专利摘要:
A method for producing a composite material panel (2) equipped with decorative elements (1) is proposed. To provide favorable conditions, a support plate (3) is first provided with a resin layer (4), after which the decorative elements (1) arranged on a support layer (5) are joined to the support layer (5) by a desired amount (h) in the resin layer (4 ) are immersed and that the support layer (5), in particular a carrier film, and optionally the support plate (3) after curing of the resin layer (4) from the now hardened resin layer (4) held decorative elements (1) is detached.
公开号:AT512125A1
申请号:T1597/2011
申请日:2011-10-31
公开日:2013-05-15
发明作者:
申请人:Pointner Stefan;Winkler Nicola;
IPC主号:
专利说明:

(38283) II
The invention relates to a method for producing a composite material plate equipped with decorative elements and a composite material plate produced by this method.
Such a known composite material plate (AT 502 307 B1) is, for example, formed in three layers and has at least one cover layer of glass, an intermediate layer of synthetic resin in which decorative material is embedded and a carrier plate. The decorative material consists of one or more embedded in the intermediate layer particles, such as glass crystals or the like., Which are supported by a network which is adhered to the carrier plate. For production, a double-adhesive film is applied to the underside of a discrete-particle network and the network is adhered to the carrier plate, after which a liquid synthetic resin is applied to the discrete particles and the network and a cover glass is placed. Finally, the edges are sealed and then cured the plastic resin. The decorative material is thus cast between the carrier and cover plate in the resin. If decorative stones are used as decorative materials, which are embedded in the filling layer, for example in an ornamental manner, these gemstones lose a not inconsiderable proportion of their optical effects, since the refractive index values of the gemstones and of the synthetic resin into which they are cast are very close to one another.
In order to obtain the optical effects of decorative material largely or possibly also to reinforce, it has already been proposed (DE 40 08 556 C1) to arrange decorative material on a support plate and provide a cover plate at a distance in front of the support plate to the decorative material of direct access to protect. Specifically, a decor panel with a glass plate has been proposed, on which a plurality of glass blocks is fixed in an ornamental arrangement, the decor panel comprising a semipermeable mirror plate, spaced therefrom the support plate with glass blocks and in turn arranged therefrom a mirror plate. Although good optical effects can be achieved with such a composite material plate, it is less mechanically stable than the composite material plate known from AT 502 307 B1 due to the glass panes arranged at a distance from one another. Such composite material boards are commonly used as decorative panels, for example, for wall coverings, table tops, doors, partitions or the like., For such applications, of course, an increased demand on the breaking strength and reliability to provide.
Starting from a state of the art of the above-described type, the invention is thus based on the object of providing a composite material plate which achieves the best possible optical effects with a high breaking strength and allows a broad spectrum of possible optical effects.
The invention achieves this object by firstly providing a carrier plate with a resin layer, whereafter the decorative elements arranged on a carrier layer are immersed in the resin layer with the carrier layer to a desired extent and that the carrier layer, in particular a carrier foil, and optionally the After a curing of the resin layer is detached from the carrier plate now held in the cured resin layer decorative elements.
The inventive method is characterized in that first in a mold whose bottom is the support plate made of nichtklehafthaftendem or kleberhaftendem material, for example, a transparent or colored 2K epoxy resin is poured to a well-defined height. Into this ··· · 1
Synthetic resin layer is then the previously manually or mechanically produced and provided with the decorative elements (for example, glass crystals) support layer, in particular a one-sided self-adhesive carrier film, with the decorative elements first inserted into the resin layer to a well-defined height. Then the resin hardens.
This layer of resin and decorative elements can be used in various designs, both with a cover layer of glass, transparent plastic, a cover layer of transparent synthetic resin or other cover materials, or without another cover layer. This embodiment makes it possible to integrate particulate inclusions into the synthetic resin layer, in particular glass crystals of different colors, sizes and shapes, nationwide, in corresponding motif shapes, sizes and types independently, dimensionally and accurately to a freely defined fixed height. In composite panels made by this process at least a portion of the layer of decorative elements, preferably crystals, open at the top and are the crystals or the decorative elements are structurally exposed visible.
