APPARATUS AND METHOD FOR MAKING A STRUCTURE

专利摘要:
autonomous conveyor system for moving aircraft structures. The present invention relates to a method and apparatus for making a structure. a part for a frame may be supported on a plurality of movable fixtures configured to control an orientation of the part. the part for a frame can be moved using the plurality of movable fixtures at a number of stations to perform a number of operations to fabricate the frame using the part. the plurality of movable fixtures can be configured to coordinately move and substantially maintain a desired orientation for a part while moving the part at a station in the number of stations. the number of operations to manufacture the structure can be performed on the number of stations while the plurality of movable fixtures support the part.
公开号:BR102012031814B1
申请号:R102012031814-8
申请日:2012-12-13
公开日:2021-07-20
发明作者:Paul R. Stone；Clayton L. Munk；Eric M. Reid
申请人:The Boeing Company；
IPC主号:

专利说明:

1. Field:
[001] The present disclosure relates generally to the fabrication of aircraft structures using assembly lines and, in particular, to a method and apparatus for fabricating wings, flight control surfaces, and other types of aircraft structures using mobile attachments that support and transport the parts to manufacture these aircraft structures. 2. Background:
[002] with currently available assembly lines, transporting components used to manufacture aircraft structures, such as a wing, may be more difficult than desired. For example, a wing for an aircraft may have a wedge shape. In other words, the wing can be wide at one end on the wing and narrow at one end on the outside of the wing. This type of shape can make the kite more difficult and consume more time than desired.
[003] Some currently available methods to manufacture a wing, as well as other types of aircraft structures, may use a fixed mounting system. A fixed mounting system can use a number of immovable support fixtures to support a wing box and/or other parts for the wing at different positions or stations with an assembly line and can use a separate transport system to transport the box. from the wing and/or other parts to the wing at different stations with the assembly line.
[004] For example, moving a wing box from one station to another station and positioning this wing box on an immobile support fixture in a desired orientation can take approximately 30 minutes to approximately several hours with some currently available support fixtures and transport equipment. This time can increase the entire fabrication time to more than desired.
[005] Additionally, with some fixed mounting systems currently available, the transport equipment used to transport a wing box may be unable to pass between the immobile support fastenings that support the wing box at the narrow end of the wing box. Also, in some cases, the transport equipment may be unable to pass between the immobile support fixtures that support the wing box when the wing box is held in certain orientations. The coupling and decoupling of the wing box and/or other parts to manufacture the wing to and from the stationary support fixtures used in a fixed mounting system and then the coupling and decoupling of the wing box and/or other parts to and the transport equipment used in the fixed mounting system can increase the time and/or effort required to manufacture the wing more than desired.
[006] Other currently available methods for fabricating the wing may use long cantilevered frames or removable cantilevered frames in the immobile support fixtures. However, cantilevered structures may be subject to drift and, consequently, may be unable to locate a wing box to be supported within a desired level of accuracy.
[007] In addition, removable support fixtures may also have problems with accuracy with regard to removing and relocating the wing box. Removing and relocating the wing box and/or other parts to the wing can create opportunities for debris to get between the removable support fixtures and compatible parts for these components.
[008] Additionally, the performance of a wing can be reduced if the location and/or orientation of the wing during manufacturing moves beyond selected tolerances in and/or between any stations with an assembly line. In some cases, interchangeability of parts on a wing can be reduced when the wing is not supported in a desired orientation within selected tolerances while being transported and/or during manufacturing.
[009] Thus, it would be desirable to have a method and apparatus that considered one or more of the above problems as well as possibly other problems. SUMMARY
[0010] In an illustrative embodiment, a method for fabricating a structure may be present. A frame piece may be supported on a plurality of movable fixtures configured to control an orientation of the piece. The piece for the frame can be moved using the plurality of movable fixtures at a number of stations to perform a number of operations to fabricate a frame using the piece. The plurality of movable fixtures can be configured to coordinately move and substantially maintain a desired orientation for a workpiece while moving the workpiece at a station in the number of stations. The number of operations to manufacture the structure can be performed on the number of stations while the plurality of movable fixtures support the part.
[0011] In another illustrative embodiment, an apparatus may comprise a number of stations and a plurality of mobile fixtures. The number of stations can perform a number of operations to manufacture a structure. The plurality of movable fixtures can be configured to support a piece to the frame. The plurality of movable fixtures can be further configured to control a part orientation. The plurality of movable fixtures can be further configured to move the part at one station in the number of stations while substantially maintaining a desired orientation for the part. The plurality of movable fixtures can be configured to move in a coordinated fashion.
[0012] In yet another illustrative embodiment, a mobile fixture may comprise a motorized base, a support system, and a controller. Motorized base can be configured to move on a surface. The support system can be associated with the motorized base. The support system can be configured to be positioned to support a part of a structure. The controller can be associated with the motorized base. The controller can be configured to control the movement of the motorized base.
[0013] In yet another illustrative embodiment, a method for fabricating a structure for an aerospace vehicle is present. A part to the frame may be supported on a plurality of movable fasteners configured to control an orientation of a part with respect to an x-axis, a y-axis, and a z-axis. Information can be received at controllers in the plurality of mobile fixtures from a conveyor controller in communication with the controllers. The conveyor controller can be configured to control the movement of the plurality of movable fixtures in a coordinated manner.
[0014] The part for a structure can be moved using the plurality of movable fixtures at a number of stations to perform a number of operations to fabricate the structure using the part. The plurality of movable fixtures can be configured to move and substantially maintain a desired orientation for a part while moving the part at a station in the number of stations. The number of stations can be part of an assembly line to manufacture the structure. At least one of several operations to fabricate the frame can be performed at the station in the number of stations using a group of tools while the plurality of movable fixtures support the workpiece.
[0015] In yet another illustrative embodiment, a conveyor system for an aircraft structure may comprise a plurality of movable anchors and a conveyor controller. The plurality of movable fixtures can be configured to hold and move the aircraft structure. A movable fixture in the plurality of movable fixtures may comprise a motorized base configured to move on a surface. The mobile fixture may further comprise a support system associated with the motorized base. The support system can be configured to be positioned to support a part of a structure.
[0016] The support system may comprise a stop that extends from the motorized base. The support system may further comprise a connector system configured to be connected to the frame. The support system may further comprise a member movably connected to the stop and connected to the connector system. The member can be configured to move the connector system with respect to the motorized base and change a height of the connector system with respect to the motorized base.
[0017] The mobile fixture may further comprise a controller associated with the motorized base. The controller can be configured to control the movement of the motorized base and the plurality of movable surface fixtures. The movable attachment may further comprise a movement system configured to move the member with respect to the connector system. The connector system may comprise a connector configured to be connected to part of the frame. The connector system may further comprise a positioning system configured to position the connector about a number of axes. The motorized base may have a housing and movement system.
[0018] The movement system may comprise magnetic rails and a motor configured to move the magnetic rails. The conveyor controller can be configured to communicate with controllers in the plurality of mobile fixtures. The conveyor controller can be further configured to control the movement of the plurality of fixtures. The conveyor controller can be further configured to control the plurality of movable fixtures to maintain the structure in a desired orientation.
[0019] In summary, according to one aspect of the invention there is provided a method for fabricating a structure, the method including supporting a part to a structure in a plurality of movable fixtures configured to control an orientation of the part; moving the part to the frame using the plurality of movable fixtures at a number of stations to perform a number of operations to fabricate the frame using the part in which the plurality of movable fixtures is configured to coordinately move and substantially maintain a desired orientation stops the piece while moving the piece to a station in the number of stations; and performing the number of operations to manufacture the structure in the number of stations while the plurality of movable fixtures support the part.
[0020] Advantageously the method in which the step of moving the part to the frame using the plurality of movable fixtures includes moving the part to the frame using the plurality of movable fixtures to the station in the number of stations, wherein the station is part of an assembly line and in which a group of tools is configured to perform at least one of several operations to fabricate the structure at the station.
[0021] Advantageously the method in which the step of performing the number of operations to manufacture the structure in the number of stations includes performing at least one of the number of operations to manufacture the structure in the station on the assembly line using the tool group while the plurality of movable fixtures support the piece.
[0022] Advantageously the method further includes moving a group of tools to the station in the number of stations to perform at least one of several operations to fabricate the structure while the plurality of movable fixtures support the workpiece.
[0023] Advantageously the method further includes changing the orientation of the part at the station in the number of stations using at least one of the plurality of movable fixtures.
[0024] Advantageously the method in which the step of changing the orientation of the part at the station in the number of stations using at least one of the plurality of movable fixtures includes rotating the part about at least one of an x-axis, a y-axis, and a z-axis using at least one of the plurality of movable fixtures to change part orientation.
[0025] Advantageously the method further includes moving a part of the plurality of movable fixtures to move a part of the part in a direction with at least one of an x-axis, a y-axis, and a z-axis.
[0026] Advantageously the method further includes receiving information in the controllers on the plurality of movable fixtures from a conveyor controller in communication with the controllers in which the conveyor controller is configured to control the movement of the plurality of movable fixtures in a coordinated manner.
[0027] Advantageously the method in which the step of moving the part to the structure using the plurality of movable fixings at the number of stations to perform the number of operations to manufacture the structure using the part includes moving the part to the structure using the plurality of movable fixtures at a first station in the number of stations while the plurality of movable fixtures substantially maintain a first desired orientation for the workpiece, wherein a group of tools is configured to perform at least one of several operations to manufacture the structure at the first station .
[0028] Advantageously the method in which the part is a first part and the step of performing the number of operations to manufacture the structure in the number of stations while the plurality of movable fixings support the part includes fixing a second part to the first part in the first station to form a partially assembled structure using the tool group.
[0029] Advantageously the method in which the step of moving the part to a structure using the plurality of movable fixings at the number of stations to perform the number of operations to manufacture the structure using the part further includes changing the first desired orientation of the first part with the frame partially assembled in a second desired orientation using the plurality of movable fixtures; and moving the first piece with the partially assembled frame using the plurality of movable fixtures at a second station in the number of stations while the plurality of movable fixtures substantially maintain the desired second orientation for the first piece with the partially assembled frame.
