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    • 专利摘要:
    The present invention discloses a method for extracting antimicrobial peptides and albumin from pea processing waste water, which comprises: to extract albumin, centrifuging as raw material the pea processing waste water produced during the processing of pea protein, adjust the temperature of the raw material by temperature control and heat exchange, and then successively carry out microfiltration, nanofiltration, ultrafiltration and secondary nanofiltration to obtain a suspension of the albumin ; carry out a multi-effect concentration on the albumin suspension, add an alkaline substance to adjust the pH, then sterilize and dry to obtain the albumin. It enables targeted extraction of low-molecular-weight albumin from pea processing waste water and avoids waste of resources, effective recovery of low-molecular-weight albumin and antimicrobial peptides at from the waste water of pea processing, to avoid environmental pollution caused by poor treatment on pea waste water, and to realize resource reuse.
    公开号:BE1028096B1
    申请号:E20215094
    申请日:2021-02-08
    公开日:2022-01-17
    发明作者:Shimin Wu；Guodong Yang；Qingjia Zang；Shucheng Zhang；Jinjie Yang
    申请人:Yantai Shuangta Food Co Ltd；
    IPC主号:
    专利说明:

    [0001] The present invention relates to the field of protein extraction technology, in particular a method for extracting antimicrobial peptides and albumin from pea processing waste water. TECHNICAL CONTEXT
    [0002] [0002] As a starchy crop, peas are often used as raw materials for fine and coarse vermicelli. A pea processing waste water is a waste water produced during the production of the pea protein isolate. The production of one ton of the protein isolate will produce 25-35m3 of the pea processing wastewater discharged, the pea protein isolate manufacturers in China produce more than 13 million tons of the processing wastewater of peas each year is a number is greater.
    [0003] [0003] The waste water from the pea treatment is rich in ammoniacal nitrogen and COD, the ammoniacal nitrogen reaching 700; COD (Chemical Oxygen Demand) and BOB (Biological Oxygen Demand) values are very high, over 10,000, typically a large volume of flocculant e.g. polyacrylamide and polyaluminum chloride is required during processing to separate by air flotation, then it passes through a plate and frame filter press to remove water and can be used as solid waste; or it can be processed and used as fodder or industrial raw material for fermentation. However, the above treatment methods have low technical added values, the products bring only small economic benefits and lead to waste of resources, in addition, adding a large volume of flocculant leads to dangers of security and potential security risks.
    [0004] [0004] At present, there is another method for treating waste water from pea processing, comprising recovering the protein isolate and precipitating with acid at the isoelectric points; but after recovery of the pea protein isolate, spent pea processing water still contains low molecular weight protein components which cannot be effectively extracted and utilized.
    [0005] [0005] The low molecular proteins contained in the waste water of pea processing have effects of improving immunity and anti-oxidation, which can be extracted and used as raw materials for health food having high nutritional and beneficial effects. Less efficient extractions will result in wastage of pea lactalbumin, loss of albumin and environmental pollution.
    [0006] [0006] However, due to the inherent physical properties of pea legume, it is difficult to effectively recover low molecular weight albumin. At present, there are few studies on the recovery and processing methods of pea legume in China, in the existing art, polypeptides are extracted from pea protein using a technique enzymatic hydrolysis, in which, firstly, the preparation target products are different, secondly, the enzymatic hydrolysis technology used for the extraction of albumin from pea vegetable produces a bitter taste of the protein, affecting the taste, third, extracted protein polypeptides adversely affect the absorption and utilization by the human body; generally, other methods for separating and purifying lactalbumin consist of extracting lactalbumin from the waste water of soybean processing, it is impossible to directly use the technique because initial raw materials are different, and it is impossible therefore guarantee the yield and purity of pea albumin.
    [0007] [0007] Antibacterial peptides are polypeptides with antibacterial activity, by acting on the cell membrane of bacteria, they destroy its integrity and cause perforation, penetrate cells, destroy organelles and cause metabolic disorders. Antibacterial peptides not only exhibit good bactericidal effect on bacteria and fungi, but also exhibit antiviral activity and wound healing promoting effect. Although antimicrobial peptides have broad application prospects and huge development potential, the industrialization process of antimicrobial peptides is relatively slow. At present, the main processes for the production of antimicrobial peptides involve genetic engineering technology, with high cost, risk of enzymatic hydrolysis, and limited industrialization scale. In addition, antimicrobial peptide products exhibit low activity, poor heat resistance, and poor thermal stability.
    [0008] [0008] At present, there is another method for treating wastewater from pea processing, except for the separation of various proteins, which also causes the loss of antimicrobial peptides. DESCRIPTION OF THE INVENTION
    [0009] The present invention relates to a method for extracting antimicrobial peptides and albumin from pea processing waste water, to solve the problems of the prior art, such as waste of resources, low rate use of albumin processing and recovery, inability to extract target albumin and loss of antimicrobial peptides due to inability to extract low molecular weight albumin from water worn out from the pea treatment.
