Microprojection light module for vehicle headlights

专利摘要:
Microprojection light module (1) for a vehicle headlamp, comprising at least one light source (2) and at least one projection device (3) which images the light emerging from the at least one light source (2) into an area in front of the motor vehicle in the form of at least one light distribution in that the projection device (3) comprises an entry optics (30) which has one, two or more micro entrance optics (31), which are preferably arranged in an array, and exit optics (40) which have one, two or more micro Exit optics (41), which are preferably arranged in an array, wherein each micro entrance optics (31) is associated with exactly one micro exit optics (41), wherein the micro entry optics (31) are formed and / or the micro entry optics (31) Entry optics (31) and the micro-exit optics (41) are arranged to each other such that substantially all of the micro-entry optics (31) exiting Lic exactly into the associated micro-exit optics (41), and wherein the light preformed by the micro-entry optics (31) from the micro exit optics (41) into an area in front of the motor vehicle as at least one light distribution (LV1 - LV5; GLV) is mapped, wherein the at least one light source (2) is associated with an attachment optical device (4), in which at least one attachment optical device (4) the at least one light source (2) irradiates the light emitted by it, and which attachment optical device (4) is formed so that the light emerging from it is directed substantially parallel, and the entrance optics (30) at least one planar interface (31 '), wherein the at least one planar interface (31') of the attachment optics device (4) faces.
公开号:AT517887A1
申请号:T50906/2015
申请日:2015-10-23
公开日:2017-05-15
发明作者:Mandl Bernhard
申请人:Zkw Group Gmbh；
IPC主号:

专利说明:

