• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    Method for separating and stacking food slices, in particular slices of cheese (2), wherein a plurality of food slices (2) are conveyed continuously adjacent to one another in an array adjacent to the conveying direction by an input conveyor belt (3), the food slices (2) being conveyed by means of a rotating transfer roller (5) are removed from the input conveyor belt (3) and stacked in a stacking area (4), wherein the transfer roller (5) collectively receives the series of food slices by means of a corresponding plurality of receiving units (6), wherein the individual food slices (2) during the Rotation held by adhesion and separated by a relative movement of the receiving units in the axial direction from each other and wherein the separated food slices (2) of the receiving units (6) dissolved and stacked in the stacking area (4) in stacks. Furthermore, the invention also relates to a device for carrying out this method.
    公开号:CH707806B1
    申请号:CH01075/14
    申请日:2013-01-31
    公开日:2017-04-28
    发明作者:Biggel Andreas；Schellheimer Tobias
    申请人:Hochland Se；
    IPC主号:
    专利说明:

    Description: The invention relates to a method and an apparatus for separating and stacking food slices, in particular slices of cheese, which are conveyed in series adjacent to one another continuously by an input conveyor belt and which are removed from the input conveyor belt by means of a rotating transfer roller and stacked in a stacking area become.
    The published after the priority date EP 2 478 771 A1 discloses a production line for the production of food. A drum forming device is provided which shapes the product and deposits it directly into a ready-made package. For forming the food individual cavities are provided, which are rigidly attached to the drum.
    A generic method is described for example in WO 2007/122 311 A1. For stacking the individual cheese slices, they are first released from a forming roller onto a conveyor belt and then fall - following gravity - from the conveyor belt into ready-made trays into the already lying there cheese slices. The falling of the cheese slices in the bowls leads to no controllable stacking of the superimposed discs. Also, this type of stacking is not suitable for particularly soft and creamy cheeses, since the consistency of the cheese slices does not ensure sufficient dimensional stability.
    The DE 29 713 690 U1 shows a device for the implementation of cut foods. The food slices are transported and turned on a conveyor belt. To hold during the turning process brackets, spikes or the like are provided, which can damage the cheese slices, however.
    The present method is based on a method in which the food slices, here the cheese slices, are cut from a wide product strand. After the product strand has been slit into individual webs and the webs subsequently cut into individual slices by means of cross-cutting, the slices abut one another in series adjacent to one another and are conveyed in series on the input conveyor belt. For further processing, these rows of adhering discs must be singulated by separation. The individual slices can then be stacked and packed in stacks.
    Starting from this type of disc production, the task is to provide a method and a device for separating and stacking, which ensures safe handling and accurate positioning of food slices with easy-to-realizing structure, even if this-like some cheese slices from a particularly soft and creamy to sticky consistency.
    These objects are achieved by a method according to claim 1 and an apparatus according to claim 3. Advantageous embodiments are mentioned in the respective dependent claims.
    The basic idea of the invention lies in the use of the rotating transfer roller, which is arranged at the end of the input conveyor belt and which is arranged with its axis transverse to the conveyor belt at the end of the conveyor belt. This is equipped on its surface with slidable receiving units whose number and arrangement make it possible to take over a complete incoming row of food slices to hold by means of traction during the revolution and to separate from each other and finally stacked defined in the stacking area.
    According to the claimed procedure, the transfer roller takes the series of food slices by means of a plurality of receiving units together. The individual food slices are separated during rotation by a relative movement of the receiving units in the axial direction of each other. Arrived above the stack area, the receiving units release the separated individual slices in a defined manner, so that they are piled up in the stacking area ("converted"). It is suitable as a stack area everything that like a dish, a tray or a plate the stack of food slices provides a support surface. Preferably, however, a suitably arranged conveyor belt forms the stack area.
    The frictional connection between the disc and receiving units is advantageously carried out by a negative pressure, which holds the food slice during rotation of the receiving unit. Accordingly, the release of the held food disc can be accomplished by abandonment of the negative pressure and supported by generating an overpressure. The handling of the discs by means of air pressure is already particularly advantageous because it is done without mechanical impairment of the disc and especially especially hygienic. In addition, the management and handling of the corresponding air flows is easy to accomplish.
