the inlet / outlet ports of substances of the respective containers and turning actuator means for connecting and Disconnect the respective inlet / outlet ports of the injectors with the inlet / outlet ports of the respective vessels.
[4]
4. Machine according to any of claims 1, 2 or 3, characterized in that the actuators comprise actuator means for holding and manipulating pistons of said actuators.
[5]
5. Machine according to any one of claims 1 or 2, characterized in that it additionally comprises automatic actuator means for the extraction, clamping and insertion of injector caps.
5
10
fifteen
twenty
25
30
35
[6]
6. Machine according to any of claims 1 to 5, characterized in that said injectors consist of syringes with punch.
[7]
7. Machine according to any of claims 1 to 5, characterized in that said injectors consist of syringes without punch.
[8]
8. Procedure for automatic preparation of intravenous substances by means of a machine according to claims 1 to 7, characterized in that it comprises the following steps:
- loading of at least one injector into at least one actuator for the transfer of substances;
- displacement of the actuator-injector assembly along its respective horizontal and vertical axis until disposed under a container of origin;
- extraction of substance from said source container by means of said injector driven by said actuator;
- displacement of said actuator-injector assembly along its respective horizontal and vertical axis until it is disposed under a final container;
- inserting said substance from inside the injector into the inside of the final container by means of the action of said actuator;
[9]
9. Procedure for the automatic preparation of intravenous substances according to claim 8, characterized in that the automatic actuator means for extracting and inserting the caps carry out the extraction of the injector cap.
[10]
10. Procedure for the automatic preparation of intravenous substances according to claim 8, characterized in that the actuator means of rotation of the actuator carry out the unscrewing of the eventual closure cap of the source and / or final container.
[11]
11. Procedure for the automatic preparation of intravenously applied substances according to claim 8, characterized in that the actuator means of rotation of the injector actuator carry out the screwing of the closure cap of the source and / or final container.
[12]
12. Procedure for the automatic preparation of intravenous substances according to claim 8, characterized in that the actuator means of rotation of the actuator screw and / or unscrew the nozzle of the injector with the nozzle of the source and / or final container for the respective connection and / or disconnection.

类似技术:

公开号 | 公开日 | 专利标题

ES2596708B1|2017-04-12|Machine and procedure for automatic preparation of intravenous substances

ES2856339T3|2021-09-27|Robotic system for compounding drugs

ES2499027T3|2014-09-26|Automated work terminal for the safe preparation of a final product for medical or pharmaceutical use

US8800608B2|2014-08-12|Machine for the preparation of pharmaceutical products

ES2609952T3|2017-04-25|Substance preparation machine for intravenous application

ES2797151T3|2020-12-01|Label reader for an automatic drug mixer

ES2320693T3|2009-05-27|AUTOMATIC FILLING DEVICE FOR PRODUCT PACKAGING WITH A LIQUID THAT INCLUDES ONE OR MORE MEDICINES.

CN107000857B|2020-06-26|Method for making a dual-chamber container and dual-chamber container

US20090198217A1|2009-08-06|Convenience IV kits and methods of use

CN107000858B|2019-11-26|The occlusion of the chamber of container for drug

ES2781375T3|2020-09-01|Manifold for automatic drug mixer

CN107533781A|2018-01-02|For preparing the machine and method of intravenous drug

ES2577534T3|2016-07-15|Device and method for dilution and preparation of antiblastic drugs

CN106232082B|2019-03-12|Fluid delivery system with the part that can axially and rotatably move

US20200222283A1|2020-07-16|Adaptor for medical containers

US20220062105A1|2022-03-03|Bag transfer mechanism for iv compounding

US20210151162A1|2021-05-20|Drug labeling and safe delivery

WO2021092578A2|2021-05-14|Alternative fluidic pathing for serially connectable drug modules

同族专利:

公开号 | 公开日

PL3115301T3|2019-02-28|

US20170233113A9|2017-08-17|

DK3115301T3|2018-12-17|

SI3115301T1|2019-01-31|

EP3115301A1|2017-01-11|

ES2700859T3|2019-02-19|

EP3115301B1|2018-11-14|

ES2596708B1|2017-04-12|

ES2700859T8|2019-03-18|

US20170008651A1|2017-01-12|

US10543941B2|2020-01-28|

引用文献:

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

WO1998033705A1|1997-02-05|1998-08-06|Smithkline Beecham Corporation|System producing sterile liquid filled delivery devices|

EP1726963A2|2005-05-24|2006-11-29|Festo Corporation|Apparatus and method for transferring samples from a source to a target|

US20120241042A1|2011-03-23|2012-09-27|Saverio Roberto Strangis|Automated syringe filler and loading apparatus|

US20140087370A1|2011-05-30|2014-03-27|Hitachi High-Technologies Corporation|Sample treatment device, sample treatment method, and reaction container for use therein|

ES2551809A1|2014-05-21|2015-11-23|Kiro Robotics, S.L.|Intravenous application substance preparation machine |

EP2465483B8|2005-05-16|2016-09-14|ARxIUM Inc.|Automated pharmacy admixture system |

WO2015029018A1|2013-08-26|2015-03-05|Equashield Medical Ltd.|Robotic system for compounding medication|

EP3473586A1|2012-08-07|2019-04-24|Cedrex A/S|Capping and decapping gripper|US9868555B2|2014-04-28|2018-01-16|Robert F. LiVolsi|Systems and methods for filling inoculations|

US10850873B2|2016-08-04|2020-12-01|Vanrx Pharmasystems Inc.|Apparatus and method for asepticaly filling pharmaceutical containers with a pharmaceutical fluid using rotary stage|

NL2018556B1|2017-03-21|2018-10-03|Contec B V|Device for automatically filling product containers with liquids held in one or more source containers|

法律状态:
2016-12-23| PC2A| Transfer of patent|Owner name: KIRO GRIFOLS S.L Effective date: 20161219 |

2017-04-12| FG2A| Definitive protection|Ref document number: 2596708 Country of ref document: ES Kind code of ref document: B1 Effective date: 20170412 |

2021-12-03| FD2A| Announcement of lapse in spain|Effective date: 20211203 |

优先权:

申请号 | 申请日 | 专利标题

ES201530986A|ES2596708B1|2015-07-08|2015-07-08|Machine and procedure for automatic preparation of intravenous substances|ES201530986A| ES2596708B1|2015-07-08|2015-07-08|Machine and procedure for automatic preparation of intravenous substances|

DK16165492.6T| DK3115301T3|2015-07-08|2016-04-15|MACHINE AND PROCEDURE FOR AUTOMATIC PREPARATION OF SUBSTANCES FOR INTRAVENOUS ADMINISTRATION.|

PL16165492T| PL3115301T3|2015-07-08|2016-04-15|Machine and method for the automatic preparation of substances for intravenous application|

SI201630122T| SI3115301T1|2015-07-08|2016-04-15|Machine and method for the automatic preparation of substances for intravenous application|

EP16165492.6A| EP3115301B1|2015-07-08|2016-04-15|Machine and method for the automatic preparation of substances for intravenous application|

ES16165492T| ES2700859T3|2015-07-08|2016-04-15|Machine and procedure for the automatic preparation of substances for intravenous application|

US15/132,613| US10543941B2|2015-07-08|2016-04-19|Machine and method for the automatic preparation of substances for intravenous application|

[返回顶部]