奥地利专利AT511605A4 CARBON COATING COATING

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专利摘要:
The invention relates to a carbon-based coating (2) which comprises, in addition to carbon as the main constituent, at least one first element selected from a group consisting of the transition metals of groups 3 to 10 of the Periodic Table of the Elements, wherein the carbon in the coating (2) predominantly in sp2 is present hybridized form, and wherein the coating (2) contains at least one further element from a group comprising silicon, germanium, aluminum, and the transition metals of groups 3 to 10 of the Periodic Table of the Elements, with the proviso that the at least one further element unequal is the first element, wherein the sum of this at least one further element in the coating (2) between 0.1 at% and 5 at% and the sum of the at least one first element is between 0.5 at% and 10 at% ,
公开号:AT511605A4
申请号:T1810/2011
申请日:2011-12-12
公开日:2013-01-15
发明作者:Markus Dipl Ing Dr Draxler；Susan Field；Klaus Dipl Ing Preinfalk
申请人:High Tech Coatings Gmbh；
IPC主号:

专利说明:

The invention relates to a carbon-based coating which, in addition to carbon as the main constituent, comprises at least one first element selected from a group consisting of the transition metals of groups 3 to 10 (new IU-PAC nomenclature) of the Periodic Table of the Elements, in particular from a group comprising or consisting of titanium, Zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, wherein the carbon in the coating is predominantly in sp2-hybridized form, an article having a surface having a coating, and a process for producing a carbon-based Coating comprising in addition to carbon as the main constituent at least one first element selected from a group consisting of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular from a group comprising or consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum , Chrome, molybdenum , Tungsten, on a substrate by sputtering using at least one carbon target and at least one target from the first element, wherein the carbon in the coating is predominantly in sp2-hybridized form.
Such a method is already known from EP 1 036 208 B1. A magnetron sputtering ion plating system with at least one carbon target is used in which the ion current density of more than 0.5 mA / cm 2 applied to the substrate to be coated is used is high enough to thereby apply a carbon layer in which the carbon-carbon bond is mainly in the sp2-graphite form. In addition, at least one metal target of titanium or chromium is used to deposit a metal-containing coating layer having a layer thickness of between 50 and 200 nm. The carbon layer has a thickness of at most 1 gm. The substrate is rotated during the coating. In particular, three carbon targets and a metal target are used. In this case, a sequence of alternating metal layers and carbon-containing layers is built up. At least two magnetrons are arranged to form a magnetic field therebetween, with field lines extending from one magnetron to the other said magnetron, and with the magnetrons and field lines passing directly from one magnetron to the other forming a barrier thereto tends to prevent the "escape" of electrons from a plasma containing the working space within which the substrate is coated.
This coating has very good mechanical properties, in particular tribological properties, with a specific wear rate under wet conditions of less than 10'16 m 3 / Nm and is therefore used in the automotive industry, e.g. for gear wheels, camshafts, valves, piston rings or cylinder inserts. Another field of application in this EP 1 036 208 B1 is medical products, e.g. Prostheses, called.
Although this coating has proven itself in practice, it has been observed that at higher temperature ranges the mechanical load capacity is reduced, in particular the wear resistance decreases.
It is therefore the object of the invention to improve the possible uses of such a coating.
This object is achieved in each case independently by the abovementioned coating, the object mentioned in the introduction and by the method mentioned in the introduction, wherein the coating comprises at least one further element from a group comprising or consisting of silicon, germanium, aluminum, and the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, with the proviso that the at least one further element is different than the first element, wherein the N2011 / 05900
Sum content of this at least one further element in the coating between 0.1 at% (atomic percent) and 5 at% and the sum of the at least one first element is between 0.5 at% and 10 at%, in which the article coating according to the invention and at least one additional target is used in the method, consisting of or comprising at least one further element from a group comprising or consisting of silicon, germanium, aluminum, and the transition metals of groups 3 to 10 (new IUPAC nomenclature) of Periodic table of the elements, in particular titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, with the proviso that the at least one further element is unlike the first element wherein the voltage on the substrate is selected such that a cumulative amount of this at least one further element in the coating of between 0.1 at% and 5 at% and a sums content of the latter at least one first element is obtained between 0.5 at% and 10at%. Surprisingly, it was found that the addition of the at least one further element makes it possible to use the coating even at relatively high temperatures, with wear tests under conditions of use currently being carried out up to a temperature of about 325 ° C. By contrast, it was found that the coating known from EP 1 036 208 B1 failed already at a temperature of about 250 ° C. as a result of graphitization and, as a consequence, abrasion of carbon. It is assumed that the structure of the coating is stabilized to such an extent by the addition of the at least one further element that it can be exposed to higher temperatures. This result is also surprising insofar as the addition to so-called aC DLC layers (aC = amorphous carbon, DLC = diamond tike carbon) is already known from the literature (Soon-Eng Ong, Sam Zhang, Hejun Du, Deen Sun: "Relationship between bonding structure and mechanical properties of amorphous carbonated silicon", Diamond and Related Materials , 16 (2007), 1628-1635, ELSEVIER), but it also states that the addition of silicon reduces the proportion of carbon with sp Hybridization in favor of carbon with sp3 hybridization decreases, and that the addition of silicon reduces the hardness and the modulus of elasticity up to a silicon content of 16.6 at% and only from N2011 / 05900 * * * * f · · · · * * * -η- ···· ** ··· * · · · this proportion rise again. In addition, it is stated in this document that up to this silicon content, the surface roughness of the a-C film increases and only then decreases again. In the case of the coating according to the invention, on the other hand, it has been found that the hardness increases with the increase in the proportion of Si in the observed range of silicon content and at the same time the proportion of the at least one transition metal decreases, and the coefficient of friction decreases under these conditions and after passing through of a minimum increases again.