    The inventive device is now characterized in that on the surface of the transfer roller a plurality of adjacent in series receiving units are provided for frictional holding each a food slice. In addition, means are provided which cause an axial displacement of the receiving units during rotation and thus a separation of the food slices adhering thereto. The receiving units also have means for releasing the food slices and for stacking in the stacking area, wherein - as described above - the holding means and the solvents preferably use the air pressure.
    The receiving units preferably provide a contact surface, which has approximately the dimension of a food slice and on the corresponding disc can be placed. In particular, each per food slice a separate receiving unit is provided, which forms a carrier for exactly one food slice (hereinafter also "cheese slice") during the Umsetzvorgangs. Due to the frictional holding by means of pressure difference, ie colloquially by means of negative pressure or vacuum, a uniform force can be applied to the cheese slices. This makes it possible that point loads, which could lead to damage in very soft and creamy cheese slices, are avoided. Nevertheless, a reliable hold on the receiving unit and thus the transfer roller while avoiding damage is guaranteed.
    The implementation and the exact stacking of soft and creamy cheese slices is ultimately only possible by the present invention equipped conversion device. Due to the mobility of the adjacent receiving units, the more or less adherent food slices can be separated from each other. Thus, cheese slices, which are conveyed over the input conveyor belt adjacent to each other and which are already cut, but still attach to each other, the further processing can be supplied. Placed on the receiving units, the food slices are separated from each other by the relative movements of the receiving units. For this purpose, it is provided that adjacent receiving units are movable in the axial direction to each other. In principle, the food slices to be separated from one another can also be arranged in each case on a carrier foil.
    By using the negative air pressure to hold the cheese slices, the holding force can be controlled differently on the receiving units. Thus, it can be specified in a defined manner when a food slice is to be held on a receiving unit and when it should be released again. The release can be assisted by pressure reversal, which is particularly advantageous in the case of a sticky food product. The receiving units are each provided with a contact surface for conditioning the food slices, wherein the contact surfaces are provided with openings which are connected to a pump. The connection to the pump can be controlled at least in the lower storage area, so that the pressure applied to the openings air pressure can be switched on and off in both directions. In the rear area, where the recording units run empty again upwards, the suppression for the purpose of energy saving is also turned off.
    Preferably, it is provided that the food slices to be separated and to be stacked are transferred in the region of a top dead center of the roller movement to the transfer roller and that the transferring food slices are released in the region of a bottom dead center of the roller movement of the transfer roller. This has the advantage that, when applying the food slices, gravity can be used first, before the slice covering all the openings can be held by suction. In turn, near bottom dead center, gravity is exploited to aid release and exact stacking. Advantageously, a pressure reversal is added, with which the disc can be repelled by the receiving unit.
    In a particular embodiment, the support of the stacking area is laterally and preferably movable in both directions of the plane. Thus, by a defined movement of the stacking area, the shape of the resulting stack can be consciously influenced. In particular, by a slight feed movement a fan structure can be achieved, which later facilitates easy removal of individual discs by hand from the stack. The fan structure may also be formed two-dimensionally when the stack area is movable in two orthogonal directions. A direction of movement in a conveyor belt direction may be realized by an exit conveyor on which the stack is formed. The other direction of offset of the fan structure can be achieved by defined earlier or later deposition of the individual slices with respect to the previous single slice of the transfer roller. With these two movement components, the lateral mobility in the plane is produced.
    Preferably, the distance between adjacent receiving units depends on the completed rotation of the transfer roller. Depending on the rotation of the transfer roller, the distance of a receiving unit to the respectively adjacent receiving unit increases. At the transfer point at the end of the infeed conveyor, the receiving units, like the food slices, are close together, so that the adjacent food slices can be placed next to each other on the transfer roller without gaps. With the rotation then the separation takes place by moving apart of the adjacent recording units. The increase in the distance is completed when the food wafers are released by the transfer roller.
