奥地利专利AT511196A4 COMPOSITE BEARING

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专利摘要:
The invention relates to a multilayer bearing shell (2) comprising a back metal layer (3) as a carrier element of the layer structure and at least one further bearing layer connected to the back metal layer (3), wherein the back metal layer (3) is formed by a bronze. The back metal layer (3) contains, besides copper forming the matrix of the bronze, tin in a proportion selected from a range having a lower limit of 1.25 wt% and an upper limit of 12 wt%, zinc in one Part selected from a range having a lower limit of 0.25% by weight and an upper limit of 6% by weight and phosphorus in a proportion selected from a range having a lower limit of 0.01% by weight and one upper limit of 0.5% by weight.
公开号:AT511196A4
申请号:T864/2011
申请日:2011-06-14
公开日:2012-10-15
发明作者:Falko Dipl Ing Langbein；Robert Dr Mergen；Reiner Dr Boeschen；Ulrich Dr Schmid
申请人:Miba Gleitlager Gmbh；Mtu Friedrichshafen Gmbh；
IPC主号:

专利说明:

-1 -
The invention relates to a multilayer bearing shell comprising a back metal layer as a carrier element of the layer structure and at least one further bearing layer connected to the back metal layer, wherein the back metal layer is formed by a bronze, and a method for producing a multilayer bearing element comprising a back metal layer made of bronze, which is produced by a continuous casting process ,
Plain bearings, which are used in engines of all kinds, today usually consist of an at least two-layer structure, in particular for higher-loaded motors and bearings with three or more layers are used so that they can meet the demand profile placed on them. Typically, these plain bearings have a steel back metal layer which forms the support layer for the entire structure. Occasionally also possible alternative material for the back metal layer have been mentioned, for example in the AT 502 546 A1 copper alloys, such as brass or bronze.
The back metal layer is in direct contact with the bearing mount after installation of the plain bearing half shell. It can due to cyclical, unwanted relative movements of the components to each other with a very small oscillation width at the contact surfaces between the bearing and bearing support, especially at highly loaded conrod bearings, to a Reibverschweißung or Reibkorrosion, i. to local damage, and thus to "seizure" come of the plain bearing in the bearing housing. Generally speaking, this damage mechanism is also called fretting. This damage pattern is particularly pronounced in the case of steel body contacts under load, eg. For contacts of a steel Gleitlagerücken with a steel or cast iron bearing housing. N2010 / 28100 -2-
The fretting corrosion is thus also determined substantially by the material pairing. Hard materials or components with hard surface layers are more prone to erosion by fretting corrosion than soft materials that tend more to seizure. In the latter case, then the relative movement is prevented, but even then there is a damage. As a result of Reibkorro sion arise at particularly high surface damage often Reibdauerbrüche, so shell fractures.
In order to counter this problem, the prior art has already proposed a very wide variety of materials for the production of back coatings for sliding bearings for forming a so-called antifretting layer. Thus, e.g. AT 506 641 A1 discloses a silver alloy for this use. From AT 399 544 B a corrosion protection layer of a Sn alloy is known. Ni, Cr or Co alloys for anti-fretting layers are known from GB 2315301 A1. According to WO 02/48563 A1, a tin bronze is used as antifretting layer. A Cu-Sn alloy deposited galvanically on steel as an antifretting layer with a tin content of between 10% and 15% is known from GB 556,248 A and GB 554,355 A, respectively. The provision of an anti-fretting layer on the back side of the back metal layer is associated with a higher production cost. Optionally, even tie layers must be applied to ensure sufficient bond strength between the backing metal layer and the antifretting layer.
The object of the present invention is to provide a multi-layer bearing shell having improved antifreeze properties.
The object of the invention is achieved by the above-mentioned multilayer bearing Schieie, wherein the back metal layer in addition to copper, which forms the matrix of bronze, tin in a proportion selected from a range with a lower limit of 1.25 wt .-% and a upper limit of 12% by weight of zinc in a proportion selected from a range having a lower limit of 0.25% by weight and an upper limit of 6% by weight and phosphorus in a proportion selected from a range of one lower limit of 0.01% by weight and N2010 / 28100 -3- an upper limit of 0.5% by weight. Furthermore, the object is achieved by the aforementioned method in which the multi-layer bearing element is formed according to the invention, and in which after the continuous casting a solidification by rolling is performed, wherein the rolling is performed in several steps and optionally carried out between at least two steps an intermediate annealing can be so that the back metal layer has a grain size of the alloy according to the respective requirements, eg of a maximum of 30 pm. Surprisingly, it has been confirmed that with tin bronzes of these compositions not only the fretting problems can be solved, so that no separate Antifrettingschicht must be deposited on the back metal layer, the back so in contact with the material of the bearing support is coating-free, but these tin bronzes also sufficient mechanical Eigenschalt have, such as the alternating bending strength to be used as a carrier material for the layer structure of the multi-layer bearing shell can. Surprisingly, since such tin bronzes are already used in the plain bearing area, however, in the application as a bearing alloy on a steel backing. In particular, it has been found that both the static and the dynamic fatigue strength at least approximately reach steel level compared to a steel that is commonly used in the plain bearing area as a back metal, and that the anti-scratch properties are better than antifretting coatings based on nickel bronzes, aluminum bronzes or iron-containing bronzes. Also with regard to the spreading and the supernatant loss, these tin bronzes have good values, so that the spread and the supernatant loss over a longer period can be maintained. Moreover, avoiding the anti-fretting layer also avoids the cyanidic process commonly used to deposit this layer, which provides benefits in terms of both job security and the environment, not least in terms of cost benefits. N201Q / 28100 -4-
The term "spreading" is understood to mean that in order to achieve a stable position for Frettingvermeidung and to achieve the required contour of storage, the bearing circumference length is designed relative to the bearing support such that a sufficiently high voltage is built up by a press-fit. Geometrically, this is achieved by a spread over the bearing receiving spread and especially by means of the so-called bearing supernatant. As a result of the higher loads on the sliding bearings, this tension increases, overlaid by thermal strains and dynamic shaft loads in modern engines. Thus occur in the steel shell materials commonly used, but also in the bearing metals or in the alloys for the sliding layers, plastic and pseudo-elastic effect, which ultimately lead to a change in geometry of the bearing shell itself. This geometry change ultimately results in a loss of spreading on the one hand and a reduction in the bearing overhang on the other. As a result, the storage is no longer stable, whereby micro-movements are possible, which in turn lead to fretting or even co-rotation of the plain bearings or the bearing cause.