According to one embodiment variant of the coating, it is provided that the coating is formed by a layer system of individual layers of different composition. Thus, the coating is constructed in the manner of a layer material on a microscale, which makes it possible to assign specific tasks to the individual layers and accordingly to select the composition, whereby the overall coating can be improved in terms of their properties, since property compromises avoided as in a single-layered embodiment can be. In this way, it is possible, for example, to provide greater coating thicknesses of the coating, since the intermediate layers can, for example, act as "bonding layers" and, in addition, can improve the structural strength of the coating.
The layer system is preferably formed from a sequence of individual layers with a first layer having the first element as the main constituent, a second layer having carbon as the main constituent, a third layer having the further element as the main constituent and a fourth layer having carbon as the main constituent. The coating thus has the periodicity four. With such a construction, a further improvement of the coating was achieved with regard to the load capacity at higher temperatures, since on the one hand an improvement of the cohesion of the layer system over the layers consisting predominantly of the first element can be achieved, and on the other hand the stabilization of the carbon layers over the layers of the other Element can be achieved, with this further element on both sides of the N2011 / 05900 »· ·
- * 5 - can act on both adjacent carbon layers. However, it is thus also possible to replace part of the proportion of the transition metal by the further element, since this further element as metal can also have an adhesion-improving effect within the layer composite. Preferably, this embodiment is achieved with variant embodiments of the method, according to which a sequence of targets is used for the deposition of the coating, the target consisting or comprising the at least one further element being arranged between two carbon targets or for the deposition of the coating a sequence of Targets is used, wherein the target is arranged or comprising the at least one first element between two carbon targets.
According to another embodiment variant of the coating, it is provided that the layer thicknesses of the individual layers with carbon as the main constituent are greater than the layer thicknesses of the individual layers with the first element and the individual layers with the further element. It is possible in this way to better avoid premature wear of the tribologically active coating, on the other hand, should this case actually occur, the relatively thin metallic intermediate layers do not adversely affect the performance of the coating, as below this particular metal layer again Carbon layer is present.
For better adhesion of the coating on a metallic substrate or generally on a substrate, it can be provided that a first boundary layer of the coating is formed by a graded transition layer in which the proportion of carbon in the direction of the individual layer arranged above it increases and the fraction of the layer increases decreases the first element in this direction or decreases the proportion of carbon in the direction of the substrate and increases the proportion of the first element in this direction. It is thus better to avoid the "flaking'1 of the coating, since in the boundary phase to the (metallic) substrate compared to more remote areas of the surface layer of the metal content is very high, whereby the adhesion of the coating on the (metallic) surface improves can be. N2011 / 05900 -6- * * ·
In addition to this, there is the possibility that the proportion of the at least one further element in the first boundary layer increases in the direction of the individual layer arranged above it, as a result of which the stabilizing effect with regard to the likewise increasing carbon content is more effective.
In the particularly preferred embodiment variants of the edge layer is provided, as will be explained in more detail below, that the proportion of carbon increases from 0 at% to a value between 90 at% and 100 at% and / or that the proportion of the at least one first element decreases from 100 at% to a value between 0 at% and 6 at% and / or that the proportion of the at least one further element increases from 0 at% to a value between 0.5 at% and 10 at%.
With regard to the layer structure of the coating of individual layers and in particular their tribological behavior with regard to the coefficient of friction, it has proven to be advantageous if the substrate is rotated during the coating at a rotational speed between 2 U / min and 8 U / min, as it depends on this Way is possible to form very thin metal-containing layers, which may sometimes extend only over half a layer.
For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
Each shows in a schematically simplified representation:
1 shows a cross section through a schematic representation of a coating;
FIG. 2 shows a variant of a coating chamber; FIG.
3 is a graph showing the course of the friction coefficient of a first embodiment of the coating;
4 shows a 2D representation of the surface roughness of the coating of the first embodiment variant; N2011 / 05900
5 shows a 3D representation of the surface of the coating of the first embodiment variant after a wear test has been carried out;
6 is a graph showing the course of the friction coefficient of a second embodiment of the coating;
7 shows a 2D representation of the surface roughness of the coating of the second embodiment variant;
8 shows a 3D representation of the surface of the coating of the second embodiment variant after a wear test has been carried out;
9 shows the graph of the course of the coefficient of friction of a third embodiment of the coating;
10 is a 2D representation of the surface roughness of the coating of the third embodiment;
11 shows a 3D representation of the surface of the coating of the third embodiment after the wear test has been carried out;
Fig. 12 is a graph showing the course of the friction coefficient of a comparative sample of the coating;
Fig. 13 is a 2D representation of the surface roughness of the coating of the comparative sample;
14 shows a 3D representation of the surface of the coating of the comparative sample after the wear test has been carried out;
Fig. 15 is a graph showing the course of the friction coefficient of a variant of the prior art coating;
Fig. 16 is a 2D illustration of the surface roughness of the prior art coating; N2011 / 05900 * «*«
-B-
17 shows a 3D representation of the surface of the coating according to the prior art after a wear test has been carried out.
