奥地利专利AT512209A1 DEVICE FOR PREPARING PLASTIC MATERIAL

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专利摘要:
The invention relates to a device for pretreating and subsequently conveying or plasticizing plastics with a container (1) having a mixing and / or comminution tool (3) rotatable about an axis of rotation (10), wherein an opening (8) is provided in a side wall (9) ) is formed, through which the plastic material can be brought out, wherein a conveyor | 5) is provided with a in a housing (16) rotating screw (6). The invention is characterized in that the imaginary extension of the longitudinal axis (15) of the conveyor (5) against the conveying direction (17) on the axis of rotation (10) passes, wherein the longitudinal axis (15) on the outlet side to the longitudinal axis (15) parallel radials (11) is offset by a distance (18), and that the smallest possible distance (ms) between tool (3) and child corner (6) is described by the following relationship: ms <k * d + K, where ... diameter of Screw (6) in mmK ... factor in the range of 20 to 100, in particular 20 to 80, k ... factor in the range of 0.03 to 0.4, in particular 0.04 to 0.25 means.
公开号:AT512209A1
申请号:T1506/2011
申请日:2011-10-14
公开日:2013-06-15
发明作者:
申请人:Erema；
IPC主号:

专利说明:

A »· · · · · · · · · · · 16 16
Device for processing plastic material
The invention relates to a device according to the preamble of claim 1.
Numerous similar devices of various types are known in the prior art, comprising a receptacle or cutting compactor for comminuting, heating, softening and processing a plastic material to be recycled and a conveyor or extruder connected thereto for melting the material prepared in this way. The aim is to obtain a high quality end product, usually in the form of granules.
Thus, for example, in EP 123 771 or EP 303 929 devices are described with a receptacle and an extruder connected thereto, wherein the plastic material supplied to the receptacle crushed by rotating the crushing and mixing tools and brought into thrombus circulation and heated simultaneously by the introduced energy , This forms a mixture with sufficiently good thermal homogeneity. This mixture is discharged after appropriate residence time from the receptacle in the screw extruder, promoted and thereby plastlfiziert or melted. The screw extruder is arranged approximately at the height of the crushing tools. In this way, the softened plastic particles are actively pressed or stuffed by the mixing tools into the extruder.
However, most of these long-known constructions are not satisfactory in view of the quality of the machined plastic material obtained at the outlet of the screw and / or with regard to the output or throughput of the screw.
Of crucial importance for the final quality of the product is, on the one hand, the quality of the pretreated or softened polymer material reaching the conveyor or extruder from the cutter compactor, and, on the other hand, the situation during feeding and conveying or the possible extrusion. Here, inter alia, the length of the individual regions or zones of the screw, as well as the parameters of the screw, e.g. whose thickness, flight depths etc. are relevant.
Thus, in the present cutter compactor combinations, there are particular circumstances in that the material entering the conveyor is not directly, untreated, and cold fed, but has already been pretreated in the cutter compactor, i. warmed, softened! * Dn97 or partiallyRystallized, etc. was. This is crucial for the collection and the quality of the material.
The two systems, ie the cutter compactor and the conveyor, influence each other, and the results of the feeding and the further conveying or possible densification depend strongly on the pretreatment and the consistency of the material.
An important area is therefore the interface between the cutting compressor and the conveyor, ie the area in which the homogenized pretreated material is transferred from the cutting compressor into the conveyor or extruder. On the one hand, this is a purely mechanical problem because two differently operating devices must be coupled together here. In addition, this interface is also delicate for the polymer material, since the material here mostly voriiegt near the melting in a strongly softened state, but must not melt. If the temperature is too low, the throughput and the quality decrease, the temperature is too high and in some places an unwanted melting takes place, so the collection clogged.
In addition, a precise metering and feeding of the conveyor is difficult because it is a closed system and there is no direct access to the feeder, but the feeding of the material from the cutting compressor out, so not directly, for example via a gravimetric dosing, be influenced can.
It is therefore crucial to make this transition both mechanically considered, so with understanding of the polymer properties, and at the same time to pay attention to the economics of the overall process, so on high throughput and appropriate quality. Here are partly conflicting requirements to consider.
The above-mentioned known from the prior art devices have in common that the conveying or rotating direction of the mixing and crushing tools and thus the direction in which the material particles circulate in the receptacle, and the direction of conveyance of the extruder substantially equal or in the same direction are. This deliberately chosen arrangement was guided by the desire to stuff the material as possible in the snail or force feeding it. This idea, the particles in Schneckenförderrichtung in the conveyor or. To stuff extruder screw, was also quite obvious and corresponded to the common ideas of the expert, since the particles do not have to reverse their direction of movement and thus no additional force is needed for the reversal of direction. It was doing and at outgoing
Further developments have always been made to create a possible high auger filling and reinforcement of this stuffing effect. For example, attempts have also been made to conically expand the intake area of the extruder or to curve the shredding tools in a sickle-shaped manner so that they can feed the softened material into the screw in a spatula-like manner. Due to the inlet-side displacement of the extruder from a radial to a tangential position to the container, the stuffing effect was further enhanced and the plastic material from the rotating tool even more promoted or pressed into the extruder.
Such devices are. basically functional and working satisfactorily, albeit with recurrent problems:
Thus, for example, with materials having a low energy content, e.g. PET fibers or sheets, or for materials having an early tack or softening point, such as e.g. Polylactic acid (PLA), observed over and over again the effect that the conscious same-sense plugging of the plastic material in the intake area of the extruder under pressure leads to premature melting of the material immediately after or in the intake area of the extruder. As a result, on the one hand, the conveying effect of the extruder is reduced, and it can also lead to a partial reflux of this melt in the area of the cutting compressor or receiving container, which means that still unmelted flakes adhere to the melt, thereby cooling the melt again and partially solidifies and forms in this way a schwulstartiges structure or conglomerate of partially solidified melt and solid plastic particles. As a result, the intake of the extruder clogged and stick the mixing and crushing tools, Subsequently, the throughput of the extruder is reduced because there is no longer sufficient filling of the screw. In addition, the mixing and comminution tools can get stuck. As a rule, in such cases, the plant must be straightened and completely cleaned.