[0030] Advantageously the method in which the step of performing the number of operations to manufacture the structure in the number of stations while the plurality of movable fixtures support the part includes performing at least one of several operations to manufacture the structure using a number of operators at the station in the number of stations while the plurality of movable fixtures support the workpiece, wherein the number of operators includes at least one of a human operator and a robotic operator.
[0031] Advantageously the method wherein the part is a wing box, the structure is a wing, and at least one of several operations includes attaching a film panel to the wing box.
[0032] Advantageously the method in which the part is selected from one of a frame for the frame, a housing for the frame, a number of pre-assembled components for the frame, a wing box, and the frame.
[0033] According to another aspect of the invention there is provided an apparatus including a number of stations for performing a number of operations to fabricate a structure; and a plurality of movable fixtures configured to support a piece to the frame, control an orientation of the piece, and move the piece to a station in the number of stations while substantially maintaining a desired orientation for the piece in which the plurality of movable fixtures is configured to move in a coordinated way.
[0034] Advantageously the apparatus in which the number of stations forms part of an assembly line to manufacture the structure.
[0035] Advantageously the apparatus further includes a group of tools configured to perform at least one of several operations to manufacture the structure at the station in the number of stations while the plurality of movable fixtures support the part.
[0036] Advantageously the apparatus further includes a surface, wherein the plurality of movable fixtures is configured to move on the surface to move the part to the station in the number of stations.
[0037] Advantageously the apparatus further includes a number of operators configured to perform at least one of several operations to manufacture the structure using the part, wherein the number of operators includes at least one of a human operator and a robotic operator.
[0038] Advantageously the apparatus in which the group of tools is moved to the station in the number of stations to carry out at least one of the number of operations to manufacture the structure while the plurality of movable fixtures support the workpiece.
[0039] Advantageously the apparatus wherein the plurality of movable fixtures is configured to move in a coordinated manner to change the orientation of the workpiece at the station by the number of stations.
[0040] Advantageously the apparatus wherein the plurality of movable fixtures is configured to rotate the part about at least one of an x-axis, a y-axis, and a z-axis to change the orientation of the part.
[0041] Advantageously apparatus wherein a part of the plurality of movable fixtures is configured to move a part of the workpiece in a direction with at least one of an x-axis, a y-axis, and a z-axis.
[0042] Advantageously the apparatus further includes a conveyor controller configured to communicate with the controllers in the plurality of movable fixtures and control the movement of the plurality of movable fixtures.
[0043] Advantageously the apparatus wherein the conveyor controller is configured to control the support systems in the plurality of movable fixtures to substantially maintain the desired orientation for the part.
[0044] Advantageously the apparatus wherein a movable fixture in the plurality of movable fixtures includes a motorized base configured to move on a surface; a support system associated with the motorized base on which the support system is configured to be positioned to support a part of the part; and a controller associated with the motorized base in which the controller is configured to control the movement of the motorized base.
[0045] Advantageously the apparatus in which the part is selected from one of a frame for a frame, a housing for the frame, a number of pre-assembled components for the frame, a wing box, and the frame and in which the frame is selected from one of an aerospace structure, a wing, a fuselage, a horizontal stabilizer, a vertical stabilizer, a flight control surface, and an engine.
[0046] According to another aspect of the present invention there is provided a movable fixture including a motorized base configured to move on a surface; a support system associated with the motorized base on which the support system is configured to be positioned to support a portion of a structure; and a controller associated with the motorized base in which the controller is configured to control the movement of the motorized base.
[0047] Advantageously a mobile fixation in which the support system includes a stop that extends from the motorized base; a connector system configured to be connected to the frame; and a member movably connected to the stop and connected to the connector system, wherein movement of the member moves the connector system with respect to the motorized base and changes a height of the connector system with respect to the motorized base.
[0048] Advantageously a movable fixture wherein a movable fixture further includes a movement system configured to move the member with respect to the connector system.
[0049] Advantageously a movable attachment in which the connector system in the support system includes a connector configured to be connected to part of the structure; and a positioning system configured to position the connector about multiple axes.
[0050] Advantageously a mobile fixture in which the motorized base includes a housing; and a movement system.
[0051] Advantageously a mobile fixture in which the movement system includes magnetic rails; and a motor configured to move the magnetic rails.
[0052] According to another aspect of the present invention there is provided a method for fabricating a structure for an aerospace vehicle, the method including supporting a part to a structure in a plurality of movable attachments configured to control an orientation of the part with respect to a x-axis, a y-axis, and a z-axis; receiving information at controllers on the plurality of movable fixtures from a conveyor controller in communication with the controllers on which the conveyor controller is configured to control the movement of the plurality of movable fixtures in a coordinated manner; moving the part to the frame using the plurality of movable fixtures at a number of stations to perform a number of operations to fabricate the frame using the fixture in which the plurality of movable fixtures is configured to move and substantially maintain a desired orientation for the fixture while moving the part to a station in the number of stations and in which the number of stations is part of an assembly line to manufacture the structure; and performing at least one of several operations to manufacture the structure at the station in the number of stations using a group of tools while the plurality of movable fixtures support the part.
[0053] According to yet another aspect of the present invention there is provided a conveyor system for an aircraft structure, the conveyor system including a plurality of movable fixtures configured to hold and move the aircraft structure, in which a movable fixture in the plurality of movable fixtures include (a) a motorized base configured to move on a surface; (b) a support system associated with the motorized base and configured to be positioned to support a portion of a structure which support system comprises a stop extending from the motorized base; a connector system configured to be connected to the frame; a member movably connected to the stop and connected to the connector system and configured to move the connector system with respect to the motorized base and change a height of the connector system with respect to the motorized base; (c) a controller associated with the motorized base and configured to control the movement of the motorized base and the plurality of movable surface fixtures; and (d) a movement system configured to move the member with respect to the connector system in which the connector system comprises a connector configured to be connected to part of a structure and a positioning system configured to position the connector about various axes, in the which motorized base has a housing and the movement system in which the movement system comprises magnetic rails and a motor configured to move the magnetic rails; and a conveyor controller configured to communicate with controllers in the plurality of movable fixtures and control movement of the plurality of movable fixtures in which the conveyor controller is configured to control the plurality of movable fixtures to maintain the structure in a desired orientation.
[0054] Features and functions may be obtained independently in various embodiments of the present disclosure or may be combined in other embodiments in which further details can be seen with reference to the following description and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The new features of the illustrative embodiments are defined in the appended claims. The illustrative embodiments, however, as well as a preferred mode of use, other purposes, and characteristics thereof will be better explained by reference to the following detailed description of an illustrative embodiment of the present disclosure when read in conjunction with the accompanying drawings, in which:
[0056] Figure 1 is an illustration of a method of manufacturing and operating the aircraft according to an illustrative modality;
[0057] figure 2 is an illustration of an aircraft in which an illustrative modality can be implemented;
[0058] Figure 3 is an illustration of a manufacturing environment according to an illustrative embodiment;
[0059] Figure 4 is an illustration of an isometric view of a mobile fixture according to an illustrative embodiment;
[0060] Figure 5 is an illustration of a side view of a mobile fixture according to an illustrative embodiment;
[0061] Figure 6 is an illustration of a side view of a connector system in a mobile fixture according to an illustrative embodiment;
[0062] Figure 7 is another illustration of an isometric view of a connector system according to an illustrative embodiment;
[0063] Figure 8 is an illustration of another isometric view of a connector system according to an illustrative embodiment;
[0064] Figure 9 is an illustration of a bottom view of a mobile attachment of the lower part of a motorized base for a mobile attachment according to an illustrative modality;
[0065] Figure 10 is an illustration of an isometric view of a magnetic rail and a motor for a mobile attachment according to an illustrative modality;
[0066] Figure 11 is another illustration of an isometric view of a magnetic rail and a motor according to an illustrative modality;
[0067] Figure 12 is an illustration of a side view of a part of a magnetic rail on a surface according to an illustrative embodiment;
[0068] Figure 13 is an illustration of a cross-sectional view of a part of a strap with magnets for a magnetic rail according to an illustrative embodiment;
[0069] Figure 14 is an illustration of a conveyor system according to an illustrative embodiment;
[0070] Figure 15 is an illustration of a side view of a conveyor system with a wing according to an illustrative embodiment;
[0071] Figure 16 is a more detailed illustration of a part of a conveyor system that supports a wing according to an illustrative embodiment;
[0072] Figure 17 is an illustration of an isometric view of a mobile fixture according to an illustrative embodiment;
[0073] Figure 18 is an illustration of a side view of a mobile fixture according to an illustrative embodiment;
[0074] Figure 19 is an illustration of a side view of another mobile fixture according to an illustrative embodiment;
[0075] Figure 20 is an illustration of movable attachments carrying a structure according to an illustrative embodiment;
[0076] Figure 21 is an illustration of another conveyor system that supports a structure according to an illustrative embodiment;
[0077] Figure 22 is an illustration of carrier systems that carry wings according to an illustrative embodiment;
[0078] figures 23-30 are illustrations of a process for assembling a wing according to an illustrative embodiment;
[0079] Figure 31 is an illustration of a process for moving a structure in the form of a flowchart according to an illustrative embodiment;
[0080] Figure 32 is an illustration of a process for fabricating a structure in the form of a flowchart according to an illustrative embodiment; and
[0081] Figure 33 is an illustration of a process for fabricating a structure in the form of a flowchart according to an illustrative embodiment. DETAILED DESCRIPTION
[0082] With reference more particularly to the drawings, the modalities of the disclosures can be described in the context of the method of manufacture and operation of the aircraft 100 as shown in figure 1 and the aircraft 200 as shown in figure 2. Returning first to figure 1, a illustration of a method of manufacturing and operating the aircraft is described according to an illustrative modality. During pre-production, method of manufacturing and operating the aircraft 100 may include specification and drawing 102 of the aircraft 200 in Figure 2 and material purchase 104.