    [0010] [0010] In particular, the technical solution is as follows: a process for extracting antimicrobial peptides from waste water from the treatment of peas is characterized in that it comprises: centrifuging as a raw material the waste water from the treatment produced during the processing of pea protein, adjusting the temperature of the raw material by temperature control and heat exchange, and then successively carrying out microfiltration, nanofiltration, ultrafiltration and secondary nanofiltration to obtain a suspension albumin; carry out a multi-effect concentration on the albumin suspension, add an alkaline substance to adjust the pH, then sterilize and dry to obtain the albumin; add water to albumin to obtain an albumin suspension, pretreat the albumin suspension in a water bath, cool and then stir in a magnetic stirrer at constant temperature, add papain and add drop alkaline solution to … drop to maintain the pH of the enzymatic hydrolyzate at a constant level; boil to deactivate enzyme once enzymatic hydrolysis is complete, cool, adjust pH to 7.0; centrifuge, concentrate the supernatant by rotary evaporation and sterilize with a 0.22 µm syringe filtration membrane to obtain an initial antimicrobial peptide product; pass the initial antimicrobial peptide product through an extractor which is previously washed and activated with an aqueous solution of methano! and then washed with an aqueous solution of trifluoroacetic acid and equilibrated; successively passing the aqueous solution of methanol and the aqueous solution of trifluoroacetic acid through said extractor, collecting the passing liquids, concentrating the passing liquids under vacuum on a rotary evaporator to obtain a concentrated solution of antimicrobial peptide, freezing the concentrated solution of antimicrobial peptide at -15°C, then drying the frozen antimicrobial peptide solution in a vacuum freeze dryer to obtain a purified antimicrobial peptide product; the antimicrobial peptide product is characterized in that: the pH value of the antimicrobial peptide product measured with an acidity meter is 2.56-2.78; the antimicrobial peptide product contains the following molecules: glycine, cysteine, arginine, lysine, histidine, alanine, threonine, aspartic acid, leucine, phenylalanine, serine, glutamic acid, valine, methionine and tyrosine.
    [0011] [0011] A method for extracting albumin from pea processing waste water…—includes: centrifuging as raw material the pea processing waste water produced during pea protein processing, adjusting the temperature raw material by temperature control and heat exchange, then successively perform microfiltration, nanofiltration, ultrafiltration and secondary nanofiltration to obtain an albumin suspension; carry out a multi-effect concentration on the albumin suspension, add an alkaline substance to adjust the pH, then sterilize and dry to obtain albumin.
    [0012] [0012] Preferably, the steps are as follows: 1) centrifugation: centrifuging the waste water from the processing of peas as a raw material; 2) temperature control and heat exchange: subjecting the centrifuged pea processing waste water to heat exchange; 3) microfiltration: perform microfiltration on the pea processing waste water after heat exchange; 4) Nanofiltration: Adjust systematic pressure and filtration temperature with a group of nanofiltration modules to remove 93%-95% of water; 5) ultrafiltration: elute and separate in 5 to 10 cycles on an ultrafiltration membrane to obtain a suspension of crude albumin; 6) secondary nanofiltration: passing the crude albumin through an anti-pollution nanofiltration member, washing with clean water, and discarding the washing water at the end; 7) multi-effect concentration: add the washed albumin suspension to an evaporator and concentrate by evaporation; 8) neutralization: add an alkaline substance in a stainless steel tank to adjust the pH: 9) sterilization and drying.
    [0013] [0013] Preferably, the temperature during temperature control and heat exchange is 40 to 50°C.
    [0014] [0014] Preferably, the microfiltration membrane is a silicon carbide membrane or a ceramic membrane.
    [0015] [0015] Preferably, the silicon carbide membrane has a pore size of 10 nanometers to 30 microns.
    [0016] [0016] Preferably, during the nanofiltration, the systematic pressure is adjusted to 18-25 bar and the filtration temperature is adjusted to 40-65°C.
    [0017] [0017] Preferably, during ultrafiltration, an ultrafiltration membrane having a holding threshold of 1000-5000 Daltons will be used.
    [0018] [0018] Preferably, during the secondary nanofiltration, the clean water for washing is 93 to 95% of the clean water obtained after the nanofiltration in step 4).
    [0019] [0019] Preferably, during the multi-effect concentration, the vapor pressure is 0.6 to 0.8 MPa; the concentration of the discharged product after concentration is 25% at
    [0020] [0020] BENEFICIAL EFFECTS
    [0021] 2. During ultrafiltration, an ultrafiltration membrane with a holding threshold of 1000-5000 Daltons will be used, which can ensure the purity of albumin separation and the molecular weight range of 1000- 5000 Daltons, albumins with a molecular weight of 1000-5000 account for 85%, the molecular weight distribution is relatively even, and the molecular weight is relatively low, making the molecules easy to be absorbed by the human body.
