• 专利附录
  • 专利说明
  • 权利要求
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    • 专利摘要:
    assembly and method to reduce the risk of galvanic corrosion. an assembly comprising an end connector (10) and an unconnected flexible tube (1) is described, wherein the end connector (10) is adapted to connect the unconnected flexible tube (1) to a connector. the end connector (10) has a through opening (17) with a centerline (9) and a front end (11) and a rear end (12), and the end connector (10) further comprises means (24 25) to establish an electrical connection to at least one electrical heating system in said unconnected flexible tube (1). further, the end connector (10) comprises at least a first metal part having a first surface contacting a second surface of at least a second part on the end connector (10) wherein the first surface of the first metal part at least at least in the vicinity of the passage opening (17), it comprises a coating (27, 29, 30) having a high electrical resistivity. the invention also discloses a method of providing an end connector (10) having good properties with respect to reducing galvanic corrosion.
    公开号:BR112017007938B1
    申请号:R112017007938-0
    申请日:2015-10-14
    公开日:2021-07-06
    发明作者:Tom LARSEN；Thorsten Holst
    申请人:National Oilwell Varco Denmark I/S；
    IPC主号:
    专利说明:

    [0001] The present invention relates to an assembly comprising an end connector and an unconnected flexible tube, wherein the end connector comprises means for establishing an electrical connection to at least one electrical heating system in the unconnected flexible tube . technical field
    [0002] Unalloyed end connectors and flexible pipes are used for the transport of hydrocarbons such as oil and gas, and in particular unalloyed end connectors and flexible pipes are used for off-shore (offshore) transport ) of oil and gases. Unalloyed flexible pipe, for example, transports hydrocarbons from a subsea installation to a floating platform vessel on the sea surface. Unbound hose is terminated at each end in an end connector, which connects unbonded hose to the subsea installation and platform vessel, respectively.
    [0003] End connectors and unbonded flexible pipes of the present type are, for example, described in the standard "Recommended Practice for Flexible Pipe", ANSI/API 17B, fourth edition, July 2008, and the standard "Specification for Unbonded Flexible Pipe", ANSI/API 17J, third edition, July 2008. Unattached flexible pipes generally comprise an internal pressure sheath - often referred to as an innermost sealing sheath or internal lining, which forms a barrier against leakage. fluid that is conducted in the bore of the tube, and one or usually a plurality of armor layers. Typically, the tube further comprises an outer protective layer, often referred to as the outer sheath, which provides mechanical protection of the armor layers. The outer protective layer can be a sealing layer sealing against the ingress of sea water. In certain unbonded flexible tubes one or more intermediate sealing layers are disposed between the reinforcement layers. The different layers are terminated at the end connector, meaning that the layers are fixed and locked to the end connector by use of, for example, mechanical means, soldering, or glued using, for example, an epoxy resin filler. Thus, the end connector forms a transition between the unalloyed flexible tube and a connection on the platform vessel or in the subsea installation.
    [0004] In practice, the known tube usually comprises at least two layers of armature located outside the internal pressure sheath and optionally an armature structure located inside the internal pressure sheath, which internal armature structure is usually referred to as the carcass. These armor layers are terminated in an end connector, which is usually made from a metal alloy. The housing is normally terminated by a ring comprising a threaded lock, which is mechanically attached to the end connector. The reinforcement layers on the outside of the internal pressure sheath are usually terminated in cavities in the end connector and secured by using, for example, epoxy resin. Reinforcement layers on the outside of the internal pressure sheath are usually made up of one or two layers of pressure reinforcement and one or two layers of tensile reinforcement. The outer sheath can be terminated and connected to the end connector by mechanical means. Terminating an unconnected hose to an end connector is typically a manual process that is performed as needed by the user.
    [0005] A problem that often arises when unalloyed flexible pipe is used offshore to transport hydrocarbon fluids is that the fluid is cooled by the surrounding seawater to a degree such that the fluid becomes highly viscous and difficult to transport . In some situations, the pipe bore can be blocked by solidified hydrocarbons, which can eventually block the pipe. This problem is typically addressed by applying layers of thermal insulation or active heating such as electrical heating.
    [0006] Both the solution of applying thermal insulation layers and the solution using the electric heating function work very well. However, due to the high flexibility of electrical heating, this solution tends to become more and more widespread for use in unalloyed flexible pipes.