[0083] During production, fabrication of component and subassembly 106 and integration of system 108 of aircraft 200 in Figure 2 can occur. Thereafter, aircraft 200 may pass certification and delivery 110 in order to be put into operation 112. While in operation 112 by a customer, aircraft 200 in Figure 2 may be programmed for routine operation and operation 114, which may include modification, reconfiguration, renewal, and other operation or operation.
[0084] Each of the aircraft manufacturing and operating method processes 100 may be performed or performed by a system integrator, a third-party, and/or an operator. In these examples, the operator can be a customer. For purposes of this description, a system integrator may include, without limitation, any various aircraft manufacturers and main system subcontractors; a third party may include, without limitation, any various vendors, subcontractors and suppliers; and an operator can be an airline, a rental company, a military entity, a service organization, and others.
[0085] Referring now to figure 2, an illustration of an aircraft is described in which an illustrative modality can be implemented. In this example, aircraft 200 may be produced by the manufacturing and operating method of aircraft 100 in Figure 1 and may include aircraft structure 202 with plurality of systems 204 and interior 206. Examples of systems 204 may include one or more of propulsion systems 208, electrical system 210, hydraulic system 212, and environmental system 214. Any various other systems can be included. Although an example of aerospace is shown, different illustrative modalities can be applied to other industries, such as the automotive industry.
[0086] Apparatus and methods incorporated herein may be employed during at least one of the stages of the aircraft manufacturing and operating method 100 in figure 1. As used herein, the phrase "at least one of", when used with a list of items , means that different combinations of one or more of the listed items can be used and only one of each item may be needed. For example, "at least one of item A, item B, and item C" may include, for example, without limitation, item A or item A and item B. This example may also include item A, item B, and item C or item B and item C.
[0087] In an illustrative example, the components or subassemblies produced in the manufacture of the component and subassembly 106 in Figure 1 can be manufactured or manufactured in a similar way to the components or subassemblies produced while the aircraft 200 is in operation 112 in Figure 1. Various apparatus modalities, method modalities, or a combination of these can be used during the production stages, such as component and subassembly fabrication 106 and system integration 108 in Figure 1.
[0088] A number, when referring to items, means one or more items. For example, multiple device modes is one or more device modes. Various apparatus embodiments, method modes, or a combination thereof may be used while the aircraft 200 is in operation 112 and/or during maintenance and operation 114 in Figure 1.
[0089] In particular, different structures manufactured and assembled during one or more stages of the method of manufacturing and operating the aircraft 100 can be performed using one or more illustrative modalities to move the structures. In particular, one or more illustrative modalities can reduce the amount of time required to move structures to different locations. The use of several different illustrative modalities can substantially speed up assembly and/or reduce the cost of the 200 aircraft.
[0090] The different illustrative modalities recognize and consider that when a structure is manufactured, the structure can be positioned in a desired orientation. This desired orientation can be substantially maintained during fabrication of the structure using one or more illustrative embodiments. Maintaining the desired orientation, the structure can be manufactured within the desired tolerances. As a result, a desired amount of performance or maintenance level can be achieved.
[0091] Still, the different illustrative modalities also recognize and consider that if a wing is manufactured in a station and the orientation changes beyond the desired amount, the different characteristics of the wing may not have the desired tolerances. When one or more characteristics of a wing are out of tolerance, performance and/or maintenance of the wing may be affected.
[0092] The different illustrative modalities recognize and consider that reducing the time required to perform different operations on a wing at different stations can reduce the amount of time required to manufacture a wing. For example, avoiding using a crane or other lifting mechanism to move a structure from a fixture to a platform for transport to another station may be desirable.
[0093] The different illustrative modalities recognize and consider that with the size of the aircraft structures and the desired tolerances of these structures, tool movements on the wheels or rails may not be practical or expensive. Furthermore, the different illustrative modalities recognize and consider that as the size of the aircraft structure increases, the size of the platform used to move the aircraft structure below an assembly line also increases.
[0094] In other words, maintaining the aircraft structure in a desired orientation as the aircraft structure is moved down an assembly line may depend on the use of platforms that increase in size as the aircraft structure increases in size. These platforms can be built to a selected size and stiffness to keep the aircraft structure in a desired orientation.
[0095] The different illustrative modalities recognize and consider that although this type of platform can keep the aircraft structure in the desired orientation, these platforms can have a larger and more expensive size than desired. Also, the different illustrative modalities recognize and consider that the platform size may not be practical with the location of the tools used to perform operations on the structure.
[0096] Thus, the different illustrative modalities provide a method and apparatus for fabricating structures. In an illustrative embodiment, an apparatus may comprise a motorized base, a support system, and a controller. Motorized base can be configured to move on a surface. The support system can be associated with the motorized base. The support system can be configured to be positioned to support a part of the structure. The controller can be associated with the motorized base. The controller can be configured to control the movement of the motorized base.
[0097] These components can form a movable fixture. A plurality of movable fixtures can be connected to the frame and/or a part for use in fabricating the frame. The frame and/or the part can be moved from one station to another station, through an assembly line, and/or any other manufacturing configuration.
[0098] For example, in an illustrative embodiment, a method for fabricating a structure may be present. A frame piece may be supported on a plurality of movable fixtures configured to control an orientation of the piece. The piece for the frame can be moved using the plurality of movable fixtures at various stations to carry out a number of operations to fabricate the frame using the piece. The plurality of movable fixtures can be configured to coordinately move and substantially maintain a desired orientation for the workpiece while moving the workpiece to the station in the number of stations. The number of operations to manufacture the structure can be performed on the number of stations while the plurality of movable fixtures support the part.
[0099] Now with reference to Figure 3, an illustration of a manufacturing environment is described according to an illustrative embodiment. In this described example, fabrication environment 300 can be employed to manufacture platform 302. In particular, fabrication environment 300 can be used to fabricate structure 304 for platform 302.
[00100] In these illustrative examples, the platform 302 can be, for example, without limitation, the aircraft 200 in Figure 2. The structure 304 can be, for example, without limitation, an aerospace structure, a wing, a fuselage, a stabilizer horizontal, a vertical stabilizer, a flight control surface, an engine, or any other suitable type of platform structure 302. In some cases, structure 304 may be aircraft structure 202, one of the plurality of systems 204, or interior 206 in Figure 2. In addition, structure 304 may also be a subset to another structure.
[00101] In this illustrative example, frame 304 can be fabricated using conveyor system 306. In these illustrative examples, conveyor system 306 can comprise the plurality of movable fixtures 308. The plurality of movable fixtures 308 can be configured to move in a coordinated fashion . In other words, the plurality of movable fixtures 308 can move as a group to move the frame 304 and/or the parts used to make the frame 304. In addition, the plurality of movable fixtures 308 can be configured to control the orientation of frame 311. 304 and/or parts used to fabricate frame 304 during fabrication of frame 304. In particular, the plurality of movable fixtures 308 can control the orientation 311 of frame 304 so that the desired orientation 310 for frame 304 can be substantially maintained.
[00102] The fabrication of the 304 structure can involve several different operations. For example, without limitation, operations may include placing parts, drilling holes, installing fasteners, finishing surfaces, painting surfaces, assemble features, fabrication features, and other suitable operations in addition to or in place of those listed.
[00103] In this illustrative example, the plurality of movable fixtures 308 in the conveyor system 306 can move the structure 304 over the surface 312 in the manufacturing environment 300. The movement of the plurality of movable fixtures 308 can be with passage 314 in the manufacturing environment 300 The plurality of movable fixtures 308 in passage 314 can move frame 304 by applying force 315 on frame 304. Force 315 can be applied by some or all fixtures of the plurality of movable fixtures 308.
[00104] In this illustrative example, tools 316 may be located in passage 314 and/or in areas around or near passage 314. Tools 316 can perform operations to assemble frame 304 while frame 304 is in the desired orientation 310 at plurality of movable fixtures 308. For example, without limitation, the plurality of movable fixtures 308 can move frame 304 to a particular position with passage 314. A tool portion 316 then can be moved to this particular position with passage 314 to perform operations on frame 304. In another example, the plurality of movable fixtures 308 can move frame 304 into one with passage 314 in which tools 316 are located so that tools 316 can perform operations on frame 304.
[00105] Additionally, operators 318 may also be present in manufacturing environment 300. Operators 318 may perform operations to assemble frame 304 when frame 304 is positioned with passage 314 through the plurality of movable fixtures 308. Operators 318 may be human operators in these illustrative examples. Of course, in other illustrative examples, operators 318 can be robotic operators, robotic machines, or any other type of automated machine configured to perform the operations to assemble the structure 304.
[00106] In this illustrative example, movable fixture 320 in the plurality of movable fixtures 308 may comprise motorized base 322, support system 323, power system 324, and controller 326. Motorized base 322 is configured to move on the surface 312. Motorized base 322 can move without the need for operators 318 or any other external source to move motorized base 322.
[00107] Support system 323 can be configured to support part 328 of frame 304. In particular, support system 323 can be configured to hold part 328 of frame 304 in desired orientation 310. Controller 326 can be configured to control the movable clamping operation 320. For example, controller 326 can control the movement of motorized base 322 on surface 312 to follow passage 314. As another example, controller 326 can control support system 323 to position the part. 328 of structure 304 in the desired orientation 310.
[00108] In this illustrative example, the controller 326 in the mobile fixture 320 can receive information 330 from the conveyor controller 332 through the communication unit 333. The communication unit 333 can include at least one of a wireless communication unit, a communication unit. wired communications, an optical communications unit, or any other type of communications unit in this illustrative example. As described, information 330 may include commands, software, data, or other types of information.
[00109] The 332 conveyor controller can be implemented using hardware, software, or a combination of the two. Conveyor controller 332 can be implemented within computer system 334. Computer system 334 can be one or more computers. When more than one computer is present on computer system 334, these computers can be in communication with one another. This communication can be carried out using a medium such as a network.
[00110] The information 330 can be used to direct the movement of the plurality of movable fixtures 308 on the conveyor system 306. For example, the information 330 can be used to cause the plurality of movable fixtures 308 to move with passage 314. Additionally , information 330 can be used to control the orientation 311 of frame 304.
