FLEXIBLE TUBE NOT UNITED FOR FLUID TRANSPORT, AND OUTSIDE COAST SYSTEM

专利摘要:
flexible tube not connected to transport fluids, and system off the coast. a flexible tube not connected for off-shore transportation of fluids from an underwater installation. the unconnected flexible tube has a length along a central longitudinal axis and a first and a second end, and a first end fitting connected at the first end. the unconnected flexible tube comprises from the inside out an electrically conductive housing, an inner electrically insulating sealing shell, at least one electrically conductive shield layer comprising at least one helically wound electrically conductive wire and an electrically insulating outer sealing shell by the minus the electrically conductive layers are mechanically terminated in the first end fitting and the tube comprises connections electrically arranged to apply a voltage to the electrically conductive layers, whose electrically conductive layers are electrically connected at a distance along the length of the unconnected flexible tube of the first flexible tube end fitting not joined to provide an electrical circuit. also an off-shore system comprising such a non-attached flexible tube is described.
公开号:BR112016001932B1
申请号:R112016001932-6
申请日:2014-04-23
公开日:2020-09-24
发明作者:Kristian Glejbøl
申请人:National Oilwell Varco Denmark I/S；
IPC主号:

专利说明:

[0001] [001] The invention relates to a flexible tube not connected for offshore and submarine transport of fluids, in particular fluids that solidify if subjected to a drop in temperature, such as hydrocarbons, water and mixtures thereof. The invention also relates to an off-shore system comprising an unattached flexible tube such as a riser tube and / or a flow line. TECHNICAL FUNDAMENTALS
[0002] [002] Non-flexible flexible tubes of this type are, for example, described in the "Recommended Practice for Flexible Pipe" standard, ANSI / API 17 B, fourth edition, July 2008, and the "Specification for Unbonded Flexible Pipe" standard, ANSI / API 17J, third edition, July 2008. Such tubes typically comprise a more internal sealing casing - often referred to as an internal pressure casing, which forms a barrier against the outlet of the fluid that is transferred into the bore of the tube, and one or usually a plurality of layers of the shield. Often, the tube additionally comprises an external protection layer that provides mechanical protection of the shield layers. The outer protection layer can be a sealing layer that seals out seawater. In certain unconnected flexible tubes, one or more intermediate sealing layers are arranged between the shield layers.
[0003] [003] In general, flexible tubes are expected to have a useful life of 20 years in operation.
[0004] [004] The expression "not joined" in this text means that at least two of the layers, including the shield layers and polymer layers, are not joined together. In practice, the known tube usually comprises at least two layers of the shield located outside the inner seal housing and optionally a shield structure located within the inner seal housing normally referred to as a housing.
[0005] [005] These shield layers comprise or consist of multiple elongated shield elements that are not joined together directly or indirectly by means of other layers along the tube. As a result, the tube becomes deformable and flexible enough to be rolled up for transport.
[0006] [006] Non-bonded flexible tubes are often used, for example, as riser tubes in oil production or other subsea applications. One of the difficulties in producing crude oil and other reserve fluids located in deep waters is that the crude oil normally has a temperature that is relatively high compared to the temperature of the surrounding sea water and during transport from the reservoir to a production platform at a higher location or, when transported in a flow line, the fluid is cooled to a lower temperature which can increase the viscosity of the fluid or even result in more or less blockage of the tube because of the formation of hydrates and waxes or other substances solidified.
[0007] [007] In order to avoid unwanted cooling of a fluid in an unattached flexible tube, it is well known to provide the unattached flexible tube with one or more layers of thermal insulation. Thermal insulation of subsea pipelines is a practice that, in certain situations, does not provide sufficient protection against the formation of solidified substances in the fluid, as in the case of temporary production stoppage. As temporary production stops cannot be completely avoided, it is essential that the pipe system is designed to ensure that the pipe is not blocked by solidified substances during a temporary production stop. Removing a blockage in a tube can be very difficult and expensive, and in the worst case, it is not possible to remove the blockage, and as a result, the entire tube has to be replaced.
[0008] [008] Several methods of actively heating the tube have been described in the art. These methods can be categorized into two groups, namely, a group using hot fluid flow in selected spaces within the tube wall and a group using electric heating.
[0009] [009] EP 485 220 discloses an electrical heating system for underwater flexible pipes that includes the provision of an electrical unit consisting of a controlled grinding unit, which is the current source, an electrical cable positioned in parallel with the flexible pipe for the return of the current, and two terminal fittings that electrically isolate the double reinforced cross shield, the electric current being conducted by the traction shield or the housing and returning by an electric cable installed on the outside of the flexible pipe.
[0010] [0010] US 7,123,826 discloses a tube comprising a tubular element formed of a plastic material, and a plurality of materials conducting electric current dispersed in the plastic material to increase the electrical conductivity of the tubular layer, so that when electrical energy is supplied in the conductor, the current passes through the materials to heat the tube and fluids.
[0011] [0011] US 2012/0217000 discloses a system for electrical heating of risers or tubes that has at least two concentric layers of metallic wires adapted to be used for direct low voltage electrical heating (LV-DEH), each pair being provided for heat a specific segment of a riser or tube. The system can be used for both the pipe and the riser to a structure in place on the surface.
[0012] [0012] In principle, prior art systems provide suitable methods of heating the rising column. However, there is still a need for an unattached flexible pipe and an off-shore system with a pipe like this that provides both good protection against pipe blockage in the event of a temporary production stop, while being both simple and safe. DISCLOSURE OF THE INVENTION
[0013] [0013] An objective of the present invention is to provide a flexible, unattached tube suitable for use as a riser or flow line to transport fluids from an underwater installation, for example, to a structure in place on the surface or along the bed ocean in a flow line, where the tube can be subjected to electric heating in a simple and inexpensive way.
[0014] [0014] Another objective of the present invention is to provide a flexible unattached tube suitable for use in the transport of fluids from an underwater installation, where the tube, in the case of a temporary production stop, can be subjected to an electrical heating, still while having a low risk of side effects due to the application of current.
[0015] [0015] An additional objective of the present invention is to provide an off-shore system comprising a flexible tube not attached and being suitable for use as a riser or flow line to transport fluids from an underwater installation to a structure at the production site , where the tube, in the event of a temporary production stop, can be subjected to electric heating in a simple and inexpensive manner and with a low risk of unwanted side effects due to the application of current.
[0016] [0016] These objectives were solved by the invention in the manner defined in the claims and described here.
[0017] [0017] It has been observed that the invention and / or modalities of it have numerous additional advantages that will be apparent to those skilled in the art from the following description.
[0018] [0018] The unattached flexible tube of the invention is in particular in the form of an unattached flexible tube for transporting fluids from an underwater installation to a structure at the production site.
[0019] [0019] As defined in the present application, the unattached flexible tube comprises at least a first end fitting and preferably a second end fitting and optionally intermediate end fitting interconnecting sections of the tube.
[0020] [0020] In one embodiment, the unattached flexible tube is suitable for transporting fluid between a structure at the surface location and an underwater installation, where the structure at the surface location is arranged in a relatively vertically higher position than the underwater installation . The structure in place on the surface can, for example, be a floating unit, such as a floating platform or vessel, or a stationary unit. The structure in place on the surface will normally be arranged close to the waterline, such as about 25 m above the waterline to about 100 m below the waterline.
[0021] [0021] In one embodiment, the unconnected flexible tube is suitable for transporting fluid along the ocean floor in a flow line from an underwater installation to a structure at the production site.
[0022] [0022] The structure at the place of production can be a structure at the place on the surface, as defined here, but it can also be any other structure arranged on the seabed, for example, an intermediate container or another transport tube.
[0023] [0023] The expression "waterline '' means the waterline in standing water. Unless specifically mentioned, all distances and determinations in relation to the waterline are made in standing water at the average water level .
[0024] [0024] The expression "in the radial direction" means a direction from the axis of the tube and radially outward.