    [0007] Electric heating is accomplished by taking electrical wires along the length of the tube and sending a current through the wires. In a recently developed method for electrical heating of unalloyed flexible tubes, it was found that one or more layers of metallic armor can be used for heating by passing a current through the armor layer. Due to the electrical resistance inherent in the metallic armature layers a heating effect can be achieved.
    [0008] Normally, electrical connections between the electrical power source providing electrical energy for heating and the heating element will be established at the end connector. As unalloyed flexible tubes can have a substantial length of several hundred meters or more, it is necessary to use relatively high currents (300 A or more) to obtain satisfactory heating in the tubes. Furthermore, to force these currents through the tubes, high voltages (1000 V or more) are required.
    [0009] In order to protect the internal parts of an end connector it is a normal procedure to coat the components of the end connector, to increase the nobility of the surface and increase the resistance to wear, abrasion and corrosion. A commonly used material for the inner lining of end connector components is Inconel superalloy (trademark of Special Metals Corporation), which has good properties with respect to wear, abrasion and corrosion resistance. However, Inconel also has good electrical conduction properties. Other means for protecting the internals of the end connector comprise seals and gaskets.
    [0010] International patent application PCT/DK2014/050109 discloses an offshore system comprising an unconnected flexible tube terminated in end connectors at each end. The offshore system includes an electrical heating system using the unalloyed flexible tube shell and armor layers. To prevent damage caused by galvanic corrosion and arcing in the end connector, the through opening in the end connector is electrically insulated, for example, by an extension of the internal pressure sheath of the unconnected flexible tube or by applying a layer of insulating material such as rubber.
    [0011] When unconnected flexible pipes comprise electrical heating systems, electrical wiring is required to establish electrical contact between the power source and the electrical heating system. The electrical wiring in the end connector and the connections with the heating means, ie the wires or armor layer in the tube, are well insulated, for example by means of electrical insulation seals and gaskets. The layers of polymeric material in the unalloyed flexible tube, i.e. the inner pressure sheath, the outer sheath and optionally thermal insulation layers can also function as electrical insulation layers. However, in operation, it has been found that leakage currents can occur. Leakage current refers to the flow of electricity through structures, ground, or equipment due to power system imbalances or wiring faults. It refers to the existence of an electrical potential that can be found between objects that should not be subjected to voltage. The occurrence of scatter currents is highly undesirable because it can cause sparking, which is highly undesirable. Furthermore, leakage currents can lead to galvanic corrosion on parts of the end connector which is also undesirable. Disclosure of the invention
    [0012] An object of the present invention is to obtain an assembly comprising an end connector connected to an unconnected flexible tube comprising an electrical heating system, where the assembly has improved properties with regard to eliminating the undesirable effects of currents. dispersal.
    [0013] Another object is to provide an end connector adapted for electrical heating of an unalloyed flexible tube whose end connector has good resistance to galvanic corrosion.
    [0014] The present invention relates to an assembly comprising an end connector and an unconnected flexible tube, said end connector being adapted to connect the unconnected flexible tube to a connector, said end connector having a through opening with a center line and a front end and a rear end, said end connector further comprises means for establishing an electrical connection to at least one electrical heating system in said unconnected flexible tube, said end connector comprising at least a first metal part having a first surface contacting a second surface of at least a second part at the end connector, wherein the first surface of the first metal part, at least in the vicinity of the through opening, comprises a coating having a high electrical resistivity .
    [0015] The term "unbonded" means in the present text that at least two of the layers including the reinforcement layers and polymeric layers are not bonded together.
    [0016] The term "high electrical resistivity" means that the electrical resistivity is at least 107 Q •m.
    [0017] The term "in the vicinity of the through opening" means an area around the through opening which does not necessarily include the entire end connector. In practice, the area can be considered to be an area that is comprised within an imaginary cylindrical body having the upper and lower part coincident with the rear end and the front end of the end connector, respectively, and an axis coincident with the centerline of the through opening is with a radius that is between one and a quarter and one and a half times greater than the radius of the through opening at the rear end of the through opening. Thus, if the through opening has a radius R at the rear end, the vicinity of the through opening is an area which is between 1 R to 1 R in the material around the through opening when measured from the centerline. and in a plane perpendicular to the centerline of the through opening.
    [0018] The term "surface contacting a surface" means that the surfaces of two different parts are so close that there is physical contact between the surfaces, and if the parts are electrically conductive and their surfaces are electrically conductive, there will be an electrical connection between the two parts.