[00111] In this illustrative example, the support system 323 on the movable fixture 320 may comprise the stop 336, the member 338, the connector system 340, and the positioning system 342. In this illustrative example, the stop 336 may extend from the base motorized 322. Connector system 340 may be configured to be connected to frame 304. In particular, connector system 340 may be configured to be connected to portion 328 of frame 304. Member 338 may be movably connected to stop 336. , member 338 can be connected to connector system 340.
[00112] In these illustrative examples, the movement of member 338 can move the connector system 340 with respect to at least one of motorized base 322 and stop 336. The movement of member 338 can change the height 344 of the connector system 340 with respect to the base motorized 322.
[00113] The movement system 345 can be configured to move the member 338 with respect to the stop 336. The movement system 345 can take several different forms. For example, motion system 345 can be implemented utilizing at least one of a jack, actuator, electrical actuator, gear system, and other suitable types of motion systems.
[00114] As described, connector system 340 may comprise connector 346 and positioning system 342. Connector 346 can be configured to be connected to part 328 of frame 304. Positioning system 342 can be configured to position connector 346 over the various axes 348. In some illustrative examples, the positioning system 342 can be operated by operators 318, actuator system 349, or a combination of the two. In other illustrative examples, positioning system 342 can be an automated positioning system.
[00115] In this illustrative example, motorized base 322 may comprise housing 350 and motion system 351. As described, motion system 351 may include multiple motors 352, rails 353, wheels 354, and other suitable components.
[00116] Housing 350 may be associated with other components in movable fixture 320. For example, without limitation, support system 323 and controller 326 may be associated with housing 350. Rails 353 and/or wheels 354 may be configured to move motorized base 322 on surface 312 in conjunction with multiple motors 352.
[00117] In other words, the various motors 352 can operate to cause the rails 353 and/or wheels 354 to move. In these illustrative examples, rails 353 may consider the shape of magnetic rails 356. Magnetic rails 356 may provide additional traction or support on metal part 358 of surface 312.
[00118] Power system 324 can be configured to supply power 359 to movable fixture 320. For example, power 359 can be used to operate various motors 352, controller 326, motion system 351, and other suitable components in movable fixture 320. Power system 324 can be wireless power system 360. Wireless power system 360 can be at least one of a battery system, a power inductor system, a laser power system, and some other types of wireless power system. Of course, in other illustrative examples, power system 324 can be a wired power system.
[00119] In some illustrative examples, multiple sensors 361 may be present within manufacturing environment 300. Multiple sensors 361 can generate data 362 about at least one of conveyor system 306, structure 304, and other suitable objects that may be present in the manufacturing environment 300. Data 362 can be used by the conveyor controller 332 to control the orientation 311 to the structure 304. Based on the data 362, the conveyor controller 332 can send information 330 to control the orientation 311 of the structure 304 and/or maintain the desired orientation 310.
[00120] Data 362 can also be used to guide the plurality of movable fixtures 308 with passage 314. In addition, data 362 can also be used to identify a change in passage 314. For example, obstacles in passage 314 identified in data 362 may require changes in gateway 314. These changes can be placed in information 330 and sent to controller 326 for mobile fixture 320, as well as controllers for other mobile fixtures in the plurality of mobile fixtures 308.
[00121] Various 361 sensors can take several different shapes. For example, without limitation, multiple 361 sensors may include at least one of a visible light camera, an infrared camera, a laser measurement tool, an ultrasonic sensor, a pressure sensor, a motion detector, a gyroscope, and other suitable types of sensors that may be located within the 300 manufacturing environment.
[00122] In still other illustrative examples, orientation 311 may be controlled by the plurality of movable fixtures 308 without assistance from conveyor controller 332. For example, without limitation, movable fixture 320 may also include orientation system 363. orientation 363 can be used by movable fixture 320 to control orientation 311 and maintain the desired orientation 310 for portion 328 of frame 304. Collectively, desired orientation 310 for frame 304 can be maintained by the plurality of movable fixtures 308 with the system guideline 363.
[00123] As illustrated, guidance system 363 can include laser measurement system 364 and multiple sensors 365. Laser measurement system 364 can illuminate multiple sensors 365 using laser beam 366 to generate data 368 for use by controller 326 to hold portion 328 of frame 304 in desired orientation 310.
[00124] A number of sensors 365 may be located at locations 370 in manufacturing environment 300. For example, a number of sensors 365 may be located in movable fixture 320, other movable fixtures in the plurality of movable fixtures 308, in frame 304, in tools 316, at operators 318, and at other locations in manufacturing environment 300. In this way, the plurality of movable fixtures 308 can interact or cooperate with one another to maintain structure 304 in the desired orientation 310.
[00125] Data 368 can be used to maintain the desired orientation 310. In addition, data 368 can also be used to control the movement of the plurality of movable fixtures 308 on conveyor system 306 in manufacturing environment 300. This movement can be with passage 314 or adjustments based on the obstacles that can be identified.
[00126] In these illustrative examples, the structure 304 can be manufactured using several pieces. As an illustrative example, frame 304 can be fabricated using part 305. For example, without limitation, frame 304 can be a wing and part 305 can be a wing box. Depending on the implementation, part 305 may be a frame for frame 304, a housing for frame 304, various pre-assembled components for frame 304, frame 304 itself, and/or some other type of part for frame 304.
[00127] The plurality of movable fixtures 308 can be configured to support part 305 and move part 305 at several different stations with assembly line 371 to fabricate frame 304. In an illustrative example, passageway 314 may be a passageway for assembly line 371.
[00128] As used herein, the station with assembly line 371 can be any location with passage 314. The station can be a location in which a group of tools can be present to perform operations to fabricate structure 304. In some cases , the in-line assembly station 371 may be the location at which a group of tools is moved to perform the operations to fabricate the structure 304.
[00129] The plurality of movable fixtures 308 can be configured to support and move the part 305 in a coordinated manner with the passage 314 to the assembly line 371 at different stations with assembly line 371. The tools 316 can be used to perform operations to fabricate frame 304 using part 305. The plurality of movable fixtures 308 can control the orientation 311 of part 305 so that the orientation 311 of part 305 can be changed at different stations with assembly line 371. In addition, the plurality of movable fixtures 308 can substantially maintain the desired orientation 310 for part 305 while moving part 305 from one station to another station on assembly line 371.
[00130] The illustration of the manufacturing environment 300 in Figure 3 is not intended to imply physical or architectural limitations on the way in which an illustrative modality can be implemented. Other components in addition to or in place of those illustrated may be used. Some components may be optional. Also, blocks are presented to illustrate some functional components. One or more of these blocks can be combined, split or combined and split into different blocks when implemented in an illustrative modality.
[00131] For example, the plurality of movable fixtures 308 on conveyor system 306 may all be of the same or different types of movable fixtures. For example, without limitation, the plurality of movable fixtures 308 may be heterogeneous movable fixtures or homogeneous movable fixtures, depending on the particular implementation. For example, when different types of movable fixtures are used in the plurality of movable fixtures 308, these movable fixtures may have different dimensions or sizes. As another example, some movable fixtures in the plurality of movable fixtures 308 may have larger support systems than others.
[00132] As another illustrative example, the movable fixtures in the plurality of movable fixtures 308 may cooperate with each other to move the structure 304. In other words, the information 330 from the conveyor controller 332 may be optional. In other words, the functions performed by the conveyor controller 332 can be integrated with different controllers in the plurality of movable fixtures 308.
[00133] Further, depending on the particular implementation, the controller 326 in the mobile fixture 320 may run the software. This software may have different amounts of functionality and/or intelligence. For example, the software can be a neuro-network, an intelligent system, an artificial intelligence system, or some other suitable type of program. In other illustrative examples, controller 326 may be hardware configured to perform operations in response to commands in information 330.
[00134] Although an illustrative modality has been described with respect to the aircraft, the illustrative modalities can be applied to other types of platforms. For example, without limitation, other illustrative embodiments can be applied to a mobile platform, an immobile platform, a ground-based structure, a water-based structure, a space-based structure, or some other suitable platform. More specifically, the different illustrative modalities can be applied, for example, without limitation, to a submarine, a bus, a personal transporter, a tank, a train, an automobile, a spacecraft, a space station, a satellite, a ship of surface, a nuclear plant, a dam, a factory, a building, and/or some other suitable platforms.
[00135] With reference to figure 4, an illustration of an isometric view of a mobile fixture is described according to an illustrative embodiment. Movable fixture 400 is an example of an implementation for movable fixture 320 in Figure 3. As described in this isometric view, movable fixture 400 may include motorized base 402 and support system 404.
[00136] In this illustrative example, the support system 404 may comprise the stop 406, the member 408, and the connector system 410. The stop 406 may extend from the motorized base 402. In particular, the stop 406 may extend from the surface 412 of motorized base 402. Stop 406 may be substantially perpendicular to surface 412 in housing 414 of motorized base 402.
[00137] In this illustrative example, member 408 may move with respect to stop 406 in the direction of arrow 416. In addition, connector system 410 may comprise connector 418 and positioning system 420. Positioning system 420 may enable the connector 418 moves on axes 422 in this illustrative example.
[00138] Additionally, movable fixture 400 may also include movement system 424. As described, movement system 424 can be configured to move member 408 with respect to stop 406. In this illustrative example, movement system 424 can take the form of ape 426.
[00139] In this illustrative example, motorized base 402 may be substantially square in shape and may have side 428, side 430, side 432, and side 434. In addition, motorized base 402 may have bottom 436. Of course, motorized base 402 it can have other shapes, such as a circular shape, a rectangular shape, a triangular shape, a cylindrical shape, a cubic shape, and other suitable shapes.
[00140] With reference to Figure 5, an illustration of a side view of a mobile fixture is described according to an illustrative embodiment. In this figure, a side view of movable attachment 400 of side 432 of motorized base 402 is illustrated with respect to lines 5-5.