The tin serves as the main alloying element and leads to a basic strength of the copper matrix by solid solution hardening. At more than 12 wt .-% tin, however, the risk of the formation of brittle intermetallic phases and susceptibility to segregation increases greatly, whereby the structure quality and therefore the properties of the back metal layer are adversely affected. At less than 1.25% by weight, the desired properties of the tin bronze are not achieved or not to the extent desired.
It should generally be noted at this point that the latter statements on the lower range limit also apply to all lower limits of the individual elements mentioned in this description.
Zinc can be considered a substitute for tin. In particular, at levels up to 2 wt .-% zinc tin can be replaced in a ratio up to 1: 2 by zinc. Zinc increases the strength while preserving the toughness of the tin bronze, thus increasing the legality of N2010 / 28100 -5-
tion can be well hot- and cold-formed. Furthermore, zinc leads to a better deoxidization of the melt, which in turn positively affects the quality of the melt and, subsequently, the quality of the casting material. The zinc content is limited to a maximum of 6 wt .-%, since with higher zinc levels, the risk of formation of intermetallic phases with copper increases.
Phosphorus is mainly used as a deoxidizer for the melt. In addition, the addition of phosphorus also allowed a slight increase in the tensile strength and hardness of the tin bronze, with the elongation remaining almost unaffected. However, when the phosphorus content is more than 0.5% by weight, the castability of the tin bronze is deteriorated.
To further improve these effects, it is preferable that the content of tin is within a range having a lower limit of 3 wt% and an upper limit of 8 wt%, and / or the content of zinc is within a lower limit of 1 Wt .-% and an upper limit of 4 wt .-% and / or the proportion of phosphorus selected from a range with a lower limit of 0.25 wt .-% and an upper limit of 0.4 wt .-%.
According to one embodiment variant of the multilayer bearing shell, it is provided that the sum proportion of tin and zinc amounts to a maximum of 15% by weight. Limiting the sum of tin and zinc to this value further reduces the risk of intermetallic phase formation and the danger of segregation. In addition, the castability of the melt is improved, since melting with a sum content of tin and zinc of more than 15 wt .-% aulweisen a very large solidification. In addition, the Umformbarkeit of the casting material is improved, which is particularly in view of the transformation of the flat, strip-shaped semi-finished in the shell shape of advantage.
To further improve these effects, preferably the sum content of tin and zinc is limited to a maximum of 13% by weight, or the sum content of tin and zinc is selected from a range with a lower limit of 6% by weight and an upper limit of 12 wt .-%. N2010 / 26100 -6-
• # · · · · «I I I ·
A portion of the copper in an amount of at most 7 wt .-%, in particular at most 6 Gewkann by at least one element from a group comprising cobalt, zirconium, manganese, titanium, magnesium, boron, niobium, vanadium, iron, chromium, scandium, and Carbon replaced.
It can be achieved by cobalt or boron a finer grain structure of the casting alloy. This property can be enhanced by the combined addition of cobalt and boron as expected, which is why an interaction between cobalt and boron in the melt of the tin bronze is suspected.
Manganese can improve the cold strength and heat resistance of the tin bronze by solid solution hardening. In addition, the recrystallization temperature can be increased.
By adding titanium to the tin bronze, solidification of the tin bronze can be achieved by means of precipitation hardening; in particular in combination with carbon, a grain-refining effect can also be achieved since the carbides act as crystallization nuclei.
The addition of magnesium can also precipitation hardening by Cu2Mg and thereby an increase in strength of the tin bronze can be achieved.
This is also true due to the Cu3Zr precipitation phase for the addition of zirconium, and zirconium may also be added to increase the recrystallization threshold of previously work-hardened tin bronzes. By carbide formation, zirconium can also have a fine grain due to the formation of nuclei.
Niobium or vanadium can be added to the grain refining of the cast structure, whereby again an increase of the effect can be achieved with the simultaneous addition of boron. N2010 / 26100 -7- -7- • * • • • * * * * • • # * · ·· * · · · • * * * * * * >
Iron also serves to refine the cast structure, with an increase in the effect of phosphorus or the simultaneous addition of nickel observed.
By the addition of chromium to the tin bronze, this can be solidified via the hot curing, which eliminates elementary chromium after aging. No intermetallic compounds are formed between Cu and Cr, so that no significant losses in elongation were observed by the addition of chromium to the tin bronze, despite the increasing strength of the aging anneal.
Scandium serves to increase the recrystallization threshold after previous cold forming.
Nickel in combination with phosphorus may be added to grain refining to increase strength and at low levels in combination with phosphorus.
Cobalt may be contained in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 2.0% by weight and / or manganese in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.5% by weight, wherein the sum content of the elements cobalt, zirconium and manganese may be selected from a range having a lower limit of 0 , 02 wt .-% and an upper limit of 2.1 wt .-%.
The proportion of cobalt is limited to a maximum of 2.0 wt .-%, in order to avoid segregation during cooling of the melt, whereby the properties of the back metal layer would be degraded by the thereby precipitated phases.
On the one hand, manganese can be used exclusively for deoxidation (with a proportion of between 0.01% by weight to 0.02% by weight) or above a proportion of 0.02% by weight due to the selected range for the proportion of manganese contribute to increase the strength of the tin bronze. At levels greater than 0.5% by weight, the strength of the tin bronze becomes too high. Ν2010Ώ8100 -8-
The proportion of zirconium can be between 0.01% by weight and 0.3% by weight, even small amounts (up to about 0.1% by weight) favoring the formation of a heterogeneous microstructure and thus contributing to the hardening , In the range between 0.2% by weight and 0.3% by weight, a maximum increase in the recrystallization threshold of previously work-hardened samples was observed. But even small amounts of zirconium in the range of 0.02 wt .-% - 0.03 wt .-% can have a grain-refining effect in conjunction with carbon, since the carbides formed with carbon act as nuclei.
The sum content of cobalt, zirconium and manganese was restricted to 2.1% by weight, since moreover proportions of these elements have no additional positive properties, but rather the processing of the melt, for example by the mentioned demixing phenomena, is made more difficult.
Preferably, the proportion of cobalt is selected from a range having a lower limit of 0.05% by weight and an upper limit of 1.5% by weight, and / or the proportion of manganese selected from a lower limit of 0 range , 1 wt .-% and an upper limit of 0.4 wt .-% and / or the sum of the elements cobalt, zirconium and manganese selected from a range with a lower limit of 0.02 wt .-% and an upper Limit of 1.8% by weight.
Titanium may be contained in an amount selected from a range having a lower limit of 0.05% by weight and an upper limit of 0.5% by weight and / or magnesium in a proportion selected from one Range with a lower limit of 0.01 wt .-% and an upper limit of 0.2 wt .-% wherein the sum content of the elements titanium and magnesium may be selected from a range with a lower limit of 0.05 wt. % and an upper limit of 0.5% by weight.
