Apparatus and method for processing thermoplastic with a blowing device for a screw conveyor

专利摘要:
The invention relates to a device (1a..1i) for processing thermoplastic material, which comprises a storage container (2) for receiving piece-shaped plastic particles or a transport line (14) for transporting piece-shaped plastic particles, and one with the storage container (2) / the transport line (14) connected to a transfer opening (A) transport screw (3). Furthermore, the device (1a..1i) has an extruder (4) adjoining the transport screw (3) and an air outlet (7) arranged opposite the transfer opening (A) and directed towards the latter. Furthermore, an operating method for the device (1a..1i) is specified in which an air flow is aligned with the transfer opening (A). The strength and / or direction of the air flow is adjusted or regulated in dependence on a load of the extruder (4).
公开号:AT517756A1
申请号:T50808/2015
申请日:2015-09-22
公开日:2017-04-15
发明作者:
申请人:Next Generation Recyclingmaschinen Gmbh；
IPC主号:

专利说明:

The invention relates to a device for processing of thermoplastic material, which comprises a reservoir for receiving piece-shaped plastic particles or a transport line for transporting piece-shaped plastic particles, connected to the reservoir / the transport line to a transfer port screw conveyor and an adjoining the screw extruder. Furthermore, the device has at least one air outlet which is arranged opposite the transfer opening (pointing through the container / the transport pipe) and which is directed or can be directed onto the transfer opening. In addition, the invention relates to a method for operating the above device
A device and a method of a similar kind are known in principle from the prior art. For example, EP 0 934 144 B1 discloses an apparatus for processing thermoplastic material. The device comprises a machine housing with a feed hopper and a driven slide which presses the plastic material located on a base plate and to be processed into a conditioner drum or into a conveyor tube. Knives are mounted helically on the conditioner drum. The knives and the subsequent screw feed the shredded plastic material to a screw of an extruder into which the plastic material is dispensed.
The disadvantage is in particular the intermittent operation of the slide, which makes a continuous promotion of the plastic material in the conditioner drum or in the delivery tube because of the forward and backward movement of the slide impossible. In addition, due to the hydraulic drive and the pressure forces that can be generated thereby, the slider can strongly compress the plastic material and cause blockages if it is not carried away quickly enough by the conditioner drum.
In this context, it is also generally known that the device for processing thermoplastic material has an air outlet directed towards the transfer opening, which is arranged opposite the transfer opening (and points through the container / transport pipe). Accordingly, it is basically also known to align an air flow (flowing through the container / transport tube) onto the transfer opening. The problem here is the constipation tendency, especially when the air flow is relatively strong. The exiting air from the air outlet leaves the device for processing thermoplastic then inevitably on the reservoir or the transport tube. It comes thus to turbulence in the reservoir / transport tube and depending on the nature of the delivered and processed material sometimes to large dust and Staubaus- out of the machine.
An object of the invention is therefore to provide an improved apparatus and an improved method for processing thermoplastic material. In particular, a continuous delivery of plastic particles should be possible in a conditioner drum or in a screw conveyor. In addition, blockages in the area of a transfer opening to the conditioner drum or screw conveyor should be avoided if possible.
The object of the invention is achieved with a device of the type mentioned above, which comprises means for detecting a load of a drive of the extruder, means for influencing an emerging from the at least one air outlet air flow and a control connected to the detection means and the influencing means.
The object of the invention is further achieved by a method for the operation of the above device, wherein the strength / direction of the air flow is adjusted or regulated in dependence of a load of the extruder.
The proposed measures, the plastic particles can be blown out of the container or from the transport line in the required amount in the screw conveyor. That is, the supply of plastic particles in the extruder can be adjusted or regulated on the basis of its degree of filling. On the one hand a continuous promotion of the plastic particles in the conditioner drum or screw conveyor possible, on the other hand, blockages in the transfer opening can be avoided because the supplied material is loosened by the air flow, but not stirred up. Thus, a dust load is comparatively low. Also particularly advantageous are the largely stable conditions in the charged extruder, whereby the production of the plastic material can be very uniform. As a rule, high bulk densities of the supplied material require lower air velocities than low bulk densities.
The means for influencing the strength of the air flow can be formed, for example, by a valve or a slide with which a cross-section in the supply of the air flow and thus the strength of the air flow is changed. However, the means for influencing the strength of the air flow may also be formed by a compressor / compressor, which promotes compressed air to the at least one air outlet and the power output is changed to influence the strength of the air flow. The means for directing the air flow can be formed for example by a pivotable nozzle, but also by pivoting flaps, which can change the cross section in the supply of air flow at the same time.
Further advantageous embodiments and modifications of the invention will become apparent from the dependent claims and from the description in conjunction with the figures.