[00141] Now returning to Figure 6, an illustration of a side view of a connector system in a mobile fixture is described according to an illustrative embodiment. In this illustrative example, a more detailed view of connector system 410 with respect to lines 66 is illustrated. In this illustrative example, connector 418 may comprise spherical bearing 600, member 602, and clamping member 604. Ball bearing 600 may be a base of connector 418. Member 602 may extend from spherical bearing 600. Clamping member 604 can be configured to be connected to a structure, such as a tie rod (not shown).
[00142] As illustrated, positioning system 420 may include flat member 614, flat member 616, and locking system 618. In this illustrative example, flat member 614 can be connected to surface 620 of stop 406 by guide 622 and by another guide (not shown). Flat member 614 can be connected to flat member 616 by guide 624 and guide 626. These guides may allow flat member 614 to move with respect to surface 620 of stop 406 and flat member 616 to move with respect to flat member 614 .
[00143] Guide 628 on locking system 618 may allow movement of locking system 618. This movement of locking system 618 can allow connector 418 to move as well as lock connector 418 in place.
[00144] In these illustrative examples, the guides 624, 626, and 622 may be free to move when the movable fixture 400 in Figure 4 is immobile. In this way, guides 624, 626, and 622 can move during assembly, fabrication, and/or other fabrication operations. This ability of guides 624, 626, and 622 to move can prevent the induction of loads into an aircraft structure (not shown) being assembled or in process. When movable clamp 400 begins to move, guides 624, 626, and 622 can be clamped to prevent inertial loading. In other words, these guides cannot move when an aircraft structure (not shown) is being transported by the movable attachment 400.
[00145] In these illustrative examples, one or more of guide 622, guide 624, guide 626, and guide 628 can be moved by operators 318 in Figure 3. In some cases, one or more of guide 622, guide 624, guide 626, and guide 628 can be motorized guides that can be moved under the control of controller 326 in figure 3.
[00146] With reference to Figure 7, another illustration of an isometric view of a connector system is described according to an illustrative embodiment. In this illustrative example, an isometric view of the positioning system 420 for the connector system 410 on the movable fastening portion 500 400 can be seen.
[00147] In this illustrative example, the flat member 614 can move in the direction of the arrow 700. The flat member 616 can move in the direction of the arrow 702. As a result, the flat member 614 and the flat member 616 can provide movement over the two axes in this illustrative example.
[00148] Additionally, section 704 and section 706 of the locking system 618 may move in the direction of arrow 702. Movement of section 704 and section 706 away from each other may allow connector 418 to move. Movement of section 704 and section 706 toward each other can lock connector 418 in place.
[00149] Referring now to Figure 8, an illustration of another isometric view of the connector system 410 is described according to an illustrative embodiment. This isometric view of the 410 connector system can be rotated 90 degrees clockwise from the isometric view of the 410 connector system in Figure 7.
[00150] Referring now to Figure 9, an illustration of a bottom view of a mobile attachment of a bottom of a motorized base for mobile attachment is described according to an illustrative embodiment. In this illustrative example, a bottom view of movable fixture 400 is seen from the bottom 436 of motorized base 402 for movable fixture 400.
[00151] In this view, rails 902 and various motors 904 can be seen. In this illustrative example, rails 902 may be magnetic rail 906 and magnetic rail 908. Various motors 904 may include motor 910 and motor 912. Motor 910 may be connected to magnetic rail 906 by gear reducer 911. Motor 912 may be connected to magnetic rail 908 by gear reducer 913.
[00152] Further, in this view, controller 914 can be connected to inner surface 918 of housing 414. Also illustrated is wireless power unit 916. Wireless power unit 916 can generate power for motor 910, the motor 912, and the controller 914.
[00153] In these illustrative examples, the motorized base 402 of movable fixture 400 in Figure 4 can move in different directions as indicated by arrows 920, 922, and 924. In other words, movable fixture 400 can be moved forward or forward and can rotate, rotate and perform other types of movements with the 902 rails.
[00154] Now returning to Figure 10, an illustration of an isometric view of a magnetic rail and a motor for a movable fixture is described according to an illustrative embodiment. In this illustrative example, an isometric view of magnetic rail 906 and motor 910 for the movable fixture 400 of Figure 9 is seen. As described, magnetic rail 906 can comprise frame 1000. Motor 910 can be connected to gear reducer 911, which is connected to frame 1000 in this illustrative example. The 911 gear reducer can be connected to the 906 magnetic rail. The 910 motor can turn and generate motion in the 911 gear reducer to move the 906 magnetic rail.
[00155] In addition, magnetic rail 906 may include strap 1002 with magnets 1003. Strap 1002 may be placed around wheel 1004 and wheel 1006.
[00156] Wheel 1004 can be connected to axle 1008. Wheel 1006 can be connected to axle 1010. axle 1008 can be connected to frame 1000 by bracket 1011 and another bracket (not shown). Shaft 1010 can be connected to frame 1000 by bracket 1012 and another bracket (not shown).
[00157] Magnetic rail 906 may also include channel 1013. Channel 1013 may be configured to contact strap 1002 and may guide strap 1002 during operation of magnetic rail 906. In addition, channel 1013 may be understood by steel any other material that can be configured to be attached to magnets 1003.
[00158] Plate 1014 and plate 1016 may be present on side 1018 and side 1020, respectively, of magnetic rail 906. In these illustrative examples, plate 1014 and plate 1016 can be comprised of aluminum. Channel 1013 can be comprised of steel in these illustrative examples.
[00159] In this illustrative example, motor 910 may rotate shaft 1010, which may cause wheel 1006 to rotate in the direction of arrow 1022. Rotation of wheel 1006 also causes movement of belt 1002.
[00160] Now returning to figure 11, another illustration of an isometric view of a magnetic rail and a motor is described according to an illustrative embodiment. In this illustrative example, frame 1000, plate 1014, and plate 1016 for magnetic rail 906 in Figure 10 are not shown to provide a better view of channel 1013, wheel 1004, and wheel 1006. 1100 and support 1102 can also be seen.
[00161] Now returning to Figure 12, an illustration of a side view of the part of a magnetic rail on a surface is described according to an illustrative embodiment. In this illustrative example, a side view of magnetic rail piece 906 of Figure 10 can be seen engaged with steel plate 1200 on surface 1202 of floor 1204.
[00162] In this illustrative example, magnets 1003 in strap 1002 can result in attraction of at least one of channel 1013 and steel plate 1200 as illustrated by arrows 1203. This attraction can provide a desired contact to ground 1204 during movement. In other words, magnets 1003 in strap 1002 together with channel 1013 in steel plate 1200 on surface 1202 of floor 1204 can provide a desired amount of traction for a movable attachment 400 in Figure 4.
In addition, channel 1013 may have liner 1206. Liner 1206 may be a liner that has a coefficient of friction that may be desirable to allow movement of strap 1002. In this illustrative example, liner may be polyethylene, which may be allow easier movement of the strap 1002.
[00164] Referring now to Figure 13, an illustration of a cross-sectional view of the part of the band with magnets for a magnetic rail is described according to an illustrative embodiment. In this illustrative example, a cross-sectional view of strap piece 1002 for magnetic rail 906 is seen. As described, the magnet portion 1003 of Figure 10 seen includes magnet 1302 and magnet 1304. Strap 1002 may be comprised of layer 1300 and layers 1308. Layer 1300 may include magnet 1302 and magnet 1304.
[00165] Layers 1308 can be formed from graphite tape layers with an outer layer of fiberglass. Coating 1310 may be present on surface 1312 of layers 1308. Surface 1314 of layers 1308 may contact the ground (not shown), while coating 1310 of surface 1312 may contact a channel (not shown).
[00166] Now returning to Figure 14, an illustration of a conveyor system is described according to an illustrative embodiment. Conveyor system 1400 can be an example of an implementation of conveyor system 306 in Figure 3.
[00167] In this illustrative example, conveyor system 1400 can be used to load frame 1402. Frame 1402 can be wing 1404 in these illustrative examples. As described, conveyor system 1400 may comprise a plurality of movable anchors 1406.
[00168] The plurality of movable fixtures 1406 may be present on side 1408 and side 1410 of wing 1404. In these illustrative examples, the plurality of movable fixtures 1406 can coordinate movement to move wing 1404 in the direction of arrow 1412 and/or of arrow 1425. Further, the plurality of movable anchors 1406 can move wing 1404 while maintaining the desired orientation 1414.
[00169] As described, the plurality of movable fixtures 1406 may also move wing 1404 in the direction of arrow 1415 or arrow 1416, may rotate wing 1404 about x-axis 1422, y-axis 1424, and/or y-axis. z 1423, and/or can perform other wing movements 1404.
[00170] In these illustrative examples, a first piece of movable fixtures on the plurality of movable fixtures 1406 can move the wing 1404, while a second piece of movable fixtures on the plurality of movable fixtures 1406 can be moved. For example, movable fixture 1420 on the plurality of movable fixtures 1406 may apply a force to move wing 1404 with the x-axis 1422 and y-axis 1424. The movable fixture 1426 may apply a force to move in the x-axis direction. 1422, but can be free to move the y-axis 1424. A movable fixture is “free” in one direction when the movable fixture is configured to be moved without applying a force in that direction.
[00171] The movable fixtures 1428 in the plurality of movable fixtures 1406 may be free to be moved on either the x-axis 1422 or the y-axis 1424. In other words, the movable fixtures 1428 may not exert a force to move the wing 1404 .
[00172] The movable fixtures 1430 in the plurality of movable fixtures 1406 may apply a force in the direction of the y-axis 1424, but may be free to be moved with the x-axis 1422.
[00173] Of course, other groups of the plurality of movable fixtures 1406 can be made to apply a force to move wing 1404 in various directions with and/or about x-axis 1422, y-axis 1424, and/or z-axis 1423. In some examples, all of the fixtures of the plurality of movable fixtures 1406 can apply a force to move the wing 1404. In still other illustrative examples, none of the fixtures of the plurality of movable fixtures 1406 can apply a force. Instead, a force can be applied from another source.
