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    • 专利摘要:
    method for implementing controlled high voltage discharge and electromagnetic water treatment, system for treating water with high voltage discharge, electromagnetic or electrolysis system for treating water, and treatment system for treating water. a system and method for treating runoff water systems with a plasma discharge to remove or control the growth of microbial species. the system and method protect other components of a water system from being damaged by excess energy from electro-hydraulic treatment. the system and method also recycle ozone gas generated by a high voltage generator that powers the plasma discharge to further treat the water. a gas infusion system upstream of or within a plasma reaction chamber can be used to create fine bubbles of ozone, air, or other gases in the water being treated to aid in plasma generation.
    公开号:BR112015027515B1
    申请号:R112015027515-0
    申请日:2014-04-28
    公开日:2021-08-24
    发明作者:David F. Vela；Adrian J. Denvir；Matt M. Holloway
    申请人:Nch Corporation；
    IPC主号:
    专利说明:

    CROSS REFERENCE WITH RELATED ORDERS
    [01] This application claims the benefit of US Interim Application Serial No. 61/818,229, filed May 1, 2013. FUNDAMENTALS OF THE INVENTION 1. Field of invention
    [02] This invention relates to a system and method for treating runoff water systems using a high voltage discharge to generate plasma and using the ozone by-product from the high voltage generation, particularly useful in cooling tower treatment or other closed loop or recirculating systems. 2. Description of Related Art
    [03] Anthropogenic water systems are critical components commonly found in most of the world's energy production facilities, manufacturing and industrial plants, hospitals, and other buildings and institutional complexes. These systems consume around 2649.7 billion liters (700 billion gallons) of water annually with a cost of $1.8 billion in make-up water and sewage handling costs alone. All of these anthropogenic water systems require some form of treatment, both chemical and non-chemical, to control the build-up of scale, biofilm and other corrosion by-products on the important heat transfer surfaces that are necessary for efficient system operation.
    [04] For water systems that involve heat exchange, such as cooling towers and boilers, effective treatment to remove these contaminants and to prolong the amount of time before systems are re-contaminated can save significant amounts of money. A complete and effective treatment can save costs for chemicals and labor by reducing the frequency of periodic treatments or reducing the amount of chemicals needed for routine maintenance and/or periodic treatments. Such treatment can also save energy costs by operating clean heat exchange surfaces. Scaling of heat exchange surfaces costs hundreds of millions of dollars to US industry each year and is directly related to an increase in energy consumption of nearly 3 quadrillion Btus (quads) annually.
    [05] To maximize water use and minimize waste, many of these systems employ a series of chemical treatments that protect the system against scaling, biofilm formation, and corrosion. These chemical treatments allow the water to be reused and recycled a number of times before it is necessary to flush the water and replace it with fresh water. Increasing the duration that the water can be circulated significantly reduces the amount of water that is discharged to the sewer system and minimizes the amount of make-up water that is needed to replace the purge. However, many chemical treatment methods and compositions can damage the components of a water system being treated as the chemicals used are highly corrosive. There is also an environmental downside to rigorous chemical treatments, including growing concern about the formation of toxic disinfection by-products such as trihalomethanes, haloacetonitriles, and halophenols that have been identified in the wastewater being released into the environment. It is estimated that there are 536 billion pounds of water treatment chemicals discharged annually as a result of cooling tower treatments, which can impact a variety of species living in or near areas and waterways that receive bacterial components or discharge from sewage treatment plants that receive the discharge.
    [06] In an attempt to minimize the environmental impact associated with some chemical treatments, many water treatment companies, and more importantly their customers, are looking to use non-chemical based water treatment technologies to maintain the performance of your systems. There are currently about 30 non-chemical treatment devices or water conditioning technologies that are commercially available for use in both commercial and residential water systems. These systems can be divided into three categories: (1) Indirect chemical producers who use a safe or benign chemical additive such as air or salt to produce the biocide. These systems include ozone generators and electrochemical hypochlorite generators and mixed oxidation generators. (2) Direct chemical producers that generate active chemical species from direct interaction in water. These devices use mechanical processes, such as hydrodynamic cavitation or sonic cavitation, to produce hydroxyl radicals along with localized areas of water temperatures and pressures. Other types of devices that can fall into this category are ultraviolet light systems. (3) Magnetic and electrical devices, including plasma generation, use induced magnetic and electrical fields to induce ion movement and migration that can result in cell death through electroporation, or ion cyclotron resonance effects within the cell wall. Of all these technologies, magnetic and electrical devices are the most common; however, these are the technologies that have the least rigorous scientific support. Direct and indirect chemical approaches have more scientific credibility; however, this greater understanding may have limited their potential applications and thus they are not able to capture a greater portion of market share.
    [07] The application of high voltage discharge and plasma generation within water is known in the prior art. For example, an article published by B.R. Locke et al. (Ind Eng. Chem Res 2006, 45,882-905) describes electrode geometry and configuration, pulsed arc vs. pulsed corona, and the chemical species that are formed during an electro-hydraulic discharge and non-thermal plasma in a water discharge process. The article addresses many of the fundamental problems related to the use of this technique for water treatment, but fails to address the practical applications related to water treatment in an industrial, commercial, or residential environment, especially related to need. by multiple points to minimize the effect of electromagnetic radiation released into the water and surrounding atmosphere.
    [08] The use of ozone gas to treat water is also known. For example, in an article by Gupta et al. (SB Gupta, IEEE Transactions on Plasma Science, 2008, 36, 40, 1612-163) the use of an advanced oxidation process resulting from pulsed discharges in water is described. The process described by Gupta uses oxygen gas or ozone gas supplied to the discharge reactor from secondary independent sources (not from the high voltage generator). They also report that system output and performance is highly dependent on solution conductivity. For systems where water conductivity can be high, such as in cooling tower and closed-loop applications, higher voltage discharges are required and this in turn raises problems with increased electromagnetic radiation.