These elements are alloyed only in small amounts in order to simplify the melt-metallurgical treatment, in particular with regard to the contamination of the melt with oxides of these metals and the burning of the melt. N2010 / 28100 -9- • * * I I * * ··· • · I Φ · Φ 4 4 «» * • · · 4 · · > -Μ • f · II · # | | | About the titanium content can be caused different outsourcing processes. At low levels, there is a continuous excretion, at higher levels arise discontinuous excretions. The proportion of titanium is limited to a maximum of 0.5% by weight in order to avoid reverse block segregations (formation of Ti concentration gradients) and thus the setting of uneven properties in the casting.
The content of magnesium is limited to a maximum of 0.2% by weight so as not to deteriorate the shape changing ability of the tin bronze.
The sum of titanium and magnesium is limited to a maximum of 0.5 wt .-%, so that the tin bronze is not too hard and the formability suffers.
Preferably, the proportion of titanium is selected from a range with a lower limit of 0.1 wt .-% and an upper limit of 0.2 wt .-% and / or the proportion of magnesium selected from a range with a lower limit of 0.05% by weight and an upper limit of 0.14% by weight and / or the sum content of the elements titanium and magnesium selected from a range with a lower limit of 0.1% by weight and an upper limit of 0.4% by weight.
Niobium may be contained in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.5% by weight and / or vanadium in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.25% by weight and / or iron in a proportion selected from a range having a lower limit of 0.1% by weight. -% and an upper limit of 2.0 wt .-%, wherein the sum of the elements niobium, vanadium, iron may be selected from a range with a lower limit of 0.01 wt .-% and an upper limit of 2 , 0% by weight. For niobium and vanadium, both of which have a finely tuned effect, the upper limits have been chosen in view of the fact that higher proportions have no additional effect. N2010 / 26100 -10- * * * · t · * · · * * * »» «« » The additional effect is not achieved to the same extent as the addition in a proportion from the claimed ranges.
The proportion of iron is limited to a maximum of 2 wt .-%, since at higher levels of zinc, the formability of the tin bronze negatively influencing iron-zinc phases can form, whereby the tin bronze embrittles.
For this reason, the sum content of these elements is limited to a maximum of 2 wt .-%, since the negative impact of higher levels of iron can increase by the simultaneous presence of niobium and / or vanadium.
However, it has been observed that the presence of phosphorus in the tin bronze can also make iron fine by the formation of phosphides, which in turn form nucleation nuclei.
Preferably, the proportion of niobium is selected from a range having a lower limit of 0.1 wt.% And an upper limit of 0.30 wt.% And / or the proportion of vanadium selected from a lower limit of 0.05 wt% and an upper limit of 0.16 wt% and / or the amount of iron selected from a range having a lower limit of 0.5 wt% and an upper limit of 1.3 Wt .-% and / or the sum content of the elements titanium and magnesium selected from a range with a lower limit of 0.1 wt .-% and an upper limit of 1.5 wt .-%.
Chromium may be contained in a proportion selected from a range having a lower limit of 0.01% by weight, especially 0.1% by weight, and an upper limit of 1.6% by weight, especially 1.2% by weight.
The upper limit of at most 1.6% by weight was chosen in view of the possible formation of chromium oxides in the melt, which, like titanium or magnesium, adversely affect the production of the melt-metallurgy by contamination of the melt and the burning off of the melt. N2010 / 28100 -11 -
The proportion of scandium can amount to a maximum of 0.3% by weight, since scandium also has a fine-tuning effect, and a higher proportion shows no additional effect.
The content of boron may be selected from a range having a lower limit of 0.08 wt% and an upper limit of 0.15 wt%, that of carbon from a range having a lower limit of 0.05 wt .-% and an upper limit of 0.15 wt .-%. Since these elements, as stated above, are added to enhance the grain refining effect of said elements, higher levels of these elements have no additional effect, taking into account the proportions of the elements whose grain refining effect is enhanced.
The proportion of boron is preferably selected from a range with a lower limit of 0.1% by weight and an upper limit of 0.12% by weight and / or the proportion of carbon selected from a range with a lower limit of 0.07 wt% and an upper limit of 0.12 wt%.
A portion of the copper may be replaced by nickel in a proportion of not more than 2 wt .-%, in particular not more than 1.5 wt .-%, as can form phosphides as in iron, which act as nuclei and therefore grain refinement. This is especially true when the proportion of phosphorus is at most 0.25% by weight.
In the preferred embodiment of the multilayer bearing shell, however, the bronze is nickel-free and / or aluminum-free. Interestingly, fretting experiments have shown that especially higher nickel additions (which would be necessary for a significant increase in strength, eg over 2 wt.%, As occur in the prior art spinodal-hardening copper-nickel-tin alloys occurrences) are very strong negatively affect the fretting properties. With regard to aluminum, experiments have shown that even small amounts in the tin bronze lead to increased burnup in the production of bronze by the molten metal. N2010 / 28100 -12- • ♦ * * * * * * «• • ♦ · · ··« · »· · · · · · · · · · · · ·«
As previously mentioned, the bronze may have a preferred mean grain size of e.g. maximum 30 pm, in order to achieve a better investment of the back metal layer on the surface of the bearing support. By the mean grain size is meant the average linear grain size, which is also known as Heyn grain size. The measurement of this microstructural parameter is carried out by optical evaluation of SchlifTbildem on the basis of the guidelines of the quantitative microstructural analyzes, which are state of the art today.
For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
Each shows in a schematically simplified representation:
Figure 1 is a plain bearing in the form of a multi-layer bearing shell in side view.
Fig. 2 shows the alternating bending strength of CuSn5Zn1 P0.1CoMn compared to
Stole;
Fig. 3 shows the result of the fretting test of CuSn5Zn1 P0.1CoMn and CuSn5Zn1 ΝΪ4ΑΙ2 compared to steel.
By way of introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosures contained in the entire description can be mutatis mutandis to the same parts with the same reference numerals or component names. Also, the location information chosen in the description, such as top, bottom, side, etc. related to the immediately described and illustrated figure and are to be transferred to the new situation mutatis mutandis when a change in position. All statements on ranges of values in the description of the present invention should be understood to include any and all sub-ranges thereof, e.g. is the statement 1 to 10 to be understood that all sub-areas, starting from the lower limit 1 and the upper limit 10 are included, ie. all sub-ranges begin with a lower limit of 1 or greater and N2010 / 28100 ends at an upper limit of 10 or less, e. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10.
Fig. 1 shows a sliding bearing element 1 in the form of a multi-layer bearing shell 2, which is designed as a so-called two-component bearing and a back metal layer 3, which forms a support element or a support shell for the sliding bearing element 1 so that it is self-supporting, and a sliding layer 4. The sliding layer 4 is thus arranged directly on the surface of the back metal layer 3 and connected thereto.
However, the sliding bearing element 1 can also have more than two layers, for example three, four, five, etc. Thus, it is e.g. possible that between the back metal layer 3 and the sliding layer 4, a bearing metal layer 5 is arranged, as indicated by dashed lines in Fig. 1, so that the sliding bearing element 1 as a so-called three-layer bearing, which consists of three layers is formed.