    Preferably, the transfer roller comprises a control link, which does not rotate with the transfer roller. Along the control link a plurality of spools are guided, wherein the axially movable receiving units are drivingly connected to one of the control slide. Drive connected in this context means that an axial movement of the spool can cause an axial movement of the drive-connected receiving units, which movement does not have to be transmitted directly. In particular, it is provided that a plurality of receiving units arranged at a common circumferential position of the transfer roller are drive-connected to a common control slide. Thus, the position of a control slide has an influence on the distance of all arranged at a common circumferential position, axially adjacent receiving units. The movement of the receiving units is thus brought into relation to the shape of the control link. Since the control link does not rotate with the transfer roller, so the movement of the receiving units is coupled to the circular movement of the receiving units. Separate actuators, which control the movement of the recording units, can be omitted. Based on this control link or another control link, the connection of negative pressure or overpressure to the passages of the contact surfaces can be controlled.
    Preferably, the drive connection between the spool and one of the movable receiving units comprises a freewheel. Due to the freewheel, the direct coupling between the receiving unit and the control slide can first be interrupted. This means that a movement of the spool does not necessarily cause a movement of the receiving unit, as long as the freewheel is not overcome. By such a freewheel not only a movement of individual recording units can thus be controlled separately; Rather, therefore, a relative movement between receiving units can thus be adjusted, which are assigned to a common control slide. In other words, the larger the freewheel, the smaller the movement of a receiving unit. The spool is in particular axially movable.
    Furthermore, the recording units, spool and control rod comprehensive mechanism by appropriate pluggable design without tools by hand is disassembled. For this purpose, the control link has a matching recess for pulling out the spool. This design ensures the hygiene and cleanability of the transfer roller.
    The invention will be explained in more detail below with reference to the figures, shown herein
    1 shows an inventive device for separating and stacking food slices in a perspective view.
    Fig. 2 shows details of a control arrangement for controlling the relative movement of individual receiving units.
    In Fig. 1, an inventive device 1 for separating and stacking cheese slices 2 is shown. The cheese slices 2 are conveyed via an input conveyor belt to a transfer roller 5. From the transfer roller 5, the cheese slices 2 are then conveyed to an output conveyor 4, which is a stacking area. The transfer roller 5 is formed substantially cylindrical and rotatably supported about a rotation axis A. In the area of a top dead center 9 of the roller movement, the cheese slices 2 are applied to the transfer roller. The cheese slices 2 then perform together with the transfer roller 5 a rotation about the axis of rotation A by about 180 degrees, so that the cheese slices then turned on the output conveyor belt 4 released and stacked there.
    For receiving the cheese slices 2 on the transfer roller 5, the transfer roller 5 has a plurality of receiving plates 6 as a receiving unit, which are arranged on the surface of the transfer roller 5. Each receiving plate 6 serves to receive exactly one cheese slice 2. Each of the receiving plates 6 in this case has a contact surface 7 on the outwardly facing surface, on each of which a single cheese slice 2 is applied. The contact surfaces 7 are provided over their entire surface each with a plurality of air passages 8, which are connected to a pump, not shown. In the present embodiment, only the air passages of the inner region of the receiving plates are driven with negative pressure, which is also covered by smaller cheese slices. While the mounting plate has a dimension of 100 mm x 100 mm, the "vacuum range" can only take 60 mm x 60 mm. When connected to the pump, a vacuum is then applied to the air passages 8. The cheese slices 2 are thereby frictionally held on the contact surface 7. Likewise, if necessary, a compressed air line with positive pressure can be connected to the air outlets in order to effect a simple release of the cheese slices from the contact surface 7.
    The receiving plates 6 are movably held on the surface of the transfer roller 5. 1, the axially adjacent receiving plates 6, ie those which are arranged in a horizontal row together on the transfer roller 5, held movable to each other. Thus, the receiving plates 6 in the region of the top dead center 9 are still arranged close to each other, while the axially adjacent receiving plates 6 in the region of bottom dead center 10 axially spaced from each other are aligned. In this context, it should be mentioned that the term "axial" is always to be understood with reference to the axis of rotation A of the transfer roller 5. Although the cheese slices 2 are already cut when they are conveyed by the input conveyor belt 3; but they are still so close to each other that the discs are still connected by individual small connecting webs. In particular, when using a carrier film, which overlaps in the region of the longitudinally sliced cheese slice 2-10 mm, there is still an adhesive connection of the individual slices. By the moving apart of two axially adjacent receiving plates then the final separation of the axially adjacent cheese slices 2 is effected.