In a particularly advantageous embodiment, the air flow is amplified and / or aligned more strongly with the transfer opening when the load on the extruder decreases and vice versa. Accordingly, it is advantageous if the control is adapted to increase the air flow when a load of the extruder decreases and vice versa. As a result, the extruder more material is supplied when the degree of filling decreases and vice versa. It is favorable in the above context if, for determining the load of the extruder, a rotational speed of a drive of the extruder, a current absorbed by this drive or the torsion of a shaft in the drive is measured. For this purpose, a sensor for measuring a rotational speed of the drive of the extruder (eg a digital incremental encoder) may be provided, a sensor for measuring a current absorbed by the drive (eg a voltmeter on a current measuring resistor) or, for example, a sensor for measuring the torsion of a Shaft in the drive (eg a measuring bridge with strain gauges). In general, the drive can also have a transmission. The above-mentioned speed and the above-mentioned torsion can therefore also be removed on a component in the transmission. In general, the extruder is loaded more heavily when the speed of the drive decreases, the current absorbed by the drive increases or the torsion of a shaft in the drive increases. It is favorable if the means for influencing an air flow emerging from the at least one air outlet is formed by a valve, a slide or a flap. With a valve / slide can be well adjusted, the strength of the air flow (that is, its speed and its volume flow). With a flap can be adjusted well the direction and conditionally also the strength of the air flow.
It is particularly advantageous if the means for influencing an air flow emerging from the at least one air outlet are proportionally adjustable. Accordingly, it is particularly advantageous if the strength / direction of the air flow is set proportionally. The particular advantage of a proportional adjustment of the strength and / or direction of the air flow is that turbulences in the reservoir / transport tube and an associated Staubent-
Winding can be kept relatively low. This is due to the fact that the strength / direction of the air flow can be adapted very well to the demand, or ideally (even) corresponds to the demand in the ideal case. Thus, the conditions in the charged extruder are largely stable, whereby the production of the plastic material is very uniform. Another advantage is that the constant sound emitted by a proportional actuator is perceived as more pleasant than, for example, intermittent sound. In addition, a proportional adjusting means on account of the gentle operation and a comparatively long life.
Another advantage of the proportional influencing means for the strength of the airflow (e.g., valve or gate valve) is that it can not easily clog. A proportional adjusting means basically allows a constant volume flow of any strength. Due to the continuous air outlet clogging of the air outlet is unlikely. In addition, an outlet opening can be chosen to be relatively large in this case, without resulting in a very high and undesirable in itself air consumption. As a result, clogging of the nozzles can also be counteracted. Without the use of a proportional actuating means, an air outlet opening necessarily has to be comparatively small at a given system pressure and a small desired volumetric flow, and accordingly tends to block easily. The above applies in particular, but not only, to proportional valves, proportional valves and proportional valves.
It is furthermore advantageous if the means for influencing an air flow emerging from the at least one air outlet have two discrete positions and the control is set up to control the means with a variable pulse-pause ratio. Accordingly, it is advantageous if the strength / direction of the airflow is adjusted quasi-proportionally by switching between two discrete values in a variable duty cycle. Although the aforementioned influencing means have only two positions, a quasi-proportional behavior can be achieved by the timing and the variable pulse-pause ratio. This means that the strength / direction of the
Air flow on average corresponds to a desired value. The above relates particularly, but not exclusively, to valves, gate valves and valves which have only two positions, in particular an "ON" position and an "OFF" position. Advantageously, such influencing means are relatively robust because of their simple structure.
It is furthermore particularly advantageous if the transport screw is oriented in the horizontal direction, or if its orientation has at least one horizontal component. If the screw conveyor is oriented obliquely and therefore has a horizontal (and vertical) component, then the promotion of the plastic particles can be promoted if the screw conveyor is inclined downwards. If, on the other hand, it is tilted upwards, the influence of the air flow becomes stronger and any existing regulation becomes more direct.
Moreover, it is particularly advantageous if a cross section of the transfer opening is aligned in the vertical direction, or whose orientation has at least one vertical component. If the cross-section is oriented obliquely and consequently has a vertical (and horizontal) component, then the promotion of the plastic particles can be favored if the cross-section is open at the top. On the other hand, if the cross-section is inclined so that the transfer opening points slightly downwards, the influence of the air flow becomes stronger and a possibly existing regulation becomes more direct.
In a further advantageous embodiment variant, the grinding screw arranged thereon has crushing means, which are formed in particular by teeth and / or by continuous cutting and / or by knives. In this way, the conveyed into the screw conveyor material can be further crushed before it reaches the extruder. Thus, material of optimum size can be fed to the extruder, which ensures proper mixing and proper melting of the material, and prevents clogging of the extruder. The screw conveyor can thus also be considered (partially) as a conditioner drum / shredder or contain this function.