Furthermore, there is the possibility that a Gleitlackschicht is arranged directly on the sliding layer 4 or instead of the sliding layer 4.
It is also possible, as already known from the prior art, between the individual layers or at least individual layers, that is, for example, between the back metal layer 3 and sliding layer 4 or the bearing metal layer 5 and / or between the bearing metal layer 5 and the sliding layer 4 at least one intermediate layer in the form of a bonding layer or a diffusion barrier layer to prevent the diffusion of individual components due to the heat load of the sliding bearing element 1 from one layer to another layer, and thus the depletion of a layer on this element, or to the adhesive strength of individual layers to improve each other. If necessary, it is also possible for both a bonding layer and a diffusion barrier layer to be arranged between individual layers. It is expressly pointed out that within the scope of the invention, a direct coating of the back metal layer 3 with the bearing metal layer 5 or the sliding layer 4 without further interposition of others Layers is possible. N2010 / 26100 -14- •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
Furthermore, a so-called running-in layer can be arranged on the sliding layer 4, especially in tribologically stressed areas of the multi-layer bearing shell 2.
In principle, all suitable materials known from the prior art can be used for the sliding layer 4, the bearing metal layer 5, the bonded coating layer, the bonding layer and the diffusion barrier layer.
For example, the bearing metal layer 5 may be formed by:
Aluminum based bearing metals (in part according to DIN ISO 4381 or 4383): Al $ n6CuNi, Al $ n20Cu, Al $ i4Cd, AICd3CuNi, AISi11Cu, AISn6Cu, AISn40, AISn25CuMn, A! Si11CuMgNi, AIZn4,5;
Copper based bearing metals (partly according to DIN ISO 4383):
CuSnIO, CuAl10Fe5Ni5, CuZn31Si, CuSn8Bi10, CuSn2.5-11ZnO, 5-5, e.g. CuSn4,5Zn;
Lead-based storage metals:
PbSb10Sn6, PbSb15Sn10, PbSb15SnAs, PbSb14Sn9CuAs, PbSn10Cu2, PbSn18Cu2, PbSn10TiO2, PbSn9Cd, PbSn10;
Tin-based bearing metals:
SnSb8Cu4, SnSb12Cu6Pb.
As tie layers, for example, layers of pure aluminum or aluminum alloys, such as e.g. AISc3, or from, Mn, Ni, Fe, Cr, Co, Cu, Ag, Mo, Pd and their alloys and NiSn or CuSn alloys, etc., into consideration.
Diffusion barrier layers may, for example, also be aluminum or aluminum alloy layers or nickel layers, or layers of Mn, Fe, Cr, Co, Cu, Ag, Mo, Pd and their alloys, etc. For the sliding layer 4, for example, aluminum base alloys such as e.g. AISn20Cu, AISn40Cu, AIBi15Mo2, AIBi11CuO, 5NiO, 5, AIBi25Cu, tin base alloys, e.g. SnSb15Cu5, SnSb4Cu1, copper based alloys, such as N2010 / 26100 • * -15- • · · · «· · · · · · · · · · · · · · · · · · · · · · · ·
CuBi20, CuZn31Si1, bismuth base alloys, silver based alloys, Bi, Ag, Sn, white metal alloys, alloys of nickel, etc. can be used.
The lubricating varnish layer may consist, for example, of a lubricating varnish on polyamide-imide ba-sis with graphite and MoS2 as solid lubricants.
It should be noted that the above lists have only exemplary character. In summary, it should be noted that the individual layers or layers of the sliding bearing element 1 consist of metals or metal alloys, that is, with the exception of the anti-friction varnish layer, not of plastics. Furthermore, these layers preferably do not consist of sintered materials but of solid materials.
The individual layers of the plain bearing element 1 can be arranged or deposited on the back metal layer 1 or the respective layer arranged above it according to the prior art. For example, the bearing metal layer 5 and / or sliding layer 4 and / or the diffusional barrier layer (s) and / or the bonding layer (s) can be produced by rolling, electrodeposition, deposition by PVD, in particular sputtering, CVD methods, laser coating methods and electron beam deposition methods, etc., be deposited. The anti-friction coating is usually sprayed on, but can also be applied by other methods of lacquer technology. In general, before the deposition of individual layers, in particular the layer of layered metal 5 and / or the sliding layer 4, the back metal layer 3 can still be planar, so that the transformation to the multilayer bearing shell 2 can take place even after the deposition of at least individual layers, provided that these layers allow the forming ,
As can be seen from FIG. 1, the back metal layer 3 rests against a surface 8 of a bearing receptacle 9 with a surface 7 opposite a radially inner sliding surface 6. The back metal layer 3 is formed on this outer surface 7 of the sliding bearing element 1 preferably completely free of coating, so in any case has no anti-fretting layer. N2010 / 28100 -16- -16- • «• · •«
The in Fig. 1 sliding bearing element 1 has the form of a Gleitiagerhalbschale in the installed state. By this is meant that the geometry of the sliding bearing element 1 outside of the bearing seat 9 of the semicircularity - seen in side view - deviates or may deviate in order to achieve a better bearing seat due to the spreading and especially by the bearing projection. The half-shell can thus enclose an angular range which is also slightly smaller than 180 °, for example a smaller by a maximum of 5 ° angle range, so that the half-shell can be fitted into the bearing while forming the angular range of 180 ° and forming a voltage in the bearing , that is, the bearing holder 9, is held. Consequently, therefore, the "half-shell" can have a spreading in order to achieve the sufficiently high tension or the contact pressure, which is built up by the press-fitting. However, the latter can also be achieved by the multilayer bearing shell 2 having a so-called bearing protrusion, that is to say having a length in the circumferential direction which is greater than the length of the corresponding bearing receptacle 9 in the same direction. With regard to the tension which is formed by the spreading or the bearing overhang, the multilayer bearing shell 2 has very good characteristic values.
The non-closed multi-layer bearing shell 2, in addition to the half-shell design with an angular range coverage of at least 180 ° also have a deviating angular range coverage, for example, at least approximately 120 ° or at least approximately 90 So so the multi-layer bearing shell 2 as a third rate, especially for two-stroke diesel engines, or as a quarter shell may be formed, which are combined with corresponding further bearing shells in the bearing receptacle 9, wherein the multi-layer bearing shell 2 is preferably incorporated according to the invention in the higher loaded area of the La-recording 9.
The back metal layer 3 consists of a tin bronze, which in the simplest case in addition to copper as a matrix element of tin in a proportion selected from a range with a lower limit of 1.25 wt .-% and an upper limit of 12 wt .-%, zinc in a fraction selected from an area with a lower N2010 / 28100 -17-17- • φ • * I * «· t · •» «4 ··· *« «· • ♦ · ♦ * · * Ml • ·· · · «I
Limit of 0.25% by weight and an upper limit of 6% by weight and phosphorus in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.5% by weight. -% consists. In particular, the back metal layer 3 consists of CuSn3-10Zn1-4P0.05-0.2, such as e.g.
CuSn5Zn1P0,1, CuSn8Zn1P0,1, CuSn10Zn3P0,1, CuSn8Zn4P0,1 or GuSn3Zn3P0,1. Tin bronzes of these compositions have shown, in engine test runs, that they have a slight tendency to fretting, ie, fretting, in direct contact with the steel of the bearing receiver 9. have a high resistance to fretting corrosion. These properties of the tin bronze are not only better than the corresponding ones of steel, but also better than the tendency for fretting of Ni, Al, and Fe-haitigen bronzes. It is meant that the bronzes have significantly higher proportions of these elements, as will be described in more detail below, since these elements may be present in the tin bronze as in small amounts.