    The operation of the control of the movement of axially adjacent receiving plates 6 is explained in more detail with reference to FIG. 2. There is a control link 11 is provided with a control groove 15, the processing is shown in Fig. 2a. The control cam 11 is fixedly arranged on an end face of the transfer roller 5, so it does not perform the rotational movement of the roller 5. The control groove 15 has a curved course, so that individual areas of the control groove 15 relative to the axis of rotation A have different axial positions. A spool 12 rotates together with the transfer roller 5 and is held axially movable on the transfer roller 5. The spool 12 engages with a firmly connected control pin 14 in the control groove 15 a. Depending on the shape and axial position of the control groove 15 in the region in which the control pin 14 engages in the control groove 15, so the axial position of the spool 12 is defined.
    As can be seen from Figures 2b and 2c, the axial movement of the spool 12 is now transferred to the individual receiving plates 6. Via a connecting pin 17, the spool 12 is axially fixed to the first receiving plate 6 · ι connected. A drive connection with the axially adjacent second receiving plate 62 via a control rod 13 which is axially fixedly connected to the spool 12. The control rod 13 is not axially fixedly connected to the second receiving plate 62, but can move partially free in a receptacle 18. The receptacle 18 thus provides a freewheel 16, along which the control rod 13, the second receiving plate 6 can not move. Only when the freewheel 16 is overcome, the control rod 13 comes with the second receiving plate 6 in abutment and can drive the second receiving plate 62 axially. The third adjacent receiving plate 63 is held axially fixed to the transfer roller 5.
    Now executes the control groove 15 an axial offset distance D, so the control pin 14 and thus the spool 12 is axially offset in its circumferential movement along the cam groove 15 by the offset distance D. Due to the direct fixed connection with the first receiving plate 6i, the first receiving plate Θί is also offset axially by the offset distance D. Although the control rod 13 is axially offset by the axial offset distance D axially together with the spool 12. Because, however, that the freewheel 16 is provided, the second mounting plate 62 is offset only by the offset distance D minus the axial freewheeling length (in the present case D / 2) of the freewheel 16 axially. Depending on the design and dimensioning, of course, other offset sections of the second receiving plate 62 relative to the entire axial offset section D can be realized. As a result of the arrangement, the individual receiving plates 61, 62 and 63 are now moved relative to each other relatively axially, wherein the spacing between the receiving plates 6 in each case in the present case is increased by half the offset distance D / 2. Hereby, the axially adjacent cheese slices are now finally separated from each other.
    In Fig. 1, the stacking of the individual cheese slices 2 is shown on the output conveyor belt 4. The output conveyor 4 is on the one hand movable in the conveyor belt direction F; on the other hand, however, the entire output conveyor belt 4 together with the conveyor rollers is movable in a direction perpendicular to the conveyor belt direction F, so that individual areas of the output conveyor belt 4 can be brought into different lateral orientations to the transfer roller 5. The cheese slices 2 to be released by the transfer roller 5 in the region of bottom dead center 10 by means of overpressure can be deposited on the conveyor belt 4 at various points, depending on where this point of the conveyor belt 4 is located due to the mobility of the conveyor belt. Thus, several of the cheese slices 2 brought up in succession at an axial position can be deposited on a common stack. By slightly advancing transversely to the conveying direction F, a type of fan-shaped structure can then be produced. A kind of oblique fan structure, as shown in Fig. 1, can be produced when a feed in both a direction transverse to the conveying direction F and along the conveying direction F is provided. Due to the mobility of the output conveyor belt 4 in the two directions orthogonal to each other, a plurality of stack patterns can be generated.