Additionally, problems arise with those polymeric materials that have been heated in the cutter compactor to near their melting range. If the catchment area is overfilled, the material melts and the feeder sinks.
Even with, mostly stretched, stripy, fibrous materials with a certain length extension and a small thickness or stiffness, so for example in cut into strips of plastic films, problems arise. This primarily by the fact that the elongated material adheres to the downstream end of the feed opening of the screw, wherein one end of the strip protrudes into the receptacle and the other end in the catchment area, since both the mixing tools and the screw run in the same direction or the same direction of conveyance and pressure on the material, both ends of the strip are subjected to the same direction of pressure and pressure and the strip can no longer come loose. This in turn leads to an accumulation of the material in this area, to a narrowing of the cross section of the intake opening and to a poor intake behavior and subsequently to loss of revenue. In addition, it may be due to the increased feed pressure in this area to melt, which in turn occur the problems mentioned above.
At such co-rotating cutter compressors different extruder or conveyor were connected, the results were basically quite acceptable and appealing. However, the Applicant has made extensive research to further improve the overall system.
The present invention has set itself the task of overcoming the disadvantages mentioned and to improve a device of the type described above, that, in addition to the usual materials, even sensitive or strip-like materials easily recovered from the screw and with high material quality, energy-saving and with high and constant throughput can be processed or treated.
This object is achieved in a device of the type mentioned by the characterizing features of claim 1.
It is initially provided that the imaginary extension of the central longitudinal axis of the conveyor, in particular extruder, if this has only a single screw, or the longitudinal axis of the feed opening nearest screw when it has more than one screw, against the conveying direction of the conveyor on the Rotation axis passes without cutting them, wherein the longitudinal axis of the conveyor, if this has a single screw, or the longitudinal axis of the feed opening closest screw downstream to the longitudinal axis parallel to the axis of rotation of the mixing and / or
Crushing tool is offset in the conveying direction of the conveyor outwardly directed radials of the container by a distance.
Thus, the conveying direction of the mixing tools and the conveying direction of the conveyor is no longer, as known from the prior art, in the same direction, but at least slightly in opposite directions, whereby the initially mentioned Stopfeffekt is reduced. By deliberately reversing the direction of rotation of the mixing and crushing tools in comparison to previously known devices, the invention assumes that the direction of rotation of the mixing and comminution tools is the same as that which has been known hitherto. e * · · · e · · »
Loading pressure on the intake conveyor and the risk of overfilling. Excess material is not stuffed or filled in this way with excessive pressure in the catchment area of the conveyor, but on the contrary excess material is even tending to be removed from there, so that while there is always sufficient material in the catchment area, but almost no pressure or only a small amount Pressure is applied. In this way, the screw can be filled sufficiently and always enough material to move in without causing it to overfill the screw and subsequently to local pressure peaks, where the material could melt.
In this way, the melting of the material in the area of the feeder is prevented, which increases the operational efficiency, lengthens the maintenance intervals and reduces the downtime due to possible repairs and cleaning measures.
By reducing the feed pressure react slider, with which the degree of filling of the screw can be regulated in a known manner, much more sensitive and the degree of filling of the screw can be adjusted even more accurately. Especially for heavier materials, such as high-density polyethylene (HDPE) or PET regrind, it is easier to find the optimum operating point of the system.
In addition, it has proved to be surprisingly advantageous that materials which have already been softened to near melt, are better fed in the counter-rotating operation according to the invention. In particular, when the material is already in doughy or softened state, the screw cuts the material from the doughy ring, which nahiiegt the container wall. In a direction of rotation in the conveying direction of the screw, this ring would rather be pushed further and there could be no scraping by the screw, whereby the indentation would ease. This is avoided by reversing the direction of rotation according to the invention.
In addition, in the processing of the above-described streaky or fibrous materials, the formed impurities or accumulations are easily solved or are not even formed because of the direction of rotation of the mixing tools downstream or downstream edge of the opening of the direction vector of the mixing tools and the directional vector of the conveyor will show in almost opposite or at least slightly opposite directions, whereby an elongate strip can not bend and impose around this edge, but will be entrained again by the mixing drum in the receptacle. 6 9 Λ 9 f · ft 9 9 9 9 9 9 9 · · · · · · ··· »···
Overall, by "9ie" invention according to the design improves the intake behavior and increases the throughput significantly. The overall system of cutter compactor and conveyor is thus more stable and efficient,
Furthermore, the Applicant has found that can be achieved by a special spacing of the mixing and crushing tools relative to the screw advantageous effects that have a direct impact on the intake behavior of the conveyor or extruder.
Thus, according to the invention, it is further provided that the smallest possible distance ms between tool and screw is described by the relationship ms <k * d + K, where d ... the mean diameter of the screw in mm in the region of the feed opening K. a factor in the range of 20 to 100, in particular 20 to 80, k ... a factor in the range of 0.03 to 0.4, in particular 0.04 to 0.25, is.
The distance ms is measured from the radially outermost point of the lowermost bottom mixing and / or crushing tool, or provided there projecting tools and / or knives, up to a lying on the envelope of the feed opening closest screw point. The distance ms runs along a radial line, which starts from the axis of rotation of the container and passes through the opening and the intake opening to the screw.
The distance ms is the minimum distance the tool tip can take to the worm as the tool tip turns past the worm. In a tangential arrangement of the screw to the container during operation, the outermost tool tip moves past the opening or the feed opening. The distance changes continuously and there is a minimum distance ms.
