• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    In a method for rolling a particular cylindrical component surface of a workpiece (1) using a rolling tool having at least one rolling element (3), the at least one rolling element (3) is pressed radially outward against the component surface by hydrostatic impingement and by rotating the rolling tool or the workpiece (1) roll on the component surface. The torque resulting from the friction between the at least one rolling element (3) and the component surface or a measured variable representing the torque is detected and sent for evaluation.
    公开号:AT512783A4
    申请号:T602/2012
    申请日:2012-05-22
    公开日:2013-11-15
    发明作者:
    申请人:Bosch Gmbh Robert；
    IPC主号:
    专利说明:

    · Φ φφ φ • φ · ♦ φφ φ * ► · φ t I ► · · φ «·« φ φ φ φ · φφφ φ φ φ φφ φφφφ
    The invention relates to a method for rolling a particular cylindrical component surface of a workpiece using a rolling element having at least one rolling element, wherein the at least one rolling element pressed by hydrostatic impingement radially outward against the component surface and roll by rotating the roller burnishing tool or the workpiece on the component surface becomes.
    The invention further relates to a roller burnishing tool for rolling a particular cylindrical component surface of a workpiece comprising a rolling lance insertable into the workpiece, at least one rolling element rotatably received in the roller lance, which can be pressed by hydrostatic impingement radially outwardly against a bore wall of the bore and unrolled on the component surface , and a rotary drive for the rolling lance or the workpiece.
    In components with large surfaces subjected to high pressure, as occur, for example, in high-pressure accumulators of injectors or in pump collectors of a modular common rail system, these high-pressure surfaces fail due to high system pressure, primarily because there are stochastically distributed inhomogeneities in the material, which act as a crack exit, but are within the material tolerance ranges. In order to avoid the formation of cracks at these points, the pressurized surface can be reshaped by means of a mechanical treatment in such a way that superficial compressive residual stresses occur. In the case of cylindrical components or component sections, this can be done, for example, by performing a superficial compaction of the structure by means of ball rolling, as described, for example, in DE 102009037233 B3.
    The ball rolling usually takes place in such a way that the roller burnishing tool, consisting of a roller burnishing lance and several, preferably at least three, rolling balls is introduced into the cylindrical component to be machined. The roller burnishing balls can be subjected to hydraulic pressure via a hole in the roller burnishing lance. This hydraulic pressure presses the rolling balls against the cylindrical component and ensures at the point of contact for the required plastic deformation of the component. As a result, superficial compressive stresses occur in the component, which result in potential crack outputs not causing the component to fracture under system pressure (for example 2200 bar).
    In this form of solidification by means of ball rolling process monitoring is of particular importance. In particular, it must be ensured that the rolling balls roll in the cylindrical component and not, for example. block due to contamination or a Spanlebadung in the hydraulic medium and slide along the component. The state of the art here provides that before the machining of the cylindrical surface in the component, the roller burnishing tool is introduced into a pressure gauge, in which the radial force exerted by the rolling balls due to the applied pressure of the hydraulic medium is measured.
    The known solution of process monitoring does not ensure that the rolling balls roll in the component during the entire processing of a component. By examining the radial force in a pressure gauge, it can only be shown that the rolling balls before, or after, the actual ♦ · ·
    Roll the rolling process on the component. If a chip is jammed during the burnishing process, which causes a rolling ball to block, but this chip is released again before the end of the burnishing process, the defective processing by means of pressure gauges can not be proven, resulting in a potentially safety-critical component with at least partially defective production.
    The object of the present invention is therefore to detect a blocking of the rolling element of a roller burnishing tool. Furthermore, the invention aims to prove that the rolling element is unrolled during the entire Rollierprozesses on the component and it has not come to a temporary blocking of the rolling element.
    To solve this problem, the invention essentially provides, proceeding from a method of the type mentioned at the outset, that the torque resulting from the friction between the at least one rolling element and the component surface or a measured variable representing the torque is detected and sent to an evaluation The invention is based on the fact that, when the rolling element rolls off, rolling friction occurs, which changes into sliding friction when the rolling element locks. Sliding friction is characterized by the fact that it has a significantly higher coefficient of friction than the rolling friction. This results in an increased torque. By constantly recording this torque or a torque representing the measured variable, the rolling process can now be monitored continuously in a simple manner.