The screw conveyor may be continuously filled with cutters and / or teeth and / or knives, or may have them only in a (continuous) section (ie in a comminuting section) adjacent to an initial section and / or end section in which no cutters are made , Teeth or knives are arranged. Continuous cutting edges, teeth and blades can each be used alone or in any combination on the transport screw. "Through-cutting" extend substantially over the entire length of the screw conveyor or over the entire length of a crushing area. In particular, the continuous cutting can be spiral or axial. Several continuous cutting edges can be distributed over the circumference of the transport screw, or the transport screw has only one continuous cutting edge. During the rotation of the transport screw, the continuous cutting edges are moved substantially transversely to their longitudinal extension, respectively the rotation of the transporting screw causes a movement with such a transverse component. The separation of the plastic particles is therefore mainly by shearing. "Teeth" can be interpreted as interrupted cutting or cutting with gaps. Also, their cutting can be spiral or axial and also their cutting are moved during the rotation of the screw conveyor transversely to the longitudinal extent. The separation of the plastic particles is therefore mainly by shearing and tearing. "Knives" do not have a pronounced axial extent, and their cutting edges extend substantially radially outwardly. When the transport screw is rotated, the cutters are again moved transversely to their longitudinal extension, but the plane of the "knife back" is essentially normal to the axis of rotation of the transport screw. The separation of the plastic particles is done mainly by cutting.
In general, an exact subdivision of the separation process is hardly possible, especially if the cutting edges are not exactly aligned axially or not exactly radially. In general, the plastic particles are therefore comminuted by shearing and tearing and cutting. It is also favorable if, in the region of the transport screw with its continuous cutting edges / knives / teeth (in particular in their comminuting area), cooperating, fixed counter-cutting edges / counterblades / counter teeth are arranged. As a result, the cutting performance of the screw conveyor is improved. In particular, when providing knives and counter knives, the separation of the plastic particles is no longer necessarily mainly by cutting but possibly also by shearing.
Moreover, it is advantageous if the comminuting means are arranged in the bottom area of the storage container (and in front of the transfer opening). As a result, the plastic particles can be crushed before they get into the screw conveyor.
Finally, it is also advantageous if a plurality of air outlets in the region of the transport screw and / or the comminuting means are arranged along a helical line and / or aligned in the direction of a helix. With the latter, a substantially helical air flow can be generated. In this way, the plastic particles are particularly well injected into the screw conveyor or transported with the air flow along it.
It should be noted at this point that the comminuting means need not necessarily be arranged on the transport screw, but in principle a comminution device separate from the transport screw and separately drivable can also be provided. The statements made above apply mutatis mutandis. For example, the crushing device may be formed as a shaft with knives.
It is further noted that the variants disclosed in the device for processing thermoplastic material and the resulting
Apply mutatis mutandis to the embodiments of the operating method of the invention and vice versa.
For a better understanding of the invention, this is based on the following
Figures explained in more detail.
In each case, in a highly simplified, schematic representation:
1 shows a first exemplary and schematically illustrated apparatus for processing thermoplastic material with an air outlet designed as a nozzle;
2 shows a second exemplary device with pivotable flaps for influencing the direction of the air flow emerging from the air outlet;
3 shows a further exemplary device with an extended control;
Fig. 4 shows an exemplary apparatus for processing thermoplastic
Plastic with obliquely oriented transport screw and transfer opening;
Fig. 5 as in Figure 1, only with teeth and knives on the screw conveyor.
Fig. 6 as shown in Figure 1, only with continuous cutting on the Transportschne bridge.
Fig. 7 as shown in Figure 1, only with a shredder in the bottom region of the reservoir and a plurality of obliquely oriented nozzles.
Fig. 8 as shown in FIG. 7, with only one of the transport screw split and separately driven shredder and
9 shows a device in which the shredding device above the
Transport screw and air outlets are arranged in the screw conveyor.
By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals and the same component names, the disclosures contained throughout the description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and to transmit mutatis mutandis to the new situation in a change in position.
1 shows a device 1a for processing thermoplastic material, which comprises a storage container 2 for receiving piece-shaped plastic particles, and a transport screw 3 connected to the storage container 2 at a transfer opening A and an extruder 4 adjoining the transport screw 3. The transport screw 3 is driven by a first drive motor 5 and the extruder 4 by a second drive motor 6. The screw conveyor 3 and the extruder 4 cross each other in the example shown. It should be noted, however, that FIG. 1 is a purely schematic illustration and that the feed screw 3 and the extruder 4 may also be arranged differently from one another, in particular coaxially. It is also conceivable that the screw conveyor 3 and the extruder 4 are driven by a single motor.