    [09] There are also several prior art patents or published patent applications that address the generation of plasma for various purposes, including water treatment or purification, such as US Patent Application Publication No. 2009/0297409 (generation of flux discharge plasmas at higher or atmospheric pressures), US Patent Application Publication No. 2006/0060464 (Generation of plasma in fluids, in particular formed within bubbles generated and contained in an aqueous medium), US Patent No. 6,558,638 (using high voltage discharge to treat liquids while incorporating a gas distribution means to generate bubbles in the discharge zone), and US Patent Application Publication No. 2010/0219136 (Pulsed Plasma Discharge to treat fluid such as water at a flow rate of 5 gpm while consuming only 120 to 150 Watts of energy).
    [10] The prior art teaches that high voltage discharges in water can generate chemically active species, exhibit physical effects, and control water chemistry. However, the known technique does not address how to apply this plasma discharge technology to treat larger volumes of water runoff in an industrial, commercial or residential setting for longer periods of time without damaging other components of a water system. water, including the controllers and monitors that are required for corrosion and scale control, decompression, and water conservation measures. SUMMARY OF THE INVENTION
    [11] This invention relates to a system and method using non-chemical technologies to treat runoff water systems such as cooling towers and closed loop or recirculating water systems. This treatment involves generating a high frequency, high voltage discharge between two electrodes submerged in the water being treated. With each discharge between the electrodes there are a number of long-lived oxidizing chemicals (ozone, hydrogen peroxide) and short-lived oxidizing chemicals (superoxides, hydroxyl radicals, and hydrogen radicals) generated, UV radiation is also generated, together with sonic shock waves. These effects are well known in the prior art. However, it is not previously known to use an electromagnetic or electrolysis system that captures the excess energy produced by the high voltage discharge (which is normally wasted). In accordance with an embodiment of the invention, the system uses this excess energy to further condition and treat the water by allowing current to flow through wire loops connecting water system piping with a ground to generate a magnetic field in the water. This magnetic field has been shown to have a beneficial effect on water treatment and prevents the harmful effects of large amounts of electromagnetic radiation throughout the entire water system in electronic control systems used to measure conductivity, pH, biological activity as well. as well as to control pumps and other critical system components that are typically found with systems that directly generate a high voltage discharge in a water supply.
    [12] To use a high voltage discharge without having multiple ground-in-water points or adequate shielding around the high voltage components severely limits the applicability of the existing prior art. Another embodiment of the invention includes the use of a microbubble generator that introduces a fine current of microbubbles into the high voltage discharge chamber. In order to maximize the reaction area for high voltage discharges in highly conductive water power supplies with the capacity to generate more than 200 kV are needed. A by-product in the operation of these energy sources is the production of ozone gas that must be removed from the system. Our patent teaches that this ozone gas produced as a by-product of the high voltage power supply can be produced in the high voltage chamber as a fine dispersion of microbubbles to make a zone where oxidation reactions are enhanced. Additionally the high voltage chamber may incorporate a fluid handling system which generates microbubbles within the high voltage discharge zone through sonication or hydrodynamic cavitation. Finally our patent teaches the use of a pulsed high voltage discharge regime where the high voltage discharge can be applied at specific time increments to avoid overheating water, wiring, or other critical power supply components. BRIEF DESCRIPTION OF THE DRAWINGS
    [13] The apparatus of the invention is further described and explained with respect to the following drawings in which: FIG. 1 is a schematic view of a preferred embodiment of a system in accordance with the invention; FIGS. 2A and 2B are graphs showing electromagnetic fields measured in an experiment when an embodiment of the invention has not been applied; FIG. 3 is a graph showing electromagnetic fields measured in another experiment using a preferred embodiment of the invention; FIG. 4 is a schematic view of another preferred embodiment of a system in accordance with the invention; FIG. 5 is a schematic view of another preferred embodiment of a system according to the invention. DESCRIPTION OF PREFERRED MODALITIES
    [14] A preferred embodiment of a treatment system according to the invention is shown in FIG. 1. Treatment system 10 preferably comprises a gas infusion system 28, a plasma reaction chamber 36, a high voltage generator 40, power system 46, and various component protection devices. Treatment system 10 is easily added to an existing water system 12. The water system 12 can be any residential, commercial or residential water system, particularly those used to cool recirculated water applications and systems such as cooling towers. The water system 12 includes well-known components that are not shown in FIG. 1. A stream of water 14 from a water system 12 being treated passes through various sensors 16 commonly used in monitoring water systems, such as pH, temperature and conductivity sensors. Depending on the size of a water system 12 and volume of water flow through a water system 12, all of the water in the system may pass through the treatment system 10 or only a portion or side stream may pass through the treatment system. 10.
    [15] Water stream 18 preferably flows through gas infusion system 28, which infuses water stream 18 with fine bubbles of air and/or gas. Preferably, the gas infusion system 28 comprises one or more microbubbler devices 20, where air or gas 22, reactive gas 26, and/or ozone 30 are introduced into a stream of water as fine bubbles upstream of the plasma reaction chamber. 36. Reactive gases, such as ozone, monoatomic oxygen, metastable singlet delta oxygen, vapor phase hydrogen dioxide, chlorine gas, chlorine dioxide gas, can also be used to achieve maximum removal of microbiological species from the water system 12. The use and selection of such gases will depend on the water conditions within the water system 12. It is not necessary to add air, ozone, or other gas streams to the water stream 18, or that such should be added as microbubbles, but microbubbles help generate plasma and ozone gas or reactive gas also serves to treat water in a water system. If bubbles are added, stream 24, infused with bubbles, feeds plasma reaction chamber 36, otherwise stream 18 feeds plasma reaction chamber 36.