    [0022] 3. The temperature control and the heat exchange carried out before the microfiltration guarantee a stability of the temperature of the waste water from the treatment of — peas to reach the optimum operating temperature before passing to the phase of microfiltration and build a basis for subsequent efficient separations; the microfiltration step further separates the large molecular weight proteins that were not separated by the centrifuge in the waste water from the pea treatment and builds a base for the next nanofiltration; a group of nanofiltration modules are used during nanofiltration to further separate albumin and further remove 93%-95% of water, albumin after nanofiltration still contains a small amount of oligosaccharides; at this time, an ultrafiltration step will be performed to separate albumin and oligosaccharides, but at this time the albumin still contains excess salts, resulting in low albumin purity, then secondary nanofiltration will be performed, For this, use a healthcare grade anti-pollution nanofiltration membrane, add the clean water separated during nanofiltration to elute the excess salt, and remove the clean water above at the end of washing to recycle. The above steps can effectively recover low molecular weight albumin from pea processing waste water with high purity, avoid environmental pollution caused by poor treatment on pea waste water and achieve resource reuse.
    [0023] 4. The present invention does not relate to the conventional enzymatic hydrolysis process, it makes it possible to guarantee the taste of albumin to the maximum by guaranteeing the yield of the product, without foreign odor or bitter taste and to provide products of high quality; the solution of the present invention is produced by a physical extraction, no chemical reaction involved, which makes it possible to completely preserve the amino acids contained in albumin, albumin containing a variety of amino acids, with contents similar to those of pure albumin amino acids, and products with good performance and high nutritional value.
    [0024] 5. In this solution, the large molecular weight proteins contained in the pea processing waste water are removed through various separation and water washing processes, effectively reducing the interference of large weight proteins molecular on the following process of separating albumin and guaranteeing the purity of albumin; for the process technology, desalting is carried out, the salts in albumin will be removed by water washing and nanofiltration membrane separation, to remove the bitter taste of pea vegetable.
    [0025] 6. In the present invention, a group of nanofiltration modules are used during nanofiltration to further separate albumin and to further remove 93%-95% of water, this part of water can be reused during secondary nanofiltration, thereby reducing the dirty water treatment process and saving energy and water resources.
    [0026] 7. The present invention uses waste water from the pea protein treatment process and provides two modes of recycling and reuse of waste water. It not only extracts antibacterial peptides, but also extracts low molecular weight albumin, improving the recovery and reuse rate of soybeans from clean wastewater. In addition, the method for extracting antimicrobial peptides provided by the present invention not only makes it possible to use the waste water from pea processing as a raw material, but to use the albumin extracted according to the present invention as a raw material to extract antimicrobial peptides with good heat resistance and thermal stability.
    [0027] 8. To extract antimicrobial peptides according to the present invention, add papain and add NaOH dropwise to maintain the pH of the enzymatic hydrolyzate at a constant level; hydrolyze well for 5-8 h, boil for 15 min to deactivate enzyme, cool, adjust pH to 7.0 with NaOH or HCI; centrifuge at 8500 rpm for 20 min to remove precipitate, concentrate the supernatant by rotary evaporation, sterilize with 0.22um syringe filtration membrane, so as to effectively control the level of protein hydrolysis without destroying the antimicrobial peptide amino acids, maintain a variety of antimicrobial peptide amino acids, avoid deformation after being heated, and provide good heat resistance and thermal stability. DETAILED DESCRIPTION OF EMBODIMENT
    [0028] The present invention can be described in more detail below via the embodiment examples.
    [0029] [0029] |. Extraction of antimicrobial peptides The present invention uses the waste water from the pea protein treatment process and proposes two modes of recycling and reusing the waste water, consisting of centrifuging the waste water from the pea treatment, carrying out a heat exchange on the pea processing waste water after centrifugation, perform microfiltration on the pea processing waste water after heat exchange, extract antimicrobial peptides from the retained liquid, and extract albumin from the suspension obtained after — microfiltration, which can not only extract antibacterial peptides, but also extract low molecular weight albumin, thereby improving the recovery and reuse rate of soybeans from water clean worn. In addition, the process for extracting antimicrobial peptides provided by the present invention not only allows the waste water from pea processing to be used as a raw material, but also the albumin extracted according to the present invention can be used as a raw material for extracting antimicrobial peptides with good heat resistance and thermal stability. The present invention can be described in more detail below via the embodiment examples.