    [0019] In operation, the through opening of the end connector is connected with the unconnected hose bore so that the through opening can be seen acting as an extension of the bore, and the fluid carried in the bore passes through the through opening from the hole to a connector. The connector provides a tight structural connection between the end connector and adjacent piping.
    [0020] The passage opening can in principle be seen as a passage of substantially cylindrical shape through the end connector. However, this is not entirely true. The through opening comprises portions with recesses, necks, and notches for terminating the unconnected flexible tube. In this context, all of these parts are included in the term "passover". However, when unconnected flexible tubing is terminated at the end connector, the end connector through-opening and the unconnected tubing bore form a substantially cylindrical-shaped passageway through the end connector.
    [0021] The term "substantially" is here to be taken to mean that the variations and tolerances of common products are understood.
    [0022] Unconnected flexible tubing enters the end connector at the front end and is terminated at the end connector using well known methods. When unconnected flexible tubing is terminated at the end connector, the centerline of the end connector can be constructed as an extension of the tubing shaft. The rear end of the end connector comprises means for connecting the end connector to the connector. The end connector comprises metallic parts and these parts are in a conventional end connector primarily the inner casing and the outer casing (using the nomenclature of "Recommended Practice for Flexible Pipe", ANSI/API 17B, fourth edition, July 2008 ). In addition, the end connector may comprise other metal parts, such as ring-shaped elements that serve to secure the layers of unconnected flexible tube to the end connector. Although alternative materials are available for end connector fabrication, for example polymeric materials, metallic materials are nevertheless still preferred due to mechanical properties, workability and cost.
    [0023] The end connector according to the invention is adapted with electrical wiring to establish electrical contact between an electrical energy source and an electrical heating system in the unconnected flexible tube. Wiring can be copper wires that are routed through one or more passages in the end connector to connection points on the electrical heating element. The wiring can also be aluminum wire and also comprise rods, such as a copper or aluminum rod. Although wires and connection points are insulated as a rule, it has nevertheless been found that leakage currents can appear at the end connector. Leakage currents can be very weak, but they may still be capable of causing corrosion to unprotected metal surfaces.
    [0024] Leakage currents were not expected to appear at the end connectors due to the proper use of electrical insulation. However, it has been found that leakage current can appear and a non-bonding theory is that when the unconnected flexible tube is pressurized, which will happen when the tube carries oil and gas, very thin films can be formed from water or other electrically conductive fluids on surfaces or between contact surfaces in the end connector. Water and other electrically conductive fluids originate from the fluid carried in the bore of the unconnected hose and it is almost impossible to prevent the formation of such films during the use of the unconnected hose when the fluid carried in the hose is pressurized. Thin films formed from water or other electrically conductive fluids, i.e. conductive films, may be able to penetrate between the interfaces between the different parts in the end connector and come into contact with electrically conductive parts and then function as leakage current paths, and these leakage currents can result in galvanic corrosion on the metal parts of the end connector.
    [0025] As the end connector is usually made from a metallic alloy, such as, for example, low-alloy steel AISI 4130, which can conduct an electrical current, this metallic alloy is also sensitive to differences in electrical potentials, and therefore sensitive to galvanic corrosion. Therefore, leakage currents can cause galvanic corrosion.
    [0026] It has been found that the occurrence of leakage current resulting in galvanic corrosion can be significantly reduced or even avoided at the end connector, if the surfaces of the metal parts, at least in the vicinity of the through opening, comprise a coating having a high electrical resistivity. As it is assumed that the leakage currents are primarily caused by the electrically conductive spread films of the fluid in the passage opening at interfaces in the end connector, and it is believed that the conductive films are only able to penetrate a limited distance at the interfaces, and, thus, it is assumed that it will normally only be necessary to treat metallic surfaces in the vicinity of the through opening to avoid damage caused by the leakage current.
    [0027] In one embodiment the coating is an electrically insulating coating having an electrical resistivity of at least 107 Q-m. More preferred is an electrical resistivity of at least 108 Q-m, such as an electrical resistivity of at least 109 Q-m, conveniently an electrical resistivity of at least 1010 Q-m.
    [0028] In an embodiment of the assembly, at least a part of the liner comprises a bushing. A bushing is very easy to mount into the end connector through-opening and may not require as much work as other types of liners. The bushing is preferably manufactured from a material that is electrically insulating and has an electrical resistivity of at least 107 Q-m or more. Preferably the bushing is made of a polymeric material such as epoxy, polyethylene, polyvinyl chloride, polyetheretherketone, polytetrafluoroethylene, fluorinated ethylene propylene or combinations thereof.