In addition to the components already mentioned, the device 1a has a relative to the transfer opening A and directed to this air outlet 7 (here a nozzle). As a result, an air stream directed towards the transfer opening A is formed (see the arrow in FIG. 1). In this way, the plastic particles can be blown into the screw conveyor 3, whereby blockages in the region of the transfer opening A can be avoided in principle.
The strength of the air flow is, as shown in FIG. 1, adjustable. For this purpose, the device 1a has a valve 8 which is connected to a compressed air tank 10 fed by a compressor 9 and which forms the means for influencing the air flow emerging from the air outlet 7. As a result, the amount of plastic particles blown into the screw conveyor 3 can be influenced.
In the example shown in Fig. 1, the strength of the air flow is further adjusted or regulated in response to a load of the extruder 4. For this purpose, the device 1a comprises means 11 for detecting a load of the drive 6 of the extruder 4, as well as a control 12 connected to the detection means 11 and the valve 8. The control 12 is adapted to amplify the air flow when a load of the extruder 4 decreases and vice versa. That is, the valve 8 is further opened when the load of the extruder 4 decreases and further closed when the load of the extruder 4 increases.
To determine the load of the extruder 4, the detection means 11 as a sensor for measuring a rotational speed of the drive 6 of the extruder 4 (eg as a digital incremental encoder), as a sensor for measuring a current absorbed by this drive 6 (eg as a voltmeter to a current measuring resistor) or be designed as a sensor for measuring the torsion of a shaft in the drive 6 (eg as a measuring bridge with strain gauges). If the speed of the drive 6 decreases, the current absorbed by the drive 6 increases or the torsion of a shaft in the drive 6 increases, this is a sign of a greater load on the extruder 4.
It should be noted at this point that the drive 6 is not necessarily an engine alone, but rather that the drive 6 can also have a transmission. The above-mentioned speed and the above-mentioned torsion can therefore also be removed on a component in the transmission.
FIG. 2 shows a device 1b which is very similar to the device 1a shown in FIG. In contrast, however, instead of the nozzle 7, an air outlet with movable flaps 13 is provided. In addition, no valve 8 and no compressed air tank 10 is provided.
With the help of the flaps 13, the air flow from the transfer opening A is weglenkbar. As a result, the amount of plastic particles conveyed into the transport screw 3 can likewise be influenced. In the position of the flaps 13 shown in FIG. 2, this is relatively small, but the flaps 13 are pivoted in the horizontal direction, so increases in the transport screw 3 funded amount of plastic particles.
In particular, the direction of the air flow is adjusted or regulated as a function of a load of the extruder 4. In this case, the air flow in particular is more aligned with the transfer opening A (ie in the specific example more directed in a horizontal direction), when the load of the extruder 4 decreases and vice versa. The statements made in connection with the device 1a to the controller 12 and to the detection means 11 also apply mutatis mutandis to the device 1b. The means for influencing the exiting from the air outlet 7 air flow are now formed by the flaps 13. It should be noted at this point that the flaps 13 determine not only the direction of the air flow but also its magnitude, particularly when the flaps 13 are near a closed position.
In the example shown in Fig. 2, the compressor 9 is connected to the controller 12, so that this can be used for influencing the strength of the air flow, in particular in response to a load of the extruder 4. The statements in this regard to the valve 8 applies mutatis mutandis to the compressor 9. For a reduction in the strength of the air flow, the power supply to the compressor 9 is reduced and vice versa. Although this is advantageous but not mandatory, but the compressor 9 can be operated in principle with constant power.
Of course, the use of a valve 8 and a pressure tank 10 would also be conceivable in connection with the flaps 13. A strength of the air flow can in turn be (also) influenced by the valve 8. In particular, the compressor 9 can then run at constant power, or is controlled in a conventional manner on the basis of the pressure prevailing in the pressure tank 10 pressure / regulated.
Instead of flaps 13, for example, a pivotable nozzle can be used, and instead of a valve 8, for example, a slider for influencing the cross section in the supply of air flow can be used.
Fig. 3 now shows another example of a device 1c which is very similar to the devices 1a and 1b shown in Figs. In the case of the device 1c, in particular the drive motor 5 of the transport screw 3 is also connected to the control 12 and is integrated in the control of the device 1c. For example, the speed of the screw conveyor 3 can be lowered when the load of the extruder 4 increases and vice versa, in particular synchronously for influencing the air flow. The influence of the valve 8, the compressor 9 and the flaps 13 can take place in the manner already described.
In the examples shown so far, the screw conveyor 3 is aligned in the horizontal direction and the transfer opening A in the vertical direction. This is advantageous, but not mandatory. FIG. 4 shows an alternative example of a device 1 d, which is designed similarly to the device 1 a of FIG. 1, but in which the transport screw 3 and the cross section of the transfer opening A are aligned obliquely. The orientation of the transport screw 3 accordingly has a horizontal (and a vertical) component, and the orientation of the transfer opening A has a vertical (and a horizontal) component. In Fig. 4, the screw conveyor 3 is inclined downwards, and the transfer opening A is open at the top. As a result, the introduction of the plastic particles in the screw conveyor 3 is favored. It is also conceivable that the screw conveyor 3 is inclined upwards and the transfer opening A is open at the bottom, thereby avoiding accidentally fall plastic particles in the screw conveyor 3. The control over the air flow becomes more direct.