[00174] These movements of the plurality of movable fixtures 1406 can be considered in a coordinated manner. The fixed and free directions of the plurality of movable fixtures 1406 can be controlled by the conveyor controller 332 in Figure 3 or through communications between the controllers (not shown) on the plurality of movable fixtures 1406. Part 1432 of the conveyor system 1400 can be shown in more details in figure 16 below.
[00175] Now returning to Figure 15, an illustration of a side view of a carrier system with a wing is described according to an illustrative embodiment. In this figure, a side view of wing 1404 supported by the plurality of movable fixtures 1406 in Figure 14 is seen from side 1408 of wing 1404. As can be seen, the plurality of movable fixtures 1406 can be connected to side 1408 of wing 1404 as well as next to 1410 of wing 1404.
[00176] The more detailed illustration of a connection of the movable fixture 1500 and the movable fixture 1502 on the plurality of movable fixtures 1406 to the side 1408 of the wing 1404 is illustrated in Figure 16.
[00177] Now returning to Figure 16, the more detailed illustration of the part of a conveyor system that supports a wing is described according to an illustrative embodiment. In this illustrative example, part 1432 of conveyor system 1400 of Figure 14 can be seen in more detail. As described, movable fixture 1500 and movable fixture 1502 may form part of the plurality of movable fixtures 1406. movable fixture 1500 and movable fixture 1502 can be shown connected to side 1408 of wing 1404.
[00178] In this illustrative example, the movable attachment 1500 may have the motorized base 1604, the stop 1606, the member 1608, and the connector system 1610. As illustrated, the connector system 1610 can be connected to the tie rod 1612 of the wing 1404. movable attachment 1502 may also have motorized base 1620, stop 1622, member 1624, and connector system 1626. In this example, connector system 1626 may be connected to tie rod 1628 in wing 1404. As illustrated, member 1608 may be movable in the direction of the arrow 1630. Member 1624 may also be movable in the direction of arrow 1630. Each of these members may be individually movable to provide a desired connection to wing 1404. In addition, these members may be adjusted to account for variations that may occur in floor 1640. As a result, if floor 1640 is uneven, member 1624 and member 1608 may adjust to maintain the desired orientation 1642 for wing 1404.
[00179] With reference to Figure 17, an illustration of an isometric view of a mobile fixture is described according to an illustrative embodiment. In this illustrative example, the movable fixture 1700 is an example of an implementation for the movable fixture 320 in Figure 3. In addition, in some illustrative examples, the movable fixture 1700 can be used to implement one or more fixtures of the plurality of movable fixtures 1406 in the figure 14.
[00180] As described, the movable fixture 1700 may have the motorized base 1702 and the support system 1704. As illustrated, the support system 1704 may comprise the stop 1706, the member 1708, and the connector system 1710. As described, stop 1706 may extend from surface 1712 of housing 1714 to motorized base 1702. In this illustrative example, motorized base 1702 may employ wheels 1716. Wheels 1716 may take the form of motorized wheels 1718.
[00181] As illustrated, the connector system 1710 may comprise the connector 1720 and the positioning system 1722. In this illustrative example, the positioning system 1722 can provide movement in the direction of arrow 1724, arrow 1726, arrow 1728, and of arrow 1730. Motion system 1732 can also be seen in this view. Motion system 1732 may move member 1708 in the direction of arrow 1734 with respect to stop 1706.
[00182] Now returning to Figure 18, an illustration of a side view of a movable fixture is described according to an illustrative embodiment. In this illustrative example, movable fixture 1800 is an example of another implementation for movable fixture 320 in Figure 3. In addition, in some illustrative examples, movable fixture 1800 can be used to implement one or more fixtures of the plurality of movable fixtures 1406 in the figure 14.
[00183] As described, the movable attachment 1800 may have the motorized base 1802 and the support system 1804. As shown, the support system 1804 may comprise the stop 1806, the member 1808, and the connector system 1810.
[00184] In this illustrative example, motorized base 1802 may employ wheels 1816. Wheels 1816 may take the form of motorized wheels 1818. As illustrated, connector system 1810 may comprise connector 1820 and positioning system 1822.
[00185] Now returning to Figure 19, an illustration of a side view of another movable fixture is described according to an illustrative embodiment. In this illustrative example, the movable fixture 1900 is an example of another implementation for the movable fixture 320 in Figure 3.
[00186] As described, the movable fixture 1900 may have the motorized base 1902 and the support system 1904. In this particular example, the support system 1904 may comprise the stop 1906, the member 1908, and the connector system 1910. In this example illustratively, motorized base 1902 may employ wheels 1916. Wheels 1916 may take the form of motorized wheels 1918. As illustrated, connector system 1910 may comprise connector 1920 and positioning system 1922.
[00187] As can be seen, the connector 418 for the mobile fixation 400 in Figure 4, the connector system 1710 for the mobile fixation 1700 in Figure 17, the connector system 1810 for the mobile fixation 1800 in Figure 18, and the connector system 1910 for the movable fixture 1900 in figure 19 can have different configurations. The plurality of movable fixtures 308 in Figure 3 may include these and other configurations for connectors and movable fixtures, depending on the particular implementation.
[00188] Now returning to figure 20, an illustration of movable fixtures carrying a structure is described according to an illustrative embodiment. In this illustrative example, the movable fixture 1800 of figure 18 and the movable fixture 1900 of figure 19 can be used to load the 2000 frame. The movable fixture 1800 can be selected as the 1810 connector system may be suitable to be connected to the 2002 side of frame 2000. Mobile fixture 1900 can be selected as the 1910 connector system can be suitable to be connected to the 2004 side of frame 2000.
[00189] Referring now to Figure 21, an illustration of another conveyor system that supports a structure is described according to an illustrative embodiment. In this illustrative example, the conveyor system 2100 can be an example of the conveyor system 306 in Figure 3. As described, the plurality of movable fixtures 2102 can support the frame 2104, which can take the shape of the wing 2106. In this example, the conveyor system 2100 can move wing 2106 in the direction of arrow 2108.
[00190] While moving in the direction of arrow 2108, different operations can be performed on wing 2106. These operations can be performed by operator 2110 and operator 2112. Operations can also be performed by tool 2114 and tool 2116. These operations can be performed by operator 2110 and operator 2112. be performed while conveyor system 2100 moves wing 2106 in the direction of arrow 2108 and/or while conveyor system 2100 is stationary.
[00191] With reference to figure 22, an illustration of the carrier systems that carry the wings is described according to an illustrative embodiment. In this illustrative example, conveyor systems 2200, 2202, 2204, 2206, 2208, 2210, 2212, and 2214 can carry wings 2216, 2218, 2220, 2222, 2224, 2226, 2228, and 2230, respectively. In this example, these wings can be moved in the direction of arrows 2232, 2234, and 2236.
[00192] The different components shown in figures 4-22 can be combined with the components in figure 3, used with the components in figure 3, or a combination of the two. Additionally, some of the components in figures 4-22 can be illustrative examples of how the components shown in block form in figure 3 can be implemented as physical structures.
[00193] Referring now to figures 23-30, illustrations of a process for assembling a wing are described according to an illustrative embodiment. In Figures 23-30, manufacturing environment 2300 can be an example of an implementation for manufacturing environment 300 in Figure 3. Manufacturing environment 2300 can be an environment in which a structure, such as structure 304 of Figure 3, it can be manufactured and/or assembled.
[00194] Now returning to figure 23, the plurality of movable fixtures 2302, the first tool group 2304, the second tool group 2305, the crane system 2306, the third tool group 2308, and the fourth tool group 2310 may be present in manufacturing environment 2300. The plurality of movable fixtures 2302 may include movable fixtures 2312, 2313, 2314, 2315, 2316, 2317, 2318, 2319, 2320, 2321, 2322, 2323, 2324, 2325, 2326, 2327 , 2328, 2329, 2330, 2331, and 2332.
[00195] The plurality of movable fixtures 2302 can be configured to support the wing box 2344 to the wing 2346 during assembly of the wing 2346. In addition, the plurality of movable fixtures 2302 can be configured to control a wing box orientation 2344 during assembly of wing 2346. The plurality of movable fixtures 2302 may also be configured to move on surface 2301 to move wing 2346 in manufacturing environment 2300. In this figure, the plurality of movable fixtures 2302 can secure the wing box 2344 in an orientation configured to receive film panel 2354 on top of wing box 2344.
[00196] The first group of tools 2304 can be a group of mobile support tools. In other words, first group of tools 2304 may include tools configured to support a frame and be moved with surface 2301. As described, first group of tools 2304 may include support tool 2348, support tool 2350, and support tool 2352. In this illustrative example, support tool 2348, support tool 2350, and support tool 2352 can be configured to load, support, and move film panel 2354 to wing 2346.
[00197] The second group of tools 2305 may also include movable tools configured to move over surface 2301. The second group of tools 2305 may be configured to perform fastening, drilling, and/or other types of suitable operations on a structure , such as wing box 2344. As described, the second group of tools 2305 may include tool 2356, tool 2357, tool 2358, tool 2359, tool 2360, and tool 2361.
[00198] Crane system 2306 can include frame 2362, wheels 2364, and cable system 2366. Crane system 2306 can use wheels 2364 to move over surface 2301. In addition, frame 2362 can be configured to be wide and tall while allowing the plurality of movable fasteners 2302 carrying wing box 2344 to pass through and below frame 2362. As described, crane system 2306 can use cable system 2366 to load and support the panel of 2370 film on a 2346 wing.
[00199] The third group of tools 2308 may be a group of movable tools configured to move over surface 2301. In addition, the third group of tools 2308 may be configured to perform clamping, drilling, and/or other suitable types of operations on the top of a structure, such as wing box 2344. In this illustrative example, the third group of tools 2308 may include tool 2371, tool 2372, tool 2373, and tool 2374.
[00200] The fourth group of tools 2310 may include tool 2376 and tool 2378. Tool 2376 and tool 2378 may be stationary support fixtures configured to carry the fully assembled wing 2346.