[0025] [0025] The terms "inner side" and "outer side" of a layer of the tube are used to designate the relative distance to the axis of the tube, such that "within a layer" means the area surrounded by the layer, that is, with a smaller axial distance than the layer, and the "outside a layer" means the area not surrounded by the layer and not contained by the layer, that is, with a smaller axial distance than the layer.
[0026] [0026] The term "substantially" must here mean that ordinary product variances and tolerances are understood.
[0027] [0027] The term "crossed rolled layers" means that the layers comprise elongated rolled elements that are wound in the opposite direction with respect to the longitudinal axis of the tube where the angle with the longitudinal axis can be the same or different from each other.
[0028] [0028] It should be emphasized that the term "understand / understand", when used here, must be interpreted as an open term, that is, it must be considered to specify the presence of specifically declared resource (s), such as element (s), unit (s), whole parts (s), step (s), component (s) and combination (s) of them, but does not prevent the presence or addition of one or more other declared resources.
[0029] [0029] The term 'ocean bed' is generally used to denote the ocean floor.
[0030] [0030] The flexible tube not joined has a length along its central longitudinal axis, and a first and a second end. The unconnected flexible tube further comprises a first end fitting connected to the first end. Normally, the unattached flexible tube will also comprise a second end fitting connected to the second end thereof.
[0031] [0031] In one embodiment, the first end of the tube is the end of the tube arranged to be remote from the subsea installation in relation to the second end thereof, that is, the fluid is arranged to flow from the second end towards the first end of the flexible tube not attached.
[0032] [0032] End fittings are well known in the art and normally need to have high strength. Typically, such end fittings are mainly metal. The first end fitting and the second end fitting may, for example, be like the end fitting known in the art with modification with respect to the electrically conductive paths and electrical insulation described herein.
[0033] [0033] The unconnected flexible tube comprises from inside out an electrically conductive housing, a more electrically insulating inner sealing shell, at least one electrically conductive shield layer comprising at least one helically wound electrically conductive wire and an external sealing housing electrically insulating.
[0034] [0034] At least the electrically conductive layers are mechanically terminated in the first end fitting and the tube comprises electrical connections in the first end fitting arranged to apply a voltage using a main power supply over the electrically conductive layers. These electrically conductive layers are electrically interconnected at a distance along the length of the unattached flexible tube from the first end fitting of the unattached flexible tube to provide an electrical circuit when the power supply is applied. The position along the unbound flexible tube and its respective layers where the electrically conductive layers are electrically interconnected is referred to as the distant position.
[0035] [0035] The main power source forms or forms part of an electrical heating system.
[0036] [0036] By applying a voltage to the electrically conductive layers, a current will pass through the housing and return at least partially through at least one layer of the electrically conductive shield. Through this - because of the electrical resistance of the material of the electrically conductive layers: heat will be generated as the current passes through the material and, because the electrically conductive housing and the electrically conductive shield layer are selected in such a way that a voltage drop Vc in the electrically conductive housing is greater than a voltage drop Va in the electrically conductive shield layer, most of the heat will be generated in the housing, and the current necessary to prevent solidification of substances in the bore or remove such solids can therefore be kept relatively low and, thereby, any risk of unwanted side effects provided by such a current is even lower.
[0037] [0037] Hereby, all fluid or all fluid solidified inside the bore of the tube can, in a simple way, be heated to the desired temperature, for example, in case of a temporary production stop. No additional layers or additional conductors are disposed outside the tube and the required amount of current can be kept low. Hereby, an ordinary unattached flexible tube with metal shielding layer (s) and metallic housing can in a simple way be modified into an unattached flexible tube of the present invention simply by providing one or more of its end fittings with the required electrical properties described here.
[0038] [0038] The invention hereby provides a very simple and inexpensive way of subjecting the flexible tube not attached to electrical heating, for example, in the event of a temporary production stop, thereby preventing the tube from being blocked because of unwanted cooling. In addition, it has been observed that the risk of side effects due to the application of current can be kept relatively low, for example, as further described below.
[0039] [0039] The electrically conductive housing has an Rc resistance and the electrically conductive shield layer has a Ra resistance. The current through the circuit comprising the main power supply, the electrically conductive housing and the electrically conductive shield layer can be determined according to the equation: I = Vc / Rc = Va / Ra
[0040] [0040] Where Vc + Va is the printed voltage V and Vc is the voltage drop in the housing and Va is the voltage drop in the electrically conductive shield layer.
[0041] [0041] To ensure that the main amount of power is allocated in the frame, the electrically conductive housing and the electrically conductive shield layer are advantageously selected in such a way that Vc> Va. Preferably Vc> 1.5 times Va.
[0042] [0042] Preferably, Vc> 2 times Va, such as Vc> 5 times Va, such as Vc> 10 times Va.
[0043] [0043] The electrically conductive layers are advantageously made of metal. Preferably, the housing is of a material with a relatively high electrical resistance, such as steel, preferably steel with a high alloy content, in particular stainless steels or nickel-based alloys. The housing structure is advantageously like the structures known from the prior art housing structures. Advantageously, the housing materials and the shield layer are selected in such a way that the housing has a greater electrical resistance than the electrically conductive shield layer. In one embodiment, the electrically conductive shield layer comprises a support conductor to reduce electrical resistance. The supporting conductor is, for example, in the form of a wire or a film of highly conductive material - for example, copper, applied over the entire length of the electrically conductive shield layer
[0044] [0044] In one embodiment, the first end fitting has a front end on which the electrically conductive layers are mechanically terminated and a rear end to be connected to a structure at the production site. The first end fitting comprises a hole extending through the front end and the rear end of the first end fitting. The rear end of the first end fitting comprises a flange to be connected to a structure at the production site in fluid connection with a flow path thereof. The shape and structure of such a mounting flange are well known to those skilled in the art.
[0045] [0045] In one embodiment, the rear end of the first end fitting comprises an annular wall surface defining the rear end of the hole of the first end fitting, and the annular wall surface is electrically isolated from the electrically conductive housing. Typically, in prior art end fittings, the inner wall surface is metal in at least part of the end fitting.
[0046] [0046] In a preferred embodiment of the invention, the entire annular wall surface defining the hole of the first end fitting is provided by a coating of an electrically insulating material. Hereby, any risk of galvanic damage to the end fitting is greatly reduced, or even avoided. And, depending on the electrical potential of the end fitting, when a voltage is applied to the conductive layers, this electrical insulation can also protect the housing from corrosion.
[0047] [0047] Preferably, parts of the surface, or the entire annular wall surface is electrically insulated, in which it is provided by a protection of an electrical insulating material, for example, in the form of a coating.
[0048] [0048] In one embodiment, the annular wall surface is electrically isolated from the electrically conductive housing totally or partially when provided by the innermost sealing housing. Preferably, the innermost seal housing is attached to the first end fitting, but extends beyond its attachment area to provide electrical insulation between the housing and the metal parts of the first end fitting. Hereby, a very high corrosion protection of the first end fitting and / or the housing is provided.
[0049] [0049] Because of the applied voltage, any risk of galvanic corrosion of metallic parts can be increased and, according to the invention, it was observed that the main risk of corrosion provided by the voltage is in the area around the housing in the first fitting end and, for example, in addition to the structure at the production site where the untyped flexible pipe is connected. By providing the entire annular wall surface defining the hole in the first end fitting by an electrical insulating material, any risk of galvanic corrosion will be substantially reduced or even completely avoided.
[0050] [0050] In one embodiment, an annular wall section at the rear end of the first end fitting is electrically isolated from the electrically conductive housing comprising an insulating layer of the rear end, preferably in the form of an extension of the innermost and / or sealing housing. by an electrical insulating layer from the separate rear end.
[0051] [0051] In one embodiment, the annular wall section at the rear end of the first end fitting is electrically isolated from the electrically conductive housing comprising an epoxy layer or rubber layer at the rear end.