    [16] In a preferred embodiment the gas infusion system 28 comprises a venturi type system for infusing a fine bubble dispersion of air/gas, reactive gas, and/or ozone into the water stream 18 to produce the stream of water 24. The venturi inlet is located upstream of the high voltage reaction chamber 36 and introduces microbubbles of one or more of these gases to the high voltage discharge into the reaction chamber 36. In another preferred embodiment the microbubbles are generated by incorporating a hydrodynamic cavitation system that introduces a highly dispersed suspension of microbubbles are produced by the hydrodynamic cavitation process in a reaction zone within reaction chamber 36. In a third preferred embodiment, a venturi type system and hydrodynamic cavitation system are used together. The combination has the advantage of generating a synergistic environment for optimized reaction kinetics and generation of active species. In a fourth preferred embodiment, the high voltage reaction chamber 36 can be coupled with a plurality of sonication probes that can generate microbubbles on site within a high voltage discharge zone within the chamber 36, again providing synergistic reaction performance . Finally, in a fifth preferred embodiment, one or more of these gases can be venturi into the high voltage reaction zone along with the microbubbles being generated by the sonication probes. The introduction of microbubbles using any of these systems or devices, the components and applications which are well known in the art, further aided in plasma generation as the electrical breakdown resistance of air is less than that of water. Since the plasma break is initiated in air, electrons ionized from the air will then transfer and begin electron ionization in the water molecules.
    [17] The reaction chamber 36 comprises a sealed waterproof housing 35 surrounded and shielded by an inner dielectric barrier layer 34a and outer ground shield 34b. The dielectric barrier 34a is a non-conductive layer that prevents arcing to the soil layer 34b, which is a conductive outer layer bonded with the soil. The dielectric barrier 34a and earth shield 34b reduce electromagnetic interference radiating from the reaction chamber 36. If the reaction chamber 36 is unshielded, sensitive electronic equipment can be damaged by the plasma generated within the chamber 36. Inside the reaction chamber 36 a high voltage electrode and a ground electrode are disposed which generate a plasma discharge within the chamber 36 as the voltage generated in the high voltage generator 40 is transmitted to the high voltage electrode within the chamber 36. These components to generate a discharge of plasma are well known to the person skilled in the art. The shape and configuration of reaction chamber 36, housing 35, and the high voltage and ground electrodes within reaction chamber 36 are not critical and any known shape and configuration can be used. Another ground 48 is also disposed in contact with the ground layer 34b surrounding the housing 35, which is necessary to generate the plasma discharge in the reaction chamber 36. A highly insulated high voltage wire 38 connects the high voltage generator 40 with the high voltage electrode in the reaction chamber 36. Wire 38 preferably is insulated with a high dielectric strength to prevent arcing to other electronic devices, metal structures, or people/operators. The treated water stream 50 exits reaction chamber 36 and returns to reservoir 54 (particularly where water system 12 is the cooling tower) or other components or water system piping 12 to be recirculated through the system. Inlet and outlet couplings for water streams 24 and 50 into and out of chamber 36 must be grounded.
    [18] The high voltage generator 40 can generate a high voltage, high frequency discharge that exceeds 200 kV at each discharge step. The high voltage generator 40 preferably comprises a Marx ladder or Marx generator 42 disposed within a spark gap chamber 41 within an outer housing 43 which includes a dielectric barrier to isolate the Marx ladder 42 from the surrounding environment. and prevent arcing from internal components to metal structures, electrical outlets, and other nearby control and monitoring systems. To be effective in treating conductive waters similar to those seen in traditional cooling towers or closed-loop systems, the high voltage generator 40 preferably is capable of a voltage output of 200 kV for an electrode gap of about 5 mm between the high voltage discharge electrode and the earth electrode in the reaction chamber 36. Although other interstice distances can be used with modifications that can be understood by one skilled in the art, an interstice distance of about 5 mm is preferred. This is preferred as a longer gap distance necessitates an increase in output voltage, which can introduce additional problems such as component failure in high voltage generator 40, and a shorter gap distance reduces the volume of water being exposed. for plasma discharge.
    [19] In a preferred embodiment, the high voltage generator 40 comprises a stage 1 low voltage component that takes the 110V output from a typical wall output and generates a 40 kV DC signal. This is achieved by a Zero Volt switching circuit that pulses the input from a return transformer. The number of turns on the transformer can be increased or decreased to change the output voltage of the feedback transformer. One advantage of using a Zero Volt Switching driver circuit is that it performs high noise immunity, which is not susceptible to electromagnetic interference that is created in pulsed power systems. Digital circuits or other circuits can also be used, but they are more sensitive to external interference generated by the plasma reaction chamber 36 than a Zero Volt Switching trigger. To protect the electronics from the high voltage output this is interpreted as a separate shielded entity. The signal from the stage 1 low-voltage component is used to charge a capacitor bank in the Marx generator 42, which has the capacitors mounted in parallel. When the capacitor bank reaches the discharge limit, it triggers a cascading discharge event between spark gaps in a Marx ladder so that the terminal voltage is greater than 200 kV between the discharge and ground electrode.
    [20] Air pumps 44 or other devices to pressurize or blow air preferably are integrated into high voltage generator 40, but may also be external to generator 40 and connected with suitable conduit to allow airflow in generator 40. Pumps of air 44 blow air through the high voltage generator 40 to cool the electrodes of the Marx 42 ladder, which helps to increase the life of the electrode. Air pumps 44 discharge air through the electrodes and out of the spark gap chamber 41. Ozone gas 30 generated from the spark gas chamber 41 is withdrawn from the high voltage generator 40 and preferably recycled back to be injected or infused into the water stream 18 to provide additional water treatment. Ozone gas generated from Marx's ladder is typically considered a waste product, but is beneficially used according to the invention as a water treatment source. Even more preferably, ozone gas 30 is venturi into the water stream 18 at or near an inlet to the reaction chamber 36. This allows the introduction of ozone to a water supply and also to a water stream 18 with fine microbubbles to form supply current 24.