It is also conceivable that only the transfer opening A is inclined (up or down), the screw conveyor 3, however, is aligned horizontally. Or the screw conveyor 3 is inclined and the transfer opening A remains directed vertically. It is also conceivable that the screw conveyor 3 and the transfer opening A are inclined in opposite directions. That is, the screw conveyor 3 may be oriented obliquely downwards and also the transfer opening A may be open at the bottom. The opposite case, in which the screw conveyor 3 is oriented obliquely upwards and the transfer opening A is open at the top, is conceivable.
It can also be seen in particular from FIG. 4 that the device 1d does not necessarily have a container 2, but the transport screw 3 is connected to a transport tube 14 as shown. Plastic particles are conveyed not only to the transport screw 3 via the transport pipe 14, but also to other units (not shown). In particular, the transport direction is from top to bottom. Due to the air flow and also the inclination of the transfer opening A in the direction of the transport direction in the transport tube 14, some of the material transported in the transport tube 14 can be diverted and conveyed into the transport screw 3.
In general, it is also advantageous if the transport screw 3 has radially arranged cutting edges, teeth and / or blades. In this way, the conveyed into the screw conveyor 3 material can be further crushed before it reaches the extruder 4. The transport screw 3 can thus also be (partially) considered as Auf-ready drum / shredder or include this function.
FIG. 5 shows by means of a device 1e, which corresponds essentially to the device 1a shown in FIG. 1, how such a transport screw 3 can be formed. Specifically, the screw conveyor 3 of the device 1e teeth 15 and counter teeth 16 and knife 17 and counter blade 18, wherein the teeth 15 and counter teeth 16 are arranged in the front region of the screw conveyor 3 and the knife 17 and counter blade 18 in the end of the screw conveyor 3. In this way, the material conveyed into the transport screw 3 is further comminuted before it reaches the extruder 4. Thus, the extruder 4 material of optimum size can be supplied, whereby a proper mixing and mixing ensures a melting of the material and clogging of the extruder 4 can be prevented.
Finally, Fig. 6 shows an example of a device 1f which is very similar to the device 1e shown in Fig. 5. In this variant, however, the transport screw 3 has no teeth 15 and no blades 17, but continuous cutting edges 19. These cutting edges 19 cooperate with fixed cutting edges 20, whereby the material supplied is likewise comminuted.
The fixed blades 20 may be formed, for example, as axially aligned cutting (see also the front view B) or else also run in a spiral (see the front view C). It is particularly advantageous if the pitch of the fixed helical cutting edges 20 is different from that of the cutting edges 19 of the transporting screw 3, since then load peaks in the driving torque are avoided. The spiral-shaped sheaths 20 can be wound in the same sense as the cutting edges 19 of the screw conveyor 3 or also in opposite directions. Finally, it would also be conceivable that the fixed blades 20 are normal to the axis of the screw conveyor 3.
In general, it is advantageous if the fixed cutting edges 20 are arranged only in the upper and in the lateral region of the transport screw 3, since in this way it is avoided that material accumulates in the lower region of the transport screw 3, which is not transported away. In addition, the tube, in which the screw conveyor 3 runs, funnel-shaped together, whereby the collection of plastic particles in the screw conveyor 3 is favored. Of course, the said eccentric configuration and / or said funnel-shaped structure is also suitable for the teeth 15 and blades 17 shown in FIG. 5. Conversely, for the cutting edges 20 of FIG. 6, too, a coaxial and / or cylindrical one to the transporting screw 3 Arrangement possible. Finally, it is also conceivable that the transport screw 3 has blades 19, blades 17 and teeth 15 or any combination thereof.
7 shows a further exemplary embodiment of a device 1g in which comminuting means or a comminution device in the form of knives 17 are arranged in the region of the storage container 2 and thus in front of the transfer opening A. The comminution device 17 shown is purely exemplary and can also be designed in another form. For example, as shown in FIG. 5, counter-blades 18 may also be provided, or the crushing device may also include teeth 15 with optional counter-teeth 16 (see also FIG. 5) and / or blades 19 with optional counter-blades 20 (see FIG. 6). exhibit. The comminution device 17 can also comprise a separate drive (see also FIGS. 8 and 9), and of course the transport screw 3 can also project into the storage container 2 (also applies to the examples illustrated in FIGS. 1 to 6).
Instead of a single, the transfer opening A axially opposite nozzle a plurality of nozzles 7 are provided in this example, which are arranged in the region of the comminuting device 17. In particular, the nozzles 7 are inclined toward the transfer opening A, as shown in FIG. 7.
In the example shown in FIG. 7, a plurality of nozzles 7 are arranged on the circumference (see the front view D) and distributed axially. This is advantageous, but not mandatory. It is also conceivable, in particular, for the nozzles 7 to be arranged only in the bottom region of the comminution device 17. It is also conceivable that only a single nozzle 7 is provided in the region of the comminution device 17. In an advantageous embodiment, the nozzles 7 may in particular also be arranged along a helical line, and the nozzles 7 may also generate a helical air flow. It is also conceivable, in particular, for the nozzles 7 to be controllable individually or in groups in order to generate a desired flow or to direct it within certain limits.
Of course, obliquely oriented nozzles 7, arranged in the bottom region of the reservoir 2 nozzles 7, radially and / or axially distributed nozzles 7 and helically arranged and / or aligned nozzles 7 are not bound to the application of a crushing device 17 of FIG. 7, but in particular in the context of the embodiments shown in Figures 1 to 6 are applied.