In addition, these tin bronzes have both static and dynamic strengths which are comparable to those of steel, whereby its replacement by the tin bronze as back metal layer 8 does not cause any additional changes in the bearing structure.
Not insignificant is that these tin bronzes can be processed in continuous casting, especially in horizontal continuous casting. They can be cold formed without damage, and also have a sufficient Restum-formvermögen, so that the compression can be performed to make cups without additional measures. In addition, they are rollable. In addition, it is important in terms of the environment that the tin bronzes are lead-free as a back metal layer 3 replaceable.
With regard to the preferred ranges of the individual elements of the tin bronze as well as their effect in the tin bronze, reference is made to the above remarks to avoid repetition, so that in the following is only briefly discussed the possible composition of the tin bronze.
Preferably, the sum content of tin and zinc is at most 15% by weight. N2010 / 28100 - 18- - 18- ···························································································································································································································· · · »* · · * F ····
In addition to this basic composition of the tin bronze, it is also possible that at least one further alloying element is included for the formation of micro-alloying systems in the tin bronze or for grain refining. For this purpose, a part of the copper may be replaced to an extent of at most 7 wt .-% by at least one element from a group comprising cobalt, zirconium, manganese, titanium, magnesium, boron, niobium, vanadium, iron, chromium, scandium, and carbon , Different microstructure conditions can be set (micro alloying system, grain refining for good formability and high strength, also heat resistance, influence of tribology by incorporation of intermetallic phases as spacers).
In addition, rare earths in the amount of not more than 0.1 wt .-%, in particular not more than 0.05 wt .-%, may be included in general.
Here, cobalt may be contained in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 2.0% by weight and / or manganese in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.5% by weight, wherein the sum content of the elements cobalt, zirconium, manganese is preferably selected from a range having a lower limit of 0.02 wt% and an upper limit of 2.1 wt%. The possible amount of zirconium thus results from this sum fraction minus the proportions of cobalt and / or manganese.
Titanium may be contained in a proportion selected from a range having a lower limit of 0.05% by weight and an upper limit of 0.5% by weight and / or magnesium in a proportion selected from a range with a lower limit of 0.01% by weight and an upper limit of 0.2% by weight, the sum content of the elements titanium and magnesium being preferably selected from a range with a lower limit of 0.05% by weight. % and an upper limit of 0.5% by weight.
Niobium may be contained in an amount selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.5% by weight. N2010 / 28100 -19- -19- • * · « And / or vanadium in a proportion selected from a range having a lower limit of zero , 01% by weight and an upper limit of 0.25% by weight and / or iron in an amount selected from a range with a lower limit of 0.1% by weight and an upper limit of 2, 0 wt .-%, wherein the sum content of the elements niobium, vanadium, iron is preferably selected from a range with a lower limit of 0.01 wt .-% and an upper limit of 2.0% by weight.
Chromium may be contained in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 1.6% by weight.
Scandium can be alloyed in a proportion of at most 0.3 wt .-%.
Boron may be alloyed in a proportion selected from a range having a lower limit of 0.08 wt% and an upper limit of 0.15 wt%.
The content of carbon may be selected from a range having a lower limit of 0.05 wt% and an upper limit of 0.15 wt%.
It is also possible that a part of the copper is replaced by nickel in a proportion of at most 2 wt .-%, in which case preferably the proportion of phosphorus in the tin bronze is not more than 0.25 wt .-%.
In the preferred embodiment of the tin bronze, however, this is nickel-free and / or aluminum-free for the reasons mentioned above.
In the context of test experiments of possible, exemplary compositions for the back metal layer 3, the following alloys summarized in Table 1 were prepared. All data are in wt .-%. The rest forms respectively
Cu.
Table 1: possible composition of the tin bronze N2010 / 28100 20 ft ft * ft * ft • * ft * ft * ft * ft * ft * ft * ft *
No. Sn Zn P Co Zr Mn Ti Mg B Nb V Fe Cr Sc C Ni 1 4 1 0.12 "" 0.05 "" "" "" 2 4 1 0.12 0.05 ~ 0.05 3 4 1 0.12 0.05 ~ "" * "" "4 4 1 0.10 0.02" 0.05 0.03 "" "~ " "" 5 4 1 0,10 "0.05" " "" 0.05 "" 6 4 1 0.05 " 0.03 "0.05" "" "" "" 0.1 7 4 1 0.10 " "0.05" "" "" "" 0.2 ~ "8 4 1 0.01" "" "" 0.1 0.05 "" "" ~ " 9 4 1 0,10 0,1 "" "" 0,1 "" 0,15 "" ~ "10 4 1 0,12 0,05" 0,05 "" "" 0,15 "" 0,10 11 5 1 0.12 "0.05 *" "" "r 12 5 1 0.12 0.05" 0.05 13 5 1 0.12 0.05 "" "" "" "w" 14 5 1 0,10 0,02 "0,05 0,03" ~ "" "*" "15 5 1 0,10 *" 0,05 "- ~" 0,05 ~ "16 5 1 0,05" 0, 03 0.05 - "~ ~" "0.1 " 17 5 1 0,10 "" 0,05 * "* * * 0,2" "18 5 1 0,01" * * * 0,1 0,05 * mm "19 5 1 0,10 0,1 0 , 1 "" 0.15 m * • 20 5 1 0.12 0.05 0.05 "*" "0.15"; "0.10 21 8 1 0.12 0.05" 0.05 22 8 1 0.10 0.05 "" • w 0.05 "" N2010 / 28100 -21 - -21 - »f * # * ♦
* · · 23 23 8 1 0.05 0.03 "0.05 •" "" ~ 0.1 24 8 1 0.12 0.05 0.05 '* 0 , 15 0,10 25 8 1 0,10 " 0.05 0.2 26 8 5 0.12 0.05 '0.05 27 8 5 0.10 "* 0.05 " • "m 0.05 • '28 8 5 0.05" 0.03 ~ 0.05 ** •' 0.1 '29 8 5 0.12 0.05 • 0.05 " '' '0.15 * 0.10 30 8 5 0.10' * 0.05 '0.2
It would go beyond the scope of this description to detail the test results for all these compositions. Therefore, this will be limited to one composition below. This is particularly the case since the tests carried out with regard to the antifretting tendency and the alternating bending tests each yielded comparable results, whereby the addition of the alternative alloying elements gave better values than those of the basic composition. For the tests reproduced below, a bearing half shell with the construction of back metal layer 3 made of Cu $ n5Zn1P0,12Co0,05Mn0,05, above a sliding layer 4 of a sputtered layer of the composition AISn20Cu1, and above a Gleitlackschicht with a composition as in EP 1 717 469 A2, which is part of the content of this description in this regard. This bearing sheath was used as the lower half shell. The upper half-shell had the structure back metal layer 3 of CuSn5Zn1P0.12 Co 0.05 Mn 0.05 and above a Gleitlackschicht with a composition as described in EP 1 717 469 A2.
For comparison bearings were made according to this structure, but the back metal layer 3 was not made of a tin bronze but of a steel C10. N2010 / 28100 * · -22- «« · ··
· ♦ ** ·
In Fig. 2, the results of the alternating bending test are shown as a test for the fatigue strength of the sliding bearing according to DIN 50 142 at room temperature. On the ordinate, the bending fatigue strength (stress) in MPa and on the abscissa the number of load changes are plotted on a logarithmic scale. The curve 10 shows the plain bearing according to the invention with the back-metal layer 3 of the tin bronze, the curve 11, the sliding bearing with the steel backing metal layer.
It was found that the flexural fatigue strength for the alloy according to the invention reached strength values which are comparable to those of the "steel bearing", with longer running times of the sliding bearing, the bearing according to the invention (curve 10) better than the plain bearing according to the prior art (curve 11 ).