    [0030] A method for extracting antimicrobial peptides from pea processing waste water comprises: centrifuging as raw material the pea processing waste water produced during the processing of the pea protein, performing heat exchange on the pea processing waste water after centrifugation, performing microfiltration on the pea processing waste water after heat exchange; the microfiltration membrane is a silicon carbide membrane having a pore size of — 10 nanometers to 30 microns, obtaining retained liquid; pretreat the retained liquid in a water bath at 85°C for 15 min, cool then act in a magnetic stirrer at constant temperature, add papain, add an alkaline solution drop by drop to maintain the pH of the enzymatic hydrolyzate at constant level; hydrolyze well for 5-8h, boil for 15min to deactivate — enzyme, cool, adjust pH to 7.0 with NaOH or HCl; centrifuge at 8500 rpm for 20 min to remove precipitate, concentrate supernatant by rotary evaporation and sterilize with 0.22 µm syringe filtration membrane to obtain antimicrobial peptide initial product; pass the initial antimicrobial peptide product through an extractor which is previously washed and activated with an aqueous solution of methano! and then washed with an aqueous solution of trifluoroacetic acid and equilibrated; successively passing the aqueous solution of methanol and the aqueous solution of trifluoroacetic acid through said extractor, collecting the passing liquids, concentrating the passing liquids under vacuum on a rotary evaporator to obtain a concentrated solution of antimicrobial peptide, freezing the concentrated solution of antimicrobial peptide at -15°C for 9-12h, then dry the antimicrobial peptide frozen solution in a vacuum freeze dryer for 20-25h by controlling the degree of vacuum at 30-50Pa to obtain a purified antimicrobial peptide product;
    [0031] [0031] Example 1: centrifuge as raw material the waste water from the pea processing produced during the processing of the pea protein, carry out a heat exchange on the waste water from the pea processing after the centrifugation, carry out a microfiltration on waste water from pea processing after heat exchange; the microfiltration membrane is a silicon carbide membrane with a pore size of 20 microns, obtaining retained liquid; pretreat the retained liquid in a water bath at 85°C for 15 min, cool then act in a magnetic stirrer at constant temperature, add papain, add an alkaline solution drop by drop to maintain the pH of the enzymatic hydrolyzate at constant level; hydrolyse well for 7h, boil for 15min to deactivate the enzyme, cool, adjust pH to 7.0 with NaOH or HCl; centrifuge at 8500 rpm for 20 min to remove precipitate, concentrate supernatant by rotary evaporation and sterilize with 0.22 µm syringe filtration membrane to obtain antimicrobial peptide initial product; pass the initial antimicrobial peptide product through an extractor which is previously washed and activated with an aqueous solution of methano! and then washed with an aqueous solution of trifluoroacetic acid and equilibrated; successively passing the aqueous solution of methanol and the aqueous solution of trifluoroacetic acid through said extractor, collecting the passing liquids, concentrating the passing liquids under vacuum on a rotary evaporator to obtain a concentrated solution of antimicrobial peptide, freezing the concentrated solution of antimicrobial peptide at -15°C for 10h, then dry the antimicrobial peptide frozen solution in a vacuum freeze dryer for 20h by controlling the degree of vacuum at 40Pa to obtain a purified antimicrobial peptide product; Example 2: Centrifuge as raw material the pea processing waste water produced during the processing of pea protein, adjust the temperature of the raw material by temperature control and heat exchange, and then successively perform microfiltration, nanofiltration, ultrafiltration and secondary nanofiltration to obtain a suspension of the albumin; carry out a multi-effect concentration on the albumin suspension, add an alkaline substance to adjust the pH, then sterilize and dry to obtain the albumin; add water to the albumin to obtain an albumin suspension, pretreat the albumin suspension in a water bath at 85°C for 15min, cool then act in a magnetic stirrer at constant temperature, add papain , add NaOH drop by drop to maintain the pH of the enzymatic hydrolyzate at a constant level; hydrolyze well for 5-8h, boil for 15min to deactivate enzyme, cool, adjust pH to 7.0 with NaOH or HCI; centrifuge at 8500 rpm for 20min to remove precipitate, concentrate supernatant by rotary evaporation and sterilize with 0.22um syringe filtration membrane to obtain antimicrobial peptide initial product; pass the initial antimicrobial peptide product through an extractor which is previously washed and activated with an aqueous solution of methano! and then washed with an aqueous solution of trifluoroacetic acid and equilibrated; successively passing the aqueous solution of methanol and the aqueous solution of trifluoroacetic acid through said extractor, collecting the passing liquids, concentrating the passing liquids under vacuum on a rotary evaporator to obtain a concentrated solution of antimicrobial peptide, freezing the concentrated solution of antimicrobial peptide at -15°C for 9-12h, then dry the antimicrobial peptide frozen solution in a vacuum freeze dryer for 20-25h by controlling the degree of vacuum at 30-50Pa to obtain a purified antimicrobial peptide product;
    [0032] [0032] Determination of amino acid types: the amino acid types of the antimicrobial peptides obtained in Examples 1 and 2 above are determined by an automatic amino acid analyzer, which are as follows: glycine, cysteine, arginine, lysine, histidine, alanine, threonine, aspartic acid, leucine, — phenylalanine, serine, glutamic acid, valine, methionine and tyrosine.
    [0033] [0033] PH: The pH values of the antimicrobial peptides in examples 1 and 2 are measured with an acidity meter, which are 2.63 and 2.77.
    [0034] [0034] Test of the thermal stability of the antimicrobial peptides: By heating the antimicrobial peptides obtained in examples 1 and 2 in a boiling water bath, the diameters of the zone of inhibition were measured and the results are presented in the table 1 below. [Table 1] Heating time 10 20 30 40 (min) Diameter of the inhibition zone | 18.33 18.32 18.25 18.22 18.11 example 1 (mm) Diameter of the zone of inhibition | 18.25 18.24 18.20 18.20 18.02 Example 2 (mm) The table above shows that treatment at 100°C has almost no effect on the antibacterial activity of the antibacterial peptides and that the antibacterial activity remains at 98.79% and 98.74% after reheating for 40 minutes in the boiling water bath, which indicates that the antibacterial peptides prepared according to the present invention show a low tendency of denaturation in the event of reheatability and exhibit good heat resistance and thermal stability.
    [0035] [0035] It. Extraction of albumin In the present invention, pea processing waste water produced during pea protein processing will be used, which mainly contains components such as albumin and oligosaccharides; a disc centrifuge, horizontal centrifuge, or three-foot centrifuge can be used during centrifugation.