By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and are to be transferred to the new situation mutatis mutandis when a change in position.
1 shows a highly schematic representation of a preferred embodiment of a layer structure 1 of a coating 2 on a substrate 3.
The substrate 3 is preferably a metallic article or workpiece, for example a bearing element, such as e.g. a sliding or roller bearing, a motor part, e.g. a cam follower, a camshaft, a piston, an injection nozzle, a gear, a part of a hydraulic system, such as e.g. a valve spool, a part of a mold, e.g. an injection mold. In particular, the substrate 3 is a piston ring.
However, it is also possible to provide non-metallic substrates 3 with the coating 2 by providing them with a metallic coating prior to the deposition of the coating according to the invention.
The coating 2 is applied directly to the substrate 3 without an intermediate layer, although it is possible to arrange at least one of the metallic adhesion-promoting layers known from the prior art between the coating 2 and the substrate 3.
For example, a chromium nitride layer may be used as underlayer or bonding layer below and directly adjacent to the coating 2. N2011 / 05900
In particular, in the case of direct coating of the substrate 3 but also in the arrangement of a subbing or bonding layer, the coating preferably has a graded boundary layer 4, which rests directly on the substrate 3 or the optional intermediate layer {adhesion promoting layer). This graded edge layer 4 is primarily also prepared to improve the adhesion of the coating 2 on the substrate 3. Therefore, should the adhesion of the coating 2 to the substrate 3 be sufficient even without this edge layer 4 for the respective intended use, the edge layer 4 can be dispensed with.
The graded edge layer 4 is preferably formed from the elements also present in the remaining coating. Accordingly, the surface layer 4 comprises carbon (graphite), at least one first element selected from a group consisting of the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular from a group comprising or consisting of titanium, zirconium, hafnium , Vanadium, niobium, tantalum, chromium, molybdenum, tungsten and compounds thereof, and at least one other element selected from the group consisting of silicon, germanium, aluminum, and transition metals of Groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the elements, in particular titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, and compounds thereof, with the proviso that the at least one further element is different from the first element, consists of these elements. The carbon is predominantly in sp2 hybridized form. By "predominantly" is meant in the sense of the invention that the proportion of sp2 hybridized carbon at least 50%, in particular at least 80%, preferably at least 90%, for example between 55% and 75%, based on the total amount of carbon in the coating 2, is. The remainder to 100% is usually in sp3 hybridized form. It is also possible, in particular, for the carbon to be completely present in sp2 of hybridized form. N2011 / 05900 • * • »JQ * · * ·· ** ***
The proportion of carbon increases in the boundary layer 4, starting from the surface of the substrate 3 or the optionally present intermediate layer in the direction of the outer surface of the coating 2 (arrow 5). The proportion of the at least one first element, however, decreases in the same direction. The proportion of the at least one further element in the first boundary layer increases in the same direction. For example, therefore, the edge layer 4 of carbon, chromium and silicon, wherein the proportion of carbon in the direction indicated increases, the proportion of chromium decreases and the proportion of silicon increases.
But it is also possible that the boundary layer 4 consists exclusively of carbon and the at least one first element, so for example carbon and chromium, wherein the proportion of carbon in the direction indicated increases and the proportion of at least one first element in this direction decreases.
Furthermore, there is the possibility that another first element and / or another further element is used in the outer layer 4 than in the remaining coating 2, although this is not the preferred embodiment in procedural terms since at least one additional target is used for this case got to. For example, the edge layer 4 next to carbon titanium as the first element and / or the other element tungsten or can the edge layer 4 consist of these elements, and in the remaining coating 2 on the edge layer 4 chromium instead of titanium as the first element and / or Silicon may be present instead of tungsten.
The proportion of carbon in the indicated direction (arrow 5) in the boundary layer 4 preferably increases from 0 at% (atomic percent), in particular 2 at%, to a value between 90 at% and 100 at%, in particular between 94 at% and 96 at%, preferably 95 at%.
It is further preferred if the proportion of the at least one first element in the edge layer 4 in the direction of arrow 5 is 100 at%, in particular 98 N2011 / 05900
«I * · ·« «. **« 4 «» »» • * I · · ψ * «I« * ·· ** «« «> * * * ·· at%, decreases to a value between 0 at% and 6 at%, in particular between 2 at% and 4.5 at%, preferably 3 at%.
If the at least one further element is also present in the boundary layer 4, it is preferred if the proportion of the at least one further element from 0 at% to a value between 0.5 at% and 10 at%, in particular between 1.5 at% and 3.5 at%, preferably 2.5 at%.