In Fig. 3 the result of the Frettingtests (tendency for fretting corrosion) is shown graphically. The curves 12 and 13 show the results for plain bearings according to the structures used for the determination of the alternating bending strength according to FIG. 2 (curve 12 = CuSn5Zn1P0,12Co0,05Mn0,05 back metal layer 3, curve 13 - steel C10 back metal layer). For the curve 14 again the same structure of the lower and the upper half-shell was used, wherein a tin bronze of the composition CuSn5Zn1Ni4AI2 was used as the back metal layer. On the ordinate in Figure 3, the friction coefficient is applied to steel (bearing mount 9). The abscissa represents the number of load changes on a logarithmic scale. The tests were carried out at a constant surface pressure of 7 MPa, a frequency of 30 Hz and an amplitude of 70 pm.
As clearly shown in Fig. 3, initially both tin bronzes are better in terms of fretting tendency than steel. With longer run times, however, the picture changes. The tin bronze CuSn5Zn1P0,12Co0,05Mn0,05 is still better than steel in terms of fretting corrosion, but the tin bronze of the composition CuSn5Zn1Ni4AI2 is significantly worse, even worse than the "steel bearing". This is also the reason why the tin bronze for the back metal layer 3 is preferably nickelfree and / or aluminum free. N2010 / 281Q0
Table 2 gives the static strength values (tensile test according to DIN EN ISO 6892-1) of the bearings used for the illustration of FIG. 2 to complete the image.
Table 2: Tensile test according to DIN EN ISO 6892-1
Condition Hardness Brinell (HB2.5 / 62.5) Yield strength Rp0.2 (MPa) Tensile strength Rm (MPa) Breaking elongation A (%) CuSn5Zn1 P0.12 CoM n Fine grain hard hard 180 570 580 10 CuSn5Zn1 P0.12 CoM n Coarse grain hard hardened 200 650 700 5 Steel C10 hard-rolled 187 570 572 12
Table 2 shows that the tin metal back metal layer 3 according to the present invention provides comparable strength values as those with the steel back metal layer. Table 2 also shows that it may be advantageous to limit the maximum grain size of the tin bronze to a maximum value. Tests have shown that the maximum grain size - with regard to the definition of the maximum grain size, reference is made to the above statements - a value of 30 μπι, instestondere 20 mm should not exceed. The background is the following.
In the first series of experiments with the CuSn5Zn1 P0,12CoMn alloy no attention was paid to the grain size during the process chain, the required mechanical properties of the primary material (strip) were reached, since the majority of the strength was derived from the Deformation hardening could be obtained, but with the circumstance of a very coarse structure. In the subsequent forming processes to form a half shell, a so-called "orange peel" has then appeared on the back of the storage. These are locally small depressions in the pm range, which represent an optical problem on the one hand because the bearing back is no longer uniformly smooth and on the other hand, these slight depressions lead to a non-optimal respectively uneven back bearing of the bearing back in the bearing seat 9. This may depend on the respective application, the bearing performance unfavorable influence, since the seat of the bearing shell is not optimal.
The orange peel develops to a significant extent during forming into the cup (crimping) by flow lines in the differently oriented grains, provided that the material has high solidification by previous forming processes. Once the orange peel has formed, subsequent removal by thermo-mechanical processes is no longer possible.
One measure to reduce orange peel is to set a smaller grain size. The manufacturing process can therefore be modified so that a fine-grained microstructure is obtained in the finished strip material. This is achieved by the rolling process of the casting material after a certain Umfbrm-degree, in particular 50%, interrupted and a recrystallizing intermediate annealing is inserted. The intermediate annealing takes place at a temperature selected from a range with a lower limit of 400 ° C and an upper limit of 600 ° C, in particular from a range with a lower limit of 500 ° C and an upper limit of 550 ° C. The introduced cold forming and the subsequent recrystallization results in a fine-grained but softened microstructure. By further cold rolling the material is solidified again (deformation hardening). By this procedure, a contact surface of the back metal layer 3 on the bearing seat 9 of at least 75%, in particular at least 85%, can be achieved. N2010 / 28100 -25- ♦ · ♦ ·
The fine texture, e.g. with a maximum average grain size of 30pm, the advantages of tin bronze having more homogeneous properties compared to the coarse grain, higher elongation at break (see also Table 2), uniform back formation and improved back surface. However, this also has the disadvantage that the solidification (by the deformation hardening) is not quite as high, as compared to Grobkom (average grain size several ΙΟΟμητι), since with the intermediate annealing of the subsequent Abwalzgrad lower than without intermediate annealing.
As an alternative to this process control, or in addition to this, the fine grain structure with the maximum average grain size of 30 μm mentioned in the previous section can also be achieved by the addition of grain fine, as described above.
Alternatively, or in addition to the process guides mentioned in the preceding paragraphs, a subsequent mechanical or a material-removing machining can be carried out to remedy the problem of orange peel. As possible processing methods, methods known in the art, e.g. Grinding or fine turning the surface.
The process guides described above show possible variants in order to counteract the problem of orange peel in the back metal layer 3. Which of the mentioned options applies depends on the particular application of the multilayer bearing shell 2 according to the invention.
The backing metal layer 3 according to the invention is preferably produced by (horizontal) continuous casting as strip-shaped starting material. After the rolling, the further layers are then applied in the sequence, which can be deposited according to methods of the prior art. Thus, finished Mehrschichtlagerschaien be prepared that are not broken to form the bearing shell. N2010 / 28100 -26-
The tin bronze for the back metal layer 3, in comparison with a steel back metal layer further has the advantage that a so-called gap cam can be introduced to improve the fit of the bearing shell on the front side of the bearing shell, as described in AT 412 812 B, which is thus part of the description of this invention to this extent.
The backing metal layer according to the invention can be used in particular for the production of sliding elements in marine diesel engines, in so-called high-speed rotors, in engines for trucks, in high-pressure compressors or in bearing points of wind power plants.
The embodiments show possible embodiments of the back metal layer 3, wherein it should be noted at this point that various combinations of the individual embodiments are possible with each other and this Variati onsmögtichkeit due to the doctrine of technical action by objective invention in the skill of those working in this technical field , It is therefore also embodiments, which are possible by combinations of individual details of the illustrated and described embodiment variant, within the scope of the scope of protection includes.
For the sake of the order, it should finally be pointed out that, for a better understanding of the construction of plain bearing element 1, this or its constituent parts have been shown partially unevenly and / or enlarged and / or reduced in size. N2010 / 28100 • * t · t «· • ··· · · i» ft t · «« * «• · * ft * * ft * * ·· ··· · +
Reference Designation 1 Sliding bearing element 2 Multilayer bearing shell 3 Back metal layer 4 Sliding layer 5 Bearing metal layer 6 Sliding surface 7 Surface 8 Surface 9 Bearing 10 Curve 11 Curve 12 Curve 13 Curve 14 Curve N2010 / 28100