Microprojection light module for vehicle headlights
The invention relates to a microprojection light module for a vehicle headlamp, comprising at least one light source and at least one projection device which images the light emerging from the at least one light source into an area in front of the motor vehicle in the form of at least one light distribution, wherein the projection device has an entrance optic, which is a , two or more micro-entrance optics, which are preferably arranged in an array, and an exit optics, which has one, two or more micro-exit optics, which are preferably arranged in an array, each micro-entry optics exactly one micro-exit optics is assigned, wherein the micro-entry optics formed in such a way and / or the micro-entry optics and the micro-exit optics are arranged to each other such that substantially all the light emerging from a micro-entry optics eints exactly just in the associated micro-exit optics ritt, and wherein the light preformed by the micro-entry optics of the micro-exit optics is imaged in an area in front of the motor vehicle as at least one light distribution.
Furthermore, the invention relates to a lighting device with at least one such microprojection light module.
Moreover, the invention relates to a vehicle headlamp with at least one such lighting device.
Microprojection light modules of the above type are known in the art. Applicant's AT 201350692 discloses a microprojection light module for a vehicle headlamp for generating at least one light distribution of a given type. The problem with such a microprojection light modules is low optical efficiency and a high tolerance sensitivity. The microprojection light module described in AT 201350692 has up to five optically relevant building components, with each component contributing to light losses (to losses in optical efficiency) through light reflections at their interfaces. In addition, this microprojection light module suffers from a high tolerance sensitivity to the positioning of the individual components to each other. Tolerances in the positioning in the 0.1 mm range lead to shifts by a few degrees in the light image and as a result to blurred photographs.
It is an object of the present invention to provide a microprojection light module for a vehicle headlamp, which has a high optical efficiency and a low tolerance sensitivity with respect to the positioning of the individual structural components and is moreover characterized by a lower manufacturing cost.
This object is achieved with a microprojection light module mentioned above in that according to the invention the at least one light source is assigned an attachment optics device, in which at least one attachment optics device, the at least one light source irradiates the light emitted by it, and which attachment optics device is designed such that from their exiting light is directed substantially parallel, and the entrance optics has at least one plane boundary surface, wherein the at least one plane boundary surface of the attachment optics device is to be turned.
It should be noted that the distance between the exit surface of the attachment optics device (attachment optics exit surface) and the entrance surface of the entrance optics is adjustable, resulting in an advantage in the adjustment of the microprojection light module.
Furthermore, a plane-shaped interface of the attachment optical device has the advantage, for example, that essentially no reflections occur at an oblique angle when the light impinged by the attachment optics device essentially parallel to the planar interface, whereby the light losses can be kept low.
In this case, it may be expedient with respect to the optical arrangement if the light emerging from the attachment optical device impinges on the at least one planar interface.
With regard to the reduction of the light reflections at the entrance interface of the entrance optics, it may be advantageous if the light emerging from the attachment optics device irradiates substantially the entire interface.
This can be the case, for example, if the attachment optics exit surface and the planar interface are congruent and congruent. "Congruent trained" means nothing else than that the attachment optics exit surface and the planar interface have the same shape of the base, arranged in principle any spatial arrangement. "Congruent" arranged means that these bases are additionally arranged so that they either coincide immediately congruent or are indeed spaced apart, but would move into a congruent with each other when moving normal to one of the bases. With regard to formation of a parallel beam, it may be advantageous if the attachment optical device is designed as a collimator.
It may be of particular advantage if the attachment optics device is formed in one piece with the entry optics. This reduces the number of refractive surfaces by two. The planar collimator exit surface and the planar interface are no longer present in this embodiment. Since every interaction between light and interface is associated with reflection losses, this variant can be used to increase the efficiency. Furthermore, lower manufacturing costs are achieved by the one-piece design of the attachment optics device and the entrance optics.
The demouldability for plastic injection molding is given in an integrally formed optically relevant component, which saves the tool for a separate entry optics and ergo can be increased cost-effectively.
In addition, it can be provided that a micro-entry optics and one of the micro-entry optics associated micro-exit optics form a micro-optical system, which micro-optical system has at least one micro-optic focal point.
With regard to the generation of the light image, it may be expedient for each micro-entry optics to focus the light passing through them into the at least one micro-optic focal point.
Furthermore, it can be provided with advantage that a micro-optic focal point of each micro-entrance optics in the light exit direction in front of the associated micro-exit optics, the micro-entry optics passing through them in the vertical direction respectively on the front of the micro Focus exit optics lying micro-optic focus, and wherein the micro-exit optics each having a coincident with the micro-optic focus of the associated micro-entry optics focal point.
Light is thus focused into the focus of the micro-optics system and then collimated accordingly after passing through the micro-exit optics in the vertical direction and projected into an area in front of the vehicle.
With regard to the generation of light distributions, it may be advantageous if each micro-optical system expands the light passing through it in the horizontal direction.
For this purpose, each micro-optics system focuses the transmitted light in a vertical direction on a micro-optic focal point, which is preferably behind the micro-entry optics and in front of the micro-exit optics. This light further passes through the micro-exit optics and is now focused in the horizontal direction into a focal point, which is preferably behind the micro-exit optics.
The terms "before" and "behind" refer to the main propagation direction of the light emitted by the microprojection light module.
With regard to the losses due to total reflection of the light as it exits the entrance optics, it may be advantageous if each micro entrance optics has a curved interface, which curved interface has a minimum radius of curvature. The light which has penetrated the entrance optics through the plane boundary surface thus exits at the curved interface. At this time, the light emerges from a medium having a higher refractive index (e.g., glass, plastic, etc.) than the medium (e.g.
Air) into which the light penetrates. As is known, total internal reflection and thus additional light losses at this interface can occur. Therefore, it is advisable to maintain a certain minimum value of the radii of curvature of the interfaces of the micro-entrance optics at which interfaces the light exits the micro-entrance optics, and thereby to keep the total reflections low.
It may be expedient if each micro-entry optics is designed as a collection optics or as a free-form optics or as a Fresnel lens.
In addition, it may be advantageous if each micro-exit optics is designed as a projection optics or as a spherical lens or as an aspheric lens or as a free-form lens or as a Fresnel lens.
For constructional reasons, it can bring an advantage if the attachment optical device facing interfaces of mutually associated micro-entry optics and micro-exit optics congruent to each other, preferably planar and preferably also arranged congruent to each other. In this case too, "congruent design" does not mean anything other than that the interfaces of mutually associated micro-optics have the same shape of the base surface, with in principle any spatial arrangement arranged "congruent" means that these base surfaces are additionally arranged such that they either coincide immediately congruent or are indeed spaced apart, but would move into a congruent with each other when moving normal to one of the bases.
With regard to the reduction of aberrations, it may be advantageous if the optical axes of mutually associated micro-entry optics and micro-exit optics are parallel to each other, preferably coincide.
It can advantageously be provided that at least one first diaphragm device is arranged between the inlet optics and the outlet optics.
It is particularly advantageous if the first aperture device lies in a plane which is spanned by the micro-optic focal points, wherein the first
Aperture device for at least one pair of mutually associated micro-entry and micro-exit optics, preferably for a plurality of pairs and in particular for all pairs a diaphragm having in each case at least one, for example, exactly one optically active diaphragm edge.
Use of the first aperture device may be advantageous if the generation of the light distributions of different types is desired. In this case, the light image is trimmed with the aid of the optically effective diaphragm edges and adapted to the desired light image (see also FIGS. 3, 3a, 3b).
In addition, it may be expedient if at least one second diaphragm device is arranged between the inlet optics and the outlet optics.
It can be provided that the second diaphragm device between the first diaphragm device and the exit optics is arranged.
In addition, it can be provided that the second diaphragm device is arranged between the inlet optics and the first diaphragm device.
Furthermore, it may be advantageous if the second diaphragm device for at least one pair of mutually associated micro-entry and micro-exit optics, preferably for several pairs and in particular for all pairs, a diaphragm with at least one, for example, exactly one optically effective diaphragm edge having.
The introduction of a second aperture device allows to reduce the aberrations caused by crosstalk between the micro-optics systems, i. when the light enters a micro-optical system but exits through another, mostly adjacent micro-optical system, and / or by aberration of the light arise (see also Figures 4a, 5a).
With regard to the production of the second diaphragm device, it may be advantageous if all diaphragms of the second diaphragm device have identical diaphragm edges.
With regard to a better correction of aberrations may be useful if at least two apertures of the second aperture device have differently shaped aperture edges.
It may be advantageous if at least one of the optically effective diaphragm edges has a gable-shaped course.
In addition, it can be provided that at least one upper or a lower, with respect to the vertical direction, optically effective diaphragm edge of the diaphragm has a sloping, from the optical axis to the outside of the aperture, ascending course.
With regard to the production, it may be expedient if the first diaphragm device and the second diaphragm device are identical.
In a practice-proven embodiment, it is provided that the exit optics is integrally formed with the at least one second diaphragm device.
It may be expedient for this purpose if the second diaphragm device is arranged on the interface of the exit optics facing the entry optics.
Basically, a projection device, as described above, a plurality of micro-optical systems, so pairs each consist of a micro-entry optics and a micro-exit optics. In the simplest embodiment without aperture devices, all micro-optics systems produce the same light distribution, which comprises (sub) light distributions in total, e.g. form a high beam distribution. Here, for the sake of simplicity, it is assumed that with exactly one microprojection light module, a complete light distribution is generated. In practice, however, it can also be provided that two or more microprojection light modules according to the invention are used to generate the total light distribution. This can e.g. be useful if, for reasons of space, not a division of the components to different positions in the headlight is necessary.