This distance ms of the tool tip to the screw should be kept as low as possible, since this causes an improved catching behavior and a " tweaking " of the material when entering the screw avoids. Nevertheless, sufficient tolerance intervals must be maintained. The distance too big, this leads to a worse feed.
It has surprisingly been found that, due to the gentle feed behavior of the screw caused by the opposite direction of rotation of the mixing tools, more aggressive tools can be used in the cutting compressor, which introduce more energy into the material. Accordingly, the cutter compactor can be operated at a higher temperature at 7 * * * * *. *. The result is a greater homogeneity with reduced residence time. According to the invention, a particularly good and effective energy input by the particular spacing conditions in combination with the reverse direction of rotation of the tools.
In addition, such a combination of cutter compactor and extruder unexpectedly results in an improved melting performance of the material in a connected extruder, since already strongly preheated particles enter the screw. As a result, alveolar inhomogeneities are compensated for and the material entering the screw housing from the container and subsequently compressed and molten has a high degree of thermal and mechanical homogeneity. Accordingly, the final quality of the plasticizer or agglomerate at the end of the extruder or Agglomerierschnecke is very high and it can be used screws, which - due to the pretreatment and the feeder - treat the polymer gently and bring very little cutting power into the material, to melt this.
In addition, the throughput consistency over time is higher or the throughputs are more uniform and the feeder works reliably without problems in the filling of the screw.
Comparison Test:
Comparative tests were made between a prior art plant (Figure 5) and a plant according to the invention (Figure 6):
Both plants were plants comprising a cutter compactor with a diameter of 900 mm, with a 63 mm extruder connected tangentially thereto (both systems were basically constructed as shown in FIGS. 1 and 2, respectively). The operating parameters were the same. The material used was polyamide (PA) fibers. In contrast to the known system, the direction of rotation of the tools in the cutting compressor was reversed in opposite directions, as provided in Fig. 2 in the inventive system. In addition, the distance of the protruding over the carrier disc tools to the screw was set to 33 mm.
The extruder output was measured in kg / h over time. The temperatures in the cutting compressor in the area of the intake opening were also entered. The values were recorded every 30 minutes.
From this it can be seen that the throughput in the state of the art installation, in comparison with the system according to the invention, firstly has a considerably greater fluctuation range, namely values of 120 to 136 kg / h (FIG. 5) compared to values of 136 to 147 kg / h (Figure 6). Second, the fluctuations are more common. 1 8 ··
The system of this invention will provide greater throughput over longer periods of time.
The temperature in the cutter compactor can be used as a measure of the influences of the input material, e.g. Humidity, bulk density variation, etc. Despite similar variations, throughput remains significantly more constant than in the prior art.
In addition, from the fluctuation range of the temperature in the cutter compressor, the difficulties in filling the screw can be seen. If longer fibers, e.g. PA fibers in the same direction rotating known cutting compressor to the intake downstream directed, so the collection decreases in phases and subsequently also the throughput in the extruder and the temperature increases in the cutting compressor. The same thing happens when an over-stuffing happens and the material in the extruder feed melts too soon and the material sticks in the feeder.
Further advantageous embodiments of the invention are described by the following features:
According to an advantageous further development, it is provided that the smallest possible distance ms is in the range of 15 mm to 150 mm.
The flight depth of the screw is in the catchment area of the conveyor or in the region of the intake opening, in the range of 0.05 to 0.25 times, preferably 0.1 to 0.2 times, the diameter of the screw. This ensures an effective and gentle intake behavior.
In this context, it is also advantageous if the inside diameter of the intake opening and / or the opening is in the range of 0.8 to 3.5 times the diameter of the screw. The length of the intake opening also affects the distance between the tools and the screw.
The clear height of the intake opening and / or the opening is preferably greater than or equal to 0.2 times, preferably 0.3 times, the diameter of the screw.
The open area of the intake opening and / or the opening is advantageously greater than 0.16 * {d) a.
A particularly advantageous embodiment provides that the ratio between the smallest possible distance ms and a distance A is in a range from 1 to 4.5. The distance A is measured between the radially outermost point of the lowest ground nearest mixing and / or crushing tool, or there 4 · I P fr Ρ · «P» * · ·. Pt * * - * · i * · «* i · p · · provided protruding tools ** tincflodef WleSsern, and a point lying on the envelope of the screw closest to the intake opening. This point lies in continuation of a radial originating from the axis of rotation and passing through the opening and the inlet opening, thereby touching the furthest downstream point of the inlet opening, as viewed in the conveying direction of the extruder. This point is located on the downstream side of the intake opening, viewed in the conveying direction of the extruder.
In this connection, particularly advantageous ratios were found experimentally for different screw diameters:
Thus, with a diameter of the screw of 40 to 100 mm, the ratio of distance ms to distance A is advantageously in a range of 1.02 to 1.75, with a diameter of 100 to 180 mm in a range of 1.18 to 2 , 6 and at a diameter of 180 to 450 mm in a range of 1.4 to 4.5.
According to a further advantageous development of the invention it is provided that the conveyor is arranged on the receptacle, that the scalar product from the tangential to the circle of the radially outermost point of the mixing and / or crushing tool or to the opening passing plastic material and normal to a Radial of the receptacle aligned, pointing in the direction of rotation or movement of the mixing and / or crushing tool direction vector (direction vector of the direction of rotation) and the direction vector of the conveying direction of the conveyor in each individual point or in the entire region of the opening or in each individual point or in the entire region immediately radially in front of the opening, zero or negative. The area immediately radially in front of the opening is defined as the area in front of the opening at which the material is just before passing through the opening but has not yet passed through the opening. In this way, the advantages mentioned above are achieved and effectively avoided any agglomeration caused by stuffing effects in the region of the intake opening. In particular, it does not depend on the spatial arrangement of the mixing tools and the screw to each other, for example, the axis of rotation must not be aligned normal to the bottom surface or to the longitudinal axis of the conveyor or the screw. The direction vector of the direction of rotation and the direction vector of the conveying direction lie in one, preferably horizontal, plane, or in a plane oriented normal to the axis of rotation.