    [0036] Example 1: In the present invention, pea processing waste water produced during the processing of pea protein will be used, which mainly contains components such as albumin and oligosaccharides, and in particular, the Extraction includes the following steps:
    [0037] 3) microfiltration: perform microfiltration on the waste water from the pea treatment after heat exchange, the microfiltration membrane is a silicon carbide membrane having a pore size of 10 nanometers to 30 microns; separate the large molecular weight proteins that have not been separated by the centrifuge in the pea processing waste water, remove the retained liquid and pass the albumin and oligosaccharides.
    [0038] [0038] 4) nanofiltration: adjust the systematic pressure to 20 bar and the filtration temperature to 60° C. with a group of nanofiltration modules to remove 95% of the water; 5) ultrafiltration: eluting and separating in 8 cycles on an ultrafiltration membrane having a holding threshold of 1000-5000 Daltons to separate albumin and oligosaccharides and thus obtain an albumin product with a dry protein content of 80 % to 90% and oligosaccharides containing 7% to 30% of dry substances.
    [0039] [0039] 6) secondary nanofiltration: passing the crude albumin through an anti-pollution nanofiltration member, washing with 95% clean water obtained in step 4), discarding the washing water at the end and keep the liquid retained; 7) multi-effect concentration: concentrate the albumin suspension washed by evaporation in a tri-effect evaporator at a speed of 1800kg/h (water evaporation), the loading concentration of which is 10%, the concentration of unloading is 47%, and the working steam pressure is 0.7Mpa.
    [0040] 8) neutralization: add an alkaline substance in a stainless steel tank to adjust the pH to 6.5, the temperature to 55°C and the dry substance content to 14%; 9) Sterilization and drying: sterilize for deodorization in flash equipment by controlling temperature at 140°C; then send the protein to a drying system to dry, the drying temperature being adjusted according to the products and times, the inlet air temperature being controlled at 143°C and the outgoing air temperature exhaust being controlled at 55°C.
    [0041] Example 2: In the present invention, pea processing waste water produced during pea protein processing will be used, which mainly contains components such as albumin and oligosaccharides, and in particular, the The extraction includes the following steps: 1) Centrifugation: Centrifuge the pea processing waste water as raw material to remove the large molecular weight proteins contained in the pea processing waste water, which ensures that the albumin and the pea oligosaccharides entering the next phase do not clog equipment and guarantee a molecular weight range of 1000-5000 Daltons; 2) temperature control and heat exchange: subjecting the centrifuged pea treatment wastewater to heat exchange at a temperature of 40° C, in order to guarantee temperature stability of the wastewater treatment peas to reach the optimum operating temperature before proceeding to the separation phase with a membrane.
    [0042] 3) microfiltration: perform microfiltration on the waste water from the pea treatment after heat exchange, the microfiltration membrane is a silicon carbide membrane with a pore size of 10 nanometers to 30 microns; separate the large molecular weight proteins that have not been separated by the centrifuge in the pea processing waste water, remove the retained liquid and pass the albumin and oligosaccharides.
    [0043] [0043] 4) nanofiltration: adjusting the systematic pressure to 20 bar and the filtration temperature to 45° C. with a group of nanofiltration modules to remove 95% of the water; 5) ultrafiltration: elute and separate in 7 cycles on an ultrafiltration membrane having a holding threshold of 1000-5000 Daltons to separate albumin and oligosaccharides and thus obtain an albumin product with a dry protein content of 80 % to 90% and oligosaccharides containing 7% to 30% of dry substances.
    [0044] [0044] 6) secondary nanofiltration: pass the crude albumin through an anti-pollution nanofiltration member, wash with 95% clean water obtained in step 4), discard the washing water at the end and keep the liquid retained; 7) multi-effect concentration: concentrate the washed albumin suspension by evaporation in a tri-effect evaporator at a speed of 1800kg/h (water evaporation), the loading concentration of which is 8%, the concentration of unloading is 48%, and the working steam pressure is 0.6 Mpa.
    [0045] 8) neutralization: add an alkaline substance in a stainless steel tank to adjust the pH to 7, the temperature to 45°C and the dry substance content to 15%; 9) Sterilization and drying: sterilize for deodorization in flash equipment by controlling temperature at 140°C; then send the protein to a drying system to dry, the drying temperature being adjusted according to the products and times, the inlet air temperature being controlled at 130°C, and the outgoing air temperature exhaust being controlled at 48°C.
    [0046] Example 3: In the present invention, pea processing waste water produced during pea protein processing will be used, which mainly contains components such as albumin and oligosaccharides, and in particular, the The extraction includes the following steps: 1) Centrifugation: Centrifuge the pea processing waste water as raw material to remove the large molecular weight proteins contained in the pea processing waste water, which ensures that the albumin and the pea oligosaccharides entering the next phase do not clog equipment and guarantee a molecular weight range of 1000-5000 Daltons; 2) temperature control and heat exchange: subjecting the centrifuged pea treatment wastewater to heat exchange at a temperature of 44° C, in order to guarantee a stability of the temperature of the wastewater treatment peas to reach the optimum operating temperature before proceeding to the separation phase with a membrane.