Fig. 8 shows a device 1h which is very similar to the device 1g shown in Fig. 7. In contrast, however, a separate from the screw conveyor 3 and separately driven by a motor 21 crushing device in the form of a shaft with knives 17 is provided. Thus, the degree of grinding of the feed screw 3 supplied material can be well influenced. Specifically, the shaft is rotated faster with the small particle size knives 17, and slower for large particle sizes.
Finally, FIG. 9 shows a device 1 i, in which a comminution device in the form of a shaft with knives 17 above the transport screw 3 and the nozzles 7 in the region of the transport screw 3 are arranged. As a result, the supply of the material to be processed in the screw conveyor 3 even better.
Quite generally, and in particular in the examples according to FIGS. 1 to 9, the air can be blown in continuously or clocked (ie with pauses between the times of an injection). Accordingly, the valve 8 may be formed as a proportional valve or as a simple switching valve. The proportional valve allows a steady transition of the valve opening, whereas the simple switching valve allows only discrete switching positions, so "on" and "off". In the case of clocking, in particular a variable pulse / pause ratio can be provided in order to vary the volume flow. The switching valve then acts much like a proportional valve. It is also conceivable, in particular, for the air to be blown in at room temperature or to be cooled or heated beforehand.
The particular advantage of a "real" proportional valve is that the air outlet speed and thus the volume flow from the nozzles 7 is arbitrarily and continuously adjustable. Accordingly, turbulences in the reservoir 2 and associated dust generation can be kept relatively low. This is not the case with the use of a clocked switching valve to the extent. Although acted with variable pulse-pause ratio te switching valve acts macroscopically as a proportional valve, in the "on" position, the compressed air but with very high (and for the macroscopically desired) air flow to high speed from the nozzles 7, whereby it can easily come to strong turbulence in the reservoir 2 and dust or dust discharge from the reservoir 2. It is noted at this point that the air emerging from the nozzles 7 escapes generally via the storage container 2 and not via the transport screw 3, which is usually "sealed" by the extruder 4.
A further advantage is that the constant sound emitted by a proportional valve is perceived as more pleasant than the comparatively loud and intermittent sound of the timed valve. In addition, a proportional valve due to the gentle operation on a comparatively long life.
In addition, an advantage of the proportional valve is that it does not clog as easily as a timed valve. A proportional valve basically allows a constant volume flow of any strength. Due to the continuous air outlet clogging of a nozzle 7 is unlikely. At a timing of the compressed air, it may come in the associated breaks of the air outlet to a backflow of the stored material in the reservoir 2 in the nozzle 7 and thus to a clogging thereof.
Another advantage of the proportional valve is that the outlet openings of the nozzle 7 can be selected to be relatively large, without this being accompanied by a very high and undesirable in itself air consumption. As a result, clogging of the nozzles 7 can also be counteracted. Without the use of a proportional valve, a nozzle opening necessarily has to be comparatively small at a given system pressure and a small desired volumetric flow, and accordingly tends to become clogged.
The said to the proportional valve is analogously applicable to other means for influencing a fluid flow, in particular proportional adjustable slide. Furthermore, what is said is also applicable to the flap 13, which may also be continuously adjustable or may have two discrete positions.
In particular, a proportionally adjustable flap 13 can also contribute to the reduction of turbulence in the reservoir 2, to reduce dust pollution and to reduce noise.
The embodiments show possible embodiments of a device 1a.i for processing thermoplastic material and method for their operation, it being noted at this point that the invention is not limited to the specifically illustrated embodiments of the same or the same, but rather also various combinations the individual embodiments are mutually possible and this variation possibility due to the doctrine of technical action by representational invention in the skill of those working in this technical field expert. Thus, all conceivable embodiments are possible, which arise through combinations of individual details of the embodiment variant shown and described. In particular, it is pointed out that the exemplary embodiments shown in FIGS. 1 to 4 can also have comminuting devices. It should also be noted that the extruder 4 may also be oriented differently in all the illustrated embodiments, in particular coaxially with the transport screw 3.
In particular, it is noted that a device 1 a.1.1 may in reality also comprise more or fewer components than illustrated.
For the sake of order, it should finally be pointed out that, for better understanding of the structure of the device 1a..1 i, these or their components have been shown partly unevenly and / or enlarged and / or reduced in size.
The task underlying the independent inventive solutions can be taken from the description.
List of Reference Numerals 1a..1 i Device for processing thermoplastic material 2 storage container 3 transport screw 4 extruder 5 first drive (for transport screw) 6 second drive (for extruder) 7 air outlet (nozzle) 8 valve 9 compressor / compressor 10 pressure tank 11 detection means for the load on the extruder 12 Control 13 Flap 14 Transport tube 15 teeth (on transport screw) 16 Counter teeth 17 Knife 18 Counter knife 19 Continuous cutting edges (on transport screw) 20 Counter cutting 21 Drive for knife shaft A Transfer opening