With regard to the statement 100 at% it should be noted that this of course only applies if targets are used from these elements, which have a correspondingly high degree of purity. If conventionally used purity levels of the elements are used, shares of 100 at% are not achievable due to the impurities. It is therefore meant that in this area none of the other elements of the coating 2 is present, unless they are present as impurities.
Furthermore, it should be noted at this point that, as known per se, argon can be contained as a process-related "impurity" in the coating or the surface layer 4. The argon content can be up to 3.5 at%, in particular up to 2.5 at%. Should argon be present in the coating or the surface layer 4, the proportion of the respective main constituent of the coating or the individual layers or the boundary layer 4 is thereby reduced.
The layer thickness of the surface layer 4 is between 0.1 pm and 5 pm, preferably between 0.1 pm and 0.5 pm.
If an adhesion layer is applied as an intermediate layer between the coating 2 and the substrate 3, for example of chromium or titanium, in particular chromium, the layer thickness thereof is preferably between 0.05 μm and 1 μm, in particular between 0.1 μm and 0.2 μm ,
The boundary layer 4 is followed by a layer system of successive individual layers 6 to 9. In the illustrated embodiment, this layer system consists of a sequence of four individual layers 6 to 9, wherein for reasons of clarity, only one individual layer 6 to 9 is represented in each case N2011 / 05900 ··· ·· ·········· · ♦ •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• The number of individual layers 6 to 9 or the sequence of these individual layers 6 to 9 depends on a total layer thickness 10 of this layer system, which is between 0.5 μm and 5 μm, in particular between 1.5 μm and 3.5 μm, preferably between 2.0 μη and 2.5 microns may be.
The layer system of individual layers 6 to 9 thus has a periodicity of four and consists of a sequence of the single layer 6 of at least one first element, in particular a transition metal selected from a group consisting of or consisting of the transition metals of groups 3 to 10 (new IUPAC Nomenclature) of the Periodic Table of the Elements, in particular from a group comprising or consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, the single layer 7 of carbon with predominant sp2 hybridization deposited directly on the single layer 6 is, from the single layer 8 of the at least one other elements selected from a group comprising or consisting of silicon, germanium, aluminum, and the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular titanium, zirconium, hafnium , Vanadium, niobium, tantalum, chromium, molybdenum, tungsten, m with the proviso that the at least one further element is unlike the first element which is deposited directly on the single layer 7, and the single layer 9 of carbon with predominant sp 2 hybridization, which is deposited directly on the single layer 8. Subsequently, this sequence of individual layers 6 to 9 is repeated, as indicated in FIG. 1 by dots.
However, there is also the possibility of a different sequence, for example the sequence of carbon layer-carbon layer from the first element layer of the further element or the sequence layer of the first element carbon layer carbon layer from the further element or Sequence layer of the further element-carbon layer-carbon layer layer of the first element, etc. The sequence depends in each case on the relative arrangement of the targets to each other. Thus, for example, a sequence of targets is possible, consisting of a carbon target or carbon-containing target, a further carbon target, N2011 / 05900 I il »* * * -13- * '', ·« * · * ·· * · * * * get or carbon-containing target, a silicon target or silicon-containing target and a target containing chromium or chromium, each viewed in the direction of rotation of the article to be coated.
A preferred embodiment of the coating 2 comprises the layer system as individual layers 6 to 9, the single layer 6 of chromium, the single layer 7 of carbon with predominant sp2 hybridization, the single layer 8 of silicon and the single layer 9 of carbon with predominant sp2 hybridization.
The layer thicknesses of the metallic individual layers 6 and 8 can range between 0 nm and 0.2 nm, in particular between 0 nm and 0.1 nm. By the value "zero" is meant that the metallic individual layers 6 and 8 do not have to extend over the entire surface of the respective underlying layer, but also only partial areas are coated, but in any case at least 50%, in particular at least 80% of the each underlying layer with the corresponding single layer 6 or 8 are covered. The individual layers 6 and 8 can thus have a non-uniform layer thickness. The nichtvoilflä-chige coating results from the preferred manufacturing method, which will be explained in more detail in the following, in particular from the rotational speed of the substrate. However, this imperfection has no or no significant effect with respect to the desired properties of the coating 2 with respect to a deterioration of these properties. In the preferred embodiment, however, the individual layers 6 and 8 are formed over the entire surface without defects and have only a production-related deviation from the mean layer thickness - based on the entire individual layer 6 or 8 - on. If necessary, existing defects are filled with the material of the respectively adjacent individual layer 7, 9.
It is also possible that the two metallic individual layers 6 and 8 are formed with a mutually different layer thickness, so that, for example, the layer thickness of the single layer 8 is greater than the layer thickness of the single layer 6, or vice versa. N2011 / 05900 • · · «* < - 14- '··· «··· * · * ·
The carbon-based individual layers 7 and 9 can have a layer thickness between 0.5 nm and 1.5 nm, in particular between 0, 6 nm and 0.9 nm. There is also the possibility here that the two individual layers 7 and 9 have a mutually different layer thickness. Preferably, therefore, the layer thickness of the individual layers 7 and 9 made of carbon is greater than the layer thicknesses of the metallic individual layers 6 and 8. However, there is also the possibility that all individual views 6 to 9 within a period or within the entire layer system of the sequence of individual layers 6 to 9 have at least approximately the same layer thickness.