    [0047] 3) microfiltration: performing microfiltration on the waste water from the pea treatment after heat exchange, the microfiltration membrane is a ceramic membrane; separate the large molecular weight proteins that have not been separated by the centrifuge in the pea processing waste water, remove the retained liquid and pass the albumin and oligosaccharides.
    [0048] [0048] 4) nanofiltration: adjust the systematic pressure to 18 bar and the filtration temperature to 55° C. with a group of nanofiltration modules to remove 94% of the water; 5) ultrafiltration: eluting and separating in 8 cycles on an ultrafiltration membrane having a holding threshold of 1000-5000 Daltons to separate albumin and oligosaccharides and thus obtain an albumin product with a dry protein content of 80 % to 90% and oligosaccharides containing 7% to 30% of dry substances.
    [0049] [0049] 6) secondary nanofiltration: pass the crude albumin through an anti-pollution nanofiltration member, wash with 94% clean water obtained in step 4), discard the washing water at the end and keep the liquid retained; 7) multi-effect concentration: concentrate the albumin suspension washed by evaporation in a tri-effect evaporator at a speed of 1800kg/N (water evaporation), the loading concentration of which is 9%, the concentration of unloading is 49%, and the working steam pressure is 0.6 Mpa.
    [0050] 8) neutralization: add an alkaline substance in a stainless steel tank to adjust the pH to 7.8, the temperature to 42°C and the dry substance content to 16%; 9) sterilization and drying: sterilize for deodorization in flash equipment by controlling temperature at 138°C; then send the protein to a drying system to dry, the drying temperature being adjusted according to the products and times, the temperature of the inlet air being controlled at 145°C, and the temperature of the exhaust air being controlled at 50°C.
    [0051] Example 4: In the present invention, pea processing waste water produced during the processing of pea protein will be used, which mainly contains components such as albumin and oligosaccharides, and in particular, the The extraction includes the following steps: 1) Centrifugation: Centrifuge the pea processing waste water as raw material to remove the large molecular weight proteins contained in the pea processing waste water, which ensures that the albumin and the pea oligosaccharides entering the next phase do not clog equipment and guarantee a molecular weight range of 1000-5000 Daltons; 2) temperature control and heat exchange: subjecting the centrifuged pea treatment wastewater to heat exchange at a temperature of 41° C, in order to guarantee a stability of the temperature of the wastewater treatment peas to reach the optimum operating temperature before proceeding to the separation phase with a membrane.
    [0052] [0052] 3) microfiltration: perform microfiltration on the waste water from the pea treatment after heat exchange, the microfiltration membrane is a silicon carbide membrane having a pore size of 10 nanometers to 30 microns; separate the large molecular weight proteins that have not been separated by the centrifuge in the pea processing waste water, remove the retained liquid and pass the albumin and oligosaccharides.
    [0053] [0053] 4) nanofiltration: adjust the systematic pressure to 25 bars and the filtration temperature to 58° C. with a group of nanofiltration modules to remove 95% of the water; 5) ultrafiltration: elute and separate in 10 cycles on an ultrafiltration membrane having a cut-off of 1000-5000 Daltons to separate albumin and oligosaccharides and thus obtain an albumin product with a dry protein content of 80 % to 90% and oligosaccharides containing 7% to 30% of dry substances.
    [0054] [0054] 6) secondary nanofiltration: passing the crude albumin through an anti-pollution nanofiltration member, washing with 95% clean water obtained in step 4), discarding the washing water at the end and keep the liquid retained; 7) multi-effect concentration: concentrate the albumin suspension washed by evaporation in a tri-effect evaporator at a speed of 1800kg/h (water evaporation), the loading concentration of which is 12%, the concentration of unloading is 50%, and the working steam pressure is 0.8 Mpa.
    [0055] [0055] 8) neutralization: add an alkaline substance to a stainless steel tank to adjust the pH to 8, the temperature to 65°C and the dry substance content to 18%; 9) sterilization and drying: sterilize for deodorization in flash equipment with temperature control at 137°C; then send the protein to a drying system to dry, the drying temperature being adjusted according to the products and times, the inlet air temperature being controlled at 135°C, and the outgoing air temperature exhaust being controlled at 60°C.
    [0056] [0056] Experimental data: |. Yield and Purity of Albumin The yield and purity of the albumin extracted in Examples 1 to 4 was determined, and the purity was determined by the standard Kjeldahl determination. The results determined are shown in Table 2 below. [Table 2]
    [0057] The above table shows that the albumin extracted by the method of the present invention has a high purity of between 88% and 93%, and the yield of the albumin of the present invention is 85% to 90 %, which shows that the extraction method of the present invention can efficiently recover low molecular weight albumin from pea processing waste water.