    [0029] In an embodiment of the end connector according to the invention, the first part is a metal part, and also the second part is a metal part and each of the surfaces between the first and second metal parts comprises a coating having a high electrical resistivity. This embodiment is particularly suitable if a conductive film penetrates the interface between the two interconnected surfaces, i.e. the first and second surface of metal parts. If the first and second surfaces are coated with a coating having a high electrical resistivity, the coating will function as an electrical insulator and the conductive film will not be able to transfer current to the metal parts.
    [0030] In an embodiment of the end connector according to the invention, the second part is a non-metallic part, for example, the second part is an insulating part. In this embodiment the second part can be an insulating part, such as a gasket, for example, serving to isolate the electrical contact point on the end connector, i.e. the points where the electrical wiring is connected to the heating element in the flexible tube not connected.
    [0031] Generally, the metallic surfaces of the through opening are protected by an insulating layer, for example, the internal pressure sheath of the unalloyed flexible tube or an insulating layer of, for example, rubber or polymeric material.
    [0032] However, in one embodiment the metal surfaces in the through opening comprise a coating having a high electrical resistivity. This embodiment can be useful in case there is an opening in the insulation layer, which can form a passageway for the fluid carried in the bore to the metal surface of the through opening. If the through path is of sufficient size, a conductive film may be able to pass through the through path and at the interface between the insulating layer and the surface of the through opening. At this interface between the insulating layer and the metallic surface of the through opening, the conductive film can lead to galvanic corrosion if the surface of the through opening is not protected by a coating having a high electrical resistivity.
    [0033] In one embodiment all metal surfaces on the end connector are coated with a coating having a high electrical resistivity. This embodiment provides very good protection against the risk of galvanic corrosion.
    [0034] Furthermore, in an embodiment of the assembly according to the invention, the metallic surface of a metallic part at the end connector in contact with an insulating material comprises a coating having a high electrical resistivity. Thus, if a conductive film happens to penetrate the interface between the metal surface and the surface of the insulating material, the coating on the metal surface will protect against galvanic corrosion.
    [0035] Various materials, in particular insulating materials will be suitable as coating material according to the invention and advantageously the coating is selected from an epoxy coating, a polyurethane coating, a polytetrafluoroethylene coating, an ethylene propylene coating fluorinated, a polyvinyl chloride coating, an enamel coating, a ceramic coating, a glass coating and combinations thereof. Such coatings will all have an electrical resistivity of at least 107 Q-m and can serve to reduce the presence of stray currents and the risk of galvanic corrosion on the metallic surface of the end connector. A ceramic coating can be applied as a powder or paste, which is then heated to form the ceramic coating. A glass coating can be applied as a liquid material at high temperature and subsequently cooled to form the glass coating.
    [0036] The thickness of the applied coating depends on the nature of the coating material and will normally be decided by a person in the art. The coating is advantageously applied with a thickness of from about 0.05 mm to about 5 mm, with a suitable thickness of from about 0.1 mm to about 4 mm, and conveniently with a thickness of about 0.2 mm to about 3 mm.
    [0037] In addition to a coating with high electrical resistivity, the through opening in the end connector can also comprise insulating elements such as seals or gaskets, for example, made of a rubber or polymeric material. Parts other than, for example, the through opening in the end connector can also be coated with an electrically insulating material, i.e. the outer surface of the end connector can, for example, be coated with an epoxy coating or other suitable electrical insulation material. The outer surface of the end connector is the surface that is in contact with its surroundings, for example, sea water or atmosphere.
    [0038] Although until now it has been a normal procedure to cover the surface of the through opening with a coating, for example an Inconel alloy coating, these coatings are like Inconel which is electrically conductive. The coatings were not applied for the purpose of increasing electrical resistance, but for the purpose of improving mechanical properties such as wear resistance. However, it has been found that sheaths with high electrical resistance can also resist wear and, in fact, are suitable for use in the through opening in an end connector.
    [0039] The end connector according to the invention comprises means for establishing an electrical connection to at least one electrical heating system in the unconnected flexible tube which serves to provide electrical heating in the unconnected flexible tube. In one embodiment the unconnected flexible tube comprises only an electrical heating system.
    [0040] In one embodiment the unconnected flexible tube comprises two or more electrical heating systems. Thus, if one heating system fails a second heating system may be operative.