    Preferably, the drive power of the rotary drive of the roller burnishing tool or workpiece can be detected as the measured variable representing the torque. In the case of an electric rotary drive, for example, the electric power consumption of the motor can be detected for this purpose. In particular, this is the motor for the rotary drive of the workpiece, so for example, the lathe, in which the workpiece is clamped.
    Alternatively, the torsion of the roller burnishing tool, in particular the roller burnishing lance, can be measured as the measured variable representing the torque.
    The evaluation of the detected torque or the corresponding measured variable can be done in different ways. In any case, the evaluation preferably aims to detect a condition that suggests the blocking of the at least one rolling element. In a plurality of rolling elements, the evaluation is preferably designed such that the blocking of a single rolling element is already detected. In this context, the method is preferably carried out in such a way that the evaluation comprises the generation of a signal as a function of the detected torque or of the torque representing the measured variable, which causes the interruption of the rolling process. Alternatively, instead of interrupting the rolling process, the hydrostatic loading of the rolling element, i. the radial pressing force can be increased, provided there are no inadmissible stress conditions in the bore wall.
    In particular, it may be provided that the evaluation comprises the comparison of the detected torque or the measured variable representing the torque with a predetermined limit value. The rolling is then preferably interrupted when the limit is exceeded.
    The detected torque or the detected measured variable can preferably be continuously recorded and stored in order to be available for a later proof that the rolling element is unrolled on the component during the entire rolling process.
    When machining cylindrical component surfaces, in particular of cylindrical bores, it is advantageous if the at least one rolling element is formed by a ball.
    A preferred process control further provides that a cooling lubricant is branched off from a production device, in particular a lathe, and supplied to the roller burnishing tool as a hydraulic medium for the hydrostatic loading of the rolling element. In particular, this may be that manufacturing device into which the workpiece to be machined is clamped, e.g. a lathe, with which the workpiece is driven in rotation.
    As already mentioned, an advantageous application of the method is that the workpiece is a high-pressure accumulator or a pump accumulator of a modular common-rail injection system of internal combustion engines.
    To achieve this object, the invention further provides, starting from a roller burnishing tool of the type mentioned in the introduction, essentially that detection means for detecting the *. * * * * * · · · * · * * * * *
    on the basis of the friction between the at least one rolling element and the component surface resulting torque or a torque representing the measured variable and an evaluation unit are provided to which the torque detected by the detection means or the measured variable is supplied.
    Advantageous developments of the roller burnishing result from the dependent claims.
    The invention will be explained in more detail with reference to an embodiment schematically illustrated in the drawing. 1 shows a longitudinal section of the roller burnishing tool according to the invention, and FIG. 2 shows a cross section of the roller burnishing tool according to FIG. 1.
    In Fig. 1, the principle of Kugelrollierens is shown schematically. In a cylindrical workpiece 1, e.g. a storage tube of an injector which, via the clamping jaws 6, enters a manufacturing facility, e.g. a lathe is clamped and can be set in rotation, the roller burnishing tool, consisting of a rolling lance 2 and a plurality, preferably at least three rolling balls 3 is introduced. About the mounted in the Rollierlanze 2 bore 4, the Rollierkugeln 3 can be supplied with hydraulic pressure, for example from the cooling lubricant supply to the manufacturing facility. This hydraulic pressure presses the Rollierkugeln 3, which are guided in ball guide holes 9 with very little clearance to the Rollierkugeln 3, against the wall of the formed in the cylindrical workpiece 1 bore and provides at the contact point 10 for the required plastic deformation of the workpiece. 1
    In the present embodiment, the diameter of a rolling ball is 12 mm, the pressure of the cooling lubricant is 50 bar. This results in a hydraulic radial force (7), (FIG. 2) ·, of
    FK = 4 iV = <12fnm) 2 "50bar = 565N
    Assuming a typical rolling friction coefficient in a ball bearing of 0.001 thus results in a tangential force of 8
    Ft = cwliFK «0,001 · 565TV = 0,57V
    This results in a required moment, for example, to be able to rotate three rolling balls 3 in the component 1, assuming an inside diameter of 35 mm of the workpiece 1
    Mrall - nFtdh - 3 0.57V 35mm = 0.0537Vm
    Now blocks one of the balls, so the rolling friction on this ball in sliding friction on, sliding friction is characterized by the fact that it has a significantly higher coefficient of friction, for example 0.1 (steel on steel). This results in an increased torque 7WgkU = cgleilFKdB * = 0.1-5657V · 35mm »2.07Vm
    At a speed of 1000 rpm, this results in an additional required power in the rotary drive of the production device. From ·· Μ + · «» • «» #
    ··· $ ·· »··» ··
    Within the scope of the invention, the required drive power of the production device is now to be monitored. If there is a blockage of a rolling ball 3, this can be detected by increasing the drive power and the rolling process can be stopped. For this purpose, the rotary drive schematically designated 11 is equipped with an integrated unit 12 for detecting the electrical power consumption of the rotary drive 11. The measured values of the unit 12 are fed to the evaluation unit 13, in which the measured values are compared by means of a comparison circuit 14 with a predetermined limit value. If the limit value is exceeded, the evaluation unit 13 generates a signal which is supplied to the rotary drive 11 and leads to a shutdown of the rotary drive 11. The evaluation unit 13 further has an integrated memory 15 in which the measured values obtained by the unit 12 are provided with a time stamp and stored. The evaluation unit 13 has an interface, not shown, via which the data contained in the memory 15 can be read and processed for subsequent supplementary evaluations or for verification purposes.