To produce a dimmed light distribution, such as a low-beam light distribution, which has a bright-dark boundary in a known manner, it can now be provided that each micro-optics system more or less identical diaphragms are assigned in the beam path, so that all micro-optical systems with a light distribution create a cut-off line. The superimposition of all light distributions then gives as total light distribution the dimmed light distribution.
In this case as well as in all other cases, the diaphragms can be designed as individual diaphragms (eg in the form of an impermeable layer, for example a vapor-deposited layer, etc.) which "form" the first diaphragm device, but it can also be a diaphragm device In this case, as mentioned above, the aberrations that can now be reduced by inserting the second diaphragm device occur, such as a flat foil, etc., into which corresponding openings are provided for the passage of light.
Moreover, it can also be provided that different diaphragms are provided, ie, that one or more micro-optics systems is assigned a first diaphragm of the first diaphragm device and a second diaphragm of the second diaphragm device, one or more other micro-optical systems at least one each a diaphragm of the first diaphragm device (or no diaphragm) identical or different from the first diaphragm, and another diaphragm of the second diaphragm device (or no diaphragm), identical to the second diaphragm or different from the second diaphragm, etc., so that different micro-optical systems form different light distributions. By selectively activating individual micro-optics systems, for which it is necessary, however, that they are assigned their own light sources which can be controlled separately, at least in groups, individual, different light distributions can be generated in this way, which can also be operated in superimposition.
Furthermore, it may be expedient if the projection device consisting of inlet optics and exit optics is formed from two separate components and the exit optics is displaceably mounted with respect to the entry optics, the exit optics and / or the second diaphragm device - in the installed position of the microprojection light module - Is displaced in the vertical and / or horizontal direction and / or parallel to the entrance optics.
It may be particularly advantageous if in each case one actuator, preferably a piezoelectric actuator, is provided for displacing the exit optics and / or the second diaphragm device in one direction.
In this embodiment of the microprojection light module according to the invention, a user-friendly adjustment of the projection device is granted.
Moreover, it may be advantageous if the light source comprises at least one semiconductor-based light source, which semiconductor-based light source preferably has one, two or more LEDs and / or laser diodes, wherein the LEDs and / or laser diodes are preferably independently controllable.
Under "controllable" is here primarily the turning on and off to understand.
In addition, this can also be understood as meaning the dimming of the LEDs (light-emitting diodes) and / or laser diodes of the light sources.
In addition, it can be provided that with two or more light sources for the microprojection light module, the light sources are independently controllable.
By "independently of each other" is to be understood that actually all light sources can be controlled independently of each other, or that the light sources can be controlled in groups independently.
On top of that, it can be provided that each micro-optical system consisting of a micro-entry optics and a micro-exit optics is assigned exactly one, preferably semiconductor-based, light source, which preferably comprises exactly one light-emitting diode (LED) or exactly one laser diode.
In a practice-proven embodiment, it is provided that two or more light source groups are provided, each light source group comprising at least one light source, and wherein the light sources of a light source groups emit light of the same color, and the light sources of different light source groups light different Emit color, and wherein each light source group illuminate a specially assigned to this light source group area of the at least one projection device, and wherein the different areas are identical or formed to produce identical light distributions.
It should be noted that the position of the first diaphragm device and / or the second diaphragm device and / or the shape of the entrance optics (for example, the thickness of the respective entrance optics and / or the curvatures of the entrance optics micro-entry optics) to the respective light source group should be adjusted. As mentioned above, the first aperture device is preferably arranged in the focal surface of the projection device. Due to the dispersion (refractive index dependence on the wavelength of light) of the material making up the entrance and exit optics, the positions of the foci of the micro-optics systems are different for each color (green, red, or blue). As a result, the focal surfaces of the e.g. red, green or blue light irradiated parts of the same projection device or the irradiated projection devices not necessarily together. This in turn can lead to chromatic aberrations (color longitudinal and / or transverse chromatic aberration) in the light image (in the emitted light distribution) if the position of the first diaphragm device and possibly also of the second diaphragm device is adapted to the color of the light emitted by the light sources.
In this case, it may be expedient if three light source groups are provided, wherein preferably a light source groups red light, a light source groups green light and a light source groups emits blue light.
The objects set forth above are furthermore achieved with a lighting device for a vehicle headlight, which comprises at least one, preferably two or more microprojection light modules as described above.
In a preferred embodiment, it may be contemplated that two or more groups of microprojection light modules are provided, and wherein each group comprises one, two, or more microprojection light modules, wherein microprojection light modules of a group produce the same light distribution, and microprojection light modules generate different light distributions from different groups, wherein the light sources of each group of microprojection light modules are controllable independently of the light sources of the other groups.
It may be advantageous if the projection devices of microprojection light modules of a group form a common component.
However, a particular advantage arises when the projection devices of all microprojection light modules form a common component.
On top of that it may be expedient to provide two or more groups for generating different light distribution, each group forming a different light distribution selected from one of the following light distributions: *) cornering light distribution; *) City light distribution; *) Highway light distribution; *) Motorway light distribution; *) Light distribution for additional light for motorway light; *) Cornering light distribution; *) Low beam light distribution; *) Low beam apron light distribution; *) Light distribution for asymmetrical low beam in the far field; *) Light distribution for asymmetric low beam in the far field in the bend lighting mode; *) High beam light distribution; *) Glare-free high beam light distribution.
Not only only, but especially with the use of laser light sources has it also been found to be favorable if the illumination device comprises two or more microprojection light modules, each microprojection light module having at least one light source group, each light source group at least one light source, and wherein light sources of a light source group emit light of the same color, and wherein at least two light source groups are provided which emit light of different color, and wherein each light source group has a specially assigned to these light source groups area of at least one Projection device of their microprojection light module illuminate, and wherein the different areas are identical or formed to produce identical light distributions.
A particularly advantageous embodiment is provided, three groups of light source groups are provided, wherein preferably a group of light source groups red light, a group of light source groups green light and a group of light source groups emits blue light, and wherein each group of light source groups comprises at least one light source group.
In the following, the invention will be further discussed by way of exemplary non-limiting embodiments, which are illustrated in a drawing. In this shows
1 is a schematic representation of a microprojection light module according to the prior art in an exploded view,
2 shows a schematic representation of a microprojection light module according to the invention in a side view,
2a shows a development of the microprojection light module of FIG. 2 in a side view,
2b shows a section through the microprojection light module of FIG. 2a along the line B'-B ',
2c is a schematic representation of a micro-optical system of a microprojection light module according to the invention in a perspective view and a vertical sectional plane,
FIG. 2d shows a section through the micro-optical system of FIG. 2c along the plane A-A, FIG.
2e shows the micro-optical system of Figure 2c, with a horizontal sectional plane,
FIG. 2f shows a section through the micro-optical system of FIG. 2e along the plane B-B, FIG.
3 shows a schematic representation of a first diaphragm device with one, two or more diaphragms,
3a is a schematic representation of a total light distribution with aberrations, generated with a light module with the first diaphragm device of Figure 3,
3b shows the partial light distributions with aberrations, generated with the individual diaphragms of the first diaphragm device of FIG. 3, which together form the total light distribution of FIG. 3a, FIG.
4 shows a first variant of a second diaphragm device,
4a shows the partial light distributions without aberrations, generated with the individual diaphragms of the second diaphragm device of FIG. 4, FIG.
5 shows a second variant of the second diaphragm device,
5a shows the partial light distributions without aberration, generated with the individual diaphragms of the second diaphragm device of FIG. 5, FIG.
FIG. 6 a shows a detail of a microprojection light module according to the invention comprising four micro-optical systems, wherein each micro-optical system is designed in three parts, FIG.
FIG. 6b shows a section of a microprojection light module according to the invention comprising four micro-optical systems, wherein each micro-optical system is designed in four parts, FIG.
7 shows a microprojection light module with an actuator for displacing the exit optics in the vertical direction,
8 a microprojection light module with an actuator for displacing the exit optics in the horizontal direction,
9 a microprojection light module with an actuator for displacing the exit optics in the vertical direction and an actuator for displacing the exit optics in the horizontal direction,
10a shows a schematic light distribution,
10b, the effects of a displacement of the exit optics vertically downwards on the light distribution of Fig. 10a,
10c, the effects of a displacement of the exit optics vertically upward on the light distribution of Fig. 10a,
11a shows a partial light distribution generated by a light module according to the invention or one or more micro-optics systems of such a light module,
11b, the effects of a displacement of the exit optics horizontal to the left on the partial light distribution of Fig. 11a,
11c, the effects of still further displacement of the exit optics horizontally to the left on the partial light distribution of FIG. 11a,
FIG. 12 shows a schematic illustration of a lighting apparatus constructed from a plurality of microprojection light modules according to the invention, FIG.
13a-13c different variants of micro-optical systems, and
14a and 14b show a schematic arrangement for producing a white total light distribution using light sources of different colors.
Figure 1 shows schematically a microprojection light module ls for a vehicle headlamp according to the prior art. The microprojection light module ls has a light source 2 and a projection device 3s, which images the light emerging from the light source 2 into an area in front of the motor vehicle in the form of at least one light distribution. The illustrated coordinates indicate the light exit direction Z, the horizontal direction H, which is normal to Z and normal to the vertical direction V. In this case, the terms "horizontal" and "vertical" refer to the state of the microprojection light module installed in a vehicle headlight installed in the vehicle.
The light source 2 is preferably a semiconductor-based light source which has, for example, one, two or more LEDs and / or laser diodes.
The light source 2 radiates its light into a front optics device 4, for example a collimator, which directs the light of the light source 2 substantially parallel before it impinges on the projection device 3s.
As shown in FIG. 1, this projection device 3s comprises an entry optics 30 which has an array of micro entrance optics 31 and an exit optics 40 which has an array of micro exit optics 41, each micro entry optics 31 having exactly one micro exit optics 41. Exit optics 41 is assigned.