    DESCRIPTION OF SYMBOLS 1 device for separating and stacking 2 cheese slices 3 input conveyor 4 output conveyor 5 transfer roller 6 receiving plate 7 contact surface 8 air passage 9 top dead center 10 bottom dead center 11 control link 12 control slide 13 control rod 14 control pin 15 control groove 16 freewheel
    权利要求:
    Claims (10)
    [1]
    1. A method for separating and stacking food slices, in particular of cheese slices (2), wherein a plurality of food slices (2) by an input conveyor belt (3) in each case adjacent to the conveying direction adjacent to each other continuously conveyed continuously, wherein the food slices (2) by means of a with inner axis transverse to the conveyor belt at the end of the conveyor belt arranged rotating Umsetzwalze (5) from the input conveyor belt (3) removed and stacked in a stacking area (4), characterized in that the Umsetzwalze (5) the respective row of food slices (2) by means of a corresponding plurality of receiving units (6) receives together that the individual food slices (2) held during the rotation by force fit and separated by a relative movement of the receiving units (6) in the axial direction, and that the separated food slices (2) of the Recording units (6 ) and stacked in the stacking area (4) in stacks.
    [2]
    2. The method according to claim 1, characterized in that the food slices (2) during rotation on the receiving units (6) are held by means of a negative pressure, the release of a food slice of a receiving unit accomplished by abandonment of the negative pressure and in particular by generating an overpressure is supported.
    [3]
    3. Device (1) for carrying out the method according to one of claims 1 or 2, comprising an input conveyor belt (3) for the continuous transport of each adjacent in series adjoining food slices (2), one at the end of the input conveyor belt (3) with inner axis arranged transversely to the conveyor belt rotating Umsetzwalze (5), a stacking area (4) which is designed such that by means of the transfer roller (5) the food slices (2) are stackable in stacks, characterized in that on the surface of the transfer roller (5 ) are provided, each in a row transversely to the conveying direction adjacent receiving units (6) for frictionally holding a food disc (2) are provided, wherein means are provided, the axial displacement of the receiving units during rotation and thus a separation of the food slices (2) effect, wherein the receiving units (6) means for releasing the food slices (2) and stacking in the stacking area.
    [4]
    4. Device (1) according to claim 3, characterized in that the means for releasing each have a contact surface (7) with openings (8), wherein via the openings (8) an air discharge for generating a negative pressure or an air supply to produce a Overpressure is possible.
    [5]
    5. Device (1) according to claim 3 or 4, characterized in that the stacking area (4) is laterally movable, in particular in two different directions.
    [6]
    6. Device (1) according to one of claims 3 to 5, characterized in that the stacking area is formed by an output conveyor belt (4) and in particular also transversely to its conveyor belt direction (F) is movable.
    [7]
    7. Device (1) according to one of claims 3 to 6, characterized in that the distance between adjacent receiving units (6) is dependent on the completed rotation of the transfer roller (5).
    [8]
    8. Device (1) according to one of claims 3 to 7, characterized in that the transfer roller (5) comprises a control link (11) and a plurality of the control link (11) guided control slide (12), wherein the movable receiving units (6) each having a control slide (12) are drivingly connected.
    [9]
    9. Device (1) according to claim 7, characterized in that a plurality of at a common circumferential position of the transfer roller (5) arranged receiving units (6) are drivingly connected to a common control slide.
    [10]
    10. Device (1) according to any one of claims 8 or 9, characterized in that the drive connection between the respective control slide (12) and one of the associated movable receiving units (62) comprises a freewheel (16).
    类似技术:
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    同族专利:
    公开号 | 公开日
    DE102012001831A1|2013-08-01|
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    CA2863437C|2017-02-28|
    NZ627296A|2015-07-31|
    US20150044010A1|2015-02-12|
    JP5934387B2|2016-06-15|
    DE102012001831B4|2015-03-19|
    CA2863437A1|2013-08-08|
    JP2015508741A|2015-03-23|
    AR089855A1|2014-09-24|
    US9487316B2|2016-11-08|
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    法律状态:
    2018-11-15| PCAR| Change of the address of the representative|Free format text: NEW ADDRESS: POSTFACH, 8032 ZUERICH (CH) |
    优先权:
    申请号 | 申请日 | 专利标题
    DE102012001831.2A|DE102012001831B4|2012-02-01|2012-02-01|Method and device for separating and stacking food slices|
    PCT/EP2013/051929|WO2013113828A1|2012-02-01|2013-01-31|Method and apparatus for separating and stacking slices of food|
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