权利要求:
Claims (20)
[1]
claims
1. Device (1 a..1 i) for processing thermoplastic material, comprising a reservoir (2) for receiving piece-shaped plastic particles or a transport line (14) for transporting piece-shaped plastic particles, one with the reservoir (2) / the transport line (14) transport screw (3) connected to a transfer opening (A), an extruder (4) adjoining the transport screw (3) and at least one air outlet (7) arranged opposite the transfer opening (A) and directed or directed thereto (11) for detecting a load of a drive (6) of the extruder (4), means (8, 13) for influencing an air flow emerging from the at least one air outlet (7), and an influencing means (8) , 13) connected control (12).
[2]
2. Device (1a 1 a.1) according to claim 1, characterized in that the control (12) is adapted to amplify the air flow and / or hinzulenken to the transfer port (A) when a load of the extruder (4 ) decreases and vice versa.
[3]
3. Device (1a.1) according to claim 1 or 2, characterized in that means for influencing a from the at least one air outlet (7) exiting air flow through a valve (8), a slide or a flap (13) is.
[4]
4. Device (1a..1 i) according to one of claims 1 to 3, characterized in that the means (8,13) for influencing a from the at least one air outlet (7) exiting air flow are proportionally adjustable.
[5]
5. Device (1a..1i) according to one of claims 1 to 3, characterized in that the means (8, 13) for influencing one of the at least one air outlet (7) have two discrete positions and the control (12) thereto is set up to control said means (8, 13) with variable pulse-pause ratio.
[6]
6. Device (1 a.1) according to one of claims 1 to 5, characterized in that the transport screw (3) is aligned in the horizontal direction, or whose orientation has at least one horizontal component.
[7]
7. Device (1a..1i) according to one of claims 1 to 6, characterized in that a cross section of the transfer opening (A) is aligned in the vertical direction, or whose orientation has at least one vertical component.
[8]
8. Device (1 a.1) according to one of claims 1 to 7, characterized in that the transport screw (3) arranged thereon crushing means (15,17,19).
[9]
9. Device (1a.1) according to claim 8, characterized in that the comminuting means are formed by teeth (15) and / or knives (17) and / or continuous cutting edges (19).
[10]
10. Device (1a..1i) according to claim 9, characterized in that in the region of the screw conveyor (3) with their teeth (15) / knives (17) / continuous cutting (19) cooperating, fixed counter teeth (16) / counter knife (18) / counter-cutting edges (20) are arranged.
[11]
11. Device (1a..1i) according to one of claims 8 to 10, characterized in that the crushing means (15,17,19) in the bottom region of the storage container (2) are arranged.
[12]
12. Device (1a..1i) according to one of claims 1 to 11, characterized in that a plurality of air outlets (7) in the region of the screw conveyor (3) and / or the comminution means (15,17,19) arranged along a helix and or are aligned in the direction of a helix.
[13]
13. A method for processing thermoplastic by means of a device (1a..1i), which comprises a reservoir (2) for receiving piece-shaped plastic particles or a transport line (14) for transporting piece-shaped plastic particles, one with the reservoir (2) / the transport line (14) conveying screw (3) connected to a transfer opening (A) and an extruder (4) adjoining the transport screw (3), in which an air flow is at least temporarily aligned with the transfer opening (A), characterized in that the thickness and / or direction of the air flow is adjusted or regulated in dependence on a load of the extruder (4).
[14]
14. The method according to claim 13, characterized in that the air flow is reinforced and / or more aligned with the transfer opening (A) when the load of the extruder (4) decreases and vice versa.
[15]
15. The method according to any one of claims 13 to 14, characterized in that for determining the load of the extruder (4) a speed of a drive (6) of the extruder (4), one of this drive (6) recorded current or the torsion a wave in the drive (6) is measured.
[16]
16. The method according to any one of claims 13 to 15, characterized in that for adjusting the strength of the air flow, a cross section in the supply of the air flow and / or a power output of a compres- sor / compressor (9) is changed.
[17]
17. The method according to any one of claims 13 to 16, characterized in that for adjusting the direction of the air flow, the direction of an outlet nozzle (7) or the orientation of flaps (13) is changed at the exit point of the air flow.
[18]
18. The method according to any one of claims 13 to 17, characterized in that the strength / direction of the air flow is adjusted proportionally.
[19]
19. The method according to any one of claims 13 to 18, characterized in that the strength / direction of the air flow is adjusted quasi-proportionally by switching between two discrete values in a variable pulse-pause ratio.
[20]
20. The method according to any one of claims 13 to 19, characterized in that a substantially helical air flow is generated.