    Alternatively, instead of evaluating the drive power of the rotary drive 11, the torsional load occurring at the roller burnishing lance 2, which is proportional to the torque, can also be measured and evaluated. Here is in addition to the Rollierlanze 2 a
    Strain gage bridge 5 mounted, with the help of the
    Torsion the fixed roller burnishing lance 2 can be taken.
    权利要求:
    Claims (19)
    [1]
    1. A method for rolling a particular cylindrical component surface of a workpiece using a rolling element having at least one rolling element, said at least one rolling element pressed by hydrostatic impingement radially outward against the component surface and roll by rotating the roller burnishing tool or the workpiece on the component surface is characterized in that the due to the friction between the at least one rolling element and the component surface resulting torque or a torque representing the measured variable is detected and fed to an evaluation.
    [2]
    2. The method according to claim 1, characterized in that the evaluation comprises the generation of a signal as a function of the detected torque or of the torque representing the measured variable, which causes the interruption of the rolling process.
    [3]
    3. The method of claim 1 or 2, characterized in that the evaluation comprises the comparison of the detected torque or the torque representing the measured variable with a predetermined limit value.
    [4]
    4. The method according to claim 3, characterized in that the rolling is interrupted when the limit is exceeded.

    «I 9» «··» • »* * t • · ·» ·· * * * * *> 1 • · # - »±
    [5]
    5. The method according to any one of claims 1 to 4, characterized in that as the torque representing the measured variable, the drive power of the rotary drive of the roller burnishing tool or workpiece is selected.
    [6]
    6. The method according to any one of claims 1 to 5, characterized in that as the torque representing the measured variable, the torsion of the roller burnishing tool is selected.
    [7]
    7. The method according to any one of claims 1 to 6, characterized in that the at least one rolling element is formed by a ball.
    [8]
    8. The method according to any one of claims 1 to 7, characterized in that a cooling lubricant is diverted from a manufacturing device, in particular a lathe and fed to the roller burnishing tool as a hydraulic medium for the hydrostatic loading of the rolling element.
    [9]
    9. The method according to any one of claims 1 to 8, characterized in that the workpiece is a high pressure accumulator or a pump accumulator of a modular common rail injection system of internal combustion engines.
    [10]
    10. Rolling tool for rolling a particular cylindrical component surface of a workpiece (1) comprising a rolling lance (2) insertable into the workpiece, at least one in the rolling lance (2) rotatably received rolling element (3) by hydrostatic impingement radially outward against the cylindrical Component surface can be pressed and unrolled on the component surface, and a rotary drive (11) for the roller burnishing lance (2) or the workpiece {1). characterized in that detection means (12) are provided for detecting the torque arising due to the friction between the at least one rolling element (3) and the component surface or a measured variable representing the torque, and an evaluation unit (13) which detects the signal from the detection means (12 ) detected torque or the measured variable is supplied.
    [11]
    11. Rolling tool according to claim 10, characterized in that the evaluation unit (13) is designed to generate a signal dependent on the detected torque or torque representing the measured variable, the signal being supplied to the rotary drive (11) in order to drive the rotary drive (11 ) or to reduce the speed of the rotary drive (11).