In the layer sequence of the coating 2, a metallic single layer 6 or 8, ie, for example, a layer of the at least one first element or a layer of the at least one further element, or a layer of the carbon can be connected to the boundary layer 4.
An outermost, the graded edge layer 4 in the course of the layer thickness of the coating opposite further edge layer 11 is preferably formed by a layer of carbon, so for example by a single layer 7.
There is also the possibility that an additional functional layer is applied to this further surface layer 11, for example a so-called inlet layer, which can at least partially rub off during operation of the article. For example, such an additional functional layer may be formed by a lubricious varnish layer, e.g. based on a poly-amidimide lubricating varnish which may optionally contain solid lubricants, e.g. MoS2 and / or graphite contains. In general, this functional layer may have a lower hardness and / or a higher toughness than the individual layers of the underlying coating or at least the individual layer immediately below the functional layer below. The functional layer preferably has no carbides. The functional layer may also contain at least one metal, the Metallantei! may be higher at the functional layer than in the directly underlying single layer of the coating 2. However, it is also possible to use carbon layers as a functional layer, in particular a carbon layer as described in EP 1 036 208 B1 ,
The layer system comprising the individual layers 6 to 9 can have a sum content of at least one further element between 0.1 at% and 5 at%, in particular between 0.5 at% and 4 at%, preferably between 1 at% and 2.3 at %, exhibit. The sum fraction of the at least one first element can be between 0.05 at% and 10 at%, in particular between 0.1 at% and 8 at%, preferably between 0.1 at% and 1 at%. The remainder are carbon and possibly process-related impurities.
In addition to the embodiment variant of the layer system comprising individual layers 6 to 9 or the coating 2 with individual layers 6 to 9 made of pure elements, it is also possible for at least some of the individual layers 6 to 9 to be composed of a multi-element system of at least two individual elements selected from the above to the first or first embodiment consist of the chemical elements described in the second element. For this purpose, mixed targets are used for the deposition.
Within the scope of the invention, it is also possible to form the layer system not only from a sequence of four individual layers 6 to 9, but fewer or further individual layers can be arranged, for example three, five, six, seven or eight individual layers 6 to 9.
However, the coating 2 is preferably hydrogen-free and / or has no carbides, in particular no carbides with the at least one further element.
By the term "hydrogen-free 1" is to be understood in accordance with the terminology commonly used in this field that a hydrogen content of at most 10 wt .-%, in particular 3 wt .-% to a maximum of 5 wt .-%, is allowed, although the complete hydrogen-free is also possible.
With regard to the admissibility of the carbides, it should be noted that the freedom from carbides does not necessarily apply to the two outermost edge layers of the coating 2, but rather to the preferred freedom of carbide on the individual layers of the coating 2 is between the two outermost edge layers, although the two outermost edge layers or at least one of these two edge layers can also be configured carbide-free or can.
The production of the coating 2 takes place with a PVD process. Preferably, in principle, the closed field sputtering method known from EP 1 036 208 B1 is used, to which reference is expressly made with regard to the general procedure and which forms part of this description to this extent. A possible and preferred embodiment of a coating chamber 12 is shown in FIG.
The coating chamber 12 has four targets 13 to 16, which are in particular uniformly distributed over the circumference of the coating chamber 12, as shown in Fig. 2. The two targets 13 and 15 are formed from the carbon (graphite), the target 14 from the at least one further element, in particular silicon, and the target 16 from the at least one first element, in particular chromium. The substrate 3 to be coated is arranged on a substrate holder 17, in particular a turntable. By the rotation of the substrate holder 17 or by the movement of the substrate holder 17, the substrate 3 successively enters the influence range of the targets 13 to 16, i. the vapor lobes of which, as usual with Sputterverfahren each vaporized target material, which deposits layered on the substrate 2. In this way, the above-described layered structure of the layer system or the coating 2 is achieved.
Of course, it is possible that more than one substrate 3 is arranged on the substrate holder 17 to increase the efficiency of the coating system. It is also possible to form the substrate holder 17 in a different form to a turntable.
Since such coating systems are state of the art, reference should be made to the relevant prior art to avoid repetition with respect to the structure and the individual components of the system. N2011 / 05900 -17- ·
«· · · · *
It is also possible, as has already been stated above, that the sequence of the targets is different from the arrangement just described, that is, for example, two carbon targets are arranged directly next to each other and thereafter a target of the further element, in particular silicon, or the first element , in particular chromium, and subsequently a target of the first element, in particular chromium, or the further element, in particular silicon, wherein the two metallic targets consist of or have mutually different elements.
The substrate 3 may have a temperature between 80 ° C and 250 ° C during the coating, in particular between 150 ° C and 220 ° C, optionally it may be additionally cooled.