A further advantageous embodiment results from the fact that the direction vector of the direction of rotation of the mixing and / or comminution tool with the direction vector of the conveying direction of the conveyor at an angle of greater than or equal to 90 ° and less than or equal to 180 ° where the Winfcefim intersection of the two direction vectors is measured at the edge of the opening upstream of the direction of rotation or movement, in particular in the furthest upstream point on this edge or the opening. As a result, that angle range is described in which the conveyor must be arranged on the receptacle in order to achieve the advantageous effects. In the entire region of the opening or in each individual point of the opening, an at least slight opposing orientation of the forces acting on the material or, in the extreme case, a pressure-neutral transverse alignment occurs. At no point in the opening is the scalar product of the directional vectors of the mixing tools and the screw positive, not even in a portion of the opening thus occurs too much stuffing effect.
A further advantageous embodiment of the invention provides that the direction vector of the direction of rotation or movement with the direction vector of the conveying direction an angle between 170 "and 180 ° includes, measured at the intersection of the two direction vectors in the middle of the opening. Such an arrangement applies, for example, when the conveyor is arranged tangentially on the cutting compressor.
To ensure that no excessive stuffing occurs, it may be advantageously provided that the distance or the offset of the longitudinal axis to the radial is greater than or equal to half the inner diameter of the housing of the conveyor or the piebald.
Furthermore, it may be advantageous in this sense, the distance or the offset of the longitudinal axis to the radial greater than or equal to 7%, even more advantageously equal to 20%, to dimension the radius of the receptacle. For conveyors with an extended catchment area or a grooved or extended pocket, it may be advantageous if this distance or this offset is greater than or equal to the radius of the receptacle. In particular, this applies to cases in which the conveyor is tangentially connected to the receptacle or tangent to the cross section of the container.
It is particularly advantageous if the longitudinal axis of the conveyor or the screw or the longitudinal axis of the intake nearest worm or the inner wall of the housing or the envelope of the pebbles tangent to the inside of the side wall of the container, wherein preferably the worm on its front page a drive is connected and at its opposite end to a stimulus at the end of the housing arranged outlet opening, in particular an extruder head promotes.
I r * * ► ► ► ► ► ► ► ► ► ► ► ► ► ► ► ►
In radially offset, but'hicm * tangenfiaP ** on ^ arranged, conveyors is advantageously provided that the imaginary extension of the longitudinal axis of the conveyor against the conveying direction, the interior of the receptacle at least partially passes through as a secant.
It is advantageous if it is provided that the opening directly and directly and without a longer spacing or transfer distance, e.g. a screw conveyor, is connected to the intake opening. This makes an effective and gentle transfer of material possible.
The reversal of the direction of rotation of the circulating in the container mixing and crushing tools can not be done only arbitrarily or accidentally, and you can not rotate the mixing tools in the opposite direction, either in the known devices or in the device according to the invention, especially not, because the mixing and crushing tools are arranged asymmetrically in a certain way so that they act only on a single side or in one direction. If one deliberately turned such an apparatus in the wrong direction, neither a good mixed-atom bomb would be formed, nor would the material be sufficiently comminuted or heated. Each cutter compressor thus has its fixed predetermined direction of rotation of the mixing and crushing tools.
In this connection, it is particularly advantageous if it is provided that the front regions or front edges of the mixing and / or comminution tools, which act on the plastic material and are oriented in the direction of rotation or movement, are differently shaped, curved, adjusted or arranged in comparison to in the direction of rotation or movement rear or trailing areas.
The tools and / or knives can either be fastened directly to the shaft or are preferably arranged on a, in particular parallel to the bottom surface, arranged rotatable tool carrier or a carrier disk or formed therein or, optionally in one piece, integrally formed.
In principle, the effects mentioned are relevant not only for compressing extruders or agglomerators, but also for non-compressing or less-compressing screw conveyors. Again, local overfeeding is avoided.
In a further particularly advantageous embodiment, it is provided that the receptacle is substantially cylindrical with a flat bottom surface and a cylinder jacket-shaped side wall oriented vertically thereto. It is also structurally simple if the axis of rotation coincides with the central center axis of the receptacle. In a further advantageous embodiment it is provided that the axis of rotation or the central center axis of the container vertical and / or normal to
Floor surface are aligned. By * 3 * ese special geometries, the feed behavior is optimized in a structurally stable and simply constructed device.
In this context, it is also advantageous to provide that the mixing and / or crushing tool, or if more superimposed mixing and / or crushing tools are provided, the lowest, ground-level mixing and / or crushing tool, and the opening in a small Distance to the bottom surface, in particular in the region of the lowest quarter of the height of the receptacle are arranged. The distance is defined and measured from the lowest edge of the opening or the intake opening to the container bottom in the edge region of the container. Since the corner edge is usually rounded, the distance from the lowest edge of the opening along the imaginary extensions of the side wall down to the imaginary extension of the container bottom is measured outwards. Well suitable distances are 10 to 400 mm.
The container does not necessarily have a circular cylindrical shape, although this form is advantageous for practical and manufacturing reasons. From the circular cylindrical shape deviating container shapes, such as frusto-conical container or cylindrical container with elliptical or oval outline, must be converted to a circular cylindrical container same volume, assuming that the height of this fictitious container is equal to its diameter. Container heights, which in this case substantially exceed the mixing drum (taking into account the safety distance), are not taken into consideration, since this excessive container height is not used and therefore has no influence on the material processing.
In the present case, the term conveyor means systems with non-compressing or decompressing screws, that is to say pure conveying screws, as well as systems with compressing screws, ie extruder screws having an agglomerating or plasticizing effect.