    [12]
    12. Rolling tool according to claim 10 or 11, characterized in that the evaluation unit (13) comprises a comparison circuit (14) for comparing the detected torque or the torque representing the measured variable with a predetermined limit, wherein the comparison circuit (14) with the rotary drive ( 11) cooperates to turn off the rotary drive (11) or to reduce the rotational speed of the rotary drive (11) when the limit is exceeded.
    [13]
    13. Rolling tool according to claim 10, 11 or 12, characterized in that the detection means (12) for determining the drive power of the rotary drive (11) of the roller burnishing tool are formed.

    · «I3
    [14]
    14. Rolling tool according to claim 10/11 or 12, characterized in that the detection means (12) are designed for measuring the torsion of the roller burnishing tool.
    [15]
    15. Rolling tool according to claim 14, characterized in that the detection means (12) comprise a on the roller burnishing lance (2) mounted strain gauge bridge (5).
    [16]
    16. Rolling tool according to one of claims 10 to 15, characterized in that the at least one rolling element is formed by a ball (3).
    [17]
    17. Rolling tool according to claim 16, characterized in that the at least one ball (3) in a radial bore (9) of the roller burnishing lance (2) is added.
    [18]
    18. Rolling tool according to claim 17, characterized in that the roller burnishing lance (2) has a hydraulic medium can be fed with a central bore (4) which communicates with the radial bore (9).
    [19]
    19. Rolling tool according to one of claims 10 to 18, characterized in that the workpiece (1) is a high pressure accumulator or a pump accumulator of a modular common rail injection system of internal combustion engines. Vienna, on 22 May 2012 by applicant

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    同族专利:
    公开号 | 公开日
    EP2666590A2|2013-11-27|
    EP2666590A3|2017-05-03|
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    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    JPH1094831A|1996-09-25|1998-04-14|Hitachi Ltd|Method and device for correcting roundness of pipe|
    JP2006026747A|2004-07-12|2006-02-02|Sugino Mach Ltd|Roller burnishing tool|
    US20100058823A1|2005-11-22|2010-03-11|Siemens Vai Metals Technologies Sas|Method for levelling a flat product in strip or sheet form in a levelling machine with intermeshed rolls and levelling installation therefore|
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    JP3809060B2|2000-10-24|2006-08-16|株式会社スギノマシン|Roller burnishing tool|
    EP1860119B1|2005-02-28|2011-08-03|Institute for Antibodies Co., Ltd.|ANTI-IgSF4 ANTIBODY AND UTILIZATION OF THE SAME|
    US7526965B2|2006-12-30|2009-05-05|General Electric Company|Method for evaluating burnishing element condition|
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    JP6012104B2|2012-12-18|2016-10-25|三菱日立パワーシステムズ株式会社|Burnishing apparatus and burnishing method using the same|AT512783B1|2012-05-22|2013-11-15|Bosch Gmbh Robert|Method for rolling a cylindrical component surface|
    WO2016046804A1|2014-09-26|2016-03-31|Fondital S.P.A.|Radiator elements, manufacturing method thereof and joining method for joining the radiator elements in a battery|
    CN104842119B|2015-04-28|2017-03-08|中国人民解放军第五七二一工厂|Damper outer tube termination inner hole wall chromium coating rolling device and rolling depression method|
    FR3057481B1|2016-10-14|2019-06-14|Renault S.A.S.|"TOOL FOR MACHINING AND GALETING A PERCE HOLE, A METHOD USED BY MEANS OF SUCH A TOOL AND PART OBTAINED BY THE IMPLEMENTATION OF SUCH A METHOD"|
    DE102018114689A1|2018-06-19|2019-12-19|Schaeffler Technologies AG & Co. KG|Rolling body for a hydrostatic rolling tool and hydrostatic rolling tool with the rolling body|
    CN112008514B|2020-07-27|2021-10-19|嘉善嘉倍精密机械有限公司|Automatic processing device for self-lubricating bearing|
    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    ATA602/2012A|AT512783B1|2012-05-22|2012-05-22|Method for rolling a cylindrical component surface|ATA602/2012A| AT512783B1|2012-05-22|2012-05-22|Method for rolling a cylindrical component surface|
    EP13167143.0A| EP2666590B1|2012-05-22|2013-05-08|Method and apparatus for rolling a cylindrical component surface|
    US13/897,649| US9339858B2|2012-05-22|2013-05-20|Method for roller burnishing a cylindrical component part surface|
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