The micro-entry optics 31 in a light module according to FIG. 1 are designed in this way and / or the micro-entry optics 31 and the micro-exit optics 41 are arranged relative to one another in such a way that the light emerging from a micro-entry optics 31 is precisely only in the associated micro Exit optics 41 occurs, and wherein the preformed by the micro-entry optics 31 light from the micro-exit optics 41 is imaged in an area in front of the motor vehicle as at least one light distribution.
Furthermore, a first diaphragm device 50 is arranged between the entrance optics 30 and the exit optics 40. As will be discussed in more detail below, the first aperture device 50 can be trimmed to control the luminous flux passing through the projection device in order to be able to generate one or more light distributions with defined shapes, for example with one or more light-dark boundaries.
For the sake of completeness, it should be noted here that the representation in FIG. 1 with the essentially dark first diaphragm device 50 does not make any statements about the design of the diaphragm device 50. The illustration is purely schematic and is merely intended to show the presence of a first aperture device 50 and its approximate position.
The entrance optics 30 is a single component, which is formed by the micro-entry optics 31 and is formed separately from the attachment optics device 4. The micro-entrance optics 31 lie directly, preferably without distance to each other and form an array, as mentioned above and shown in the figure 1.
Likewise, the exit optics 40 is a single component which is formed by the micro exit optics 41. The micro-exit optics 41 are directly, preferably without spacing together and form an array as mentioned above and shown in the figure 1.
Reference is now made to Fig. 2, which schematically illustrates the essential components of a microprojection light module 1 according to the invention and their relationship in a side view. Microprojection light module 1 comprises a light source 2 and a projection device 3, which images the light emerging from the light source 2 into an area in front of the motor vehicle in the form of at least one light distribution.
The light source 2 is still preferably a semiconductor-based light source which has, for example, one, two or more LEDs and / or laser diodes.
The light source 2 continues to emit its light into an attachment optical device 4, for example a collimator, which directs the light of the light source 2 substantially parallel before it impinges on the projection device 3.
As before, this projection device 3 comprises an entry optics 30, which consists of an array of micro entrance optics 31, and an exit optics 40, which consists of an array of micro exit optics 41, each micro entrance optics 31 having exactly one micro exit optics. Exit optics 41 is assigned. Unlike the conventional in
1, the entrance optics 30 of the projection device 3 of FIG. 2 have at least one plane boundary surface 31 ', the planar boundary surface 31' facing the attachment optics device 4, which is preferably designed as a collimator. It should be noted at this point that the entry optics 30 in a further development of the invention with the attachment optics device 4 integrally formed (Fig. 2a and 2b) or fixedly connected to the attachment optics device 4. The light emerging from the attachment optical device 4 impinges on the at least one plane boundary surface 31 'and preferably irradiates the entire plane boundary surface 31'.
In addition, the micro-entry optics 31 in a microprojection light module 1 according to FIG. 2 are designed in this way and / or the micro-entry optics 31 and the micro-exit optics 41 are arranged relative to one another in such a way that the light emerging from a micro entrance optics 31 is exactly just enters the associated micro-exit optics 41, and wherein the pre-formed by the micro-entry optics 31 light from the micro-exit optics 41 is imaged in an area in front of the motor vehicle as at least one light distribution.
In a development of the present invention, as illustrated in FIG. 2 a, a first diaphragm device 50 and / or a second diaphragm device 60 can be provided which are arranged between the inlet optics 30 and the exit optics 40 formed by the micro exit optics 41, wherein the first diaphragm device 50 is preferably arranged between the entrance optics 30 and the second diaphragm device 60. In this case, with the first diaphragm device 50, as already mentioned above, the luminous flux passing through the projection device 3 can be cropped in order to be able to generate one or more light distributions with defined shapes, for example with one or more light-dark boundaries. As will be discussed in more detail below, the second diaphragm device 60 can largely correct the light distribution generated, for example, using the diaphragm device 50. For example, the above-mentioned chromatic aberrations (color longitudinal and / or lateral chromatic aberrations), which can lead to discoloration of the cut-off line and are perceived as unpleasant and disturbing by the human eye, can be reduced in the photograph.
On top of that, it is provided that the entry optics 30 are integrally formed or fixedly connected to the attachment optics device 4 and the exit optics 40 are integrally formed or fixedly connected to the second aperture device 60. This is shown in FIG. 2b. In this case, it is entirely conceivable that the projection device does not comprise a second optional diaphragm device 60, in which case the outlet optics can be integrally formed or firmly connected to the first diaphragm device 50.
FIGS. 2c and 2e show an exploded micro-optics system consisting of a micro-entry optics 31 and an associated micro exit optics 41, wherein the micro entrance optics 31 has a curved interface 30 'which faces the curved interface 30' of the micro exit optics 41 is. In this case, the curvature of the interface 30 'is formed such that the curved interface 30' is curved in the direction of light propagation, as shown in FIGS. 2c to 2f. Furthermore, FIGS. 2c and 2e show part of the first diaphragm device 50 and the second diaphragm device 60 in the region between the two micro-optics 31, 41.
Looking at the micro-optical system of FIGS. 2d and 2f, it can be seen in FIG. 2d that the micro-entry optics 31 focuses the light passing through them in a vertical direction into a micro-optic focal point F1, wherein the micro-optics Focal point Fl preferably coincides with the focal point of the micro-optic system 31 and the micro-exit optics 41 existing micro-optical system. Thus, FIG. 2d shows light beams which emerge from the attachment optical device 4, preferably in parallel to one another, which lie in a vertical plane (namely the plane A-A from FIG. 2c) or the projection of light beams into this plane A-A.
The light beams emerging in parallel from the optical attachment device 4 are thus focused by the micro-entry optics 31 into the micro-optical focal point Fl, which, viewed in the light exit direction, lies in front of the assigned micro-exit optical system 41.
As already mentioned, for the sake of completeness it should again be noted here that for the sake of simpler formulation here and generally in the context of this entire disclosure elsewhere, a focus is "in focus." In fact, ie in reality However, the light rays are not focused in a single focus but are in a
Brennfläche shown, which contains the said focal point. This focal plane may be a focal plane, but typically this focal surface is due to aberrations and higher order corrections, which provide corrections for viewing the light propagation of light rays which form a large angle to the optical axis, besides the paraxial approximation The light rays are imaged into a curved surface containing the focal point, whereby the curvature of the focal surface leads to errors in the generated light distribution (see FIGS. 3a and 3c). 3b).
Each micro-optics system thus has a focal point Fl, which lies between the entrance optics 30 and exit optics 40, and in which light of the associated micro entrance optics 31 is preferably focused.
In addition, the micro-exit optics 41 has a focal point, which focal point preferably coincides with the micro-optic focus Fl and with the focal point of the micro-exit optics 41 associated micro-entry optics 31. Light is thus focused in the focal point Fl and then collimated in the vertical direction as it passes through the associated micro-exit optics 41 and projected into an area in front of the vehicle, as shown schematically in Figure 2d.
Figure 2f further shows the behavior in the horizontal direction H, i. rays are considered which lie in a horizontal plane, for instance in the plane B-B from FIG. 2e, or the projection of rays into this plane. As can be seen in FIG. 2f, each micro-optical system consisting of micro-entry optics 31 and micro-exit optics 41 expands the light passing through them in the horizontal direction. For this purpose, each micro-optics system focuses the light passing through it in the horizontal direction to a focal point which lies behind (in the light propagation direction) of the micro-exit optics 41. This focal point preferably coincides with the focal point F2 of the corresponding micro exit optics 41. In the horizontal direction, the light is thus widened in order to achieve the desired width of the partial light distributions of the individual micro-optical systems.
It should be noted again here that an idealized optical system is described here; in practice both first and second optics of a micro-
Optics system designed as a free form, resulting in a picture as described above in a burning surface. Moreover, at least a portion SL of the light will emerge from a micro-optical system between the micro-entrance optics 31 and the associated micro-exit optics and scattered into a micro-optics system adjacent to the one micro-optics system (Figure 2d). So there is a so-called crosstalk between the micro-optical systems, whereby a faulty light distribution (see 3a, 3b) is generated. In this case, the optionally provided second aperture device 60 can act as an aperture stop which block the unwanted over-speak causing parts SL of the light and thereby cause the light from the micro-entry optics 31 shown only in the associated micro-exit optics 41 passes. An essential feature of the micro-optical systems described above is that they spread in the horizontal light passing through them.
The micro-entrance optics 31 are accordingly preferably designed as collection optics which collect light in the vertical and horizontal directions. The micro-entrance optics 31 may be e.g. be designed as a free-form optics.
With respect to the curved interfaces 30 'of the micro-entrance optics 31, it should also be noted that the curvature of each curved interface 30' has a minimum radius of curvature, ie. this should not fall short. As a result, as already explained above, total reflections and consequently additional light losses are reduced or avoided.
In this case, the micro-entry optics 31 can have different minimum radius of curvature radii. Moreover, as can be seen for example in FIGS. 2d and 2f, the interfaces 30 'of a micro entrance optics 31 have different curvatures in the horizontal and in the vertical direction, preferably the radius of curvature of the boundary surface 30' in the vertical direction V (FIG. 2d). smaller than the radius of curvature of the interface 30 'in the horizontal direction H (Fig. 2f). This has the consequence, for example, that each micro-entry optics focused light passing through them in the horizontal direction H weaker than in the vertical direction V.
Furthermore, it is quite conceivable that the boundary surfaces of the micro-exit optics facing away from the micro-entry optics 31 may be curved differently.
The micro-exit optics 41 are usually formed as projection optics, e.g. as spherical or aspherical lenses. It can also be provided that the micro-exit optics 41 are formed as free-form lenses.
Reference should briefly be made at this point to FIGS. 13a to 13c: above and in the further description, it is assumed that each micro-entry optics 31 and each micro-exit optics 41 are each formed from a single lens. However, it may also be provided that either the micro-entry optics 31 and / or the micro-exit optics 41 themselves each consist of one, two or more of "optics" or optical elements each of these "micro-micro-optics" "a micro-optic must have the same focal plane. For example, one or both micro-optics may be Fresnel lenses having different optically effective regions. Any of the micro-optic (micro-optic) optics of micro-entry optics may or may not emit light into each micro-exit optic.
Furthermore, as can be seen from FIGS. 2 a and 2 c, the mutually remote boundary surfaces 31 ', 41' of mutually associated micro-entry optics 31 and micro exit optics 41 are congruent to each other, preferably planar, and preferably also congruent to one another.
In the example shown, the surfaces 31 ', 41' are square in shape, but other shapes, e.g. rectangular or hexagonal surfaces, quite conceivable.