The term extruder or extruder screw in the present text means both extruders or screws, with which the material is completely or partially melted, as well as extruders, with which the softened material only agglomerates, but is not melted. In Agglomerierschnecken the material is only briefly briefly compressed and sheared, but not plasticized. The Agglomerierschnecke therefore provides at its output material which is not completely melted, but of only fused at its surface particles 33 # · · * ft • ♦ • + f * • ♦ * 4 • · · · · I 4 · # consists, which, as it were, formed of sintering, Vind. In both cases, however, pressure is applied to the material via the screw and this compacted.
In the examples described in the following figures, conveyors with a single screw, for example single-screw or single-screw extruders, are represented throughout. Alternatively, however, the provision of conveyors with more than one screw, for example double or multi-shaft conveyors or extruders, in particular with a plurality of identical screws, which have at least the same diameter d, is also possible.
Further features and advantages of the invention will become apparent from the description of the following non-limiting embodiments of the subject invention, which are shown schematically in the drawings and not to scale:
Fig. 1 shows a vertical section through a device according to the invention with approximately tangentially connected extruder.
FIG. 2 shows a horizontal section through the embodiment of FIG. 1. FIG.
Fig. 3 shows a further embodiment with minimum offset.
Fig. 4 shows a further embodiment with greater displacement.
Figs. 5 and 6 show experimental results
Neither the containers, nor the screws or the mixing tools are to scale in the drawings, either as such, or in relation to each other. Thus, e.g. in reality, the containers are usually larger or the snails longer than shown here.
The advantageous cutter compactor / extruder combination shown in FIGS. 1 and 2 for processing or recycling plastic material has a circular-cylindrical container or cutter 1 with a flat, horizontal bottom surface 2 and a vertical, cylinder-jacket-shaped Side wall 9 on.
At a small distance to the bottom surface 2, at most in about 10 to 20%, possibly less, the height of the side wall 9 - measured from the bottom surface 2 to the top edge of the side wall 9 - is a parallel to the bottom surface 2 aligned, planar support disk or, a tool carrier 13, which is rotatable about a central axis of rotation 10, which is also the central center axis of the container 1, in the direction of rotation 12 marked with an arrow 12. The 14 14 t «♦ * • * * * * *« «* • · < ·······································
Carrier disk 13 is driven by a motor 21 which is located below the container 1. On top of the carrier disk 13 are knives or tools, e.g. Cutting knife, 14 arranged, which together with the carrier plate 13, the mixing and / or crushing tool 3.
As indicated schematically, the knives 14 are not arranged symmetrically on the support plate 13, but are particularly formed on their pointing in the direction of rotation or movement 12 front edges 22, employed or arranged to be able to act on the plastic material mechanically specific. The radially outermost edges of the mixing and crushing tools 3 extend to relatively close, about 5% of the radius 11 of the container 1, to the inner surface of the side wall 9 zoom.
The container 1 has at the top a filling opening, through which the material to be processed, e.g. Portions of plastic films, e.g. is inserted by means of a conveyor in the direction of the arrow. Alternatively it can be provided that the container 1 is closed and at least evacuated to a technical vacuum, wherein the material is introduced via a lock systems. This material is detected by the rotating mixing and / or crushing tools 3 and swirled up in the form of a Mischtrombe 30, the good rises along the vertical side wall 9 and approximately in the range of effective container height H by gravity back in and out in the field of Tank center falls back. The effective height H of the container 1 is approximately equal to its inner diameter D. In the container 1 thus forms a Mischtrombe, in which the material is swirled both from top to bottom and in the direction of rotation 12. Such a device can thus be operated only with the predetermined direction of rotation or movement 12 due to the particular arrangement of the mixing and crushing tools 3 and the knife 14 and the direction of rotation 12 can not be made without further or without additional changes, be reversed.
The introduced plastic material is comminuted by the circulating mixing and crushing tools 3, mixed and thereby heated by the introduced mechanical friction energy and softened, but not melted. After a certain residence time in the container 1, the homogenized, softened, doughy but not molten material, as will be discussed in detail below, discharged through an opening 3 from the container 1, brought into the catchment area of an extruder 5 and there by a screw 6th recorded and subsequently melted.
At the height of the single crushing and mixing tool 3 in the present case, said opening 8 is formed in the side wall 9 of the container 1, through which the pretreated plastic material from the interior of the container 1 can be discharged. The material is transferred to a single-screw extruder 5 * arranged tangentially on the container 1, wherein the housing 16 of the extruder 5 has an intake opening 80 in its manual wall for the material to be gripped by the screw 6. Such an embodiment has the advantage that the screw 6 can be driven by the lower front end in the drawing by a drive shown only schematically, so that the upper end of the screw 6 in the drawing can be kept free from the drive. This makes it possible to arrange the outlet opening for the plastified or agglomerated plastic material conveyed by the screw 6 at this right front end, e.g. in the form of an extruder head, not shown. The plastic material can therefore be required without deflection of the screw 6 through the outlet opening, which is not readily possible in the embodiments of Figures 3 and 4.
The intake opening 80 communicates with the opening 8 in material conveying or transfer connection and is in the present case directly, directly and without a longer intermediate piece or spacing connected to the opening 8. Only a very short transfer area is provided.
In the housing 16, a compressing screw 6 is rotatably supported about its longitudinal axis 15. The longitudinal axis 15 of the screw 6 and the extruder 5 coincide. The extruder 5 conveys the material in the direction of arrow 17. The extruder 5 is a conventional extruder known per se, in which the softened plastic material is compressed and thereby melted, and the melt then emerges on the opposite side of the extruder head.
The mixing and / or comminution tools 3 or the knives 14 are located at almost the same height or plane as the central longitudinal axis 15 of the extruder 5. The outermost ends of the blades 14 are sufficiently spaced from the webs of the screw 6.
In the embodiment according to FIGS. 1 and 2, the extruder 5, as mentioned, is connected tangentially to the container 1 or extends tangentially to its cross section. The imaginary extension of the central longitudinal axis 15 of the extruder 5 or the screw 6 against the conveying direction 17 of the extruder 5 to the rear, leads in the drawing next to the axis of rotation 10 over without cutting them. The longitudinal axis 15 of the extruder 5 or the screw 6 is on the outlet side to the longitudinal axis 15 parallel, from the axis of rotation 10 of the mixing and / or crushing tool 3 in the conveying direction 17 of the extruder 5 outwardly directed radials 11 of the container 1 by a distance 18 added. In the present case, the rearward extension of the longitudinal axis 15 of the extruder 5 does not penetrate the interior of the container 1, but runs just past it.