[0052] [0052] When a voltage is applied to the electrically conductive layers, the housing can obtain a substantially higher or lower electrical potential in relation to the annular wall section of the first end fitting. This difference in electrical potential could result in a high risk of damage to the annular wall section at the rear end of the first end fitting or housing due to galvanic corrosion.
[0053] [0053] In one embodiment, the voltage is applied to the electrically conductive layers in such a way that the housing has a relatively high electrical potential in relation to the electrically conductive shield layer. Such high electrical potential can, with a blockage of electrical power, result in damage to the annular wall section at the rear end of the first end fitting. As mentioned, such end fittings are usually made of metal in order to have sufficient strength. By applying an electrical insulating layer from the rear end to the annular wall section at the rear end of the first end fitting, such galvanic corrosion damage can be reduced or even avoided.
[0054] [0054] In a mode where the voltage is applied to the electrically conductive layers in such a way that the housing has a relatively low electrical potential, such low electrical potential can, without a blockage of electrical energy, result in damage to the housing. By applying an electrical insulating layer from the rear end to the annular wall section at the rear end of the first end fitting, such damage can be reduced or even avoided.
[0055] [0055] In an unattached flexible tube mode, an electrical power block is arranged at the rear end of the end fitting hole.
[0056] [0056] When a voltage is applied to the electrically conductive layers, the housing - as mentioned - will normally have a relatively high electrical potential or a relatively low electrical potential with respect to the metal parts of the end fitting and / or metal parts of the structure in place of production. Such a difference in electrical potential can, without an electrical power block, probably result in damage to the metal parts of the first end fitting and / or to the production site to which the unattached flexible pipe is connected because of galvanic corrosion. By providing an electrical energy block that reduces the galvanic reaction between the housing and the metallic parts of the structure at the production site, such damage can be reduced or even avoided. While the electrical insulation of the annular wall surface defining the hole of the first end fitting results in a reduced risk of galvanic corrosion, the electrical power block provides additional corrosion protection for such a system including the structure at the production site in which the flexible pipe not connected must be connected.
[0057] [0057] The electrical energy block can be any type of physical and / or chemical block that blocks the field lines of the housing and with a vectorial direction to the rear flange and / or to the structure at the production site when mounted on the same.
[0058] [0058] In one embodiment, the electric power block is a valve, such as a ball valve or a gate valve, preferably the valve is non-conductive material or is lined with a non-conductive material.
[0059] [0059] In one embodiment, the electrical energy block is provided by a deformation, for example, a fluid filter provided by a J deformation, a U deformation or an S deformation.
[0060] [0060] In one embodiment, the power block is a sacrificial anode comprising a metal or metal alloy that is less noble than the annular wall surface of the first end fitting, such as an anode comprising magnesium, brass, aluminum , zinc or titanium. The sacrificial anode can be any type of sacrificial anode for the material that is supposed to be protected.
[0061] [0061] In one embodiment, the sacrificial anode is applied in an annular pattern to an annular wall section at the rear end of the first end fitting. It can, for example, be applied in the form of a ring partially embedded in the annular wall section.
[0062] [0062] Sacrifice anodes and off-shore sacrificial anodes are well known in the art for use in cathodic protection. In the present situation, the sacrificial anode has the function of blocking the transmission of electrical energy to the annular wall surface of the first end fitting and / or to any metal to which the first end fitting can be connected, thereby avoiding unwanted electrolytic reactions between the housing and any metal to which the first end fitting can be connected.
[0063] [0063] Metal anodes are usually made of a metal element or alloy that corrodes more easily than the metal they protect. The electrons that are removed from the sacrificial anode are led to the protected metal, which then becomes the cathode. This cathode is protected from oxidation because the reduction (instead of corrosion) occurs in the protected metals.
[0064] [0064] In some cases, the negative magnesium potential can be a disadvantage: If the potential of the protected metal becomes too negative, hydrogen ions can be derived on the surface of the carcass, leading to hydrogen embrittlement, which can damage the carcass.
[0065] [0065] Zinc is normally a reliable material, but where the temperature is very high, zinc tends to be less negative; if this happens, the current may stop flowing and the anode will stop functioning.
[0066] [0066] In one embodiment, the sacrificial anode is a metallization / electrometallization anode.
[0067] [0067] Typically, metallizing anodes and anodes are made of brass, bronze, cadmium, copper, lead, nickel, tin or zinc. Alloys for these metal anodes include cadmium-tin, copper-tin, copper-zinc, tin-lead, tin-zinc, zinc-aluminum, zinc-magnesium and zinc-nickel.
[0068] [0068] In one embodiment, the sacrificial anode is a mixed metal oxide (MMO) anode. An MMO anode comprises an oxide coating over an inert metal or carbon core. Oxides consist of precious metal oxides (Ru, Ir, Pt) to catalyze an electrolysis reaction. Titanium oxides are used for inertial capacity, protection against electrode corrosion, and lower cost. The core metals are typically titanium (most common), zirconium, niobium or tantalum.
[0069] [0069] For a structure that operates in sea water, zero potential (or "land") is generally equal to the potential of sea water and is defined here as the potential of sea water.
[0070] [0070] As mentioned earlier, when a voltage is printed on the electrically conductive layers using the main power supply, at least one of the electrically conductive layers and normally the housing will normally have a relatively high electrical potential or a relatively low electrical potential in relation to zero.
[0071] [0071] For example, the main power supply can be connected to provide the housing with a relatively high or relatively low potential and the electrically conductive shield layer can be connected to zero.
[0072] [0072] In one embodiment, one of the electrically conductive layers is printed by a high potential and the other is printed by a low potential. For example, the housing is printed at 100 V and the electrically conductive shield layer is printed at -100 V using the seawater potential as zero. Hereby, a voltage drop of 200 V can be provided and, at the far end, that is, at the second end, preferably with the second end fitting, the voltage is relatively low. This is an advantage, since no or only little protection at the second end against galvanic corrosion will be desired or required.
[0073] [0073] In one embodiment, the voltage printed by the main power supply is adjusted in such a way that the voltage drop in the housing in relation to the voltage drop in the electrically conductive shield layer ensures that the potential in the distant position at the second end of the unconnected flexible tube is substantially zero.
[0074] [0074] In one embodiment, the electrically conductive shield layer and / or the electrically conductive shield layer is adapted to be grounded preferably in the distant position of the unconnected flexible tube.
[0075] [0075] The main power supply can be applied as a single power supply or can be in the form of two or more electrically cooperating and / or connected sub-sources of power. In one embodiment, the main power supply is a double power supply, in which a sub-power supply is connected by one of the electrically conductive layers and the zero and incorporates a high potential to said one of the electrically conductive layers and another sub-source of power is connected by the other of the electrically conductive layers and the zero and incorporates a low potential in said other of the electrically conductive layers.
[0076] [0076] In one embodiment, the risk of galvanic corrosion of metal parts is at least partially mitigated by applying a support power supply to the electrical circuit at a distance from the main power supply. Such a supporting power supply is advantageously applied in the distant position of the unattached flexible tube, preferably at the second end of the unattached flexible tube, for example, at the second end fitting.
[0077] [0077] The supporting power supply advantageously prints a difference in electrical potential between the electrically conductive layers at the second end of the flexible tube not joined in such a way that the electrical potential printed at the second end of each of the respective electrically conductive layers is negative where the electrical potential printed by the main power supply at the first end of the unconnected flexible tube at each of said respective electrically conductive layers is positive, and positive where the electrical potential printed by the main power supply at the first end of the unconnected flexible tube each of said electrically conductive layers is negative.
[0078] [0078] The circuit is advantageously formed by the housing at the first end of the tube (C1), the housing at the second end of the tube (C2), the electrically conductive shield layer at the second end of the tube (A2) and the electrically shielded layer conductive at the first end of the tube (Al), where a difference in electrical potential between C1 and A1 is printed by the main power supply and a difference in electrical potential between C2 and A2 is printed by the supporting power supply. In one embodiment, the electrical potential of CI and A2 is positive and the electrical potential of Al and C2 is negative. In an alternative modality, the electrical potential of C1 and A2 is negative and the electrical potential of Al and C2 is positive.