    [21] The treatment system 10 also comprises a power system 46 and various protective devices to protect components of a water system from excess voltage produced. Power system 46 preferably comprises an uninterruptible power supply or uninterruptible isolation transformer, which reduces any transient voltage spike entering the power supply of the building in which the water system 12 is housed. This also isolates the high voltage generator 40 from other electronic components of the building and a water system 12, such as sensors 16 which have a separate uninterruptible power supply or isolation transformer 60. A grounded metal component 56 preferably is positioned in a water reservoir for a water system 12 (such as reservoir 54 in the case of a cooling tower). Grounded metal component 56 preferably is a piece of metal or mesh with a large surface area, but other shapes and configurations can be used. This grounded component reduces or eliminates electromagnetic interference through water. Electromagnetic interference suppressors 58 preferably are connected with or affixed to water system electronics 12, particularly any sensors (such as sensors 16) that will be used to monitor water qualities such as conductivity, temperature, and pH. Other grounding devices, such as 52, can be added as needed for other reservoirs or piping within water system 12 or connecting water system 12 with treatment system 10. In a preferred embodiment, grounding device 52 comprises a screw inserted into a wall of a tube through which water in a water system is draining, with a length of wire connected at one end to the screw head and wound around the tube several times, with the other end connected with the ground. Other grounding devices or configurations can also be used as will be appreciated by those skilled in the art. Typically, these earthing devices will be positioned on or near specific types of equipment, such as a corroder (corrosion monitoring system), chemical controller, flow controller, conductivity probe, or will be spaced from a water system with 2 to 4 devices used in larger water system applications. These grounding devices serve to protect the water system 12 components and also allow energy from multiple ground points to be collected and stored in a capacitor or inductor. The collected and stored energy can be used to generate low-level energy fields (electromagnetic or electrochemical) that provide additional benefits to a water treatment process. Electromagnetic fields were used to prevent chemical scale formation and were used to induce electroporation and ion cyclotron resonance, which were shown to have antimicrobial properties. Electrochemical reactions can generate behind localized high and low pH and can also induce electroporation. They can also generate low-level electromagnetic fields locally within the water system without storing energy. For example, with a wire device wrapped around a tube in a water system as described above, each time a pulse a pulse (from the plasma) is immersed in the ground, a current will flow through the wire cycles in around the tube to generate a magnetic field in the water that flows through the tube at that location.
    [22] Treatment system 10 is preferably run using a timer or other controller device where the system can be activated/deactivated at periodic intervals, preferably around 15 minutes apart, to reduce the efficiency of boosting and heating the system global. When the system heats up, more energy will be dissipated in the Marx 40 generator, which results in more charge losses and less energy being available for plasma generation. Allowing the system to cool during periodic shutdown reduces charge losses and increases efficiency. Periodic on/off will also allow the spark gap chamber ozone to be discharged on a regular basis and maintain a pulsed arc discharge over the greater than 5mm electrode gap. In order to safely operate the system it is necessary to energize the system through a switch box 45 which performs an earth fault circuit breaker. This emergency stop system will trip if the current flowing from the device does not match the current immersion in the device.
    [23] The following are examples where a treatment system 10 according to various embodiments of the invention was tested.
    [24] Example 1A. Direct discharge into an unprotected system: In the first set of experiments, a pilot cooling tower was used. Components of this experimental system that correspond with the systems depicted in FIG. 1 are marked in accordance with the reference numerals in FIG. 1. The cooling tower water system (total volume 100 L) 12 has been charged with water and the system has been set to circulate. A water chemistry was monitored using a Advantage Control system and biological monitoring as performed using two internal biological monitoring systems and a ChemTrak biological monitor. These systems are typically found in or similar to those typically found in larger scale commercial or industrial cooling tower operations. To incorporate the high voltage generator system for the cooling tower, a side stream (stream 18) was drawn from the heat exchanger bracket through a mechanical ball valve and 12 feet of 1,905 cm clear flexible PVC tubing (0.75 inch) in diameter. This valve allows the system to change flow dynamics based on the specific composition of the water being treated. For example, changing the flow rate beyond the venturi changes how the gas bubbles are distributed to the water and this in turn can change the shape of the plasma generated at the high voltage discharge electrode. Also volume and flow are important in terms of treating all water in the system for biological control using directed high voltage discharge as successful treatment depends not only on the amount of energy being distributed, but also on the treatment time . Since bacteria are constantly replicating in a typical system within a larger volume of water, it is important to achieve a high enough flow through reaction chamber 36 to ensure that the entire volume of water in the system is repeatedly treated or in be cycled through the high voltage discharge zone to increase the total treatment time (the total amount of time a water column with biological constituents is in contact with the high voltage discharge).
    [25] Using this configuration on pilot cooling towers allows a maximum of 2 gpm of side current flow. This tubing was connected to a plasma chamber 36 through a threaded polyethylene barbed fitting. At the exit of the reaction chamber, 5 feet of clear PVC piping is used to drain the exiting water from the reaction chamber (stream 50) to reservoir 54. None of the grounding points (such as earth 52 and 56) described with regarding a preferred modality above were placed in place. Reaction chamber 36 was connected with a high voltage generator 40. The unit was activated and a pulsed spark discharge in water with a conductivity of 1500 µmhos observed by a 1 cm electrode gap. Immediately upon activation of the high voltage generator 40, water system flow control relays 12 begin to cycle off and on, cutting power to a water system 12. The electronics in the Advantage Controller overload and shut off the system and the biomonitor output (located on the other side of the space from the high voltage generator 40) overloaded and turned off. Figures 2A and 2B show the electromagnetic fields measured in water with the plasma unit in this test mode, with water flow and no water flow with the electromagnetic fields traveling through the water in both cases. It can be seen that when the water is flowing (FIG. 2A) there is a high resonant electromagnetic pulse penetrating the water flowing through the system. It can be seen that even when the water is not draining (FIG. 2B) there is still a measurable electromagnetic field that results in the high voltage discharge.