    [0041] In one embodiment the electrical heating system comprises one or more wires. The electrical conductive wires can be included in the structure of the unconnected flexible tube without causing any major impact on the structure, and the wires will work well as a heating element.
    [0042] In one embodiment the electrical heating system comprises one or more of the armor layers in the unalloyed flexible tube. In most unalloyed hoses, the armature layers are made of metal alloys that are electrically conductive, and therefore suitable for use as an electrical heating element in unalloyed hose. Therefore, the electrical heating system can comprise a housing, a traction armature and/or a pressure armature. Thus, using one or more of the armor layers provides a very simple and economical way to provide electrical heating in an unalloyed flexible tube.
    [0043] In one embodiment the housing serves as the heating element. The first end of the unconnected flexible tube is terminated in a first end connector according to the invention and the housing is connected with electrical wiring from a power source, for example in the housing ring. At the second end the unconnected flexible tube is terminated in a second end connector according to the invention, and the frame is electrically connected with the tension armature in the tube via electrical wiring in the second end connector. At the first end connector, the tensile armature is connected to the power supply via wiring in the end connector. Thus, an electrical circuit is established between the first and second end connectors by wiring the two end connectors and the frame and pull armature in the unconnected flexible tube. There will be at least one insulating layer between the shell and the pressure armature in the tube, ie the internal pressure sheath. Optionally one or more thermal insulation layers which also act as electrical insulation layers can be placed between the shell and the pressure armature. Electrical insulation layers can also be located between the pressure armature and the tensile armature. The electrical circuit is adjusted so that the housing will function as a heating element. By using an assembly according to the invention undesired leakage currents and optionally short circuits can be avoided.
    [0044] In an embodiment of the assembly, the end connector comprises a protective sleeve. The protective sleeve is primarily used when the end connector is transported and can be removed when the end connector is installed for operation. The protective glove can be made of metallic material, such as, for example, stainless steel or polymeric material, such as, for example, polyethylene or polyvinylidene fluoride. The protective glove can be reused.
    [0045] In one embodiment the end connector is housed in an electrically insulating housing. The housing can be a barrel-shaped housing encapsulating the end connector, thus the housing does not necessarily have to fit the shape of the end connector. The main purpose of the enclosure is to serve to inhibit leakage current from the end connector to reach the environment, for example when the end connector is mounted for operation in seawater. The electrically insulating casing is preferably made of polymeric material with electrically insulating properties, such as epoxy, polyurethane, polytetrafluoroethylene, fluorinated ethylene propylene, or polyvinyl chloride.
    [0046] In one embodiment the housing can also be adapted to serve as a protective cover for the end connector during transport.
    [0047] In one embodiment, the present invention also relates to a method for reducing the risk of galvanic corrosion in an end connector for connecting an unalloyed flexible tube comprising electrical heating means to a connector. The method comprises: - providing an end connector having a through opening with a center line and a front end and a rear end, and comprises means for establishing an electrical connection with the heating means in said unconnected flexible tube, said end connector comprises at least a first metallic portion having a first surface adapted to contact a second surface of at least a second portion of the end connector; - subjecting the first surface of the first metal part to a treatment to obtain a substantially clean first surface; - apply a coating having a high electrical resistivity to the first cleaned surface; and, - curing the applied coating to obtain a coating on the first surface having a high electrical resistivity.
    [0048] Typically an end connector is made of material, a large part of which is a metallic material, for example a metal alloy, such as low-alloy steel AISI 4130. A small part of the end connector can be of other materials, such as, for example, the lining material and rubber used for gaskets and insulation. Thus, a larger part of the end connector, metal parts such as the inner casing and the outer casing are capable of conducting an electrical current. However, by using the method, an end connector with good properties with respect to electrical insulation is provided, whereby galvanic corrosion due to leakage currents can be significantly reduced. In particular, an end connector is provided having means, such as electrical wiring, for connecting electrical heating means in the flexible tube not connected with a source of electrical energy. The electrical power source is connected to the electrical heating means in the unconnected flexible tube through the end connector.
    [0049] As mentioned earlier the through opening is not a smooth hole as such, but also comprises recesses, notches, cavities, seals and clamps serving to terminate the unconnected flexible tube, and these parts, when they are metallic and electrically conductive parts , can also be treated according to the invention.