Particularly robust conditions arise when the resin layer or the support plate is equipped with a further, the decorative elements optionally completely covering resin layer. In this case, a transparent synthetic resin layer consisting of the same material or consisting of another comparable material is poured onto the already created crystal decoration element layer or the motif already produced. It is also possible to define the height or the distance between the carrier plate and the cover plate covering it by means of an adhesive tape or similar material fastened to the outer edge of the crystal decoration element layer. For this purpose, the support plate can be provided on the edge side with a frame-shaped spacer (eg, self-adhesive aluminum tape, silicone tape or the like) on which the cover plate is arranged resting.
In addition, placed on the already created crystal decoration element layer or on the already created motif a silicone cord or other sealing spacer material as a seal to the edge and a translucent cover glass or transparent plastic disc are placed, which then together in a (wood) composite frame, inserted and by Screws are closed. The resulting gap between the cover glass and the finished decorative layer can then be poured out if desired with synthetic resin. This layer covers the discrete particles, hardens and essentially forms a two-layer composite material.
According to a further alternative, the already created decorative layer or the already produced motif is coated with a transparent liquid synthetic resin, clearcoat or similar transparent material, so that a thin layer is formed over the discrete particles, preferably glass crystals, and this then acts as an additional protective layer ,
To achieve special optical effects, luminous means arranged on a supporting structure may be provided, the wiring of which is cast in a resin layer.
For example, composite panels equipped with decorative elements can be made of the following materials. The transparent cover plate may be made of silicate glass, plastic, frosted glass, sandblasted glass, fire polished glass, toughened glass, laminated glass or acid polished glass. As a decorative material, for example, glass pieces, ground and unground glass crystals, wood, plastics, stones, pictures and paper, layers of paint, gold and gold dust or such particles, non-ferrous and precious metals in various shapes, sizes and types are provided. In addition, as a decorative material lighting fixtures, such as LEDs, be embedded in the resin.
A composite panel with decorative elements according to the invention, which can indeed be combined in any way with each other and with each other, are used in particular for the decoration of objects such. B. of shower partitions, bar cladding, bar counters, table tops, div. Furniture panels, stone tiles, natural / artificial stone floors and slabs, room dividers, discotheque floors, borders and tiles, home accessories, glass furniture and their parts, facade parts and facade elements u.dgL Also, separate tiles, Borders, inserts in furniture, inserts in stones, stickers in the advertising and automotive industries, etc. are used, which are used outdoors and in damp areas as well as indoors.
In the drawing, the invention is shown schematically in one embodiment. Show it
Fig. 1 to 5 different embodiments of a process according to the invention produced composite panels in cross section.
A composite material panel 2 produced by means of a method according to the invention and provided with decorative elements 1 comprises a carrier plate 3 which is provided with a resin layer 4. The support plate consists of a non-adhesive or adhesive-adhering material, depending on whether the resin layer 4 with the support plate 3 form a composite or subsequently to be removable after curing. Subsequently, the arranged on a support layer 5, in particular a carrier film, decorative elements 1 are immersed with the support layer 5 by a desired amount h in the resin layer 4 and left in the desired position until the curing of the resin. After curing of the resin, the support layer 5 and optionally the carrier plate 3 is detached from the now cured resin layer and the decoration elements 1 held by it. 1 shows such a carrier plate of non-adhesive or adhesive-adhering composite material of resin layer 4 and decorative elements. 1
In the embodiment according to FIG. 2, the resin layer 4 is provided with a further resin layer 6 which completely covers the decorative elements 5. In the exemplary embodiment according to FIG. 3, the resin layer 4 is additionally or alternatively covered with a cover plate 7, and in the exemplary embodiment according to FIG. 4, the decorative elements 1 and the resin layer 4 are coated with a thin protective film 8, in particular a resin film.
In the Ausführungsbeispiet of Fig. 5, the resin layer 4 is peripherally equipped with a frame-shaped spacer 9 and rests the cover plate 7 on the Abstandshatter 9.
The choice of additional cover layers and meaningful combinations of the aforementioned examples remains reserved to a person skilled in the art.
权利要求:
Claims (10)
[1]
Patent Attorneys Dipl.-Ing. Helmut Hübscher Dipl.-Ing. Claims 1. A method for producing a composite material plate equipped with decorative elements, characterized in that first a carrier plate is provided with a resin layer, after which arranged on a support layer decorative elements with the support layer to a desired degree are immersed in the resin layer and that the support layer, in particular a carrier film, and optionally the support plate is detached after curing of the resin layer of the held in the now cured resin layer decorative elements.