To produce the coating 2, the substrate 3, optionally after a conventional pre-cleaning, in particular degreasing, introduced or introduced into the coating chamber 17. This is followed, if appropriate, by a single or multiple evacuation and "rinsing" of the coating chamber 17 in order to set the boundary conditions required for the coating, in particular the desired atmosphere, in the coating chamber 17.
In a first step, the substrate 3 can then be subjected to a so-called sputter cleaning in order to prepare its surface for the deposition of the coating 2. In this case, a bias voltage between -200 V and -1000 V, preferably -400 V, applied to the substrate. The sputter cleaning is preferably carried out with a pulsed voltage having a frequency selected from a range between 50 kHz and 500 kHz, in particular 250 kHz. This cleaning can take place over a period of time between 5 minutes and 60 minutes, in particular 20 minutes.
Further parameters of sputter cleaning:
Atmosphere: argon
Pressure: 5x10'4 to 1x10'1 mbar N2011 / 05900 -18 - * * m · ft · # · · * ·
Temperature: maximum 220 ° C
Thereafter, if necessary, an adhesion layer may be deposited on the surface of the substrate. In principle, metals selected from the group of elements described above for the first element or alloys thereof can be used for this purpose. Preferably, however, a metal is used which is also used in the coating 2, in particular chromium or titanium, preferably chromium. For deposition, a voltage is applied to the substrate 2 which is selected from a range with a lower limit of 0 V and an upper limit of 150 V. In particular, this voltage is 50 V. In the preferred embodiment, this step is pulsed Voltage with a frequency selected from a range between 50 kHz and 500 kHz, in particular 250 kHz worked. The time of the deposition depends on the desired layer thickness according to the above statements.
Other parameters:
Atmosphere: argon
Pressure: 5x10'4 to 1x10'2 mbar, in particular 8x10'4 to 5,1x10 * 3 mbar Temperature: 20 ° C to 220 ° C
In the third or second (if no adhesion layer is applied) method step, the actual coating 2 is applied. For this purpose, first the graded boundary layer 4 can be produced from the respective elements.
Paramater of deposition:
Voltage at the substrate 3: between 30 V and 90 V, in particular between 50 V and 70 V, DC voltage, optionally pulsed DC voltage (frequency 50 kHz to 500 kHz).
Atmosphere: argon, nitrogen (if a chromium nitride layer is optionally deposited as undercoat under coating 2) N2011 / 05900 19 • «• · #« «»
Pressure: 5x1 θ'4 to 1x10'2 mbar, in particular 8x1ο-4 to 5.1x10 "3 mbar temperature: 80 ° C to 250 ° C
Finally, the deposition of the actual functional layer, i. of the layer system from the sequence of individual layers 6 to 9.
Paramater of deposition:
Voltage at the substrate 3: between 30 V and 90 V, in particular between 50 V to 70 V, DC voltage, possibly pulsed DC voltage {frequency 50 kHz to 500 kHz).
Atmosphere: argon
Pressure: 7x1ο-4 to 6x10'3 mbar,
Temperature: 80 ° C to 250 ° C
Rotational speed of the substrate 3: between 2 U / min and 8 U / min, in particular 5 U / min
Voltage at the targets: 200 V to 1000 V.
In general, the voltage at the substrate 3 is chosen such that a sum fraction of this at least one further element in the coating is between 0.1 at% and 5 at% and a sum fraction at the at least one first element between 0.5 at% and 10%% is obtained, or from the above-described preferred ranges for this purpose.
Instead of four targets 13 to 16, it is also possible to use more targets, for example five or six or seven or eight. Likewise, only three targets can be used. These additional targets are preferably made of carbon. For example, viewed in the direction of rotation of the substrate 3, three carbon targets, one chrome target, three carbon targets, and one silicon target can be arranged successively. N2011 / 05900 - 20
According to this generally described procedure, the following samples were prepared according to Table 1. As substrates 3, an M42 HSS steel having a sample diameter of 25 mm and a thickness of 3 mm and a 1.2379 steel having a sample diameter of 40 mm and a thickness of 8 mm were used. These substrates 3 were mounted at a distance of about 160 mm - 170 mm from the targets 13 to 16. In general, however, this distance can be selected from a range with a lower limit of 40 mm and an upper limit of 250 mm, in particular a range with a lower limit of 80 mm and an upper limit of 200 mm. The coating was carried out under single rotation at a rotation speed of 5 rpm. The process pressure in the coating chamber 17 during the coating was 9 × 10 -4 Torr. As targets 13 to 16, a silicon target, a chromium target and two carbon targets in the order of C-Cr-C-Si were used. This results in an approximate layer thickness sequence of 4 "layers" (calculated from the total layer thickness and the deposition parameters) C - 0.5 "layers" Cr - 4 "layers" C - 0.5 "layers" Si per revolution.
The current intensities used on the Si and Cr targets are given in Table 1. The current per C target was between 3.5 A and 5 A.