    [0050] Although the electrical wiring and contact points are insulated, it is, however, possible that stray currents may appear in the metallic material of the end connector. To combat the effect of stray currents, the method provides a coating on the metal surfaces of the through opening, which coating has a high electrical resistivity and will act as an insulating coating, which will prevent an electrical current from being transferred to or from of the metallic material below the coating. The coating can be applied to all metal surfaces of the end connector or only parts of the metal surfaces on the end connector. In the latter case it is preferable to apply the coating to the surface of metal parts where the surface may be vulnerable to corrosion.
    [0051] According to the method according to the invention, a first surface of a first metallic part is coated with a coating having a high electrical resistivity. The coating can serve as an electrical insulator that serves to reduce leakage current leakage.
    [0052] In an embodiment of the method, the second part is a metallic part and the second surface of the second part is subjected to a treatment to obtain a substantially clean second surface and, applying the second clean surface with a coating having a high electrical resistance. In this embodiment, both the first and second surfaces are applied with a coating providing electrical insulation and preventing electrical contact between the first and second metal parts, thus reducing possible leakage currents in the metal parts.
    [0053] According to an embodiment of the method, the coating is an electrically insulating coating having an electrical resistivity of at least 107 Q-m. More preferred is an electrical resistivity of at least 108 Q-m, such as an electrical resistivity of at least 109 Q-m, conveniently an electrical resistivity of at least 1010 Q-m.
    [0054] In principle, any material that can be applied as a coating and having an electrical resistivity of at least 107 Q-m is suitable for use in the present method. However, in one embodiment of the method, the coating is selected from an epoxy coating, a polyurethane coating, a polytetrafluoroethylene coating, a fluorinated ethylene-propylene coating, an enamel coating and combinations thereof. These materials have a high electrical resistivity and mechanical properties also acceptable for use in an end connector.
    [0055] The applied coating can be cured, simply by contact with atmospheric air, or by using a curing aid such as, for example, heat or light.
    [0056] The thickness of the coating must be in a range that ensures adequate electrical resistivity and sufficient resistance in the direction of wear and in one embodiment of the method the coating is applied with a thickness of from about 0.05 mm to about 5 mm, such as having a thickness of about 0.1 mm to about 4 mm, and suitable, having a thickness of about 0.2 mm to about 3 mm. The coating can, for example, be applied by spraying, powder coating, melting or by brushing.
    [0057] Before the coating is applied, the surface to which the coating is to be applied is treated to provide a clean surface to which the coating can adhere. Advantageously the surface treatment is a sandblasting, a mechanical cleaning, a chemical attack, an electropolishing or a combination of two or more of the mentioned treatments.
    [0058] In one embodiment the method comprises the additional step of applying an adhesive layer to the cleaned surface. The purpose of the adhesive layer is to improve the adhesion of the coating to the surface of the through opening. The adhesive layer can be based on epoxy or polyurethane, or similar compounds. In some embodiments the coating is bonded to the adhesive layer by crosslinking. Thus, the adhesive will be selected so that it is suitable for crosslinking, such as a polyurethane based adhesive. Crosslinking can be initiated, for example, by heat, light emission, such as from a laser or by peroxides, and other known methods for crosslinking polymeric materials. Detailed description of the invention
    [0059] The invention will now be described in more detail with reference to embodiments shown in the drawings, in which: - Figure 1 shows an unconnected flexible tube for use in an assembly according to the invention; Figure 2 shows an end connector for use in an assembly according to the invention; and, - Figure 3 shows a section of the set.
    [0060] The figures are not precise in every detail, but only sketches intended to show the principles of the invention. Details that do not form a part of the invention may have been omitted. In the figures the same reference signs are used for the same parts.
    [0061] Figure 1 shows an unconnected flexible tube 1. Tube 1 comprises a housing 2, which constitutes an internal armature layer, inside the internal pressure sheath 3, which is fluid-tight. On the outer surface of the inner pressure sheath 3 is a pressure armature 4 which surrounds and protects the inner pressure sheath. The pressure armature is surrounded by an electrically insulating layer 5. Around the electrically insulating layer 5 are wrapped two tensile armature layers 6 and 7. The tensile armature layers 6 and 7 are surrounded by an outer sheath 8 .
    [0062] Inner pressure sheath 3 defines the tube bore with shaft 9. Inner pressure sheath 3 is an extruded layer made of a polyethylene (PE) material or a polyvinylidene fluoride (PVDF). The insulating layer 5 is also a fluid-tight layer made of polyethylene (PE) or polyvinylidene fluoride (PVDF) material. The outer sheath 8 is a fluid-tight layer, which should protect the tube from, for example, ingress of water into the reinforcement layers. The outer sheath is made of polyethylene or polypropylene (PP).