[0079] [0079] In a mode where alternating power supplies are used, the power supplies are synchronized in such a way that, when A1 and C2 is negative, C1 and A2 will be positive and, when Al and C2 is positive, C1 and A2 will be negative.
[0080] [0080] In one embodiment, two or more supporting power supplies are provided in the circuit.
[0081] [0081] Preferably, at least one of the electrical connections to connect to the main power supply is arranged in the first end fitting. In one embodiment, both electrical connections are arranged in the first end fitting.
[0082] [0082] In one embodiment, both electrical connections to connect to the main power supply are arranged in the first end fitting in such a way that a high electrical potential is printed on the housing and a low electrical potential is printed on the electrically conductive shield layer by the main power supply. Advantageously, the electrically conductive shield layer is grounded at a distance from or near the first end socket, as in the second end socket.
[0083] [0083] In order to provide a relatively long section of the flexible tube not connected with a heating function (ie, with the electrical circuit provided by the electrically conductive layers and one or more power sources), it is generally desired that the housing electrically conductor is electrically connected to the electrically conductive shield layer at a distance of at least about 5 m, such as at least about 10 m, such as at least about 30 m along the length of the flexible pipe not joined from of the first end fitting. In some situations, it will be sufficient to have the heating function only in a section of the length of the unattached flexible tube, such as a section of the uppermost length, whereas in other situations, the unattached flexible tube has the function of heating over its entire length.
[0084] [0084] In one embodiment, the unconnected flexible tube comprises a second end fitting connected at its second end. Advantageously, the electrically conductive housing is electrically connected to the electrically conductive shield layer in the second end fitting optionally via a supporting power supply, as previously described. The interconnection of the housing and the electrically conductive shield layer can be provided by a simple conductive connection on the second end fitting.
[0085] [0085] In one embodiment, the interconnection of the housing and the electrically conductive shield layer can be provided by a short-circuit arrangement, for example, having only very fine insulation between the housing and the electrically conductive shield layer in the second end fitting, or having an on / off switch on the second end fitting. Likewise, an on-off switch between the main power supply and the respective electrically conductive layer or layers can be arranged in the first end fitting.
[0086] [0086] Preferably, at least the electrically conductive layers are mechanically terminated in the second end fitting and an electrical connection is provided between the electrically conductive housing and the electrically conductive shield layer.
[0087] [0087] In one embodiment, the electrical connections arranged to apply a voltage to the electrically conductive layers are arranged to be connected to a main power supply in the form of an electrical heating system to print the voltage to the electrically conductive layers in the first socket. far end.
[0088] [0088] In one embodiment, the electrical connections arranged to apply a voltage to the electrically conductive layers are arranged to apply an alternating voltage.
[0089] [0089] The electrically conductive shield layer is, in a modality, adapted to be grounded, for example, at its first end, thereby reducing the electric field generated by the electrically conductive shield layer, since its electrical potential will be kept relatively close to the electrical potential of the surrounding water when the untied flexible tube is in use. In one embodiment, the electrically conductive shield layer has a relatively low electrical resistance compared to the housing, meaning that most of the effect will be allocated to the housing and the largest voltage drop will be applied to the housing along its length. At the same time, most of the heat will be generated in the housing. To reduce the strength of the electrically conductive shield layer, this shield layer may, for example, comprise filaments or coatings of copper or other highly conductive material, for example, as previously described.
[0090] [0090] In one embodiment, the electrical connections arranged to apply a voltage to the electrically conductive layers are arranged to apply continuous voltage (VC).
[0091] [0091] In a mode where the electrically conductive shield layer is adapted to be grounded, grounding is applied to the electrically conductive shield layer through the first end fitting.
[0092] [0092] In one embodiment, the electrical connections arranged to apply a voltage to the electrically conductive layers comprise a single voltage conductor electrically connected to the housing, and the electrically conductive shield layer is grounded in such a way that the AC or DC return current it is guided through the ground and / or through the electrically conductive shield layer.
[0093] [0093] Different approaches to supply power in the pipe can be adopted. If a constant power level is required in the tube, the tube can be powered with a single AC current. For this purpose, mains coupling can be done using a single impedance matching transformer. If the same power supply has to be used for different tubes, or if the power level for the tube has to be regulated, it has been shown that it is advantageous to rectify the current and feed it into the tube using PWM regulation.
[0094] [0094] It has been shown that it is advantageous to monitor the temperature shift during heating. Attempting to measure the temperature directly on the tube housing has proved not to be ideal, and much better results are found by measuring the temperature at the annular crown of the tube. Since the heat generated in the tube hole diffuses only slowly towards the annular crown, there is a latency between heat input and heat detection. In this situation, it is sometimes advantageous to heat the tube for a shorter period of time and wait until the heat reaches the thermal sensing system before the next heat pulse is started. Heating according to this scheme typically involves a frequency of about 0.05 to about 1 pulse of heat per minute with a working time of about 20% to about 80% such as about 50%. An additional advantage of the pulsed heating scheme is that heat generated can diffuse along the length of the tube, thereby effectively preventing the formation of hot spots.
[0095] [0095] In one mode, the pulsed power can be pulsing between a high power level and a low power level where the low power level can be about 90% of the high power level to zero, such as about 50% to about 10% of the high power level. In one embodiment, the pulse rate is about 30 to about 360 high pulses of power per minute.
[0096] [0096] In one embodiment, the unconnected flexible tube comprises two or more sections of tube length that are mechanically and electrically connected by means of respective intermediate end fittings.
[0097] [0097] Advantageously, each section of the tube length comprises, from the inner side to a section of the length of the electrically conductive housing, a section of the length of the innermost electrically insulating seal housing, at least a section of the length of the shield layer comprising a section of the length of at least one electrically conductive wire wound helically and a section of the length of the electrically insulating outer sealing shell, in which the respective length sections of the conductive layers are electrically interconnected to provide electrical circuit.
[0098] [0098] In one embodiment, one or more of the layer length sections are mechanically terminated at the respective intermediate end fittings.
[0099] [0099] Advantageously, at least the length sections of the housing are not electrically terminated in two or more of the intermediate end fittings.
[0100] [00100] In one embodiment, at least the length sections of the housing are not terminated in two or more of the intermediate end fittings. In this embodiment, the housing is not mechanically terminated in two interconnected intermediate end fittings, but extends through these intermediate end fittings, while other layers of the respective sections of the tube that are radially external to the housing can be mechanically terminated at these intermediate end fittings. .
[0101] [00101] In one embodiment, the length sections of the housing and the length sections of the innermost seal housing are not terminated in two or more of the intermediate end fittings. Preferably, the length sections of the housing and the length sections of the innermost seal housing are not terminated in any of the intermediate end fittings.
[0102] [00102] The unconnected flexible tube may comprise any other layer that is usual for unconnected flexible tubes, such as additional shield layers, sealing layers or additional gas barrier layers or the like.
[0103] [00103] In one embodiment, the flexible tube not joined in at least one section of its length comprises one or more layers of thermal insulation. The thermal insulation layer can be any type of thermal insulation layer advantageously applied between the innermost sealing shell and the electrically conductive shield layer.
[0104] [00104] The flexible pipe not joined advantageously comprises a plurality of layers of the shield, for example, as described in "Recommended Practice for Flexible Pipe", ANSI / API 17 B, fourth edition, July 2008, and the standard "Specification for Unbonded Flexible Pipe ", ANSI / API 17J, third edition, July 2008.
[0105] [00105] Advantageously, the unconnected flexible tube comprises at least a pair of transversely wound tensile shield layers, each comprising a plurality of helically wound elongated shield elements, preferably of metal. In one embodiment, one or both layers of the tensile shield are electrically conductive layers of the shield, where the main part or all of the elongated shield elements are electrically conductive.