[2]
2. The method according to claim 1, characterized in that the resin layer is provided with a further, the decorative elements optionally completely covering resin layer.
[3]
3. The method according to claim 1 or 2, characterized in that the resin layer is covered with a cover plate.
[4]
4. The method according to claim 3, characterized in that the resin layer is provided on the edge side with a frame-shaped spacer in that the cover plate is arranged resting on the spacer.
[5]
5. The method according to any one of claims 1 to 4, characterized in that the decorative elements and preferably the resin layer with a thin protective film, in particular a resin film, are coated.
[6]
6. The method according to any one of claims 1 to 5, characterized in that at least parts of the decorative elements are arranged on a support structure bulbs, the wiring is poured into a resin layer.
[7]
7. Decorated composite panel according to any one of claims 1 to 6.
[8]
8. Composite plate according to claim 7, characterized in that the transparent cover plate made of silicate glass, plastic, frosted glass, sandstahltem glass, fire-polished glass, toughened glass, laminated glass or acid-polished glass.
[9]
9. Composite material panel according to claim 7 or 8, characterized in that as decorative material glass pieces, ground and uncut glass crystals, wood, plastics, stones, pictures and paper, layers of paint, gold and gold dust or such particles, non-ferrous and precious metals in various forms, sizes and species are provided.
[10]
10. Composite material plate according to one of claims 7 to 9, characterized in that as a decorative material lighting body, such as LEDs, are embedded in the resin. Linz, on October 28, 2011 Stefan Pointner Nicola Winkler by: /
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同族专利:
公开号 | 公开日
US20130129961A1|2013-05-23|
EP2586624A1|2013-05-01|
AT512125B1|2013-08-15|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
AT6729U1|2003-10-10|2004-03-25|Steindl Gerhard|METHOD FOR POURING DECORATION OBJECTS|
WO2006074860A1|2005-01-11|2006-07-20|Mario Mottalini|Process for producing transparent articles with various emerging inserts|
AT507883A4|2009-05-19|2010-09-15|Swarovski & Co|SPLASHED DECORATION ITEMS|
AT219223B|1960-08-11|1962-01-10|Swarovski & Co|Construction panel for the furniture industry and process for their manufacture|
FR1357039A|1963-02-19|1964-04-03|Lieges Des Hamendas Et De La P|Tile slab made up of pre-assembled tiles on an insulating support, its installation and its manufacturing process|
US4036929A|1976-02-13|1977-07-19|Gould Eugene L|Method of forming decorative inserts in granite and the like|
DE29500612U1|1995-01-17|1995-03-30|Marmor Ind Kiefer Gmbh|Shaped composite material based on mineral building materials and organic materials|
ITMO20070036A1|2007-02-05|2008-08-06|Cierre Srl|MANUFACTURED FOR MOSAIC COATING OF SURFACES, PARTICULARLY WALLS AND FLOORS.|US20150239286A1|2014-02-25|2015-08-27|Flixrims, LLC|Wheel Center Cap and Method Related Thereto|
US20170038019A1|2015-08-06|2017-02-09|Shi Qiang Yuan|Lampshade And Luminaire Using same|
CN105799410A|2016-03-14|2016-07-27|东莞市森泰玻璃制品有限公司|Lace glass pane and production process thereof|
US20190111652A1|2017-10-13|2019-04-18|3Form Llc|Architectural resin panel with decorative surface laminations or textures|
CN109747323B|2019-01-10|2020-11-13|绍兴艺涵纺织有限公司|Manufacturing process of crystal-inlaid wall cloth, obtained product and manufacturing equipment|
CN111572260A|2020-05-07|2020-08-25|翁佩佩|Method for inlaying jewels with agilawood|
法律状态:
2017-06-15| MM01| Lapse because of not paying annual fees|Effective date: 20161031 |
优先权:
申请号 | 申请日 | 专利标题
ATA1597/2011A|AT512125B1|2011-10-31|2011-10-31|METHOD FOR PRODUCING CRYSTAL DECORATION ELEMENTS|ATA1597/2011A| AT512125B1|2011-10-31|2011-10-31|METHOD FOR PRODUCING CRYSTAL DECORATION ELEMENTS|
EP12189709.4A| EP2586624A1|2011-10-31|2012-10-24|Method for manufacturing crystal decoration elements|
US13/661,187| US20130129961A1|2011-10-31|2012-10-26|Method for producing crystal decoration elements|
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