    [0063] The housing 2, the pressure armature 4 and the tensile armature layers 6, 7 are made of a metallic material that is electrically conductive, such as stainless steel.
    [0064] Figure 2 shows an unconnected hose 1 and an end connector 10 forming an assembly where the unconnected hose 1 enters the end connector at the front end 11 and is terminated at the end connector 10. At the rear end 12 the end connector comprises a flange, through which the end connector can be secured to a connector.
    [0065] Figure 3 shows a section of end connector 10 and the principles of how unconnected hose 1 is terminated in end connector 10.
    [0066] The end connector 10 has a rear end 12, which comprises a flange with holes 14 adapted to receive screws that can secure the end connector 10 to a connector. The end connector further comprises an inner shell 13 and an outer shell 15.
    [0067] The unconnected flexible tube 1 enters the end connector 10 at the front end 11 and the housing 2 and the internal pressure sheath 3 continues in the through opening 17 until the housing 2 is terminated in the housing ring 18. The housing ring 18 is incorporated into an insulating element 19 made of rubber material. The insulating element 19 is also adjacent to the termination of the internal pressure sheath 3. The housing ring 18 secures the housing 2 to the end connector by means of locking nuts (not visible).
    [0068] The inner pressure sheath 3 is fixed to the end connector 10 by means of a ring-shaped element 20 and an additional device 21, which is pressed into the surface of the inner pressure sheath 3.
    [0069] The pressure armature 4 and the electrical insulation layer 5 are terminated adjacent to the ring-shaped element 20 and the additional device 21. The pressure armature 4 and the electrical insulation layer 5 are secured by a fastening device ring-shaped 22.
    [0070] The tensile reinforcements 6 and 7 are terminated in a cavity 23 formed between the inner casing 13 and the outer casing 15. The cavity 23 is filled with epoxy that fixes the tensile reinforcements 6 and 7, but it also functions as a material insulating.
    [0071] The outer sheath 8 is terminated in a recess in the outer casing 15. The end connector 10 is equipped with electrical wiring. An electrical wire 24 connects the housing ring 18 with a contact point on the end connector surface. A second electrical wire 25 connects tension armatures 6, 7, with a contact point on the end connector surface. The two contact points 24 and 25 can be connected to a power source or alternatively the two contact points 24 and 25 can be mutually connected. Wiring and contact points are properly insulated using suitable insulating material.
    [0072] The dashed line 9 indicates the center line of the through opening 17 and the radius of the through opening is indicated by the letter R. Thus, figure 3 shows only a half part of the through opening and the end connector.
    [0073] In a particular embodiment of the end connector 1 the inner casing 13 and the outer casing 15 are made of metallic material. Furthermore, the parts 20 and 22 are made of a metallic material. The surface 26 of the inner shell 13, facing the through opening 17, is coated with a coating 27 having a high electrical resistivity. Furthermore, the surface 28 of the outer shell 15 facing the through opening 17 is coated with a coating 29 having a high electrical resistivity. Furthermore, the surfaces of 20 and 22 are coated with a coating 30 having a high electrical resistivity. In this embodiment, the coating having a high electrical resistivity is an epoxy coating having an electrical resistivity of more than 1010 Q-m and applied with a thickness of approximately 1 mm.
    [0074] In the embodiment shown in Figure 3, all metal surfaces on the inside of the end connector having an interface with other surfaces have been applied with the epoxy coating, for example, the interface between the outer shell 15 and the sheath outer 8. Furthermore, the surface of the inner casing 13 facing the through opening has been applied with a coating 27. Thus, it will not be necessary to cover the surface of the through opening with a layer of insulating material. Coating the metal surfaces serves to reduce the occurrence of leakage currents and thus galvanic corrosion of the metal material in the end connector.
    权利要求:
    Claims (15)
    [0001]
    1. ASSEMBLY comprising an end connector (10) and an unconnected flexible hose (1), said end connector (10) being adapted to connect the unconnected flexible hose (1) to a connector, said end connector (10 ) having a through opening (17) with a centerline (9) and a front end (11) and a rear end (12), said end connector (10) further comprises means (24, 25) for establishing a connection. electrical to at least one electrical heating system in said unconnected flexible tube (1), said end connector (10) comprises at least a first metallic part (13) having a first surface contacting a second surface of at least a second part (15) at the end connector (10), wherein the first surface of the first metal part, at least in the vicinity of the through opening, characterized in that the metal surface of the through opening comprises a coating (27, 29 ) by having a high electrical resistivity, preferably the coating (27, 29) has an electrical resistivity of at least 107 Q-m.