[0106] [00106] Even where the voltage is applied to one or more layers of the shield wound helically, it can be avoided that a magnetic field is generated in the hole of the tube because the electrically conductive layers can be arranged coaxially to prevent the generation of such magnetic field .
[0107] [00107] In one embodiment, the unattached flexible tube comprises a pressure shield layer comprising at least one helically wound elongated shield element preferably of metal.
[0108] [00108] In one embodiment, the voltage is applied to the frame and a combined electrical path is provided by the layers of the traction shield and the pressure shield.
[0109] [00109] In one embodiment, the unattached flexible tube comprises a temperature sensor, such as a temperature sensor comprising an optical fiber. Such temperature sensors are well known to those skilled in the art. The temperature sensor is preferably connected to the heating system to control the voltage applied to the electrically conductive layers.
[0110] [00110] The off-shore system of the invention comprises a structure at the production site - for example, a structure at the surface location or a structure at the submerged location - and an unattached flexible tube suitable for transporting fluids from an underwater installation to the structure at the production site. The unconnected flexible tube has a length along a central longitudinal axis, and a first and a second end, and a first end fitting connected at the first end. The unconnected flexible tube is connected to the structure at the production site via the first end fitting. The unconnected flexible tube comprises from the inside out an electrically conductive housing, a more electrically insulating inner sealing shell, at least one electrically conductive shield layer comprising at least one helically wound electrically conductive wire and an external electrically insulating sealing shell. At least the electrically conductive layers are mechanically terminated at the first end fitting. The tube comprises electrical connections connected to a main power supply to print a voltage on the electrically conductive layers. The electrically conductive layers are electrically connected at a distance along the length of the untied flexible tube from the first end fitting of the untied flexible tube to provide an electrical circuit.
[0111] [00111] The flexible tube not joined is advantageously in the manner described here. Preferably the unattached flexible tube is an ascending column tube, a flow line or an ascending column - flow line combined.
[0112] [00112] The first end fitting may advantageously be in the manner described herein.
[0113] [00113] In one embodiment, the first end fitting comprises a hole extending through a front end at which the electrically conductive layers are mechanically terminated, and through the rear end of the first end fitting, the rear end of the first fitting The end piece comprises a flange, and the flange is connected to the structure at the production site in fluid connection with a flow path thereof.
[0114] [00114] The flow path of the structure at the production site is a flow path in which fluid is pumped from the subsea installation, through the unconnected flexible tube and to the structure at the production site. The diameter or cross-sectional area of the flow path of the structure at the production site preferably corresponds to the diameter or cross-sectional area of the unconnected flexible pipe bore. The hole in the unattached flexible tube is encased and defined by the innermost sealing housing.
[0115] [00115] In one embodiment, the rear end of the first end socket comprises an annular wall surface defining the rear end of the hole of the first end socket, wherein the entire annular wall surface defining the rear end of the hole of the first socket edge is provided by a coating of an electrically insulating material.
[0116] [00116] In one embodiment, the flow path of the structure at the production site comprises an inlet section of the enclosed flow path and defined by a wall surface of the inlet flow path that, in at least one section of the length, is electrically isolated.
[0117] [00117] In one embodiment, the wall surface of the inlet flow path is electrically isolated in a section of the length immediately adjacent to the first end fitting. The isolated length section can be any length; however, to provide good corrosion protection, the insulated length section preferably has a length of about 5 cm, such as at least about 10 cm, such as at least about 50 cm.
[0118] [00118] In one embodiment, the electrically insulated length section of the wall surface of the inlet flow path is electrically insulated comprising an extension of the innermost sealing housing of the unattached flexible tube. Hereby, the innermost sealing shell and an extension thereof can protect both the annular wall of the rear end of the first end fitting and the wall surface of the inlet flow path against galvanic corrosion.
[0119] [00119] In one embodiment, the system additionally comprises a main power supply in the form of a heating system to apply the voltage. The heating system can be any type of system suitable for applying voltage across electrical connections to the electrically conductive layers in the first end fitting. The heating system can, for example, be in the manner previously described.
[0120] [00120] In one embodiment, the main power supply is electrically connected to at least one of the electrical connections in the electrically conductive layers in the first end fitting, at least one of the electrical connections is preferably an electrical connection in the housing.
[0121] [00121] In one embodiment, the main power supply is electrically connected to both electrical connections in the electrically conductive layers at the first end fitting.
[0122] [00122] In one embodiment, the main power supply is arranged to apply an alternating voltage. Advantageously, the electrically conductive shield layer is grounded, for example, as previously described.
[0123] [00123] In one embodiment, the main power supply is arranged to apply a continuous voltage. The system advantageously comprises a ground preferably applied to the electrically conductive shield layer by means of the first end fitting.
[0124] [00124] In one embodiment, the system comprises a grounding of the electrically conductive shield layer in a position between the first end fitting and the second end fitting.
[0125] [00125] In one embodiment, the main power supply comprises a single voltage conductor electrically connected to the housing, and the electrically conductive shield layer is grounded in such a way that the AC or DC return current is guided through the ground and / or through the electrically conductive shield layer.
[0126] [00126] The main power supply can advantageously be as previously described.
[0127] [00127] In one embodiment, the system of the invention comprises a support power supply arranged in the circuit in the manner previously described.
[0128] [00128] In one embodiment, the inlet flow path comprises a section of the inlet path comprising an electrical power block. The power block provides extra corrosion protection for metal parts of the production site system. The power block is advantageously in the manner described above.
[0129] [00129] In one embodiment, the surfaces in the section of the entry path are electrically isolated and preferably the entry flow path simultaneously comprises a blockage of electricity in its section of the entry path. Advantageously, the surfaces in the inlet section are electrically insulated in the inlet section of the length of the first end fitting and at least the power block.
[0130] [00130] In one embodiment, the power block is arranged in the section of the entry path at a distance from the first end fitting to about 1 m, such as up to about 0.5 m, such as up to about 30 m cm.
[0131] [00131] In one embodiment, the electric power block is a valve, such as a ball valve or a gate valve, preferably the valve is non-conductive material or is lined with a non-conductive material.
[0132] [00132] In one embodiment, the power block is a sacrificial anode comprising a metal or metal alloy that is less noble than the annular wall surface of the first end fitting, such as an anode comprising magnesium, brass, aluminum , zinc or titanium. The sacrificial anode is advantageously in the manner described above.
[0133] [00133] In one embodiment, the sacrificial anode is applied in an annular pattern to an annular wall section at the rear end of the first end fitting.
[0134] [00134] In one embodiment, the electrical energy block is at least one deformation of the section of the entry path, preferably at least one deformation comprises a deformation with a degree of deformation of at least about 90 degrees. Advantageously, the electrical energy block comprises two or more deformations.
[0135] [00135] All features of the invention including preferred ranges and ranges can be combined in various ways within the scope of the invention, unless there are specific reasons for not combining such features. DESCRIPTION OF THE DRAWINGS
[0136] [00136] The invention will be explained more fully below with respect to a preferred modality and with reference to the drawings, in which:
[0137] [00137] FIG. 1 is a schematic side view of an off-shore system comprising an unattached flexible tube and a structure in place on the surface.
[0138] [00138] FIG. 2 is a schematic side view of another off-shore system comprising an unattached flexible tube and a structure in place on the surface.
[0139] [00139] FIG. 3 is a schematic side view of an unattached flexible tube where the individual layers of the unattached flexible tube are shown.
[0140] [00140] FIG. 4 is a schematic cross-sectional side view of an unattached flexible tube comprising an intermediate end fitting.
[0141] [00141] FIG. 5 is a schematic cross-sectional side view of an unattached flexible tube comprising a shell and a shield layer and a first end fitting with electrical connections to apply a voltage to the shell and shield layers.