Table 1: Compositions of test patterns according to RBS analysis
No. I on the Cr target [A] I on the Si target [A] Cr [at%] Si [at%] C 1 0.27 0 3.9 0 remainder 2 0.2 0.16 0.1 < 0.1 remainder 3 0.2 0.23 0.15 0.98 remainder 4 0.2 0.23 0.16 1.0 remainder 5 0.15 0.32 0.1 1.8 remainder 6 0, 10 0.32 0.5 1.8 remainder N2011 / 05900 -21 - " • * * • * # 1 »« ···· * * 7 0,1 0,32 0,5 3,4 Rest 8 0,1 0,45 0,5 3,4 Rest 9 0,32 0 4,1 0 rest
The analysis of the samples was carried out by means of ion scattering using an accelerator AN700. Helium ions and protons with particle energies of 600 keV were used for the analysis. To evaluate the experimental spectra, the computer simulation program SIMNRA, developed at the Max Planck Institute for Plasma Physics, was used.
Further, X-ray spectra of the particle-induced radiation were recorded. This allows unambiguous identification of the elements present in the sample, regardless of the RBS spectra.
It should be noted at this point that Examples 1 to 9 according to Table 1 are selected test patterns from the preferred proportions of proportions of the individual elements. Also, test samples having the above-mentioned ranges of amounts for the first element of between 0.5 at% and 10 at% and for the other element in total between 0.1 at% (atomic percent) and 5 at% were also prepared. Furthermore, test patterns were made with elements other than silicon and chromium, with the metallic elements selected from the groups indicated above. However, the full rendering of all test patterns would go beyond the scope of this description, so only preferred test patterns are included in Table 2.
Tribological examinations and wear trench investigations were carried out on these samples. The tribological tests were carried out with a CSM tribometer in the so-called "ball-disc" configuration:
Ball: Al203, 6 mm diameter
Weight: 10 N N2011 / 05900 22 4 «··· * ···· · φ · · · # • * · · ··· · * ·. · * · *
Temperature: room temperature, 250 ° C, 325 ° C
Slideway: 1000 m at room temperature, 100 m at 250 ° C and 325 ° C
Speed: 10 m / s
Radius: 7 mm at room temperature, 9 mm at 250 ° C, 11 mm at 325 ° C
Furthermore, analyzes (2D and 3D) were carried out with a Veeco white light profilometer.
The results of the wear tests are summarized in Table 2.
Table 2: Wear rates (SWR) at 40 N, coefficient of friction at 40 N (dry-tested as described in EP 1 036 208 B1), hardness values and adhesive strengths (assessed and classified in accordance with VDI Guideline 3198)
No. SWR μ Hardness [kg / mm2] Thickness [m] Rc (middle, edge) 1 1.0 x 10_1 / 0.063 1345 2.2 1.1 2 3.0 x 10'17 0.058 1484 2.4 1, 2 3 5.4 x 10'17 0.056 1465 2.2 1.2 4 3.8 x 10'17 0.063 1715 2.2 1.2 5 1.3 x 10'17 0.075 2123 2.3 4.1 6 1,8 x 10'ie (20 N) 0,090 (20 N) 2225 2,1 1,1 7 3,3 x 10'17 0,120 1792 2,1 3,3 8 1,8 x 10'ie 0,150 1895 2 , 2 3.3 9 3.06 x 10'17 0.033 (80 N) 1444 2.5 1.1 N2011 / 05900 -23
The graphs of the coefficient of friction and of the 2D and 3D surface analyzes are shown in FIGS. 3 to 5 for sample 6, FIGS. 6 to 8 for sample 8, FIGS. 9 to 11 for sample 7, FIGS. 12 to 14 for sample 3 and Figs. 15 to 17 for Sample 1, each measured at 325 ° C, reproduced.
From all these studies it was found that coatings 2 with 0.5 at% to 1 at% Cr, 1 at% to 2 at% Si, residue C (sp2) gave the best results. In general, very good results were obtained with coatings 2 with 0.1 at% to 5 at%
Cr, 1.0 at% to 10 at% Si, balance C (sp2). However, sample 1, which corresponds to a composition according to EP 1 036 208 B1 without Si, shows marked signs of wear at higher temperatures (measurement temperature 325 ° C.), as can be seen in particular from FIGS. 16 and 17. Sample 2 also showed significant signs of wear at this temperature (FIGS. 13 and 14). It is therefore preferred if the ratio of Cr / Si or, in general, the ratio of the at least one transition metal / the at least one further element in the coating 2 is between 0.5 / 5 and 1/5.
Finally, it should be noted that the carbon is quasi-amorphous with a maximum crystalline content of 10%.
The embodiments show possible embodiments of the coating 2 and the process for their preparation, it being noted at this point that the invention is not limited to the specifically illustrated embodiments thereof, but rather also various combinations of the individual embodiments are possible with each other and this variation possibility due to the doctrine of technical action by objective invention in the skill of those skilled in this technical field.