权利要求:
Claims (15)
[1]
-1 - • * ·· ·· ♦ · ► * · * ► · · # > 1. A multilayer bearing shell (2) comprising a back metal layer (3) as a carrier element of the layer structure and at least one further bearing layer connected to the back metal layer (3), wherein the back metal layer (3) is formed by a bronze characterized in that, in addition to copper forming the matrix of the bronze, the back metal layer (3) comprises tin in a proportion selected from a range having a lower limit of 1.25 wt% and an upper limit of 12 wt% Zinc in a proportion selected from a range having a lower limit of 0.25% by weight and an upper limit of 6% by weight and phosphorus in a proportion selected from a range having a lower limit of 0.01% by weight. % and an upper limit of 0.5% by weight.
[2]
2. multilayer bearing shell (2) according to claim 1, characterized in that the sum of tin and zinc is at most 15 wt .-%.
[3]
3. Multi-layer bearing shell (2) according to claim 1 or 2, characterized in that a portion of the copper to a maximum extent of 7 wt .-% by at least one element selected from a group comprising cobalt, zirconium, manganese, titanium, magnesium, boron, Niobium, vanadium, iron, chromium, scandium, and carbon is replaced.
[4]
The multilayer plain bearing (2) according to claim 3, characterized in that cobalt is contained in a proportion selected from a range having a lower limit of 0.01 wt% and an upper limit of 2.0 wt%. and / or manganese is contained in a proportion selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.5% by weight, and / or zirconium is contained in a proportion thereof is selected from N2010 / 28100 -2- Φ ♦ ··· · a range with a lower limit of 0.01% by weight and an upper limit of 0.3% by weight, the sum content of the elements being cobalt, Zirconium and manganese are selected from a range with a lower limit of 0.02 wt% and an upper limit of 2.1 wt%.
[5]
5. Multi-layer plain bearing (2) according to claim 3, characterized in that titanium is contained in a proportion which is selected from a range with a lower limit of 0.05 wt .-% and an upper limit of 0.5 wt .-% and / or magnesium is contained in an amount selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.2% by weight, wherein the sum content of the elements selected is titanium and magnesium is from a range with a lower limit of 0.05 wt% and an upper limit of 0.5 wt%.
[6]
6. Multi-layer plain bearing (2) according to claim 3, characterized in that niobium is contained in a proportion which is selected from a range with a lower limit of 0.01 wt .-% and an upper limit of 0.5 wt .-% and / or vanadium is contained in an amount selected from a range having a lower limit of 0.01% by weight and an upper limit of 0.25% by weight and / or iron is contained in a proportion selected from is from a range having a lower limit of 0.1 wt% and an upper limit of 2.0 wt%, wherein the sum content of the elements niobium, vanadium, iron is selected from a range having a lower limit of 0.01 wt .-% and an upper limit of 2.0 wt .-%.
[7]
A multilayer plain bearing (2) according to claim 3, characterized in that chromium is contained in a proportion selected from a range having a lower limit of 0.01 wt% and an upper limit of 1.6 wt%. ,
[8]
8. multilayer plain bearing (2) according to claim 3, characterized in that the proportion of scandium is at most 0.3 wt .-%. N2010 / 28100 -3- -3- 44 • 4 444 4 • ♦ • • 4 4 44 ·· * • ♦ 4 44 • · 4 4 «·· · • 4 # 44« · «
[9]
9. multilayer plain bearing (2) according to claim 3, characterized in that the proportion of boron is selected from a range with a lower limit of 0.08 wt .-% and an upper limit of 0.15 wt .-%.
[10]
10. Multi-layer plain bearing (2) according to claim 3, characterized in that the proportion of carbon is selected from a range with a lower limit of 0.05 wt .-% and an upper limit of 0.15 wt .-%.
[11]
11. Multi-layer plain bearing (2) according to claim 3, characterized in that a part of the copper is replaced by nickel in a proportion of at most 2 wt .-%.
[12]
12. multilayer plain bearing (2) according to claim 11, characterized in that the bronze contains nickel and phosphorus, wherein the proportion of phosphorus is at most 0.25 wt .-%.
[13]
13. Multi-layer plain bearing (2) according to one of claims 1 to 11, characterized in that the bronze is nickel-free and / or aluminum-free.
[14]
14 multi-layer plain bearing (2) according to one of claims 1 to 13, characterized in that the bronze has a maximum mean grain size of 30 pm.
[15]
15. A method for producing a multi-layer bearing element (2) comprising a back metal layer (3) made of bronze, which is produced by a continuous casting process, characterized in that the multi-layer bearing element (2) is designed according to one of claims 1 to 14, and that after the continuous casting a solidification by rolling is performed, wherein the rolling is performed in several steps and optionally between at least two steps, an intermediate annealing is performed, so that N2010 / 28100 -4- dte back metal layer an average grain size of the alloy according to the respective requirements, eg of a maximum of 30 prn. Miba Gleitlager GmbH and MTU Friedrichshafen GmbH represented by