    [26] Example 1B. Direct Discharge in a Protected System: The 1A experiment was repeated, but with a multiple ground protective system in place. Earths were placed in a reservoir 54 and pipe parts (using a screw and wire winding as discussed above) through the system. Figure 3 shows that there is a significant reduction in the electromagnetic field in water. Using the multiple earth system, it is now possible to run the high voltage discharge system for several hours continuously without causing problems for the electronic control and monitoring equipment used as part of a water system 12.
    [27] Example 2. Bench Tests for Removal of Microorganisms: Four bench level studies were conducted to determine the effectiveness of a non-thermal plasma discharge in water to deactivate microorganisms. It is known that a plasma discharge into water will generate active oxygen species, UV radiation, and pressure field shock waves all of which can deactivate microorganisms. A plasma discharge can be achieved by increasing the electric field in a solution beyond its breakdown voltage. The breakdown voltage is dependent on the conductivity and dielectric properties of the solution. It was observed that a relationship exists between the input energy and the log reduction of microorganisms in the systems. It has also been documented that the input energy required to achieve a one-log reduction (known as the D value) in E. coli can range from 14 J/L to greater than 366 J/L. As for experiments with certain species of pseudomonas, it has been reported that 85 kJ/L is the average input energy needed to achieve a log reduction.
    [28] In a first experimental set-up, a rod-to-cylinder electrode configuration was placed in a beaker containing 1600 mL of water (800 mL of tap water and 800 mL of distilled water). Ozone generated from a Marx generator (from the non-thermal plasma voltage multiplier) was aerated in a secondary beaker containing 1600 mL of water (also 800 mL of tap water and 800 mL of distilled water) (beaker # two). For these tests, Escherichia coli (E. coli) was used because of its high susceptibility to inactivation by directed energy methods. For each of the beakers containing 1600 ml of the water described, 2 ml of a TSB stock solution with a known concentration of E. coli suspended was used to inoculate each of the beakers filled with water to a final E. coli concentration of 4.65 x 106 cfu/ml (Test #1) and 4.50 x 106 cfu/ml. For the plasma-only beaker test (beaker #1), the cylinder electrode diameter was increased from a 0.25 centimeter (Á inch) (which generated an arc discharge) to a size of 2, 54 centimeters (1 inch) so that the pulsed corona was generated during discharge. One purpose of this test was to determine which of an arc discharge (which puts more energy into the system, which is preferred) or the pulsed corona results in even more biological inactivation.
    [29] As for the ozone treatment only beaker, ozone was pushed through a Marx generator chamber and bubbled into the beaker with the use of a porous stone. During the experiments, 25 mL samples were collected independently from each beaker at 0 min., 2 min., 4 min., 10 min., 20 min., and 30 min. and bioassayed by determination of cfu/ml. The results of the pulsed corona discharge plasma only test are shown in Table 1 below under Test #1.
    [30] A second experiment combines aerated ozone and a rod with a cylinder electrode configuration in a single beaker containing 1600 mL of water (800 mL of tap water and 800 mL of distilled water) (Test #2). For this test, 2 ml of a TSB stock solution with a known concentration of E. coli suspended was used to inoculate the beaker filled with water to a final E. coli concentration of 6.10 x 106 cfu/ml. The cylinder electrode diameter of 0.635 centimeters (a inch) so that a pulsed spark (pulsed arc discharge) can be generated in the solution during discharge and the ozone generated by a Marx generator was bubbled into the beaker below the setting of the electrode. During the experiment, 25 mL samples were collected at 0 min., 10 min., 30 min., 45 min., and 60 min. and bioassays by determining cfu/ml. The results are shown in Table 1 below under Test #2.
    [31] A third experiment performed a rod-to-cylinder electrode configuration placed in a beaker containing 1600 mL of water (800 mL of tap water and 800 mL of distilled water) (Test #3). Ozone generated from a Marx generator (from the non-thermal plasma voltage multiplier) was aerated into a secondary beaker containing 1600 mL of water (again 800 mL of tap water and 800 mL of distilled water). For this study, Escherichia coli (E. coli) was used because of its high susceptibility to inactivation by directed energy methods. For each of the beakers containing 1600 ml of the water described, 2 ml of a TSB stock solution with a known concentration of E. coli suspended was used to inoculate each of the beakers filled with water to a final E. coli concentration of 3.05 x 106 cfu/ml and 3.40 x 106 cfu/ml respectively. Similar to the second experiment, the cylinder electrode diameter was decreased so that a pulsed spark (pulsed arc discharge) could be generated in the solution during discharge. As for the ozone treatment only beaker, ozone was pushed through Marx's generator chamber and bubbled into the beaker with the use of a porous stone. During the experiment, 25 mL samples were collected independently from each beaker at 0 min., 10 min., 15 min., 30 min., and 45 min. and bioassayed by determination of cfu/ml. The results are shown in Table 1 as Test #3.