[00201] Referring now to Figure 24, the first group of tools 2304 can be moved towards the plurality of movable fixtures 2302 and positioned below the wing box 2344 so that the film panel 2354 can be moved into a desired position on wing box 2344 to wing box 2346. One or more operators (not shown), human and/or robotic, can be used to temporarily secure film panel 2354 to wing box 2344. In Figure 25, the first group of tools 2304 can be moved away from the plurality of movable fixtures 2302 after the film panel 2354 has been affixed to the wing box 2344 to a wing 2346.
[00202] Referring now to Figure 26, the second group of tools 2305 can be moved towards the plurality of movable fixtures 2302 and positioned on the film panel 2354 and the wing box 2344 so that additional assembly operations can be performed. In particular, the second group of tools 2305 can perform punching and clamping operations to permanently secure the film panel 2354 to the wing box 2344.
[00203] Now returning to Figure 27, the crane system 2306 and the plurality of movable attachments 2302 supporting the wing box 2344 with the film panel 2354 attached to the wing box 2344 can move to pre-selected positions in the environment of fabrication 2300 so that film panel 2370 can be secured to the top of wing box 2344. The plurality of movable attachments 2302 can move in a coordinated manner so that a desired orientation of wing box 2344 is substantially maintained while the box of wing 2344 is carried by the plurality of movable anchors 2302.
[00204] As described, the plurality of movable fasteners 2302 can be configured to hold the wing box 2344 in an orientation configured to receive the film panel 2370. The crane system 2306 can use the cable system 2366 to reduce the panel of film 2370 in wing box 2344. Once film panel 2370 has been reduced in wing box 2344, various operators (not shown), human and/or robotic, can perform operations to temporarily secure film panel 2370 to the wing box 2344.
[00205] Referring now to Figure 28, the crane system 2306 and the plurality of movable attachments 2302 carrying the wing box 2344 with the film panel 2354 and the film panel 2370 attached to the wing box 2344 can be moved away from each other. In this way, other tools, such as the third tool group 2308, can be configured to move towards the wing 2346.
[00206] In Figure 29, the third group of tools 2308 can be moved towards the plurality of movable fixtures 2302 and positioned so that the third group of tools 2308 can perform additional assembly operations for a wing 2346. In particular, the third group of tools 2308 can perform the punching and clamping operations to permanently attach the film panel 2370 to the top of the wing box 2344 to form the fully assembled wing 2346.
[00207] Referring now to figure 30, wing 2346 can be fully assembled. As described, fourth group of tools 2310 can be moved below wing 2346. Fourth group of tools 2310 can support wing 2346 in a desired orientation for use. In addition, the plurality of movable fixtures 2302 may move away from the wing 2346. In some cases, the plurality of movable fixtures 2302 may move toward another wing box (not shown) to begin assembly of the other wing (not shown) .
[00208] In this way, plurality of movable fixtures 2302 and the different tools, the first group of tools 2304, the second group of tools 2305, the crane system 2306, the third group of tools 2308, and the fourth group of tools 2310 , can be moved around surface 2301 to different positions within manufacturing environment 2300 to effect assembly of wing 2346. In addition, the plurality of movable fixtures 2302 can be configured to control the orientation of wing box 2344 and the wing completely mounted 2346 to substantially maintain the various desired orientations for wing box 2344 and wing 2346 during the wing 2346 assembly process. wing 2344 and wing 2346 within the 2300 manufacturing environment.
[00209] The illustrations of the 2300 manufacturing environment in figures 23-30 are not intended to imply physical or architectural limitations on the way in which the different illustrative modalities can be implemented. For example, without limitation, in other illustrative examples, first tool group 2304, second tool group 2305, crane system 2306, third tool group 2308, and fourth tool group 2310 can be configured to be positioned at corresponding stations within the 2300 manufacturing environment. These stations can form, for example, without limitation, an assembly line.
[00210] The plurality of movable anchors 2302 can be configured to transport wing box 2344 to a wing 2346 for each of these different stations with this assembly line while simultaneously supporting wing box 2344 in a desired orientation. In some cases, the plurality of movable fixtures 2302 may change the box orientation of wing 2344 to a desired orientation selected for each station with the assembly line. In this way, the plurality of movable fixtures 2302 can perform both the support function and the transport function during the manufacture of the wing 2346.
[00211] Referring to Figure 31, an illustration of a process for moving a structure is described in the form of a flowchart according to an illustrative embodiment. In this illustrative example, the operations in Fig. 31 can be implemented in the manufacturing environment 300 in Fig. 3. In particular, the process can be implemented using conveyor system 306 having plurality of movable fixtures 308.
[00212] The process can begin by supporting the frame 304 on the conveyor system 306 having the plurality of movable fixtures 308 (operation 3100). The process can then move frame 304 using the plurality of movable fixtures 308 on conveyor system 306 on surface 312 (step 3102). The movement of the plurality of movable fixtures 308 may be in a coordinated manner. The plurality of movable fixtures 308 can be considered to move in a coordinated fashion when the plurality of movable fixtures 308 move as a group to move the frame 304 in a desired direction. In other words, the movable fixtures in the plurality of movable fixtures 308 can be controlled or can communicate with each other to move the frame 304. The process can perform operations on the frame 304 (operation 3104), with the process then returning to the operation 3100.
[00213] Operation 3102 and operation 3104 can be performed one after the other at the same time. For example, the plurality of movable fixtures 308 may move frame 304 to a station at which tools 316 may be located. Then, operations can be performed on frame 304. In another illustrative example, the plurality of movable fixtures 308 can move frame 304 with passage 314. Tools 316 can be located with passage 314 and can perform operations on frame 304. as frame 304 moves in passage 314.
[00214] Thus, one or more illustrative modalities can be used to move structures in a factory. In the illustrative examples, the conveyor system 306 with the plurality of movable fixtures 308 can be used to move the frame 304 on the different tools on the tools 316 within the manufacturing environment 300. This movement can occur without requiring time to lift the frame 304 from from one fixture to another fixture, from a fixture to a platform, from a platform to a fixture, or some other types of movement that may take longer than desired.
[00215] Further, with the conveyor system 306, the frame 304 can be moved with the passage 314 in which the tools 316 can be located so that operations can be performed on the frame 304 while the frame 304 moves with the passage 314. Furthermore, the plurality of movable fixtures 308 may allow closer spacing of the tools 316 with respect to the frame 304 and may not interfere with the tools 316 during movement of the frame 304. As a result, with the conveyor system 306 using the plurality of fixtures furniture 308, the floor space in the manufacturing environment 300 can be reduced. In addition, the production time to manufacture the structures, such as the 304 structure, can also be reduced.
[00216] Furthermore, the configuration of the manufacturing environment 300 can be made easier with the use of the conveyor system 306. In addition, a reduction in tools can be achieved by using the plurality of movable fixtures 308 in the conveyor system 306. For example, without limitation, cranes and other lifting mechanisms can be reduced or avoided. As a result, the time required to manufacture platforms such as aircraft can be reduced.
[00217] Referring now to Figure 32, an illustration of a process for fabricating a structure is described in the form of a flowchart according to an illustrative embodiment. The process illustrated in Figure 32 can be implemented to manufacture the frame 304 using the conveyor system 306 in Figure 3. In particular, this process can be implemented using the plurality of movable fixtures 308 in Figure 3.
[00218] The process can begin by supporting part 305 to frame 304 in the plurality of movable fixtures 308 (operation 3200). In operation 3200, the plurality of movable fixtures 308 may be configured to control orientation 311 of part 305.
[00219] The process can then receive the information in the controllers in the plurality of movable fixtures 308 from the conveyor controller 332 (operation 3202). Conveyor controller 332 can be in communication with controllers in the plurality of movable fixtures 308. Conveyor controller 332 can be configured to control the movement of the plurality of movable fixtures 308 in a coordinated manner.
[00220] In other words, the controllers in the plurality of movable fixtures 308 can use the information received from the conveyor controller 332 to control the movement of the plurality of movable fixtures 308. In addition, in some cases, this information can also be used to control the orientation 311 of part 305 being supported by the plurality of movable fixtures 308.
[00221] The process can then move part 305 to frame 304 using the plurality of movable fixtures 308 at various stations on assembly line 371 to perform the various operations to fabricate frame 304 using part 305 (operation 3204). In operation 3204, the plurality of movable fixtures 308 can be configured to move in a coordinated fashion using information received from conveyor controller 332 in operation 3202. Furthermore, the plurality of movable fixtures 308 can substantially maintain the desired orientation 310 for the part 305 while moves the part 305 to a station of the several operating stations 3204.
[00222] The process can perform various operations to fabricate the frame at multiple stations while the plurality of movable fixtures 308 support the part 305 and/or other components for the frame 304 (operation 3206), with the completion of the process thereafter. Operation 3206 can be performed to completely fabricate structure 304.
[00223] Referring now to Figure 33, an illustration of a process for fabricating a structure is described in the form of a flowchart according to an illustrative embodiment. The process illustrated in Figure 33 can be implemented to manufacture the structure 304 using the conveyor system 306 in the manufacturing environment 300 in Figure 3. In particular, this process can be implemented using the plurality of movable fixtures 308 in Figure 3.
[00224] The process may start by receiving information to control the movement of the plurality of movable fixtures 308 of the conveyor controller 332 (operation 3300). This information can include locations for various stations on assembly line 371 to fabricate frame 304. Frame 304 can be fabricated using part 305. In this illustrative example, frame 304 can be a wing and part 305 can be a housing. wing to wing. The information received from conveyor controller 332 may also include various desired orientations for part 305 to frame 304 for different stations on assembly line 371.
[00225] The process can place the part 305 to the frame 304 in the plurality of movable fixtures 308 (operation 3302). Thereafter, the plurality of movable fixtures 308 can control the orientation 311 of the part 305 (operation 3304). Operation 3304 can be performed using information received from conveyor controller 332 in operation 3300. The plurality of movable fixtures 308 can support part 305 and control the orientation 311 of part 305 so that part 305 has the desired orientation 310 corresponding to a first station on assembly line 371.