[0142] [00142] FIG. 6 is a schematic cross-sectional side view of another unattached flexible tube comprising a shell and a shield layer and a first end fitting with electrical connections to apply a voltage to the shell and shield layers.
[0143] [00143] FIG. 7 is a schematic cross-sectional side view of part of an off-shore system comprising an unattached flexible tube connected to a structure at the production site.
[0144] [00144] FIG. 8 is a schematic cross-sectional side view of part of another off-shore system comprising an unattached flexible tube connected to a structure at the production site.
[0145] [00145] FIG. 9 is a schematic side view of an embodiment of the unattached flexible tube of the invention connected to a main power supply.
[0146] [00146] FIG. 10 is a schematic side view of an embodiment of the unattached flexible tube of the invention connected to a main power supply and a supporting power supply.
[0147] [00147] FIG. 11 is a schematic illustration of a voltage diagram of an off-shore system embodiment of the invention.
[0148] [00148] The offshore system of FIG. 1 which is an embodiment of the invention comprises an unattached flexible tube 1 and a structure on the surface location 2. The unattached flexible tube is arranged for transporting fluids from an underwater installation not shown for the structure on the surface location 2 which is arranged on the surface of the sea 9. The structure in place on surface 2 is advantageously a vessel or a platform, or an intermediate structure with fluid connection to a vessel or platform. The unattached flexible tube has a first end 3, and a first end fitting not shown connected at the first end 3. The unattached flexible tube 1 comprises, from the inside out, several layers not shown, comprising an electrically conductive housing, a innermost electrically insulating sealing shell, an electrically conductive shield layer comprising an electrically conductive helically wound wire and an electrically insulating outer sealing shell. The layers of the unconnected flexible tube 1 are mechanically terminated at the first end fitting and the tube comprises electrical connections not shown arranged to apply a voltage to the electrically conductive layers, the electrically conductive layers of which are electrically connected at a distance along the length of the tube unattached flexible hose from the first end fitting of the unattached flexible tube to provide an electrical circuit. The unconnected flexible tube 1 comprises three tube length sections 1a, 1b, 1c mechanically interconnected with respective intermediate end fittings 5 a, 5b, whose intermediate end fittings 5a, 5b advantageously also provide electrical interconnections. Preferably, the electrically conductive layers are electrically connected in the section of tube length 1c furthest from the first end fitting such as in a second end fitting not shown ending at a second end of the unconnected flexible tube 1.
[0149] [00149] The offshore system mode shown in FIG. 2 comprises a flexible tube not joined 11 and a structure in place on the surface 12a. The unconnected flexible tube 11 is arranged for transporting fluids from an underwater installation 16 to the structure at the location on the surface 12a, from where fluids are transported by means of a tube at the location at the top 4, for example, a pipe section interconnection of rigid subsea equipment or a flexible one, for a vessel 12b floating on the surface of the sea 19. The unconnected flexible tube has a first end 13 and a first end fitting not shown connected at the first end 13. The unconnected flexible tube 11 comprises, from the inside out, several layers not shown, comprising an electrically conductive housing, an electrically conductive inner sealing shell, an electrically conductive shield layer comprising a helically wound electrically conductive wire and an external electrically insulating sealing shell. The layers of the unconnected flexible tube 11 are mechanically terminated at the first end fitting, and the tube comprises electrical connections not shown arranged to apply a voltage to the electrically conductive layers, the electrically conductive layers of which are electrically connected at a distance along the length of the flexible tube not joined from the first end fitting of the flexible tube not joined to provide an electrical circuit. The unconnected flexible tube 11 comprises three tube length sections 11a, 11b, 11c mechanically interconnected with respective intermediate end fittings 15a, 15b, whose intermediate end fittings 15a, 15b advantageously also provide electrical interconnections. Preferably, the electrically conductive layers are electrically connected in the section of the tube length 11c furthest from the first end fitting, such as in a second end fitting not shown connecting the unattached flexible tube 11 in the subsea installation 16.
[0150] [00150] The unattached flexible tube shown in FIG. 3 comprises an inner sealing shell 25, for example, high density polyethylene (HDPE), cross-linked polyethylene (PEX), Polyvinylidene fluoride (PVDF) or polyamide (PA). The innermost sealing shell 25 is electrically insulating and additionally has the purpose of preventing the transfer of fluid transferred into the bore of the tube, indicated by the arrow. Within the innermost sealing housing 25 the tube comprises an electrically conductive housing 26 which further serves the purpose of reinforcing the tube against collapse. Housing 26 is not airtight.
[0151] [00151] On the outer side of the innermost sealing housing 25, the flexible tube comprises a layer of the pressure shield 23, which is, for example, helically wound element (s) of metal or composite material, or combinations, which is wound at an angle to the pipe axis of about 65 degrees or more, for example, about 85 degrees. The pressure shield layer 23 is not liquid-tight.
[0152] [00152] Outside the pressure shield layer 23, the tube comprises two transversely wound tensile shield layers 22a, 22b wound with elongated metal or composite material shield elements, or combinations. The elongated shield elements in the innermost shield layer 22a are advantageously wound with a winding angle of about 55 degrees or less with the tube axis in a first winding direction, and the outermost shield layer 22b is advantageously wound with a winding angle of about 60 degrees or less, such as between about 20 and about 55 degrees with the tube axis in a second winding direction, which is the opposite direction to the first winding direction . The two layers of the shield with such opposite winding directions are usually referred to as crossed windings. The tube additionally comprises an external sealing housing 21 which protects the shield layer mechanically and against the ingress of sea water and additionally provides electrical insulation. At least one of the pressure shield 23 or the tensile shield layers comprises at least one helically wound electrically conductive wire 22a, 22b. As indicated with reference number 24, the unattached flexible tube preferably comprises anti-friction layers between layers of the shield 23, 22a, 22b. The anti-friction layers are usually not liquid-tight and can, for example, be in the form of a rolled film. In one embodiment, the unattached flexible tube comprises an electrical insulation layer (s) not shown between two or more of the shield layers 23, 22a, 22b.
[0153] [00153] In the embodiment shown in FIG. 4, the unattached flexible tube comprises an intermediate end fitting between a first and a second section of length 31a, 31b of the unattached flexible tube, wherein only some of the layers of the unattached flexible tube are terminated. The first and second sections of length 31a, 31b of the unattached flexible tube comprise several unfinished layers 36 comprising inside and outside the electrically conductive housing, a more electrically insulating inner sealing shell and a pressure shield layer. The first and second sections of length 31a, 31b of the untied flexible tube each comprise several finished layers comprising, from the inside out, a pair of crossed electrically conductive traction shield layers and an electrically insulating external sealing shell 34a , 34b. An intermediate electrical insulation jacket is advantageously arranged to provide electrical insulation between the pressure shield layer and the tensile shield layers. The intermediate electrical insulation wrapper can be a finished layer or an unfinished layer, as long as it provides the desired electrical insulation. The first and second sections of length 31a, 31b may independently comprise one or more additional layers, such as an insulation layer, an additional reinforcement layer, etc.
[0154] [00154] The pull shield layer 32a of the first section of length 31a is electrically connected to the pull shield layer 32b of the second section of length 31b, for example, as indicated by wires 37a, 37b, which electrically connects the layers of the tensile shield 32a, 32b in a connection element 38 which, in one embodiment, is in the form of a voltage controller and / or a conductor that controls the voltage drop in the tensile shield layers 32a, 32b along the length of the respective length sections.
[0155] [00155] In the embodiment of the invention shown in FIG. 5, only a section of tube 41a comprising the first end fitting 43 is shown. The unconnected flexible tube comprises an electrically conductive housing 46, an inner electrically insulating sealing shell 45, a pair of crossed electrically conductive traction shield layers 42 comprising at least one helically wound electrically conductive wire and an outer sealing housing electrically insulating 41. The unconnected flexible tube additionally comprises a layer of the pressure shield 43a which can also be electrically conductive. In one variation, the pressure shield layer 43a is omitted. In another variation, an electrically insulating layer is arranged between the pressure shield layer 43a and the pair of crossed electrically conductive tensile shield layers 42. All layers of the unattached flexible tube are terminated at the first end fitting 43 The housing 46, the innermost electrically insulating sealing shell 45, and the pressure shield layer 43a are securely attached as indicated with the fixing arrangement 47. The fixing arrangement is preferably arranged to fix each of the layers 46, 45, 43a individually, for example, as known in the art. An electrical connection 48a is arranged to connect housing 46 to a conductor 48b, such as a single voltage conductor. In the modality shown, the connection on the housing 46 is through the fixing arrangement 47. In a variation, the electrical connection 48a is a direct connection on the housing.