    [32] In a fourth experiment, aerated ozone was combined with and a rod for cylinder electrode configuration in a single beaker containing 2,000 mL of water (1,000 mL of tap water and 1,000 mL of distilled water) (Test #4 ). For this test, 5 ml of a TSB stock solution with a known concentration of Pseudomonas putida suspended was used to inoculate the beaker filled with water to a concentration of Pseudo. final putida of 7.00 x 107 cfu/ml. Unlike the first experiment, the cylinder electrode diameter was decreased so that a pulsed spark (pulsed arc discharge) could be generated in the solution during discharge and the ozone generated by a Marx generator was bubbled into the beaker below the setting of electrode. During the experiment, 25 mL samples were collected at 0 min., 15 min., 30 min., 45 min., and 60 min. and bioassayed by determination of cfu/ml. The results are shown in Table 1. Table 1 - Summary of Plasma Effectiveness Studies (Bench Level Tests)

    [33] Referring to FIG. 4, a field test was also carried out using a preferred embodiment of the system and method of the invention. The objective for this field trial was to install a plasma water treatment system 110 in the cooling tower water system 112 that uses oxidizing biocides to control the microbial population in the water. Cooling tower water system 112 had a total volume of 5299.5 liters (1,400 gallons) and was located at street level outside the administrative building of a local University. A control unit 115 that monitors the water flow and water conductivity was used to control the system blow and chemical feed to reservoir 154. This unit maintains the water conductivity between 900 µmhos and 1500 µmhos. The plasma treatment system 110 comprises a high voltage generator 140 and a plasma reaction chamber 136. The high voltage generator comprises a Marx ladder or Marx generator 42 disposed within a spark gap chamber 41 within an external housing 43 that includes a dielectric barrier. The ozone gas stream 130 is withdrawn from the spark gap chamber 141 and is injected into the inlet water stream 114 through a venturi 121. Although not used initially in this test, air 122 and/or reactive gas 126 also can be injected into a stream of water through a microbubbler or similar device 120. A tee, mixer, or similar connecting device 129 can be used to infuse stream 124 (containing ozone) with microbubbles of air and/or reactive gas to from microbubbler 120 and provide an inlet to reaction chamber 136. Reaction chamber 136 comprises a sealed waterproof housing 135 surrounded and shielded by an inner dielectric barrier layer 134a and outer ground shield 134b. The dielectric barrier 34a is a non-conductive layer that prevents arcing to the soil layer 34b, which is an earth-bound conductive outer layer. Within the reaction chamber 136 are arranged a high-voltage electrode and a ground electrode which generates a plasma discharge within the chamber 136 as the voltage generated in the high-voltage generator 140 is transmitted to the high-voltage electrode within the chamber 136 through from wire 138. Another ground 148 is also disposed in contact with the ground layer 134b surrounding housing 135. Reaction chamber 136 in this field test was about 10.16 centimeters (4 inches) in diameter. Reaction chamber 136 in this field test was probed directly to the existing water lines of water system 112. Reactor inlet 129 was connected to water line 114 from the high pressure side of pump 113 it was removing the water from cooling tower reservoir 154. A venturi 121 inserted in the line between pump 113 and reactor 136 was used to draw ozone gas 130 generated by Marx's ladder 142 into the water being treated. The treated water 150 exiting the reaction chamber 136 was returned to the chiller outlet side where it circulated back to the cooling tower.
    [34] When system 110 was initially installed, none of the protective measures or recommended precautions mentioned in reference to FIG. 1 and treatment system 10 were in place. System 110 was installed in close proximity to the master control system, was not grounded, there was no shielding of the controller unit, and there were no ferrite beads around the sensor connections for EMI suppression. The high voltage generator 140 was plugged directly into the main electrical outlet on the wall.
    [35] To begin the process, water stream 114 was introduced into reaction chamber 136 and high voltage system 140 was activated. Immediately the electromagnetic response through the water causes the conductivity meter in a 112 water system to jump to 6000 μmhos, forcing a 112 water system into an immediate blow mode which results in the water being discharged into the drain. Without one or more of the protective measures referenced with system 10 of FIG. 1, it may be impossible to effectively operate a high voltage discharge system in a refrigeration system.
    [36] The configuration of systems 110 and 112 was then reconfigured with a water control unit 170 (used to control various components of a water system 112) being insulated within a housing 172 and securing ferrite beads 158 around the wires leading to conductivity sensor 116. Housing 172 encompasses system control unit 170 during operation of system 110, but comprises an openable door or a removable cover so that the interior can be accessed for service . Housing 172 preferably is a metal housing, but other shielding materials such as plastics, concrete or plastic metal composites can also be used. The high voltage generator 140 was moved to the opposite side of the room from the controller (approximately 12 feet away, and preferably at least 6 feet away) and the power supply 146 was switched from directly connected with the means to be run through a UPS. Reservoir 154 in the cooling tower was grounded 156 as was the return (treated) water line 150 grounded by 148. When system 110 was activated there was no negative impact on control system 170 or sensor 116, allowing the tower cooling system 112 operate normally.
    [37] Using this configuration, the water treatment system 110 was run for 6 months without the addition of biocide. During the process, ozone gas 130 generated in Marx's ladder 142 was introduced to the water entering reaction chamber 136. This produces a fine current of bubbles on the surface of the high voltage electrode. When the water had a low conductivity around 900 μmhos this may be sufficient to generate a plasma discharge, but when the conductivity increases with increasing number of concentration cycles, this is no longer adequate to generate a plasma discharge in the reaction chamber. Additional air 122 has been introduced into the reaction chamber which provides a more robust air curtain between the ground electrode and the high voltage discharge electrode which allows plasma to be generated in water with conductivity in excess of 1500 µmhos. Once the conductivity reaches a pre-set limit, commonly around 1500 µmhos, the cooling tower or other water system goes into blow mode, discarding the high conductivity water into the drain and replacing it with fresh water (commonly fresh water from the municipal supply, but other water sources with lower levels of conductivity can be used).