The distance 18 is slightly larger than * cfer radius of the * container 1. The extruder 5 is thus slightly offset to the outside or the catchment area is slightly lower.
Under the terms "contrary", "counter" " or "in opposite directions" is understood herein to mean any alignment of the vectors to each other which is not acute-angled, as will be explained in detail below.
In other words, the scalar product is a directional vector 19 of the direction of rotation 12 which is tangential to the circle of flight of the outermost point of the mixing and / or comminution tool 3 or tangential to the plastic material passing past the opening 8 and the direction of rotation 12 the mixing and / or crushing tools 3, and a direction vector 17 of the conveying direction of the extruder 5, which is parallel to the central longitudinal axis 15 in the conveying direction at each point of the opening 8 and in the region radially immediately in front of the opening 8, zero everywhere or negative, but nowhere positive.
In the intake opening in FIGS. 1 and 2, the dot product of the direction vector 19 of the direction of rotation 12 and the direction vector 17 of the conveying direction in each point of the opening 8 is negative.
The angle α between the directional vector 17 of the conveying direction and the directional vector of the direction of rotation 19, measured in the most upstream of the direction of rotation 12 point 20 of the opening 8 and at the most upstream edge of the opening 8, is almost maximum, about 170 ° ,
If you move along the opening 8 in Fig. 2 down, so in the direction of rotation 12, on, so the obtuse angle between the two direction vectors is always larger. In the middle of the opening 8, the angle between the directional vectors is about 180 ° and the scalar product is maximum negative, further below that the angle is even > 180 ° and the scalar product decreases again, but always remains negative. However, these angles are no longer referred to as angles α, since they are not measured in point 20.
An angle β, not shown in FIG. 2, measured in the middle or in the center of the opening 8 between the direction vector of the direction of rotation 19 and the direction vector of the conveying direction 17 is approximately 178e to 180 °.
The device according to FIG. 2 represents the first limiting case or extreme value. In such an arrangement, a very gentle stuffing action or a particularly advantageous feeding is possible and such a device is particularly suitable for sensitive materials which are processed near the melting region or for long-strip Good. ·· * · · ** · «## ·« + «t · · ·« · »** ** * * *» 4 ** · *
The least possible distance ms between the tool * and worm, measured from the radially outermost point or from the outermost tip of the knife 14 - the tools or, knives 14 protrude or protrude beyond the carrier disk 13 defined by this circle, up to the envelope of the screw 6, is shown in Fig. 2 by way of example. The distance ms is substantially centered to the length of the inlet opening 80 and on the radial 11, which is aligned at an angle of 90 ° to the longitudinal axis 15 of the extruder 5. If the tool 3 moves further down or up, the distance becomes larger again. At the edges of the intake opening 80, the distance is maximum when the intake opening 80 with its length, as shown in FIG. 2, is symmetrical to the 90 ° radial 11.
If the tool 3 or the outermost tip of the knife 14, in the direction of the edge 20 'of the intake opening 80 moves, the distance becomes larger and exactly where the radial 11 touches the edge 20 and the point 20, the distance A measured between tool tip and screw 6.
For special screw diameters, it is advantageous to choose the ratios of the distances ms to A accordingly.
In FIGS. 3 and 4, the distances ms and A have not been drawn. Here, the distances ms and A are also dependent on the design of the end face of the screw 6. 3 and 4 serve primarily to illustrate the Anschiussmöglichkeiten the extruder.
In Fig. 3, an alternative embodiment is shown, in which the extruder 5 is not connected tangentially, but with its end face 7 to the container 1. The screw 6 and the housing 16 of the extruder 5 are adapted in the region of the opening 8 to the contour of the inner wall of the container 1 and set back flush. No part of the extruder 5 protrudes through the opening 8 into the interior of the container 1.
The distance 18 here corresponds to about 5 to 10% of the radius 11 of the container 1 and about half the inner diameter d of the housing 16. This Ausführungsfrom thus represents the second Grenzfali or extreme value with the smallest possible offset or distance 18, in which the rotary or the direction of movement 12 of the mixing and / or crushing tools 3 of the conveying direction 17 of the extruder 5 is at least slightly opposite, namely over the entire surface of the opening eighth
The scalar product is exactly zero in FIG. 3 at the most upstreammost point 20 located at the most upstream edge of the orifice 8. The angle α between the direction vector 17 of the conveying direction and the RichtungsveVtor cfer Örehrichtung f9, measured at point 20 of Fig. 3, exactly 90 °. If you continue along the opening 8 down, ie in the direction of rotation 12, on, so the angle between the direction vectors is always larger and at an obtuse angle > 90 ° and the scalar product becomes negative at the same time. However, at no point or in any area of the opening 8 is the scale product positive or the angle less than 90 °. As a result, local overfeeding can not take place even in a partial region of the opening 8 or, in any region of the opening 8, there can be no harmful inflated tamping action.
This also makes a decisive difference to a purely radial arrangement, since at point 20 or at the edge 20 'with a fully radial arrangement of the extruder 5 an angle α < 90 ° and those areas of the opening 8, which are located in the drawing above the radial 11 and upstream or upstream thereof, would have a positive scalar product. This could lead to accumulation of locally melted plastic goods in these areas.
FIG. 4 shows a further alternative embodiment in which the extruder 5 is displaced slightly further on the abraison side than in FIG. 3, but not yet tangentially as in FIGS. 1 and 2. In the present case, as in FIG. the extension of the longitudinal axis 15 of the extruder 5, which is intended to be rearward, penetrates the interior of the container 1 in a secant manner. This has the consequence that - measured in the circumferential direction of the container 1 - the opening 8 is wider than in the embodiment of FIG. 3. Also, the distance 18 is correspondingly larger than in Fig. 3, but slightly smaller than the smaller radius 11th The angle α measured at point 20 is about 150 °, whereby compared to the device of Fig. 3, the stuffing effect is reduced, which is more advantageous for certain sensitive polymers. The right inner edge or the inner wall of the housing 16, as viewed from the container 1, tangentially adjoins the container 1, whereby, in contrast to FIG. 3, no obtuse transitional edge is formed. In this most downstream point of the opening 8, in FIG 4 far left, the angle is about 180 °.