Lawyer GmbH N2010 / 28100

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同族专利:

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DE102020104165A1|2020-02-18|2021-08-19|Bayerische Motoren Werke Aktiengesellschaft|Eccentric bearing for internal combustion engine with variable compression ratio|

法律状态:
2015-12-15| PC| Change of the owner|Owner name: MTU FRIEDRICHSHAFEN GMBH, DE Effective date: 20151111 Owner name: MIBA GLEITLAGER AUSTRIA GMBH, AT Effective date: 20151111 |

2022-02-15| MM01| Lapse because of not paying annual fees|Effective date: 20210614 |

优先权:

申请号 | 申请日 | 专利标题

ATA864/2011A|AT511196B1|2011-06-14|2011-06-14|COMPOSITE BEARING|ATA864/2011A| AT511196B1|2011-06-14|2011-06-14|COMPOSITE BEARING|

DE102012105089A| DE102012105089A1|2011-06-14|2012-06-13|Multilayer bearing shell|

US13/495,066| US9162423B2|2011-06-14|2012-06-13|Multilayered bearing shell|

GB1210411.3A| GB2491960B8|2011-06-14|2012-06-13|Multilayered bearing shell|

CN201210346505.4A| CN102878204B|2011-06-14|2012-06-14|Composite bearing|

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