    [0002]
    2. ASSEMBLY according to claim 1, characterized in that the second part (15) is a metallic part and said second surface comprises a coating having a high electrical resistivity.
    [0003]
    3. ASSEMBLY according to any one of claims 1 to 2, characterized in that at least a part of the coating comprises a bushing.
    [0004]
    4. ASSEMBLY according to any one of claims 1 to 3, characterized in that the second part (15) is a non-metallic part and/or the second part is an electrical insulation part.
    [0005]
    5. ASSEMBLY according to any one of claims 1 to 4, characterized in that the electrical heating system comprises one or more layers of armature, preferably the electrical heating system comprises a frame (2), and preferably the system of electrical heating comprises a traction armature (6, 7) and/or a pressure armature (4), and preferably the electric heating system comprises one or more wires.
    [0006]
    6. ASSEMBLY according to any one of claims 1 to 5, characterized in that the coating (27, 29) is selected from an epoxy coating, a polyurethane coating, a polytetrafluoroethylene coating, a fluorinated ethylene propylene coating , a polyvinyl chloride coating, an enamel coating, a ceramic coating, a glass coating and combinations thereof.
    [0007]
    7. ASSEMBLY according to any one of claims 1 to 6, characterized in that the coating (27, 29) is applied with a thickness of 0.05 mm to 5 mm.
    [0008]
    8. ASSEMBLY according to any one of claims 1 to 7, characterized in that the end connector (10) further comprises parts comprising insulating material, preferably the end connector (10) comprises an insulating coating on the external surface .
    [0009]
    9. ASSEMBLY according to any one of claims 1 to 8, characterized in that the end connector (10) comprises a protective sleeve and/or the end connector (10) is housed in an electrically insulating enclosure.
    [0010]
    10. METHOD TO REDUCE THE RISK OF GALVANIC CORROSION in end connector (10) according to claim 1, to connect an unconnected flexible tube (1) comprising electrical heating means to a connector, said method characterized in that comprising: providing an end connector (10) having a through opening (17) with a center line (9) and a front end (11) and a rear end (12), and comprising means (24, 25) for establishing an electrical connection to heating means in said unconnected flexible tube (1), said end connector (10) comprises at least a first metal part (13) having a first surface adapted to contact a second surface of at least one second part (15) at the end connector (10); subjecting the first surface of the first metal part (13) to a treatment to obtain a clean surface; applying a coating (27) having a high electrical resistance to the first cleaned surface; and curing the applied coating (27) to obtain a coating having a high electrical resistivity, preferably the coating is an electrically insulating coating having an electrical resistivity of at least 107 Q-m.
    [0011]
    11. METHOD according to claim 10, characterized in that the second surface of the second part (15) is subjected to a treatment to obtain a clean second surface and, applying to the second clean surface a coating having a high electrical resistance .
    [0012]
    12. METHOD according to claims 10 or 11, characterized in that the coating (27, 29) is selected from an epoxy coating, a polyurethane coating, a polytetrafluoroethylene coating, a fluorinated ethylene propylene coating, a enamel coating and combinations thereof, preferably the coating is applied with a thickness of 0.05 mm to 5 mm.
    [0013]
    13. METHOD according to any one of claims 10 to 12, characterized in that the surface treatment is a sandblasting, a mechanical cleaning, a chemical attack, an electropolishing or a combination of two or more of the mentioned treatments .
    [0014]
    14. METHOD according to any one of claims 10 to 13, characterized in that it further comprises the step of applying an adhesive layer to the clean surface.
    [0015]
    15. METHOD according to any one of claims 10 to 14, characterized in that the coating is bonded to the adhesive layer by crosslinking.
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    法律状态:
    2020-04-07| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-05-11| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-07-06| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 14/10/2015, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    DKPA201400596|2014-10-20|
    DKPA201400596|2014-10-20|
    DKPA201570510|2015-08-10|
    DKPA201570510|2015-08-10|
    PCT/DK2015/050318|WO2016062319A1|2014-10-20|2015-10-14|An assembly comprising an end-fitting and an unbonded flexible pipe|
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