权利要求:
Claims (21)
[1]
1. A device for pretreating and subsequently conveying, plasticizing or agglomerating plastics, in particular thermoplastic waste plastics for recycling purposes , with a container (1) for the material to be processed, wherein in the container (1) at least one about a rotation axis (10) rotatable circulating mixing and / or crushing tool (3) for mixing, heating and optionally comminuting the Kunststoffmaterlais is arranged wherein in a side wall (9) of the container (1) in the region of the height of the bottom or bottom mixing and / or crushing tool (3) an opening (8) is formed through which the pretreated plastic material from the interior of the container ( 1) can be carried out, wherein at least one conveyor (5), in particular an extruder (5), is provided for receiving the pretreated Matehals, with at least one in a housing (1 6) rotating, in particular plasticizing or agglomerating, screw (6), wherein the housing (16) has an on its end face (7) or in its outer wall inlet opening (80) for the of the screw (6) to be detected material, and the intake opening (80) communicates with the opening (8), characterized in that the imaginary extension of the central longitudinal axis (15) of the conveyor (5) or of the screw (6) closest to the intake opening (80) is counter to the conveying direction (17 ) of the conveyor (5) on the axis of rotation (10) passes without cutting, wherein the longitudinal axis (15) of the conveyor (5) or of the feed opening (80) closest screw (6) on the outlet side or in the direction of rotation or movement (12) of the mixing and / or crushing tool (3) to the longitudinal axis (15) parallel, from the axis of rotation (10) of the mixing and / or crushing tool (3) in the conveying direction (17) of the conveyor (5) to the outside directed n Radial (11) of the container (1) is offset by a distance (18), and that the smallest possible distance (ms) between the tool (3) and screw (6) is described by the following relationship: ms £ k * d + K where d ... diameter of the screw (6) in mm K ... factor in the range of 20 to 100, in particular 20 to 80, k ... factor in the range of 0.03 to Ö'4, in particular'öjfo Ejis 0.25, wherein the distance (ms) is measured between the radially outermost point of the lowest ground mixing and / or crushing tool (3), or there provided tools and / or knives (14), and one on the envelope of the the feed opening (80) next lying screw (6) point, along a radial (11), which starts from the rotation axis (10) and through the opening (8) and the feed opening (80) passes.
[2]
2. Apparatus according to claim 1, characterized in that the distance (ms) is in the range of 15 mm to 150 mm.
[3]
3. Apparatus according to claim 1 or 2, characterized in that the flight depth of the screw (6) in the catchment area of the conveyor (5) or in the region of the intake opening (80), in the range of 0.05 to 0.25 times , preferably 0.1 to 0.2 times the diameter (d) of the screw (6).
[4]
4. Device according to one of claims 1 to 3, characterized in that the inside diameter of the intake opening (80) and / or the opening (8) in the range of 0.8 to 3.5 times the diameter (d) of Snail (6) is located.
[5]
5. Device according to one of claims 1 to 4, characterized in that the clear height of the intake opening (80) and / or the opening (8) greater than or equal to 0.2 times, preferably the 0.3- times, diameter (d) of the screw (6) is
[6]
6. Device according to one of claims 1 to 5, characterized in that the open area of the intake opening (80) and / or the opening (8) is greater than 0.16 * (d) 2.
[7]
7. The device according to claim 6, characterized in that at a diameter (d) of the screw (6) from 40 to 100 mm, the ratio of distance (ms) to distance (A) in a range of 1.02 to 1.75 lies.
7. Device according to one of claims 1 to 6, characterized in that, in particular in tangential arrangement of the screw (6) to the container (1), the ratio between the smallest possible distance (ms) and a distance (A) in one area from 1 to 4.5, wherein the distance (A) is measured between the radially outermost point of the bottom closest mixing and / or crushing tool (3), or there provided tools and / or knives (14), and one on the Enveloping point of the worm (6) lying next to the intake opening (80), along a radial (11) which extends from the axis of rotation (10) and through the opening ·· * · · · · 4 * * * * · · (8) and the feed opening (80) passes, while the, as viewed in the conveying direction (17) of the extruder (5), the furthest downstream Touched point (20) of the intake opening (80).
[8]
8. The device according to claim 6, characterized in that at a diameter (d) of the screw (6) of 100 to 180 mm, the ratio of distance (ms) to distance (A) in a range of 1.18 to 2.6 lies.
[9]
9. The device according to claim 6, characterized in that at a diameter (d) of the screw (6) from 180 to 450 mm, the ratio of distance (ms) to distance (A) in a range of 1.4 to 4.5 lies.
[10]
10. Device according to one of claims 1 to 9, characterized in that for an associated with the container (1) conveyor (5) the scalar product formed from the tangential to the circle of the radially outermost point of the mixing and / or crushing tool ( 3) or tangentially to the plastic material moved past the opening (8) and oriented normal to a radial (11) of the container (1), pointing in the direction of rotation or movement (12) of the mixing and / or comminution tool (3) Direction vector of the direction of rotation (19) and the direction vector (17) of the conveying direction of the conveyor (5) in each individual point or in the entire region of the opening (8) or immediately radially in front of the opening (8) is zero or negative.
[11]
11. Device according to one of claims 1 to 9, characterized in that the direction vector of the direction of rotation (19) of the radially outermost point of the mixing and / or crushing tool (3) and the directional vector (17) of the conveying direction of the conveyor (5) Include angle (a) greater than or equal to 90 ° and less than or equal to 180 °, measured at the intersection of the two directional vectors (17,19) with respect to the direction of rotation or movement (12) of the mixing and / or crushing tool (3) upstream inlet side edge of the opening (8), in particular in the furthest upstream point (20) on this edge or the opening (8). * · 22 • I * ♦ · · * · ··
[12]
12. Device according to one of claims' 1 to 11Ί characterized in that the direction vector (19) of the rotational or movement direction (12) and the direction vector (17) of the conveying direction of the conveyor (5) an angle (ß) between 170 ° and 180 °, measured at the intersection of the two directional vectors (17,19) in the center of the opening (8).
[13]
13. Device according to one of claims 1 to 12, characterized in that the distance (18) is greater than or equal to half the inner diameter of the housing (16) of the conveyor (5) or the screw (6), and / or greater than or equal to 7%, preferably greater than or equal to 20%, of the radius of the container (1) or that the distance (18) is greater than or equal to the radius of the container (1).
[14]
14. Device according to one of claims 1 to 13, characterized in that the imaginary extension of the longitudinal axis (15) of the conveyor (5) opposite to the conveying direction in the manner of a secant to the cross section of the container (1) is arranged and the interior of the container ( 1) interspersed at least in sections.
[15]
15. Device according to one of claims 1 to 14, characterized in that the conveyor (5) is connected tangentially to the container (1) or tangential to the cross section of the container (1) or that the longitudinal axis (15) of the conveyor (5) or the screw (6) or the longitudinal axis of the screw (6) closest to the intake opening (80) or the inner wall of the housing (16) or the envelope of the check (6) tangentially to the inside of the side wall (9) of the Container (1) extends, wherein preferably the screw (6) on its end face (7) is connected to a drive and at its opposite end to a front end of the housing (16) arranged outlet opening, in particular an extruder head promotes.
[16]
16. Device according to one of claims 1 to 15, characterized in that the opening (8) directly and directly and without significant spacing, in particular without transfer path or screw conveyor, with the intake opening (80) is connected.
[17]
17. Device according to one of claims 1 to 16, characterized in that the mixing and / or crushing tool (3) tools and / or knives (14), in the rotational or movement direction (12) comminuting to the plastic material, acting cutting and heating, wherein the tools and / or knives (14) preferably on or on one, in particular parallel to the bottom surface (12), • · · «ft Μ * ΙΦ ft I · Ι φ 4 * ft ft 9 ft» Hl. ·. The rotating tool carriers * ^ 3 *) are arranged at the same time! in particular a carrier disc (13), are formed or arranged.
[18]
18. Device according to one of claims 1 to 17, characterized in that the plastic material acting in the direction of rotation or movement (12) facing front areas or leading edges (22) of the mixing and / or crushing tools (3) or Knife (14) are formed differently, employed, curved and / or arranged in comparison to the in the direction of rotation or movement (12) rear or trailing areas.
[19]
19. Device according to one of claims 1 to 18, characterized in that the container (1) is formed substantially circular cylindrical with a flat bottom surface (2) and a vertically aligned cylinder jacket-shaped side wall (9) and / or the axis of rotation (10). the mixing and / or comminution tool (3) coincides with the central center axis of the container (1) and / or the axis of rotation (12) or the central center axis are aligned vertically and / or normal to the bottom surface (2).
[20]
20. Device according to one of claims 1 to 19, characterized in that the lowermost tool carrier (13) or the lowest of the mixing and / or crushing tools (3) and / or the opening (8) close to the ground at a small distance to the bottom surface ( 2), in particular in the region of the lowest quarter of the height of the container (1), preferably at a distance from the bottom surface (2) of 10 mm to 400 mm are arranged.
[21]
21. Device according to one of claims 1 to 20, characterized in that the conveyor (5) is a single screw extruder (6) with a single compressing screw (6) or is a double or multiple screw extruder, wherein the diameters d of the individual screws ( 6) are equal to each other. Vienna, on October 14, 2011