    [38] Referring to FIG. 5, another preferred embodiment of plasma treatment system 210 was tested in a second field trial. System 210 was installed to treat a 8327.9 liter (2,200 gallon) galvanized/stainless steel cooling tower water system 212. During this installation, high voltage generator 240 and plasma reactor chamber 236 were shielded within a housing 260 and positioned on the outer wall away from the water control unit 270 and sensors 216 of the water system 212. Housing 260 preferably is at least 6 feet away from the water control unit 270 and sensors 216. Housing 260 is preferably made of metal, but other materials such as plastic composites or plastic metal can also be used. Housing 260 encompasses system 210 during operation, but comprises an openable door or a removable cover so that the interior can be accessed for service. When housing 260 is used, it is not necessary to enclose control unit 170 in a housing (such as housing 172 used with system 110), but such housing may also be used for added protection of the control unit. The water 214 from reservoir 254 was circulated through the plasma reactor pump using a pump 213 which was placed directly into reservoir 254 which was grounded 256. The high voltage generator 240 was connected directly with the main electrical output as the source power supply 246, but the output was on its own switch circuit. With this configuration, system 210 was able to operate continuously for 6 months (time the refrigeration system was turned off for winter, but it is believed that the system may have continued to operate with this modality of the invention for a longer period of time if cooling was required) without any EMI or electrical issues interfering with the operation of the water system 212.
    [39] Any combination of protective measures, such as a grounded piece of metal or mesh with a large surface area placed inside a reservoir (similar to 56), electromagnetic interference suppressors (such as 58), pipe segments wrapped around the ground wire or ferrite beads (such as 52 or 158 or 258), a protective housing (such as 260) around the high voltage generator and plasma reaction chamber, a protective housing around the water control unit ( such as 172), locating the high voltage supply and reaction chamber a sufficient distance from the water control unit and the sensors, segregated power supply for the high voltage generator (such as an output in its own circuit switch or a UPS or isolation transformer), and/or segregated power supply for the water control unit or sensors (such as a separate UPS or isolation transformer) can be used with any system treatment subject according to the invention to protect the water system components from any interference or damage and to allow the treatment system to operate continuously for extended periods of time. Any combination of earthing devices can also be used with any treatment system in accordance with the invention to collect (and store using capacitors or inductors) excess energy generated by the treatment system and to generate low-level (electromagnetic) energy fields or electrochemicals) that provide additional benefits to a water treatment process.
    [40] References here to water systems include any type of draining water system, including industrial, commercial, and residential, that requires periodic treatment to control or eliminate the growth of microbial species. Water that drains through a water system may contain contaminants or chemical or biological treatment agents. The components represented in the figures are not drawn to scale, but are merely intended as representations of various components used in the preferred embodiments of treatment systems according to the invention and water systems with which these treatment systems are used. Additionally, certain components of a water system depicted in the figures may be at other locations with respect to other components of the water systems and systems of the invention than as depicted in the drawings. Those skilled in the art will realize from reading this specification that modifications and changes to the system and methods for treating water runoff with a plasma and ozone discharge while protecting the components of a water system can be made within the scope of invention and it is intended that the scope of the invention disclosed herein be limited only to the broadest interpretation of the appended claims to which the inventors are legally entitled.
    权利要求:
    Claims (21)
    [0001]
    1. Method for treating water in a running water system, characterized in that it comprises the following steps: making at least a part of the water to be treated from the running water system (12, 112, 212) flow through a reaction chamber (36, 136, 236) comprising an inlet in fluid communication with the water system (12, 112, 212), an outlet, a body, a high voltage electrode at least partially disposed within the body and a earth electrode at least partially disposed within the body; generating voltage in a high voltage generator (40, 140, 240) comprising a Marx generator generating a high frequency, high voltage plasma discharge in the water being treated between the two electrodes at least partially submerged in water inside the reaction chamber body (36, 136, 236), supplying voltage from the high voltage generator (40, 140, 240) to the high voltage electro; and protect water system components from excess voltage or electromagnetic radiation generated as a result of high-frequency, high-voltage plasma discharge through one or more of: (1) connecting one or more electromagnetic interference suppressors (58, 158, 258) to one or more electronic components of the water system (12, 112, 212); (2) connect one or more grounding devices (52) to components of the water system (12, 112, 212); and (3) isolating a power source (46, 146, 246) for a high voltage generator (40, 140, 240) from other components of the water system; Optionally, deliver one or more gases to part of the water in the body or upstream of the body.
    [0002]
    2. Method according to claim 1, characterized in that the running water system is a recirculating system, the method further comprising increasing an amount of gas (22, 122, 222, 26, 126, 226, 30, 130 , 230) supplied to the portion of water in the body or upstream of the body when a conductivity level of the water reaches or exceeds a predetermined threshold which is less than a conductivity level at which the discharge of the water system is triggered.
    [0003]
    3. Method according to claim 1, characterized in that each plasma discharge produces one or more durable oxidizing chemicals selected from the group consisting of ozone and hydrogen peroxide.
    [0004]
    4. Method according to claim 1, characterized in that each discharge produces one or more short-lived oxidizing chemicals.
    [0005]
    5. Method according to claim 4, characterized in that the one or more short-lived oxidizing chemicals are selected from the group consisting of superoxides, hydroxyl radicals and hydrogen radicals.
    [0006]
    6. Method according to claim 1, characterized in that each discharge produces UV radiation.
    [0007]
    7. Method according to claim 1, characterized in that each discharge produces sonic shock waves.
    [0008]
    8. Method according to claim 1, characterized in that it further comprises isolating a power source (46, 146, 246) for a high voltage generator (40, 140, 240) from other components of the water system ( 12, 112, 212).
    [0009]
    9. Method according to claim 1, characterized in that the one or more grounding devices (52) comprise wound wire (158, 258) around a tube in the water system (12, 112, 212).