The optical axes 310, 410 (FIGS. 2 c, 2 e) of mutually associated micro-entry optics 31 and micro-exit optics 41 run parallel to one another in a favorable manner, and it is particularly advantageous with regard to the adjustment of the entire projection device 3 when the optical axes 310, 410 coincide.
The first aperture device 50 preferably lies in a plane which is stretched by the micro-optic focal points F1. In this case, the diaphragm device 50 preferably has a diaphragm for each micro-optical system (see FIGS. 2c, 2e), wherein the diaphragm has one or more optically effective diaphragm edges.
The second diaphragm device 60 is located between the first diaphragm device 50 and the exit optics 40. The second diaphragm device 60 preferably has a diaphragm for each microoptical system (see FIGS. 2c, 2e), the diaphragm having one or more optically effective diaphragm edges and this is the purpose of the stray light SL (Fig. 2d) not let through.
FIGS. 2c, 2e show a micro-optical system to which a first diaphragm 52 with an optically effective diaphragm edge 52 'and a second diaphragm 62 with a further optically active edge 62' are assigned. The light passing through this system is first trimmed according to the first diaphragm edge 52 'and the diaphragm edge 52' is imaged in the light image as a light-dark boundary. Furthermore, the light corresponding to the second diaphragm edge 62 'is trimmed in such a way that no crosstalk between the individual micro-optical systems takes place and the aberrations Y 1, Y 2 of the light distribution GLV (see FIGS. 3 a, 3 b) caused by the curvature of the focal surface are eliminated.
The first diaphragm device 50 and the second diaphragm device 60 thus have a diaphragm for at least one pair of mutually associated micro-entry and micro-exit optics 31, 41. However, the first diaphragm device 50 and the second diaphragm device 60 preferably have a diaphragm 51, 52, 53, 54, 55, 61, 62, 63, 64, 65, each having at least one, for example exactly one, for a plurality of pairs, and in particular for all pairs optically effective diaphragm edge 51 ', 52', 53 ', 54', 55 ', 61', 62 ', 63', 64 ', 65' (FIGS. 3 and 4).
The first aperture device 50 known from the prior art is shown schematically in FIG. FIG. 3 shows this first diaphragm device 50 in a view from the front, wherein the first diaphragm device 50 has five different types of diaphragms 51 to 55. Each of these diaphragms 51 to 55 consists of a light-impermeable material 51 ", 52", 53 ", 54", 55 ", which has exactly one (as shown) or several (not shown) translucent openings 51 '", 52 "', 53 '", 54'", 55 '", through which light can pass. The diaphragm edges 51 ', 52', 53 ', 54', 55 'of the diaphragms are imaged in the respective partial light image as overhead light-dark boundaries which delimit the light image upwards. It should be noted that the term "forward" in the context of the present invention is related to the light exit direction / main emission direction of the microprojection light module.
Each of these diaphragms is exactly associated with a micro-optics system, and when all the micro-optics systems are irradiated with light, a total light distribution GLV results, as shown schematically in FIG. 3a, as a superimposition of all partial light distributions. The total light distribution GLV shown in the example shown is a low beam distribution with an asymmetrical cut-off line.
FIG. 3b shows in each case one of the diaphragms 51-55 and, to the left of the diaphragm, schematically the respective partial light distribution LV1-LV5 thus produced.
It is clear that the aberrations and the crosstalk between adjacent micro-optics systems imaging error areas XI, X2, X3, X4, X5, X6 in the partial light distributions LV2, LV4, LV5 arise, their superposition to the emergence of aberrations large areas Yl, Y2 in the total light distribution GLV leads.
FIG. 4 shows a second diaphragm device 60 according to the invention with the aid of which aberrations are eliminated. In this case, the second diaphragm device 60 is shown in a view from the front. There are five different types of apertures 61 to 65 can be seen, comprising the second aperture device 60. Each of these apertures 61 to 65 consists of a light-impermeable material 61 ", 62", 63 ", 64", 65 ", which has exactly one (as shown) or several (not shown) translucent apertures 61 '", 62' ", 63 '", 64'", 65 '", through which light can pass. Through the apertures, the already cropped with the first aperture device image continues to be trimmed so that no aberration portions XI to X6, and consequently no aberration large areas Yl, Y2 are more present in the generated partial light distributions and light distributions. This is achieved by shaping the diaphragm edges. In this case, a gable-shaped form of the lower diaphragm edge 62 ', 64', 65 'of the diaphragms, which generally ascends obliquely from the center to the outside, has proven to be particularly advantageous. These are displayed in the respective partial photo as overhead light.
Dark borders, which delimits the light image at the top, shown. The opaque areas 61 "to 65" are designed and arranged such that no crosstalk between the micro-optical systems takes place, i. no stray light SL (part SL of the light in FIG. 2d) passes from a micro-optical system into the adjacent micro-optical system. As a result, the aberration Y2 is reduced or eliminated.
FIG. 4 a shows, in each case, one of the apertures 61 to 65 and, to the left of the aperture, the schematically generated partial light distribution LVT to LV5 'without aberration partial areas XI to X6.
5 shows a further exemplary embodiment of the second diaphragm device 70. Compared with the second diaphragm device 60 of FIGS. 4 and 4a, at least a part of the diaphragms 73a to 73d and 75a to 75f of the second diaphragm device 70 of FIG. 5 each have a light-permeable aperture 73a '. In this case, the apertures 73a to 73d and 75a to 75f are arranged such that the light passing through their apertures 73a '' to 73d and 75a '' to 75f '' has partial light distributions LV3 "and LV5" (FIG. 5a), the partial light distributions LV3 "and LV5" forming an area in the middle of the total light distribution, ie around the desired maximum of the illuminance of the radiated light distribution contribute in which area, for example, a greater illuminance is needed.
The embodiment of the second diaphragm device 70 shown in FIG. 5 is particularly advantageous because, e.g. The use of the second diaphragm device 60 according to FIG. 4 instead of the second diaphragm device 70 according to FIG. 5 would mean that the majority of the luminous flux would be shaded and therefore, for example, legally prescribed luminous flux values in the HV point would not be achieved. The reason for this is that the light necessary for the generation of the partial light distributions LV3 to LV5 is strongly focused in the focal plane or intermediate image plane of the projection device. The further beam propagation then takes place such that some of the light beams can form a large angle to the optical axis, so that the openings 73a '"to 73d' 'and 75a' 'to 75f' of the second diaphragm device 70 must be very large, so that a sufficient amount of light is allowed through.
In this way, illustrated in Figures 4, 4a, 5, 5a, e.g. an aberration-free low-beam light distribution with a light module according to the invention are generated, wherein the aberration-free low-beam distribution individual micro-optical systems each produce a defined contribution in the form of aberration-free partial light distribution.
In addition, with this type of light modules, any aberration-free total light distributions can be generated. By group illumination of micro-optical systems with the first and the second diaphragm, each with at least one own light source, predetermined predetermined (and determined by the shape of the diaphragm edge) aberration-free partial light distributions can be activated (or hidden), so that e.g. create a dynamic light distribution.
The design of the entrance optics (s) and the exit optics (s) may allow only a limited shaping of the light distribution. By using preferably standardized diaphragms as described above, one, two or more partial light distributions can be generated which, when appropriately selected, lead to the desired overall light distribution.
The apertures may e.g. also be designed as individual panels, which "form" the aperture devices, but it is preferably as shown to aperture device components, such as flat films, etc., in which corresponding openings / openings are provided for the passage of light.
FIGS. 6a and 6b show a detail of the microprojection light module according to the invention, each with four micro-optical systems arranged in a 2x2 array. Between the micro-optical systems, the first and the second diaphragm device are arranged. FIG. 6 a shows a three-part (it is to be noted the one-piece design of the second diaphragm device 60, 70 with the exit optics 40) and FIG. 6 b shows a four-part (entrance optics 30, exit optics, the first diaphragm device 50 and the second diaphragm device 60, 70 are formed separately from one another) embodiment of the microprojection light module.
In a variant, which is shown in FIG. 6a, it is provided that the entry optics 30, the first diaphragm device 50 and the exit optics 40 integrally formed with the second diaphragm device 60, 70 are formed separately from one another and are typically also arranged at a distance from each other. In this case, the entry optics 30 are configured as four micro entrance optics 30a, 30b, 30c, 30d and the exit optics 40 as four micro exit optics 40a, 40b, 40c, 40d. The number of micro-entry and micro-exit optics is not decisive. Each entry and exit optics may have a different number of micro-optics (see also Fig. 13c). In this case, the micro-entry optics can have different radii of curvature of their exit surfaces facing the micro-exit optics. The micro-exit optics in turn may also have different radii of curvature of their exit surface facing away from the micro-entry optics.
The second diaphragm device 60, 70 can thereby be produced by vapor deposition of one of the interfaces 41 ', or by applying an absorbing layer, which is then specifically exposed to e.g. is removed again by means of laser beams.
In this case, however, provision may also be made for the second diaphragm device 60, 70 to be designed as a component formed separately from the outlet optics 40, as shown in FIG. 6b. In this case, the second aperture device 60, 70 in the form of a precise mask, e.g. made of metal (shadow mask, line masks, grid, etc.) can be inserted.
Of course, the variants shown in FIGS. 6a and 6b can be combined. It can e.g. for reasons of adjustability of the projection device 3 (distances of the focal planes, orientation of the optical axis, etc.) be advantageous, the second diaphragm device 60, 70 gentrennt of the exit optics 40, the first aperture device 50 but integrally with the second diaphragm device 60, 70 integrally form , It is advantageous with regard to the sharpness of the light image when the first diaphragm device 50 is arranged in the area formed by the focal points of the micro-optical systems, which forms the focal surface of the projection device 3. In this case, the light image is determined by the shape of the first diaphragm device 50 and corrected by the second diaphragm device 60, 70 and brought into a aberration-free state.
According to the invention, the inlet and outlet optics are formed separately from each other. In this case, a positioning of the individual components during assembly is necessary, which is advantageous if the individual components - as explained below - can be moved relative to each other.
FIGS. 7-9 show embodiments in which the exit optics 40 are displaceably mounted with respect to the entry optics 30. In this case, the attachment optical device 4, the entrance optics 30, the first diaphragm device 50, the second illumination device 60, 70 and the exit optics 40 are formed separately from each other. However, in view of the above, the embodiments in which, for example, the entrance optics 30 are integrally formed with the attachment optical device 4 and / or the second aperture device 60, 70 with the exit optics 40 and / or with the first aperture device 50 integrally formed or firmly connected, quite possibly sometimes advantageous. Thus, for example, as mentioned above, a development of the present invention, in which the attachment optics device 4 integrally formed or firmly connected to the entrance optics 30 brings the advantage that light losses due to reflections and / or total reflections by reducing the interfaces between the optically relevant Components are reduced.
The exit optics 40 is - in the installed position of the microprojection light module 1 - in vertical (Figure 7), horizontal (Figure 8) or vertical and horizontal (Figure 9)
Movable direction. In this way, the light image in the vertical and / or horizontal direction, e.g. to adjust the headlamp leveling and / or to realize a dynamic cornering light function.
The exit optics 40 is preferably displaced parallel to the entry optics 30, and / or parallel to the first aperture device 50, and / or parallel to the second aperture device 60, 70.