[0156] [00156] The electrically conductive traction shield layers 42 are terminated and fixed in a fastening material 42a, for example, epoxy, and an electrical connection 49 is arranged to connect the electrically conductive traction shield layers 42 to the ground.
[0157] [00157] The first end fitting 43 comprises a front end 53a at which the electrically conductive layers are mechanically terminated, and a rear end 53b. The first end fitting 43 has a hole 50 that extends through the front end 53a and the rear end 53b.
[0158] [00158] The rear end 53b of the first end fitting 43 comprises a flange 52 with mounting holes 52a to be connected in a structure not shown at the production site in fluid connection with a flow path thereof.
[0159] [00159] The rear end 53b of the first end socket 43 comprises an annular wall surface 54 defining the rear end of the hole of the first end socket, wherein at least a portion 54a of the rear end of the annular wall surface 53b of the first end fitting 43 is electrically isolated from the electrically conductive housing, for example, being coated with a non-conductive polymer layer, for example, the rear end part 54a of the annular wall surface 53b is in the form of a wall section at the end rear end comprising an insulating layer of the rear end in the form of an extension of the innermost seal housing.
[0160] [00160] An electrical power block 55 in the form of a valve 55 is arranged at the rear end of hole 50 of the end fitting. The valve 55 is arranged immediately adjacent to the insulated part 54a of the rear end of the annular wall surface 53b.
[0161] [00161] FIG. 6 shows another embodiment of a flexible tube not attached to the invention. The embodiment of FIG. 6 is similar to the embodiment of FIG. 5 where it is marked with the same reference numbers. In the embodiment of FIG. 6, electrical connection 48a is arranged to connect housing 46 to a main power supply 58 and electrical connection 49 is arranged to connect to electrically conductive traction shield layers 42 on main power supply 58. Hereby, a voltage can be applied by the main power supply 58.
[0162] [00162] An electrical power block 55a in the form of an annular sacrifice anode 55a is arranged at the rear end of hole 50 of the end fitting. Advantageously, the layers of the electrically conductive traction shield wrapped in cross 42 are grounded in a position along the length of the unconnected flexible tube, for example, at a distance, for example, of at least 10 m from the first end fitting 43.
[0163] [00163] In the off-shore system embodiment of the invention shown in FIG. 7, the off-shore system comprises an unattached flexible tube 61 comprising a first end fitting 63 connected to a structure at the production site 72 by the connecting elements 62a. The first end fitting 63 comprises a bore and the structure at the production site 72 comprises an inlet section of the flow path 70 arranged in fluid connection with the bore 60.
[0164] [00164] The unconnected flexible tube comprises from the inside out an electrically conductive housing 66, an electrically insulating innermost sealing housing 65, and a pair of crossed electrically conductive traction shield layers 62 comprising at least one electrically conductive wire helically wound and an electrically insulating external sealing housing 61a. The layers are finished as described in FIG. 5. The electrically conductive housing 66 is connected to a conductor 68 and the traction shield layers are grounded 69.
[0165] [00165] The first end socket 63 comprises a rear end 63b comprising an annular wall surface 64 defining the rear end of hole 60 of the first end socket 63. The entire annular wall surface 64 comprises an electrically insulating coating, for example , in the form of an extension of the innermost electrically insulating seal housing 65.
[0166] [00166] The inlet path section 70 of the structure at the production site 72 is surrounded by a wall surface of the inlet flow path 74 which, in a section of length 74a immediately adjacent to the first end fitting 63, is electrically insulated, for example, comprising an extension of the innermost sealing housing 65 of the unconnected flexible tube 61.
[0167] [00167] The inlet path section 70 comprises an electrical power block in the form of a sacrifice anode 75b and a valve 75a.
[0168] [00168] In the embodiment of the off-shore system of the invention shown in FIG. 8, the production site system comprises an unattached flexible tube 81 comprising a first end fitting 83 connected to a structure at the production site 92 by connection elements 82a. The first end fitting 83 comprises a bore 80 and the structure at the production site 92 comprises a flow path 90 with an inlet section of flow path 90a arranged in fluid connection with bore 80.
[0169] [00169] The unconnected flexible tube comprises from the inside out an electrically conductive housing 86, an inner electrically insulating sealing shell 85 and a pair of crossed electrically conductive traction shield layers 82 comprising at least one electrically conductive helically wound wire and an electrically insulating external sealing housing 81a. The layers are finished as described in FIG. 5. A main power supply 88 is arranged to apply a voltage to the housing 86 and the drive shield layers 82. The drive shield layers 82 are advantageously grounded 89 at a distance from the first end fitting 83, for example, in a second end fitting not shown, or in an intermediate end fitting not shown.
[0170] [00170] The first end socket 83 comprises a rear end comprising an annular wall surface 84 defining the rear end of hole 80 of the first end socket 83. The entire annular wall surface 84 comprises an electrically insulating coating, for example, in the form of an extension of the innermost electrically insulating seal 85.
[0171] [00171] The inlet path section 90a of the structure at the production site 92 is surrounded by a wall surface of the inlet flow path which, in a section of length 794 immediately adjacent to the first end fitting 83, is electrically insulated , for example, comprising an extension of the innermost sealing shell 85 of the untied flexible tube 81.
[0172] [00172] The inlet path section 90a comprises an electrical energy block in the form of a deformation 95a with a deformation angle of about 90 degrees and a sacrifice anode 75b arranged in deformation 95a where turbulent flow can be expected.
[0173] [00173] FIG. 9 shows an embodiment of the unattached flexible tube of the invention connected to a main power supply 106. The unattached flexible tube has a plurality of layers, but only the housing 101 and the last electrically conductive shield 102 are shown. The unconnected flexible tube has a first end terminated in a first end fitting indicated with the dotted lines 103 and a second end terminated in a second end fitting indicated with the dotted lines 107. It is to be understood that the unconnected flexible tube in general a length of 20 m to hundreds of meters or even 1, 2 or 3 km or more. The distance between the two ends of the tube can therefore be quite substantial. The unattached flexible tube comprises electrical connections 104, 105 arranged to apply a voltage to the electrically conductive layers 101, 102. Main power supply 106 is connected to electrical connections 104, 105. It is to be understood that main power supply 106 it can advantageously be switched on and off, for example, by means of a hinged switch optionally depending on the temperature of the fluid in the tube and optionally automatically regulated by a regulating unit not shown. The electrically conductive layers 101, 102 are connected to each other in the second end socket 107, as indicated with interconnect 108. This interconnect can, for example, be a hinged switch or a short circuit arrangement.
[0174] [00174] FIG. 10 shows another embodiment of the unattached flexible tube of the invention connected to a main power supply 116. The unattached flexible tube has a plurality of layers, but only the housing 111 and the last electrically conductive shield 112 are shown. The unconnected flexible tube has a first end terminated in a first end fitting indicated with dotted lines 113 and a second end terminated in a second end fitting indicated with dotted lines 117. The unconnected flexible tube comprises electrical connections 114, 115 arranged to apply a voltage to the electrically conductive layers 111, 112. Main power supply 116 is connected to electrical connections 114, 115. At the second end of the tube at the second end fitting 117, the electrically conductive layers 111, 112 are connected with each other by means of a supporting power supply 120 connected to the respective electrically conductive layers 111, 112 by means of electrical connections 118, 119. The potentials printed on the respective first and second ends of the respective electrically conductive layer can, for example, be in the manner described above.
[0175] [00175] Fig. 11 shows the power drop respectively in the electrically conductive housing 121 and in the electrically conductive shield layer 122. In the first end fitting 123, the electrically conductive housing 121 and the electrically conductive shield layer 122 are connected in one power supply 130, which prints a tension on the layers. In the distant position - here, the second end fitting 127, the electrically conductive housing 121 and the electrically conductive shield layer 122 are interconnected and grounded in such a way that the electrical potential in this position is zero. The electrical potential is shown in the diagram where the voltage is plotted as a function of the position along the tube. It can be seen that the voltage drop in the housing 121 is much greater than the voltage drop in the shield layer 121, which means that most of the heat will be generated in the housing,