For the sake of order, it should finally be pointed out that in order to better understand the structure of the coating 2, these or their components have been shown partly unevenly and / or enlarged and / or reduced in size. N2011 / 05900 # I · «* * * * * * * # I« «* * * * * * * * * * * * * * *:::: * .- · Λ · > · ·; «· * ·!« «*** ·· *
REFERENCE NUMBERS
layer structure
coating
substratum
boundary layer
arrow
single layer
single layer
single layer
single layer
Total layer thickness
boundary layer
coating chamber
target
target
target
target
Substrate holder N2011 / 05900

权利要求:
Claims (14)
[1]
- 1 - - 1 - • Μ • * · < &Lt; • · «

1. Claims 1. A carbon-based coating (2) which, in addition to carbon as the main constituent, comprises at least one first element selected from a group consisting of the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular from a group or consisting of titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, wherein the carbon in the coating (2) is present predominantly in sp2-hybridized form, characterized in that the coating (2) at least another element from a group comprising silicon, germanium, aluminum, and the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, contains, with the proviso that the at least one further element is unlike the first element, wherein the Summenan Part of this at least one further element in the coating (2) is between 0.1 at% and 5 at% and the sum content of the at least one first element is between 0.5 at% and 10 at%.
[2]
2. Coating (2) according to claim 1, characterized in that the coating (2) is formed by a layer system of individual layers (6 to 9) of different composition.
[3]
3. Coating (2) according to claim 2, characterized in that the layer system is formed of a sequence of individual layers (6 to 9) with the first element as the main component, carbon as the main component, the further element as the main component and carbon as the main component.
[4]
4. Coating (2) according to claim 3, characterized in that the layer thicknesses of the individual layers (7 and 9) with carbon as the main constituent N2011 / 05900 -2 * * ♦ ♦ * * * ··············· · ·······················································································································································································
[5]
5. Coating (2) according to one of claims 2 to 4, characterized in that a first boundary layer (4) of the coating (2) is formed by a graded transition layer, in which the proportion of carbon in the direction of the individual layer arranged above ( 6 or 7 or 8 or 9) increases and the proportion of the first element in this direction decreases.
[6]
6. Coating (2) according to claim 5, characterized in that the proportion of the at least one further element in the first boundary layer (4) in the direction of the above arranged single layer (6 or 7 or 8 or 9) increases.
[7]
7. Coating (2) according to claim 5 or 6, characterized in that the proportion of carbon increases from 0 at% to a value between 90 at% and 100 at%.
[8]
8. Coating (2) according to one of claims 5 to 7, characterized in that the proportion of the at least one first element of 100 at% decreases to a value between 0 at% and 6 at%.
[9]
9. Coating (2) according to one of claims 5 to 8, characterized in that the proportion of the at least one further element of 0 at% to a value between 0.5 at% and 10 at% increases.
[10]
10. An article with a surface having a coating (2), characterized in that the coating (2) is designed according to one of the preceding claims. N2011 / 05900 -3
[11]
11. A method for producing a carbon-based coating (2) comprising in addition to carbon as the main constituent at least one first element selected from a group consisting of the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table of the Elements, in particular from a group or consisting titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, on a substrate (3) by sputtering using at least one carbon target (13, 15) and at least one target (16) from the first element wherein the carbon in the coating (2) is predominantly in sp2-hybridized form, characterized in that at least one additional target (14) is used, consisting of or comprising at least one further element from a group comprising silicon, germanium, aluminum, and the transition metals of groups 3 to 10 (new IUPAC nomenclature) of the Periodic Table s of the elements, in particular titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, with the proviso that the at least one further element is different from the first element, and wherein the voltage at the substrate (3) is such it is chosen such that a sum fraction of this at least one further element in the coating (2) is obtained between 0.1 at% and 5 at% and a sum fraction at the at least one first element between 0.5 at% and 10at%.
[12]
12. The method according to claim 11, characterized in that for the deposition of the coating (2) a sequence of targets (13 to 16) is used, wherein the target (14) consisting or comprising the at least one further element between two carbon targets (13 , 15) is arranged.
[13]
13. The method according to claim 11, characterized in that for the deposition of the coating (2) a sequence of targets (13 to 16) is used, wherein the target (16) consisting or comprising the at least one first element between two carbon targets (13 , 15) is arranged. N2011 / 05900 «· * I« · * I -4 - ** «·» · Ι «4 Μ *
[14]
14. The method according to any one of claims 11 to 13, characterized in that the substrate (3) is rotated during the coating at a rotational speed between 2 U / min and 8 U / min. High Tech Coatings GmbH by AnwältViJuTO ^ r & Partner Attorney at Law N2011 / 05900

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法律状态:
2019-08-15| MM01| Lapse because of not paying annual fees|Effective date: 20181212 |

优先权:

申请号 | 申请日 | 专利标题

ATA1810/2011A|AT511605B1|2011-12-12|2011-12-12|CARBON COATING COATING|ATA1810/2011A| AT511605B1|2011-12-12|2011-12-12|CARBON COATING COATING|

CN201280060951.7A| CN103987872B|2011-12-12|2012-12-11|Carbon-base coating|

US14/364,602| US9631270B2|2011-12-12|2012-12-11|Carbon-based coating|

PCT/AT2012/050191| WO2013086552A1|2011-12-12|2012-12-11|Carbon-based coating|

DE112012005168.8T| DE112012005168A5|2011-12-12|2012-12-11|Carbon-based coating|

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