For moving the exit optics 40 in each case in one direction, an actuator 140, 141 is provided in each case, it being provided in a specific embodiment that the at least one actuator 140, 141 is a piezoactuator. A typical travel for such a piezo actuator is in the range of 100 gm (microns). In principle, however, other actuators with a travel of <1 mm (less than one millimeter) can be used.
In order to achieve a uniform displacement of the entire light image, in which the light image per se does not change, but only its position, it is favorable if all micro-optical systems affected by the displacement, in particular the micro-exit optics, have the same optical parameters , in particular are formed identically.
In addition, care must be taken in the design of the projection device that even with a shift of the exit optics no light or only a small portion of the light emerging from a micro-entry optics, enters an unassigned micro-exit optics. As discussed above, this fraction can be reduced by using the second aperture device.
But it can also be provided that the micro-optical systems are designed differently in order to achieve a targeted change of the light image.
In the specific exemplary embodiment, a small shift in the imaging optics, i. the exit optics e.g. by 0.03 mm for a shift of the light image by 0.8 °. By way of example, FIG. 10a shows a schematic light distribution, FIG. 10b shows the same light distribution after shifting the exit optics 40 vertically downward, FIG. 10c shows the effects of shifting the exit optics 40 vertically upward onto the light distribution. The shape of the light distribution has not or only slightly changed, while the light distribution has moved up or down.
A headlamp leveling of about 2.5 ° can be achieved, for example, with a stroke of about 1 mm.
By shifting the exit optics 40, it may also lead to certain distortions of the photograph. When designing the system as a whole, it must be borne in mind that these distortions meet the legal and technical requirements. These distortions can also be reduced by means of the second aperture device 60, 70.
11a shows an exemplary partial light distribution generated by a microprojection light module 1 according to the invention or one or more microoptical systems of such a microprojection light module 1. FIG. 11b shows the effects of shifting the exit optics 40 horizontally to the left on the partial light distribution FIG. 11a, and FIG. 11c the effects of still further displacement of the exit optics 40 horizontally to the left on the partial light distribution. FIG. 11b shows a displacement of the imaging exit optics 40 by approximately 0.1 mm and FIG. 11c by approximately 0.2 mm.
As can be seen, a small shift is sufficient to realize a noticeable displacement of the light image in the vertical and / or horizontal direction.
In a conventional projection system with a projection lens, the lens has typical diameters between 60 mm and 90 mm. In a microprojection light module according to the invention, the individual micro-optical systems have typical dimensions of approximately 2 mm × 2 mm (corresponding to V and H) and a depth (in Z) of approximately 6 mm-10 mm, so that in Z Direction results in a much smaller depth of a microprojection light module according to the invention compared to conventional modules.
The microprojection light modules according to the invention have a small space depth and are basically freely formable, i. it is e.g. It is possible to design a first microprojection light module for generating a first partial light distribution separately from a second microprojection light module for a second partial light distribution and to make it relatively free, i. vertical V and / or horizontally H and / or offset in the depth Z to each other in a vehicle headlight, so that design specifications can be realized easier.
Another advantage of a microprojection light module according to the invention is that, although the projection device is very accurate to manufacture, which is easily possible with today's production methods, but eliminates the exact positioning of the light source (s) in relation to the projection optics. Exact positioning is of minor importance insofar as the at least one light source illuminates a whole array of micro-entry optics, all substantially the same
Create a light picture. In other words, this means nothing else than that the "actual" light source is formed by the real light source (s) and the array of micro-entry optics, and this "actual" light source then illuminates the micro-exit optics and possibly the associated apertures. Now, however, since the micro-entry and micro-exit optics are already optimally matched to one another, since they form a system, as it were, an inaccurate positioning of the real light source (s) is less significant.
FIG. 12 also shows a lighting device for a vehicle headlight comprising one, two or more microprojection light modules as described above. Several groups of different light modules are provided, e.g. FIG. 12 shows microprojection light modules of the groups AA, AA1, AA2, SSI, BF1 to BF8, FL, ABL, SA1, SA2, which together form the illumination device. Each group AA, AA1, AA2, SSI, BF1 to BF8, FL, ABL, SA1, SA2 preferably comprises one, two or more microprojection light modules.
In the example shown, each group has exactly one microprojection light module, which are enumerated below. In this case, AA denotes a microprojection light module for generating an asymmetrical, preferably aberration-free dimming light LVaa in the far field; AA1, AA2 microprojection light modules for generating a preferably aberration-free asymmetric low beam LVaai, LVaa2 in the far field in the bend light module; SSI a microprojection light module for generating a symmetrical preferably aberration free light distribution LVssi (apron of a low beam, city light); BF1 to BF8 microprojection light modules for generating a preferably aberration-free and glare-free high beam LVbfi - LVbfs; the individual preferably aberration-free light distributions LVbfi - LVbfs together generate a preferably aberration-free high beam distribution or a part thereof, the individual preferably aberration free light distributions can be hidden independently if necessary; FL a microprojection light module for generating a preferably aberration-free high beam LVfl; ABL a microprojection light module for generating a preferably aberration-free turning light LVabl; SA1, SA2 microprojection light modules for generating additional light components for preferably aberration-free highway light LVsai, LVsa2.
It is advantageous in such a lighting device if the light sources of each group of microprojection light modules AA, AA1, AA2, SSI, BF1 to BF8, FL, ABL, SA1, SA2 are controllable independently of the light sources of the other groups, so that the individual aberration-free light distributions or partial light distributions can be independently switched on and off and / or dimmed.
Figure 12 is a purely schematic illustration and there is reference to "microprojection light modules" in connection with Figure 12. In fact, Figure 12 merely and purely schematically shows the projection devices AA, AA1, AA2, SSI, BF1-BF8, FL, ABL , SA1, SA2 of the individual micro projection light modules, and as can be seen in FIG. 12, the projection devices AA, AA1, AA2, SSI, BF1-BF8, FL, ABL, SA1, SA2 of the individual microprojection light modules form a common component Shape of a curved band, for example, may be arranged on a foil.
Thus, with the present invention, the lens arrays of micro-entry and micro-exit optics can be freely shaped, and two or more microprojection light modules according to the invention can be combined to form a lighting device via a common projection device component, preferably those areas of the projection device component, which are associated with a specific predetermined microprojection light module (and thus an independently controllable light source), the micro-optical systems are formed identical.
Furthermore, Figures 13a to 13c, as already briefly mentioned above, some conceivable variants, combinations or other subdivisions of the micro-optics and the optionally provided aperture devices.
FIG. 13 a shows an example in which in a micro-optics system the micro-entry optics 31 is designed as a Fresnel lens and the micro-exit optics 41 as a "conventional" lens.
FIG. 13b shows an example in which the micro entrance optics 31 is designed as a "conventional" lens and the micro exit optics 41 as a Fresnel lens.
13c shows an example in which the micro-entry optics 31 is designed as a "conventional" lens and the micro-exit optics 41 as an array of micro-micro-exit optics (micro-micro-lenses) The aperture device 50 as well as the section of the second diaphragm device 60, 70 may include different numbers of diaphragms, for example, it is quite conceivable that the section of the first diaphragm device 50 in Fig. 13c comprises only a single diaphragm, the section of the second diaphragm device 60, 70 comprising a plurality of apertures, each aperture corresponding to a micro-micro exit optic, and vice versa.
An important feature illustrated in FIGS. 13a to 13c is that the second diaphragm device 60, 70 (when this diaphragm device is provided) is arranged in the light propagation direction between the first diaphragm device 50 (if provided) and the micro exit optics 41, and as an aperture diaphragm acts. The position of the second diaphragm device 60, 70 is therefore not freely selectable in the beam path. The first aperture device 50 is a luminous field / field stop. It is advantageous in terms of the quality of the light image to arrange the first diaphragm device in the focal plane or in the intermediate image plane of the micro-optical system.
FIGS. 14a and 14b show two further embodiments. It is envisaged that different areas, e.g. exactly three different areas, from micro-
Optics systems 3 are illuminated with light sources 2 of different colors R, G, B, for example, one area with red light R, another area with green light G and a third area with blue light B.
The different regions can belong to a projection device 3 (FIG. 14a), but also to different (two or more, for example three, as shown in FIG. 14b) projection devices or to a projection device or to two or more, in particular three projection devices. It is only important that each area of micro-optics systems produce the same light distribution as the other areas. In order to account for the chromatic aberrations described above, in the projection device of Fig. 14a it is provided that the first diaphragm device comprises three partial diaphragm devices 50R, 50G, 50B, each partial diaphragm device being arranged in the focal surface corresponding to the respective color. Thus, the foci of the micro-optics systems for the red light L in the light propagation direction are farther ahead than the foci of the micro-optics systems for the green light G, which in turn are in front of the foci of the blue-B micro-optics systems of Fig. 14a can be seen.
The embodiment shown in FIG. 14a has the advantage that a single, preferably integrally formed, inlet optic is assigned to all light sources which emit light of different colors. It can also be provided that the first diaphragm device and / or the second diaphragm device comprises three partial diaphragm devices, which can be used to correct the chromatic aberrations.
In the embodiment shown in Fig. 14b are three projection devices 3R, 3G, 3B, which may be integrally formed or separated from each other. In this case, the first diaphragm device 50 and the second diaphragm device 60, 70 are provided. The projection devices differ in the example by the shape of the entrance optics 30R, 30G, 30B, which are formed such that the focal surfaces of the three projection devices 3R, 3G, 3B corresponding to one light color each coincide. This effect can be achieved, for example, by adjusting the thickness and / or the curvature of the micro-entry optics forming the entry optics. By changing the thickness and / or curvature of the micro-entrance optics, the focal lengths of the micro-optics systems are changed to thereby determine the distance between the interface 31 'of the entrance optics 30 and the focal surface irrespective of the color of the light R, G, B. can, as shown in Fig. 14b. The first diaphragm device 50 of FIG. 14b, which is preferably formed in one piece, is arranged in the coincident focal surfaces of the projection devices 3R, 3G, 3B. The embodiment shown in Fig. 14b has the advantage of great design freedom, which may be provided for example by three separately formed projection devices 3R, 3G, 3B.
By overlaying the light images / light distributions from the different regions, the result is a white light image, preferably free of aberrations, / a white, preferably image-free, light distribution.
If laser light sources are used as light sources in this context, only a few microprojection arrays (regions) are required to produce a white light distribution due to the high luminous intensities of lasers, so that a smaller light module can be generated in the lateral direction.