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同族专利:

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公开号 | 公开日

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US10792672B2|2020-10-06|

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AT517756B1|2017-11-15|

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WO2017050822A1|2017-03-30|

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CN108025458B|2020-02-28|

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CN108025458A|2018-05-11|

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ES2779800T3|2020-08-19|

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EP3352961B1|2020-02-05|

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JP6882270B2|2021-06-02|

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JP2018529556A|2018-10-11|

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EP3352961A1|2018-08-01|

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US20180257268A1|2018-09-13|

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法律状态:

优先权:

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申请号 | 申请日 | 专利标题

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ATA50808/2015A|AT517756B1|2015-09-22|2015-09-22|Apparatus and method for processing thermoplastic with a blowing device for a screw conveyor|ATA50808/2015A| AT517756B1|2015-09-22|2015-09-22|Apparatus and method for processing thermoplastic with a blowing device for a screw conveyor|

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CN201680055015.5A| CN108025458B|2015-09-22|2016-09-21|Device and method for processing thermoplastic plastic using blowing device for screw conveyor|

---

JP2018515094A| JP6882270B2|2015-09-22|2016-09-21|Equipment and methods for processing thermoplastics with a blow device for transfer worms|

---

US15/761,494| US10792672B2|2015-09-22|2016-09-21|Device and method for processing thermoplastic plastic having a blowing device for a conveying screw|

---

EP16767315.1A| EP3352961B1|2015-09-22|2016-09-21|Device and method for processing thermoplastic plastic having a blowing device for a conveying screw|

---

PCT/EP2016/072416| WO2017050822A1|2015-09-22|2016-09-21|Device and method for processing thermoplastic plastic having a blowing device for a conveying screw|

---

ES16767315T| ES2779800T3|2015-09-22|2016-09-21|Device and procedure for processing thermoplastic material with a blowing device for a conveyor auger|