    [0058] [0058] II. Detection of molecular weight distribution range of peptides Molecular weight distribution range of peptides was detected on albumin obtained in Example 1 of the present invention and conventional pea protein peptides according to GB/T22492- 2008 and the results are shown in Table 3 below. [Table 3] Albumin prepared according to | Pea protein peptides weight Surface Surface Weight Molecular weight | from peak to | Weight Peak weight in | molecular | molecular % molecular | molecular | % e Average|e average (=220nn |e average |e average | (=220nn | in number | in weight ) in number | in weight ) 10000- 5.1 6497 5814 / / / pm | LL
    [0059] The above table shows that for the albumin extracted by the method of the present invention, the molecular weight components of 1000-5000 Daltons represent a proportion of 85%, and the molecular weight components of 180-5000 Daltons and over 10,000 Daltons represent a proportion of 15%; and for conventional pea protein peptides, the molecular weight distribution range is relatively wide, in which the molecular weight components of 1000-5000 Daltons account for only a proportion of 10.28%, and the components of molecular weight of 180-1000 Daltons represent a proportion of 89.72%. Taking into account that the higher the molecular weight, the more difficult the molecules are to be absorbed by the human body, the albumin prepared by the process of the present invention is easy to be absorbed and used by the human body, because its molecular weight distribution is relatively even and its molecular weight is lower.
    [0060] [0060] Ill. Amino acid detection Amino acid assay of the albumin obtained in Example 1 of the present invention was performed by HPLC, and the results are shown in Table 4 below. [Table 4] Amino acids Albumin Acid content | Amino standard mode of | WHO/FAO pure albumin Tee Oe EE
    [0061] The table above shows that the albumin obtained by the extraction process of the present invention contains a variety of amino acids, with contents similar to those of the amino acids of pure albumin, and compared with the WHO/FAO standard model, except that the content of some amino acids is lower than the content of the standard model due to the restriction of the structure of albumin, the content of other amino acids exceeds the content of standard mode, which shows that the albumin product obtained by the extraction method of the present invention has good performance, high nutritional value and good product quality.
    [0062] The technical solution of the present invention is based on an overall inventive concept, which is an indivisible whole and cannot be divided within the technical framework. The integrity of the invention will be described in more detail below and validated through experiments:
    [0063] Comparison example A: the extraction process is similar to that of example 1, and the difference consists in that the microfiltration step is eliminated.
    [0064] Comparison example B: the extraction process is similar to that of example 1, and the difference consists in that the nanofiltration step is eliminated.
    [0065] Comparison example C: the extraction process is similar to that of example 1, and the difference is that the ultrafiltration step is eliminated.
    [0066] Comparison example D: the extraction process is similar to that of example 1, and the difference consists in that the secondary nanofiltration step is eliminated.
    [0067] The yield and the purity are determined on the albumins obtained in the comparison examples above, and the results are presented in Table 5 below.
    [0068] [0068] The above results show that when the microfiltration and nanofiltration steps are removed, the yield of albumin drops significantly down to 45% and the purity also drops significantly up to 59%, and when the ultrafiltration step is removed, the yield of albumin drops to 0, which shows that low molecular weight albumin meeting the specifications cannot be separated without the ultrafiltration step and the purity of the albumin drops significantly without the secondary nanofiltration step.
    [0069] Determination of the yield of albumpumine at different heat exchange temperatures: the steps of other processes tested are similar to those of Example 1, the difference consists in that the heat exchange temperatures are of 30, 35, 40, 45, 50, 55, 60, 65 and 70°C respectively, the corresponding performance of the final albumin products will be tested, and the results are shown in Table 6 below. [Table 6]
    [0070] The table above shows that the yield of albumin extraction is 0 at 30-40°C, i.e. when the heat exchange temperature is below 40 °C, albumin cannot be extracted and recovered, within the heat exchange range of the present invention, that is, when the temperature is 40-50°C, the yield is 82 at 89% and when the temperature is 45°C, the efficiency reaches the maximum value; when the temperature is above 50°C, the yield of albumin drops significantly and reaches below 10%, which shows that the reasonable temperature control and heat exchange guarantee the temperature stability of wastewater from pea processing to reach optimum operating temperature before moving to the microfiltration stage and building a base for subsequent efficient separations, thereby increasing albumin yield.
    [0071] The above experimental data show that the technical solution of the present invention is an indivisible whole, the steps cooperate and bind each other to guarantee the yield and purity of the final albumin extracted. and a simple technical division is impossible. The above experimental data show that the present invention can effectively solve the problem of pore blockage and decreased membrane flux when using ultrafiltration or nanofiltration alone to extract peptides from proteins by conventional techniques, effectively reducing investment costs and production costs, and more suitable for industrial production.
    [0072] Of course, the realization of the present invention is not limited to the above embodiments, all modifications which respect the spirits and the solution of the present invention and all direct applications of the spirits and the solution of the present invention to other situations shall be included within the scope of the protection of the present invention.