权利要求:
Claims (14)
[0001]
Unconnected flexible tube for fluid transport, the unconnected flexible tube (1) having a length along a central longitudinal axis, and a first end and a second end, and a first end fitting connected at the first end, such a tube unattached flexible (1) comprises from the inside and out an electrically conductive housing (26), a more electrically insulating inner sealing housing (25), at least one electrically conductive shield layer (23, 24) which comprises at least one electrically conductive helically wound wire and an electrically insulating outer seal wrap (21), at least those electrically conductive layers are mechanically terminated in the first end fitting and the tube comprises electrical connections in the first end fitting arranged to apply a voltage on such electrically conductive layers, such electrically conductive layers are electrically connected at a distance from the unconnected flexible tube at a distance from the first end fitting of the unconnected flexible tube to provide an electrical circuit, characterized by the fact that the electrically conductive housing (26) and the electrically conductive shield layer (23, 24), wherein the electrically conductive shield layer (23,24) comprises at least one of a tensile shield layer (22a, 22b) or a pressure shield layer (23), and are selected in such a way that a voltage drop Vc on the electrically conductive housing (26) is greater than a voltage drop Va on the electrically conductive shield layer (23, 24) and preferably Vc> 1.5 times Va, such as Vc> 2 times Va, such as Vc> 5 times Va, such as Vc> 10 times Va.
[0002]
Unconnected flexible tube according to claim 1, characterized in that the first end fitting comprises a hole extending through a front end, in which those electrically conductive layers (23, 24, 26) are mechanically terminated, and through a rear end of the first end fitting, such a rear end of the first end fitting comprising a flange to be connected to a structure at the production site in fluid connection with a flow path thereof.
[0003]
Unconnected flexible tube according to either of claims 1 or 2, characterized in that an electrical power block is arranged at the rear end of the end fitting hole, preferably the electrical power block is a valve, such as a ball valve or a gate valve, preferably the valve is of non-conductive material or is coated with a non-conductive material, or such an electrical energy block is a sacrificial anode comprising a metal or a metal alloy that is less noble whereas the annular wall surface of the first end fitting, such as an anode comprising magnesium, brass, aluminum, zinc or titanium, preferably such a sacrificial anode is applied in an annular pattern to an annular wall section at the rear end of the first end fitting.
[0004]
Flexible tube not connected according to any one of claims 1 to 3, characterized in that the distant position where the electrically conductive housing (26) is electrically connected with the electrically conductive shield layer (23, 24) is at a distance at least 5 m, such as at least 10 m, such as at least 30 m, along the length of the unconnected flexible pipe from the first end fitting.
[0005]
Non-bonded flexible tube according to any of claims 1 to 4, characterized in that the non-bonded flexible tube comprises a second end fitting connected to that second end, and the distant position where the electrically conductive housing (26) is electrically connected to the electrically conductive shield layer (23, 24) is in the second end fitting, preferably at least those electrically conductive layers (23, 24) are mechanically terminated in the second end fitting and that electrical connection is provided between the housing electrically conductive (26) and the electrically conductive shield layer (23, 24).
[0006]
Flexible tube not connected according to any of claims 1 to 5, characterized in that those electrical connections arranged to apply a voltage over the electrically conductive layers (23, 24, 26) are arranged to be connected to a main power supply (58, 88, 106) to apply the voltage to the electrically conductive layers (23, 24, 26) in the first end fitting, preferably the main power supply (58, 88, 106) is a double power supply in the which a power sub-source is connected over one of the electrically conductive (23, 24, 26) and zero layers, and it adds a high potential in one layer of the electrically conductive layers (23, 24, 26) and another power sub-source is connected over the other of the electrically conductive layers (23, 24, 26) and zero, and it adds a low potential in another of the electrically conductive layers (23, 24, 26), preferably the unconnected flexible tube comprises electrical connections for applying a support power supply to the electrical circuit at a distance from the main power supply, preferably the support power supply is positioned away from the unconnected flexible tube, more preferably in the second end fitting.
[0007]
Unconnected flexible tube according to any one of claims 1 to 6, characterized in that the unconnected flexible tube comprises two or more sections of tube length (11a, 11b, 11c) which are mechanically and electrically connected by means of respective intermediate end fittings, preferably each section of the tube length comprises from the inside and outwards an electrically conductive housing length section (26), a section of the length of the innermost electrically insulating seal housing (25), at least one section of the length of the shield layer (22a, 22b, 23) comprising a section of the length of at least one electrically conductive helically wound wire and a section of the length of the electrically insulating outer sealing housing (21), wherein the respective length sections (11a, 11b, 11c) of the conductive layers (23, 24, 26) are electrically interconnected to provide the electrical circuit , preferably one or more of the layer length sections are mechanically terminated at the respective intermediate end fittings.
[0008]
Non-attached flexible tube according to any one of claims 1 to 7, characterized in that the non-attached flexible tube (1), in at least a section of its length, comprises one or more layers of thermal insulation.
[0009]
Unconnected flexible tube according to any one of claims 1 to 8, characterized in that the temperature sensor comprises an optical fiber.
[0010]
Off-shore system, comprising a structure at the production site (2) and an unattached flexible tube (1) as defined in any of claims 1 to 9 and suitable for transporting fluids from an underwater installation to the structure at the site of production (2), the unconnected flexible pipe having a length along a central longitudinal axis, and a first end and a second end, and a first end fitting connected at the first end, where the unattached flexible tube is connected to the structure at the production site by means of the first end fitting, the unconnected flexible tube comprises, from the inside and out, an electrically conductive housing (26), an electrically insulating innermost seal housing (25), at least an electrically conductive shield layer (23, 24) comprising at least one helically wound electrically conductive wire and an electrically insulating outer sealing shell (21 ), at least the electrically conductive layers are mechanically terminated in the first end fitting and a tube comprises electrical connections in the first end fitting arranged to apply a voltage to the electrically conductive layers, such electrically conductive layers are electrically connected at a distance from the tube flexible cable not connected at a distance from the first end fitting of the flexible cable not connected to provide an electrical circuit, characterized by the fact that the electrically conductive housing (26) and the electrically conductive shield layer (23, 24) are selected in such a way so that a voltage drop Vc on that electrically conductive housing (26) is greater than a voltage drop Va on the electrically conductive shield layer, preferably Vc> 1.5 times Va, such as Vc> 2 times Va, such as Vc> 5 times Va, such as Vc> 10 times Va.
[0011]
Off-shore system according to claim 10, characterized in that the first end fitting comprises a hole (50, 60) extending through a front end, in which those electrically conductive layers (23, 24, 26) are mechanically terminated, and through a rear end of the first end fitting, such a rear end of the first end fitting comprises a flange connected to the structure at the production site in fluid connection with a flow path thereof, preferably the rear end of the first end socket comprises an annular wall surface defining the rear end of the hole (50, 60) of the first end socket, wherein the entire annular wall surface defining the rear end of the hole (50, 60) of the first socket end is provided by a coating of an electrically insulating material.
[0012]
Off-shore system according to claim 11, characterized in that the flow path of the structure at the production site comprises an inlet section of the flow path (90) surrounded by a wall surface of the inlet flow path ( 94), which, in at least one section of the length, is electrically insulated, preferably the wall surface of the inlet flow path (94) is electrically insulated in a section of the length, immediately adjacent to the first end fitting (83 ), that section of the length preferably has a length of 5 cm, such as at least 10 cm, such as at least 50 cm, more preferably, that section of the length electrically isolated from the wall surface of the path of Inlet flow (94) is electrically insulated as it comprises an extension of the innermost sealing housing of the unconnected flexible tube (1).
[0013]
Off-shore system according to any one of claims 10 to 12, characterized in that the system additionally comprises a main power supply (58, 88, 106) for applying voltage to the electrically conductive layers, preferably the source main power supply (58, 88, 106) is electrically connected to at least one of the electrical connections in the electrically conductive layers (23, 24, 26) in the first end fitting, at least one of the electrical connections is preferably an electrical connection in the frame (26), preferably the main power supply (58, 88, 106) is electrically connected in both electrical connections in the electrically conductive layers (23, 24, 26) in the first end fitting, most preferably, the main power supply (58, 88, 106) is arranged to apply alternating voltage.
[0014]
Off-shore system according to any one of claims 10 to 13, characterized by the fact that such a main power supply is a double power supply, with a sub-power supply connected over one of the electrically conductive layers (23, 24, 26 ) and zero, and it adds a high potential to that one layer of the electrically conductive layers (23, 24, 26) and another power sub-source is connected over the other layer of those electrically conductive layers (23, 24, 26) and zero, and it adds a low potential in another layer of the electrically conductive layers (23, 24, 26), preferably such a system comprises a support power supply in the electrical circuit arranged at a distance from the main power supply, preferably the power supply support is arranged in the distant position of the unconnected flexible tube (1), preferably in the second end fitting, preferably that power supply Support is arranged to print a difference in electrical potential between those electrically conductive layers (23, 24, 26) in the distant position of the unconnected flexible tube (1) in such a way that the electrical potential printed in the distant position of each of the respective layers electrically conductive (23, 24, 26) is negative where the electrical potential printed by the main power supply at the first end of the unconnected flexible tube (1) in each of those respective electrically conductive layers (23, 24, 26) is positive, and positive where the electrical potential printed by the main power supply at the first end of the unconnected flexible tube (1) in each of those respective electrically conductive layers (23, 24, 26) is negative.

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同族专利:

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公开号 | 公开日

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AU2014299014A1|2016-01-21|

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US20160178106A1|2016-06-23|

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US9989183B2|2018-06-05|

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CA2919122A1|2015-02-05|

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EP3027951A1|2016-06-08|

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AU2014299014B2|2019-01-17|

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WO2015014365A1|2015-02-05|

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EP3027951A4|2017-03-15|

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CA2919122C|2021-06-15|

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EP3027951B1|2020-05-06|

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法律状态:
2018-11-13| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-09-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-08-11| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-09-24| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 23/04/2014, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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DKPA201370431|2013-08-02|

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DKPA201370431|2013-08-02|

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PCT/DK2014/050109|WO2015014365A1|2013-08-02|2014-04-23|An unbonded flexible pipe and an offshore system comprising an unbonded flexible pipe|

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