权利要求:
Claims (42)
[1]
claims
1. microprojection light module (1) for a vehicle headlamp, comprising *) at least one light source (2) and *) at least one projection device (3), which the light emerging from the at least one light source (2) in an area in front of the motor vehicle in Image of at least one light distribution, wherein the projection device (3) comprises: -) an entrance optics (30), which one, two or more micro-entry optics (31), which are preferably arranged in an array, -) an exit optics ( 40) having one, two or more micro exit optics (41) which are preferably arranged in an array, each micro entrance optic (31) being associated with exactly one micro exit optic (41), the micro entrance optics (41) 31) are formed and / or the micro-entry optics (31) and the micro-exit optics (41) are arranged to each other such that substantially all of a micro-entry optics (31) aust the light emerging from the micro-entry optics (31) from the micro exit optics (41) into an area in front of the motor vehicle as at least one light distribution (LV1 - LV5 ; GLV) is imaged, characterized in that the at least one light source (2) to an attachment optics device (4) is arranged, in which at least one attachment optical device (4) the at least one light source (2) irradiates the light emitted by it, and which attachment optical device (4) is designed such that the light emerging from it is directed substantially parallel, and the entrance optics (30) has at least one plane boundary surface (31 '), wherein the at least one plane boundary surface (31') of the attachment optics device (4) is facing.
[2]
2. Microprojection light module according to claim 1, characterized in that the light emerging from the attachment optical device (4) impinges on the at least one plane boundary surface (317).
[3]
3. microprojection light module according to claim 1 or 2, characterized in that the light emerging from the attachment optical device (4) substantially the entire plane boundary surface (31 ') irradiated.
[4]
4. microprojection light module according to one of claims 1 to 3, characterized in that the attachment optical device (4) is designed as a collimator.
[5]
5. microprojection light module according to one of claims 1 to 4, characterized in that the attachment optical device (4) with the entrance optics (30) is integrally formed.
[6]
6. microprojection light module according to one of claims 1 to 5, characterized in that a micro-entry optics (31) and one of a micro-entry optics (31) associated micro-exit optics (41) form a micro-optical system, which micro Optical system has at least one micro-optic focal point (Fl).
[7]
7. Microprojection light module according to one of the claims Errors! Reference source could not be found until 6, characterized in that each micro-entry optics (31) focuses the light passing through them into the at least one micro-optic focus (Fl).
[8]
8. microprojection light module according to claim 6 or 7, characterized in that a micro-optical focal point (Fl) of each micro-entry optics (31) in the light exit direction in front of the associated micro-exit optics (41), wherein the micro-entry optics ( 31) focus the light passing through them in the vertical direction respectively on the front of the micro-exit optics (40) lying micro-optic focus (Fl), and wherein the micro-exit optics (41) each with the micro-optic focus (Fl) of the associated micro-entry optics (31) have coincident focal point.
[9]
9. microprojection light module according to one of claims 6 to 8, characterized in that each micro-optical system expands the light passing through it in the horizontal direction.
[10]
10. microprojection light module according to one of claims 1 to 9, characterized in that each micro-entry optics (31) has a curved interface (30 '), which curved interface (307) has a radius of curvature minimum value (Rmin).
[11]
11. microprojection light module according to one of claims 1 to 10, characterized in that each micro-entry optics (31) is designed as a collection optics or as a free-form optics.
[12]
12. microprojection light module according to one of claims 1 to 11, characterized in that each micro-exit optics (41) is designed as a projection optics or as a spherical lens or as an aspherical lens or as a free-form lens.
[13]
13. microprojection light module according to one of claims 1 to 12, characterized in that the attachment optical device (4) facing boundary surfaces (31 ', 41') of mutually associated micro-entry optics (31) and micro-exit optics (41) congruent to each other, preferably formed plan and preferably also congruent to each other.
[14]
14 microprojection light module according to one of claims 1 to 13, characterized in that the optical axes (310,410) of mutually associated micro-entry optics (31) and micro-exit optics (41) parallel to each other, preferably coincide.
[15]
15. microprojection light module according to one of claims 1 to 14, characterized in that between the entrance optics (30) and the exit optics (40) at least a first diaphragm device (50) is arranged.
[16]
16. A microprojection light module according to claim 15, characterized in that the first diaphragm device (50) lies in a plane which is spanned by the micro-optical focal points (Fl), wherein the first diaphragm device (50) for at least one pair of associated micro-entry and micro-exit optics (31,41), preferably for a plurality of pairs and in particular for all pairs a diaphragm (51, 52,53,54, 55) each having at least one, for example, exactly one optically effective diaphragm edge ( 51 ', 52', 53 ', 54', 55 ').
[17]
17. microprojection light module according to claim 15 or 16, characterized in that between the entrance optics (30) and the exit optics (40) at least a second diaphragm device (60, 70) is arranged.
[18]
18. microprojection light module according to claim 17, characterized in that the second diaphragm device (60, 70) between the first diaphragm device (50) and the exit optics (40) is arranged.
[19]
19. microprojection light module according to claim 17, characterized in that the second diaphragm device (60, 70) between the inlet optics (30) and the first diaphragm device (50) is arranged.
[20]
20. microprojection light module according to one of claims 17 to 19, characterized in that the second diaphragm device (60, 70) for at least a pair of mutually associated micro-entry and micro-exit optics (31,41), preferably for a plurality of pairs and in particular for all pairs a diaphragm (61 to 65, 71 to 75), each having at least one, for example, exactly one optically effective diaphragm edge (61 'to 65', 71 'to 75').
[21]
21. microprojection light module according to claim 20, characterized in that all the apertures of the second diaphragm device (60, 70) have identical diaphragm edges.
[22]
22. microprojection light module according to claim 20, characterized in that at least two diaphragms of the second diaphragm device (60, 70) have differently shaped diaphragm edges.
[23]
23 microprojection light module according to one of claims 20 to 22, characterized in that at least one of the optically effective diaphragm edges (61 'to 65', 71 'to 75') has a gable-shaped course.
[24]
24. microprojection light module according to one of claims 20 to 23, characterized in that at least one upper or a lower, with respect to the vertical direction (V), optically effective diaphragm edge (61 'to 65', 71 'to 75') of the diaphragm (61 to 65, 71 to 75) has a sloping, from the optical axis (310,410) outwardly of the aperture, ascending course.
[25]
25. Microprojection light module according to one of claims 17 to 24, characterized in that the first diaphragm device (50) and the second diaphragm device (60) are identical.
[26]
26. microprojection light module according to one of claims 17 to 24, characterized in that the first diaphragm device (50) with the second diaphragm device (60, 70) is integrally formed.
[27]
27 microprojection light module according to one of claims 17 to 26, characterized in that the exit optics (40) with the at least one second diaphragm device (60, 70) is integrally formed.
[28]
28 microprojection light module according to one of claims 17 to 27, characterized in that the second diaphragm device (60, 70) on the entrance optics (30) facing interface (40 ') of the exit optics (40) is arranged.
[29]
29. microprojection light module according to one of claims 1 to 28, characterized in that the projection device (3) consisting of inlet optics (30) and exit optics (40) is formed from two separate components and the exit optics (40) with respect to the Entry optics (30) is slidably mounted, wherein the exit optics (40) and / or the second diaphragm device (60, 70) - in installation position of the microprojection light module (1) - in the vertical and / or horizontal direction and / or parallel to the entrance optics (30) is displaceable.
[30]
30. microprojection light module according to claim 29, characterized in that for displacing the exit optics (40) and / or the second diaphragm device (60, 70) in each case one actuator (140, 141), preferably a piezoactuator, is provided in each case.
[31]
31. microprojection light module according to one of claims 1 to 30, characterized in that the light source (2) comprises at least one semiconductor-based light source, which semiconductor-based light source preferably one, two or more LEDs and / or laser diodes, wherein the LEDs and / or Laser diodes are preferably independently controllable.
[32]
32. microprojection light module according to one of claims 1 to 31, characterized in that at two or more light sources for the microprojection light module (1), the light sources are independently controllable.
[33]
33. microprojection light module according to one of claims 1 to 32, characterized in that each micro-optical system consisting of a micro-entry optics (31) and a micro-exit optics (41) exactly one, preferably semiconductor-based, light source, which preferably exactly one LED (LED) or exactly one laser diode comprises, is assigned.
[34]
34. The microprojection light module according to any one of claims 1 to 33, characterized in that two or more light source groups are provided, each light source group comprises at least one light source (2), and wherein the light sources (2) of a light source groups Emit light of the same color (R, G, B), and wherein the light sources of different light source groups emit light of different colors (R, G, B), and wherein each light source group has a dedicated area (3R, 3G , 3B) illuminate the at least one projection device, and wherein the different regions (3R, 3G, 3B) are identically formed or designed to generate identical light distributions.
[35]
35. A microprojection light module according to claim 34, characterized in that three light source groups are provided, wherein preferably a light source groups red light, a light source groups green light and a light source groups emits blue light.
[36]
36. A lighting device for a vehicle headlamp, comprising one, two or more of microprojection light modules (1) according to one of claims 1 to 35.
[37]
37. Lighting device according to claim 36, characterized in that two or more groups of microprojection light modules (AA, AA1, AA2, SSI, BF1 - BF8, FL, ABL, SA1, SA2) are provided, and wherein each group one, two or microprojection light modules (1), wherein microprojection light modules (AA, AA1, AA2, SSI, BF1-BF8, FL, ABL, SA1, SA2) of a group have the same light distribution (LVaa, LVaai, LVaa2, LVssi, LVbfi) LVbfs, LVfl, LVabl, LVsai, LVsa2), and wherein microprojection light modules (AA, AA1, AA2, SSI, BF1-BF8, FL, ABL, SA1, SA2) of different groups have different light distributions (LVaa, LVaai, LVaa2, LVssi, LVbfi - LVbf8, LVfl, LVabl, LVsai, LVsa2), the light sources of each group of microprojection light modules being controllable independently of the light sources of the other groups.
[38]
38. Illumination device according to claim 37, characterized in that the projection devices (3) of microprojection light modules (AA, AA1, AA2, SSI, BF1-BF8, FL, ABL, SA1, SA2) of a group form a common component.
[39]
39. Lighting device according to claim 37 or 38, characterized in that the projection devices (3) of all microprojection light modules form a common component (300).
[40]
40. Lighting device according to one of claims 37 to 39, characterized in that two or more groups for generating different light distribution (LVaa, LVaai, LVaa2, LVssi, LVbfi - LVbfs, LVfl, LVabl, LVsai, LVsa2) are provided, each group a different light distribution (LVaa, LVaai, LVaa2, LVssi, LVbfi - LVbfs, LVfl, LVabl, LVsai, LVsa2), which consists of one of the following light distributions (LVaa, LVaai, LVaa2, LVssi, LVbfi - LVbfs, LVfl, LVabl, LVsai , LVsa2) is selected: *) cornering light distribution; *) City light distribution; *) Highway light distribution; *) Motorway light distribution; *) Light distribution for additional light for motorway light; *) Cornering light distribution; *) Low beam light distribution; *) Low beam apron light distribution; *) Light distribution for asymmetrical low beam in the far field; *) Light distribution for asymmetric low beam in the far field in the bend lighting mode; *) High beam light distribution; *) Glare-free high beam light distribution. 4L lighting device according to any one of claims 36 to 40, comprising two or more microprojection light modules, each microprojection light module having at least one light source group, each light source group comprises at least one light source, and wherein light sources of a light source group light of the same color (R, G, B), and wherein at least two light source groups are provided, which emit light of different colors, and wherein each light source group a specially assigned to these light source groups area (3R, 3G, 3B) of the at least one projection device their microprojection light module illuminate, and wherein the different areas (3R, 3G, 3B) are identical or formed to generate identical light distributions.
[42]
42. Lighting device according to claim 41, characterized in that three groups of light source groups are provided, wherein preferably one group of light source groups emits red light, one group of light source groups emits green light and a group of light source groups emits blue light, and wherein each group of light source groups comprises at least one light source group.
[43]
43. A vehicle headlight with one or more lighting devices according to one of claims 36 to 42.