    权利要求:
    Claims (10)
    [1]
    1. Process for extracting antimicrobial peptides from pea processing waste water, characterized in that it comprises: - centrifuging as raw material the pea processing waste water produced during the processing of the pea protein , adjusting the temperature of the raw material by temperature control and heat exchange, then successively carrying out microfiltration, nanofiltration, ultrafiltration and secondary nanofiltration to obtain a suspension of the albumin; carry out a multi-effect concentration on the albumin suspension, add an alkaline substance to adjust the pH, then sterilize and dry to obtain the albumin; - add water to albumin to obtain an albumin suspension, pretreat the albumin suspension in a water bath, cool and then act in a magnetic stirrer at constant temperature, add papain and add an alkaline solution drop by drop to maintain the pH of the enzymatic hydrolyzate at a constant level; boil to deactivate enzyme once enzymatic hydrolysis is complete, cool, adjust pH to 7.0; centrifuge, concentrate the supernatant by rotary evaporation and sterilize with a 0.22 µm syringe filtration membrane to obtain an initial antimicrobial peptide product; - pass the initial product of antimicrobial peptide through an extractor which is previously washed and activated with an aqueous solution of methano! and then washed with an aqueous solution of trifluoroacetic acid and equilibrated; successively passing the aqueous solution of methanol and the aqueous solution of trifluoroacetic acid through said extractor, collecting the passing liquids, concentrating the passing liquids under vacuum on a rotary evaporator to obtain a concentrated solution of antimicrobial peptide, freezing the concentrated solution of antimicrobial peptide at -15°C, then drying the frozen antimicrobial peptide solution in a vacuum freeze dryer to obtain a purified antimicrobial peptide product; the antimicrobial peptide product is characterized in that: the pH value of the antimicrobial peptide product measured with an acidity meter is 2.56-2.78; the antimicrobial peptide product contains the following molecules: glycine, cysteine, arginine, lysine, histidine, alanine, threonine, aspartic acid, leucine, phenylalanine, serine, glutamic acid, valine, methionine and tyrosine.
    [2]
    2. A process for extracting albumin from pea processing waste water, characterized in that it comprises: centrifuging as raw material the pea processing waste water produced during the processing of the pea protein, adjusting the temperature of the raw material by temperature control and heat exchange, then successively carrying out microfiltration, nanofiltration, ultrafiltration and secondary nanofiltration to obtain a suspension of the albumin; carry out a multi-effect concentration on the albumin suspension, add an alkaline substance to adjust the pH, then sterilize and dry to obtain the albumin.
    [3]
    3. Process for extracting albumin from pea processing waste water according to claim 2, characterized in that the steps are as follows: 1) centrifugation: centrifuging the pea processing waste water as raw material ; 2) temperature control and heat exchange: subjecting the centrifuged pea processing waste water to heat exchange; 3) microfiltration: carry out microfiltration on the waste water from the pea treatment after the heat exchange; 4) Nanofiltration: Adjust systematic pressure and filtration temperature with a group of nanofiltration modules to remove 93%-95% of water; 5) ultrafiltration: elute and separate in 5 to 10 cycles on an ultrafiltration membrane to obtain a crude albumin suspension; 6) secondary nanofiltration: pass the crude albumin through an anti-pollution nanofiltration member, wash with clean water, and discard the wash water at the end 7) multi-effect concentration: add the suspension of albumin washed in an evaporator and concentrated by evaporation; 8) neutralization: add an alkaline substance in a stainless steel tank to adjust the pH; 9) sterilization and drying.
    [4]
    4. A process for extracting albumin from pea processing waste water according to claim 2 or 3, characterized in that, the temperature during temperature control and heat exchange is 40 to 50° vs.
    [5]
    5. Process for extracting albumin from pea processing waste water according to claim 2 or 3, characterized in that the microfiltration membrane is a silicon carbide membrane or a ceramic membrane.
    [6]
    6. Process for extracting albumin from pea processing waste water according to claim 5, characterized in that the silicon carbide membrane has a pore size of 10 nanometers to 30 microns.
    [7]
    7. Process for extracting albumin from pea processing waste water according to claim 2 or 3, characterized in that during nanofiltration the systematic pressure is adjusted to 18-25 bar and the filtration temperature is adjusted to 40-65°C.
    [8]
    8. A process for extracting albumin from pea processing waste water according to claim 2 or 3, characterized in that, during ultrafiltration, an ultrafiltration membrane having a retention threshold of 1000-5000 Daltons will be used.
    [9]
    9. Process for extracting albumin from pea processing waste water according to claim 3, characterized in that during the secondary nanofiltration the clean water for washing is 93-95% water clean obtained after the nanofiltration in step 4).
    [10]
    10. A process for extracting albumin from pea processing waste water according to claim 2 or 3, characterized in that during the multi-effect concentration the vapor pressure is 0.6 to 0 .8Mpa; the concentration of the discharged product after concentration is 25% to 50%; during neutralization, at a temperature of 40-65°C, an alkaline substance is added to the system to adjust the pH to 6.5-8.
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    同族专利:
    公开号 | 公开日
    CA3109770C|2022-02-08|
    CN111748023A|2020-10-09|
    CN111793120A|2020-10-20|
    FR3107898A1|2021-09-10|
    CN111847688A|2020-10-30|
    CN111018164B|2020-07-31|
    CA3109770A1|2021-09-09|
    US11091381B1|2021-08-17|
    CN111018164A|2020-04-17|
    CN111620937A|2020-09-04|
    BE1028096A1|2021-09-20|
    US20210276907A1|2021-09-09|
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    申请号 | 申请日 | 专利标题
    CN202010154908.3A|CN111018164B|2020-03-09|2020-03-09|Method for extracting antibacterial peptide and albumin from pea bean serum wastewater|
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