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同族专利:

公开号 | 公开日

PL2768645T3|2016-06-30|

AU2012323812B2|2015-07-30|

SI2768645T1|2016-04-29|

JP2014530132A|2014-11-17|

UA110408C2|2015-12-25|

HUE028264T2|2016-12-28|

BR112014008771B1|2020-10-27|

EP2768645B1|2015-12-16|

JP3222006U|2019-07-04|

KR20140079475A|2014-06-26|

UY34391A|2013-05-31|

MX2014004450A|2014-09-22|

AU2012323812A1|2014-05-15|

RU2586700C2|2016-06-10|

RU2014119272A|2015-11-20|

EP2768645A1|2014-08-27|

CN103857506A|2014-06-11|

DE202012012579U1|2013-06-10|

BR112014008771A2|2017-04-25|

DK2768645T3|2016-03-14|

AT512209B1|2015-02-15|

ES2565278T3|2016-04-01|

US9266255B2|2016-02-23|

WO2013052983A1|2013-04-18|

KR101744253B1|2017-06-07|

CN103857506B|2017-02-15|

TW201334936A|2013-09-01|

CA2851655C|2018-04-17|

MX345432B|2017-01-31|

US20140299700A1|2014-10-09|

AR089171A1|2014-08-06|

CA2851655A1|2013-04-18|

JP2017213899A|2017-12-07|

ZA201402099B|2015-03-25|

HK1214567A1|2016-07-29|

TWI568560B|2017-02-01|

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