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同族专利:

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公开号 | 公开日

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AT517887B1|2018-06-15|

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EP3365593A1|2018-08-29|

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US20180320852A1|2018-11-08|

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EP3365593B1|2019-05-22|

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WO2017066817A1|2017-04-27|

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JP2018531495A|2018-10-25|

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CN108139052A|2018-06-08|

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US10591126B2|2020-03-17|

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法律状态:

优先权:

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申请号 | 申请日 | 专利标题

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ATA50906/2015A|AT517887B1|2015-10-23|2015-10-23|Microprojection light module for vehicle headlights|ATA50906/2015A| AT517887B1|2015-10-23|2015-10-23|Microprojection light module for vehicle headlights|

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JP2018520461A| JP2018531495A|2015-10-23|2016-10-24|Microprojection light module for automatic vehicle floodlight|

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CN201680061614.8A| CN108139052A|2015-10-23|2016-10-24|For the microprojection optical module of front lamp of vehicle|

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PCT/AT2016/060087| WO2017066817A1|2015-10-23|2016-10-24|Micro-projection light module for a vehicle headlight|

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US15/768,317| US10591126B2|2015-10-23|2016-10-24|Micro-projection light module for a vehicle headlight|

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EP16791301.1A| EP3365593B1|2015-10-23|2016-10-24|Micro-projection light module for a vehicle headlight|