[00226] The plurality of movable fixtures 308 can then move the part 305 to the first station on the assembly line 371 while substantially maintaining the desired orientation 310 for the part 305 (operation 3306). Operation 3306 can be performed using information received from conveyor controller 332 in operation 3300.
[00227] Then, the process can perform various operations to manufacture the structure 304 at the current station on the assembly line 371 while the plurality of movable fixtures 308 support the part 305 (operation 3308). Operation 3308 can be performed using at least one of several human operators, several robotic operators, and a group of tools. These various operations may include, for example, without limitation, securing a second part to part 305.
[00228] For example, without limitation, when part 305 is a wing box, various operations may include affixing a film panel to part 305 to form a partially assembled wing or a fully assembled wing. This partially assembled wing can be supported by the plurality of movable fixtures 308. In some cases, various operations may include squeezing and/or piercing operations.
[00229] In operation 3308, any one of several groups of tools can be used to perform the set of operations. For example, without limitation, a first group of tools present at the station can be used to form one or more of the set of operations. This first group of tools can be fixed to the station. A second group of tools configured to move within the manufacturing environment 300 can be moved in the station to perform one or more of the set of operations. This second group of tools can be mobile and/or automated depending on the implementation.
[00230] The process can then determine if any additional stations are present on assembly line 371 (operation 3310). If additional stations are not present on assembly line 371, the process may terminate. Otherwise, if any additional stations are present on assembly line 371, the plurality of movable fasteners 308 can control the orientation 311 of part 305 so that part 305 has the desired orientation 310 corresponding to the next station on assembly line 371 ( operation 3312).
[00231] Operation 3312 can be performed by rotating part 305 about at least one of an x-axis, a y-axis, and a z-axis using at least one of the plurality of movable fixtures 308. Further, changing the orientation 311 of part 305 may also include moving a part of part 305 in the direction of at least one of the x-axis, y-axis, and z-axis. Changing the orientation 311 of part 305 may include changing the orientation of any additional parts or components attached or secured to part 305 during operation 3308.
[00232] Thereafter, the plurality of movable fixtures 308 can move the part 305 to the next station on the assembly line 371 while substantially maintaining the desired orientation 310 for the part 305 (operation 3314). In operation 3314, part 305 with any additional parts attached or secured to part 305 during operation 3308 can be moved to the next station. After that, the process can return to operation 3308 as described above.
[00233] With the process depicted in Figure 33, the plurality of movable fixtures 308 can be used to either support part 305 to frame 304 during fabrication of frame 304 or transport part 305 to different stations on assembly line 371. This type of process can reduce the time and/or effort required to manufacture a structure, such as a wing, as compared to currently available methods.
[00234] The flowcharts and block diagrams in the different described modalities illustrate the architecture, functionality and operation of some possible implementations of devices and methods in an illustrative modality. In this regard, each block in the flowchart or block diagrams can represent a module, segment, function and/or a part of an operation or step. For example, one or more of the blocks can be implemented as program code, in hardware, or a combination of program code and hardware. When implemented in hardware, the hardware can, for example, without limitation, take the form of integrated circuits that are manufactured or configured to perform one or more operations on the flowchart or block diagrams.
[00235] In some alternative implementations of an illustrative modality, the function or functions observed in the blocks may occur outside the order observed in the figures. For example, in some cases, two blocks shown in succession can be performed substantially simultaneously, or blocks may sometimes be performed in reverse order, depending on the functionality involved. Also, other blocks can be added in addition to the blocks illustrated in a flowchart or block diagram.
[00236] The description of the different illustrative modalities has been presented for the purposes of illustration and description and is not intended to be exhaustive or limited to the modalities in the disclosed form. Many modifications and variations may be apparent to the person skilled in the art. Furthermore, the different illustrative embodiments may provide different characteristics as compared to the other illustrative embodiments. The modality or modalities selected are chosen and described in order to better explain the principles of the modalities, the practical application, and to allow other persons skilled in the art to understand the disclosures for various modalities with various modifications as are suitable for the particular use observed.

权利要求:
Claims (14)
[0001]
1. Method for fabricating a frame (304), the method characterized in that it comprises: supporting a piece (305) for the frame (304) on a plurality of movable fixtures (308) configured to control an orientation (311) of the part (305), wherein a movable fixture (320) in the plurality of movable fixtures (308) comprises a motorized base (322) configured to move on a surface (312) of a floor, a support system (323) associated with the motorized base (322) on which the support system (323) is configured to be positioned to support a part of the part (305), and a controller (326) associated with the motorized base (322) on which the controller (326 ) is configured to control the movement of the motorized base (322), wherein the motorized base has a housing and a movement system, wherein the movement system comprises magnetic rails and a motor for moving the magnetic rails, and wherein the magnetic rails each include a strap (1002) with magnet. rods (1003) for attracting the surface of the tread to provide a contact with the tread (1004) during movement; moving the part (305) to the frame (304) using the plurality of movable fixtures (308) at a number of stations to perform a number of operations to fabricate the frame (304) using the part (305) in which the plurality of movable fixtures (308) is configured to coordinately move and substantially maintain a desired orientation (310) for the piece (305) while moving the piece (305) to a station in the number of stations; and performing the number of operations to manufacture the frame (304) in the number of stations while the plurality of movable fixtures (308) support the part (305).
[0002]
2. Method according to claim 1, characterized in that the step of moving the part (305) to the structure (304) using the plurality of movable fixings (308) comprises: moving the part (305) to the structure (304) using the plurality of movable attachments (308) to the station in the number of stations, wherein the station forms part (305) of an assembly line (371) and wherein a group of tools is configured to carry out at least one of the number of operations to manufacture the structure (304) at the station.
[0003]
3. Method according to claim 1 or 2, characterized in that the step of performing the number of operations to manufacture the structure (304) in the number of stations comprises: performing at least one of the number of operations to manufacture the frame (304) at the assembly line station (371) using the tool set while the plurality of movable fixtures (308) supports the part (305).
[0004]
4. Method according to any one of the preceding claims, characterized in that it further comprises: moving a group of tools to the station in the number of stations to perform at least one of the number of operations to manufacture the structure (304) while the plurality of movable fixtures (308) support the piece (305).
[0005]
5. Method according to any one of the preceding claims characterized in that it further comprises: changing the orientation (311) of the piece (305) at the station in the number of stations using at least one of the plurality of movable fixtures (308).
[0006]
6. Method according to any one of the preceding claims characterized in that it further comprises: moving a part of the plurality of movable fixtures (308) to move a part of the part (305) in a direction at least along at least one of an x-axis (1422), a y-axis (1424), and a z-axis (1423).
[0007]
7. Method according to any one of the preceding claims characterized in that it further comprises: receiving information (330) in controllers in the plurality of mobile fixtures (308) from a conveyor controller (332) in communication with the controllers in the which conveyor controller (332) is configured to control the movement of the plurality of movable fixtures (308) in a coordinated manner.
[0008]
8. Method according to any one of the preceding claims, characterized in that the step of moving the part (305) to the structure (304) using the plurality of movable fixings (308) to the number of stations to carry out the number of operations to fabricate the frame (304) using the piece (305) comprises: moving the piece (305) to the frame (304) using the plurality of movable fixtures (308) at a first station in the number of stations while the plurality of movable fixtures (308) substantially maintain a first desired orientation for the part (305), wherein a group of tools is configured to perform at least one of several operations to fabricate the frame (304) at the first station.
[0009]
9. Apparatus comprising: a number of stations for performing a number of operations to fabricate a structure (304); and a plurality of movable fixtures (308) configured to support a piece (305) for the frame (304); and controlling an orientation (311) of the part (305), and moving the part (305) at a station in the number of stations while substantially maintaining a desired orientation (310) for the part (305) in which the plurality of movable anchors ( 308) is configured to move in a coordinated fashion; characterized in that a movable fixture (320) in the plurality of movable fixtures (308) comprises: a motorized base (322) configured to move on a surface (312) of a floor; a support system (323) associated with the motorized base (322) on which the support system (323) is configured to be positioned to support a portion of the part (305); and a controller (326) associated with the motorized base (322) in which the controller (326) is configured to control the movement of the motorized base (322); wherein the motorized base (322) has a housing and a motion system, wherein the motion system comprises magnetic rails and a motor for moving the magnetic rails, and wherein the magnetic rails each include a strap (1002 ) with magnets (1003) for attraction to the floor surface to provide contact with the floor (1004) during movement.
[0010]
10. Apparatus according to claim 9, characterized in that it further comprises: a group of tools configured to perform at least one of several operations to manufacture the structure (304) at the station in the number of stations while the plurality of fixtures furniture (308) supports the piece (305).
[0011]
11. Apparatus according to claim 9 or 10, characterized in that it further comprises: a number of operators (318) configured to perform at least one of the number of operations to manufacture the structure (304) using the part (305 ), wherein the number of operators (318) includes at least one of a human operator and a robotic operator.
[0012]
12. Apparatus according to any one of claims 9 to 11, characterized in that the plurality of movable fixtures (308) is configured to move in a coordinated manner to change the orientation (311) of the part (305) at the station on the number of stations.
[0013]
13. Apparatus according to any one of claims 9 to 12 characterized in that it further comprises: a conveyor controller (332) configured to communicate with the controllers in the plurality of movable fixtures (308) and control the movement of the plurality of mobile fixtures (308).
[0014]
14. Apparatus according to any one of claims 9 to 13, characterized in that the conveyor controller (332) is configured to control the support systems on the plurality of movable fixtures (308) to substantially maintain the desired orientation (310 ) in one piece (305).

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CN113044234B|2021-04-25|2021-12-07|中国航天空气动力技术研究院|Tool for six-degree-of-freedom adjustment and adjustment method|

法律状态:
2016-09-06| B03A| Publication of a patent application or of a certificate of addition of invention [chapter 3.1 patent gazette]|

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2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-12-17| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-05-04| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-07-20| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 13/12/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US13/326,996|US9014836B2|2011-12-15|2011-12-15|Autonomous carrier system for moving aircraft structures|

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US13/326,996|2011-12-15|

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