    [0010]
    10. Method according to claim 1, characterized in that the protection step comprises one or more of the following: connecting electromagnetic interference suppressors (58, 158, 258) to one or more electronic components of the water system (12 , 112, 212) and connecting grounding devices (52) to one or more pipe segments or to a reservoir (54, 154, 254).
    [0011]
    11. Method according to claim 1, characterized in that it further comprises capturing excess energy produced by the step of generating a plasma discharge and supplying the excess energy to a wire wound around a tube in the water system.
    [0012]
    12. Method according to claim 1, characterized in that the one or more gases are supplied using a microbubble generator (20) which introduces a fine stream of microbubbles into the reaction chamber body or upstream of the body.
    [0013]
    13. Method according to claim 1, characterized in that the voltage generation step generates more than 200 kV.
    [0014]
    14. Method according to claim 1, characterized in that it further comprises the supply of ozone gas (30, 130, 230) produced by the high voltage generator (40, 140, 240) to the part of the water in the body or upstream of the body.
    [0015]
    15. Method according to claim 1, characterized in that it further comprises the generation of microbubbles within the body using sonication or hydrodynamic cavitation.
    [0016]
    16. The method of claim 1, further comprising repeating the steps of voltage generation and plasma discharge generation in specific time increments to prevent overheating of water, wiring or other power supply components. energy.
    [0017]
    17. Treatment system for treating water in a running water system with a plasma discharge, the treatment system characterized in that it comprises: a reaction chamber (36, 136, 236) comprising an entry in fluid communication with part of the water system and configured to receive at least a portion of water from the water system (12, 112, 212), an outlet, a body, a high voltage electrode at least partially disposed within the body, and an electrode ground at least partially disposed within the body; an optional gas infusion system (28) disposed upstream of the inlet or within the reaction chamber body (36, 136, 236); a high voltage generator (40, 140, 240) comprising a Marx generator connected to the high voltage electrode, wherein at least a portion of the high voltage electrode is configured to contact water in the reaction chamber body while the voltage is transmitted from the high voltage generator (40 , 140, 240) to generate a plasma discharge in the water; and one or more protective components to protect water system components from excess voltage or electromagnetic radiation generated as a result of the plasma discharge, the protective components comprising: (1) one or more electromagnetic interference suppressors (58, 158, 258) connected to one or more electronic components of the water system (12, 112, 212); (2) one or more grounding devices (52) connected to components of the water system (12, 112, 212); or (3) an isolation transformer or uninterruptible power supply connected to the high voltage generator (40, 140, 240).
    [0018]
    18. Treatment system according to claim 17, characterized in that the running water system is a recirculating system and in which the treatment system is configured to start the supply or increase a quantity of gas (22, 122, 222, 26, 126, 226, 30, 130, 230) supplied to water upstream of the inlet or into the body when the conductivity level of the water reaches or exceeds a predetermined threshold that is less than a conductivity level in the which water system discharge is triggered.
    [0019]
    19. Treatment system according to claim 17 characterized in that the gas infusion system (28) comprises one or more of a microbubbler (20), a venturi (121), a hydrodynamic cavitation system or probes sonication.
    [0020]
    20. Treatment system according to claim 17, characterized in that it further comprises a timer or other controller to periodically activate and deactivate the high voltage generator (40, 140, 240).
    [0021]
    21. Treatment system according to claim 17 characterized in that it further comprises a housing (43, 143) around the high voltage generator (40, 140, 240) to capture ozone gas (30, 130, 230) produced by the high voltage generator (40, 140, 240) and a conduit for directing ozone gas (30, 130, 230) to the gas infusion system (28).
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    同族专利:
    公开号 | 公开日
    AU2018201589A1|2018-03-29|
    EA201592072A1|2016-02-29|
    PH12018500283B1|2018-08-20|
    EP2991933B1|2019-07-10|
    JP2016525923A|2016-09-01|
    WO2014179227A1|2014-11-06|
    US9868653B2|2018-01-16|
    KR20160003828A|2016-01-11|
    CN105189365A|2015-12-23|
    SG10201708748QA|2017-11-29|
    CN108341466B|2021-06-08|
    US10934182B2|2021-03-02|
    PH12015502399A1|2016-02-22|
    EP2991933A4|2016-12-14|
    SG11201508635VA|2015-11-27|
    CA2910963A1|2014-11-06|
    MX2015014996A|2016-06-17|
    PH12015502399B1|2016-02-22|
    HK1219266A1|2017-03-31|
    AU2014260172B2|2018-03-15|
    JP6588425B2|2019-10-09|
    EP3536671A1|2019-09-11|
    AU2014260172A1|2015-11-05|
    US20180016163A1|2018-01-18|
    BR112015027515A2|2017-09-05|
    EP2991933A1|2016-03-09|
    AU2018201589B2|2019-06-06|
    CN108341466A|2018-07-31|
    SA515370080B1|2018-11-28|
    US20140326681A1|2014-11-06|
    PH12018500283A1|2018-08-20|
    IL242060A|2019-07-31|
    AU2018201589C1|2019-12-12|
    CN105189365B|2018-03-20|
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    法律状态:
    2018-02-27| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-11-05| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-07-06| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-07-13| B350| Update of information on the portal [chapter 15.35 patent gazette]|
    2021-08-24| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 28/04/2014, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    US201361818229P| true| 2013-05-01|2013-05-01|
    US61/818,229|2013-05-01|
    US14/260,605|2014-04-24|
    US14/260,605|US9868653B2|2013-05-01|2014-04-24|System and method for treating water systems with high voltage discharge and ozone|
    PCT/US2014/035706|WO2014179227A1|2013-05-01|2014-04-28|A system and method for treating water systems with high voltage discharge and ozone|
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